An integrated, all-in-one aseptic filling apparatus

Abstract

The application discloses an integrated integrated filling aseptic equipment, belongs to the technical field of filling equipment, and aims to solve the problems of poor tightness of a packaging bottle during connection, easy spilling of a beverage containing gas during filling, inability to clean the splashed part of the equipment in time, easy survival of microorganisms and invalidation of an aseptic environment, and comprises a bottom plate, a first conveying mechanism fixedly installed on the bottom plate, a guide mechanism rotatably installed at the output end of the first conveying mechanism, a disinfection mechanism rotatably installed on one side of the guide mechanism, synchronous transmission of the guide mechanism and the disinfection mechanism, a second conveying mechanism fixedly installed on one side of the disinfection mechanism, and a filling mechanism rotatably installed at the output end of the second conveying mechanism. The application strengthens the tightness of connection during filling by setting a resisting assembly, prevents liquid splashing on surrounding packaging bottles by setting a pressure cylinder and a telescopic baffle, and flushes the resisting assembly, the telescopic baffle and the packaging bottles by setting a liquid distribution assembly and a flushing head.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of filling equipment, in particular to an integrated one-piece aseptic filling equipment. BACKGROUND

[0002] The aseptic filling equipment refers to the equipment for packaging sterilized articles in a sterile environment. In the beverage processing process, a filling device is usually used to fill the beverage raw materials. In order to ensure the production quality of the beverage, aseptic filling is required.

[0003] The patent with the announcement number CN215711740U: a step-by-step aseptic filling combined integrated machine, including a bottle feeding device, a disinfectant filling device, a liquid pouring device, a disinfectant spraying device, a sterile water spraying device, an electronic quantitative filling device and a cap screwing device. The disinfectant filling device is arranged downstream of the bottle feeding device. A retaining dial is arranged between the disinfectant filling device and the liquid pouring device. The disinfectant spraying device is arranged downstream of the liquid pouring device. The sterile water spraying device, the electronic quantitative filling device and the cap screwing device are arranged in a positive pressure isolation chamber and are connected in sequence. The above-mentioned step-by-step aseptic filling combined integrated machine integrates disinfection, bottle flushing, filling and cap screwing. The internal sterile space is minimized, there is no dynamic and static sealing hidden danger, the structure is more simple, the whole aseptic filling system is more reliable in hygiene and safety, has the advantages of small occupied area and low equipment investment cost.

[0004] The current integrated one-piece aseptic filling equipment still has some deficiencies in use, such as: during filling, the filling port is usually suspended above the bottle opening, and only the clamping jaw is used to clamp the packaging bottle, so the tightness of the connection between the filling port and the packaging bottle is poor; when filling some beverages containing gas such as carbonated beverages, the liquid is easy to spray and leak, which pollutes the clamped part, the filling head and other surrounding packaging bottles; the equipment is splashed, the parts cannot be cleaned in time, microorganisms are easy to survive, and the sterile environment is ineffective. SUMMARY

[0005] The purpose of the present application is to provide an integrated one-piece aseptic filling equipment, which solves the problems of poor tightness of the connection between the filling port and the packaging bottle during filling, easy spraying and leaking of the liquid during filling of beverages containing gas, and ineffective sterile environment due to the fact that the parts cannot be cleaned in time and microorganisms are easy to survive.

[0006] In order to achieve the above object, the present application provides the following technical scheme: an integrated integrated filling sterile equipment, comprising a bottom plate, a first conveying mechanism is fixedly installed on the bottom plate, a guide mechanism is rotatably installed at the output end of the first conveying mechanism, a disinfection mechanism is rotatably installed on one side of the guide mechanism, the guide mechanism and the disinfection mechanism are synchronously driven, a second conveying mechanism is fixedly installed on one side of the disinfection mechanism, a filling mechanism is rotatably installed at the output end of the second conveying mechanism, a third conveying mechanism is fixedly installed on one side of the filling mechanism, a photoelectric sensor is fixedly connected to the third conveying mechanism, a storage tank and a first flushing tank are fixedly installed on the third conveying mechanism, the storage tank and the first flushing tank are communicated with the filling mechanism through pipelines, and the guide mechanism, the disinfection mechanism, the second conveying mechanism, the filling mechanism, the third conveying mechanism, the storage tank and the first flushing tank are fixedly installed on the top surface of the bottom plate.

[0007] The filling mechanism comprises a mounting seat fixedly connected to the top surface of the bottom plate and a second motor, a gear ring is rotatably connected to the side wall of the mounting seat, the output shaft of the second motor is fixedly connected with a gear, the gear is meshed and connected with the gear ring, a rotating ring is fixedly connected to the top surface of the gear ring, a plurality of second clamping jaws and connecting rods are fixedly connected to the top surface of the rotating ring, the plurality of second clamping jaws and connecting rods are arranged at intervals, the top ends of the plurality of connecting rods are fixedly connected with a top plate, a plurality of abutting assemblies are fixedly connected to the bottom surface of the top plate, a slide rail is fixedly connected to the side wall of the mounting seat, one end of the plurality of abutting assemblies is slidably arranged in the slide rail, a distribution assembly is fixedly connected to the top surface of the mounting seat, the storage tank and the first flushing tank are communicated with the inside of the distribution assembly through pipelines, a plurality of filling nozzles are fixedly connected to the top surface of the top plate in penetration, the filling nozzles are arranged in penetration through the abutting assemblies, and one end of the filling nozzles is communicated with the inside of the distribution assembly through pipelines.

[0008] The abutting assembly comprises a sliding sleeve embedded and connected to the bottom surface of the top plate, a connecting block is fixedly connected to the bottom end of the sliding sleeve, a plurality of abutting rods are slidably connected in penetration to the top surface of the connecting block, a plurality of abutting rods are fixedly connected with an abutting ring at the bottom ends, a rotating rod is rotatably connected to the top end of each abutting rod, a third clamping jaw is fixedly connected to one end of the rotating rod, and a roller is rotatably connected to the side wall of the connecting block.

[0009] Further, the guide mechanism comprises a first motor fixedly connected to the top surface of the bottom plate and a plurality of supports, a rotating disc is fixedly connected to one end of the output shaft of the first motor, a guide rail is fixedly connected to the top end of each support, the guide rail is in an arc shape and is arranged in abutment with the upper edge of the rotating disc, and a first synchronous wheel is fixedly connected to the side wall of the output shaft of the first motor.

[0010] Further, the disinfecting mechanism comprises a support column fixedly connected to the top surface of the bottom plate, a placement plate fixedly connected to the top surface of the support column, a disinfectant tank, a second flushing tank and a sterile liquid tank fixedly installed on the top surface of the placement plate, a second synchronous wheel rotatably connected to the side wall of the support column, the second synchronous wheel being in transmission connection with the first synchronous wheel through a synchronous belt, a buffer cylinder fixedly connected to the top end of the second synchronous wheel, the buffer cylinder being rotatably connected to the support column, a plurality of first clamping jaws rotatably connected to the top end edge of the buffer cylinder, a first spray head fixedly installed on the top surface of the placement plate, a second spray head and a third spray head fixedly connected to the bottom surface of the placement plate, the first spray head being in communication with the disinfectant tank through a pipeline, the second spray head being in communication with the second flushing tank through a pipeline, and the third spray head being in communication with the interior of the sterile liquid tank through a pipeline.

[0011] Further, the side wall of each of the plurality of abutting rods is commonly slidably connected with a cover, the top surface of the cover is elastically connected with the bottom surface of the connecting block through a plurality of first springs, and the plurality of abutting rods are respectively penetrated in the inner ring of the plurality of first springs.

[0012] Further, the side wall of the cover is symmetrically fixedly connected with a pressure pipe, one end of each of the pressure pipes is fixedly connected with a pressure cylinder, one end of each of the pressure cylinders is fixedly connected with a telescopic baffle, and the fixed end of the telescopic baffle is fixedly connected to the bottom surface of the top plate.

[0013] Further, the pressure cylinder comprises a cylinder body, a piston is sealingly and interactively connected in the interior of the cylinder body, and the piston and the inner cavity side wall of the cylinder body are elastically connected through a second spring.

[0014] Further, the telescopic baffle comprises a fixed sleeve plate fixedly connected to the bottom surface of the top plate, one end of the cylinder body is fixedly connected with the side wall of the fixed sleeve plate, a movable baffle is slidably embedded in the bottom end of the fixed sleeve plate, a clamping bead is elastically arranged in the side wall of the movable baffle and embedded in the interior of the cylinder body after penetrating through the side wall of the fixed sleeve plate, and a detection rod is fixedly connected to the side wall of the movable baffle.

[0015] Further, the side wall of the second clamping jaw is symmetrically fixedly connected with an electric push rod, and the side wall of the connecting block is fixedly connected with a flushing head.

[0016] The liquid distribution assembly comprises a liquid distribution disc, a partition plate is fixedly connected in the interior of the liquid distribution disc, a sealing sliding ring is slidably connected to the bottom surface of the liquid distribution disc on both sides of the partition plate, the flushing head is in communication with one side of the partition plate in the interior of the liquid distribution disc through a pipeline, and the filling spray head is in communication with the other side of the partition plate in the interior of the liquid distribution disc through a pipeline.

[0017] Compared with the prior art, the present application has the following beneficial effects:

[0018] (1) The present application is provided with abutting assembly, the top plate is driven to rotate by the rotating ring, the roller in the abutting assembly slides along the slide rail, and descends along the slide rail, at this time the bottle mouth of the packaging bottle passes through the abutting ring, the filling nozzle extends into the bottle mouth, the abutting ring abuts the bottom of the bottle mouth, drives multiple abutting rods to slide upward, and drives the third clamping jaw to rotate inward, further clamps and fixes the packaging bottle, and strengthens the tightness of connection during filling;

[0019] (2) The present application is provided with pressure cylinder and telescopic baffle, when the pressure of gas emission is large enough, pressure relief is carried out through the pressure pipe, the pressure is transmitted to the inside of the cylinder body and the piston pushes out the clamping bead, the limit of the movable baffle is released, at this time the movable baffle slides downward and forms shielding from both sides, preventing liquid from splashing on the surrounding packaging bottles, and the descent of the movable baffle drives the detection rod to descend, with the rotation of the filling mechanism, the detection rod will sweep through the photoelectric sensor, shielding the photoelectric sensor;

[0020] (3) The present application is provided with liquid separation assembly and flushing head, when the detection rod sweeps through the photoelectric sensor, the photoelectric sensor is shielded, the flushing head is started to flush the abutting assembly, telescopic baffle and packaging bottle of the leakage part, and the electric push rod is started to push the movable baffle after flushing to reset. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a whole structure schematic view of one perspective of the present application;

[0022] Figure 2 It is a whole structure schematic view of another perspective of the present application;

[0023] Figure 3 It is a structure schematic view of the guiding mechanism part in the present application;

[0024] Figure 4 It is a structure schematic view of the disinfecting mechanism part in the present application;

[0025] Figure 5 It is a structure schematic view of the filling mechanism part in the present application;

[0026] Figure 6 It is a structure schematic view of the mounting seat part in the filling mechanism of the present application;

[0027] Figure 7 It is a structure schematic view of the rotating ring and top plate part in the filling mechanism of the present application;

[0028] Figure 8 It is an enlarged schematic view of the structure of part A in the present application Figure 5

[0029] Figure 9 It is a structure schematic view of one perspective of the abutting assembly in the filling mechanism of the present application;​

[0030] Figure 10 Structure diagram of another perspective of the abutting assembly in the filling mechanism of the present application;

[0031] Figure 11 Structure diagram of the third clamping jaw part in the abutting assembly of the present application;

[0032] Figure 12 Structure diagram of the connection between the pressure cylinder and the telescopic baffle part in the present application;

[0033] Figure 13 Structure diagram of the cross section of the connection between the pressure cylinder and the telescopic baffle part in the present application;

[0034] Figure 14 Structure diagram of the cross section of the liquid distribution assembly part in the present application;

[0035] Figure 15 Structure diagram of the B part of the present application; Figure 7 Enlarged structure diagram of the B part of the present application.

[0036] In the figure: 1, bottom plate; 2, first conveying mechanism; 3, guiding mechanism; 31, first motor; 32, support; 33, rotating disc; 34, guiding track; 35, first synchronous wheel; 4, sterilization mechanism; 41, support column; 42, placement plate; 43, sterilization liquid tank; 44, second flushing tank; 45, sterile liquid tank; 46, second synchronous wheel; 47, buffer cylinder; 48, first clamping jaw; 49, first spray head; 410, second spray head; 420, third spray head; 5, second conveying mechanism; 6, filling mechanism; 61, mounting seat; 62, second motor; 63, gear ring; 64, gear; 65, rotating ring; 66, second clamping jaw; 661, electric push rod; 67, connecting rod; 68, top plate; 69, abutting assembly; 691, sliding sleeve; 692, connecting block; 693, abutting rod; 694, abutting ring; 695, rotating rod; 696, third clamping jaw; 697, roller; 698, cover; 699, first spring; 6910, pressure pipe; 6920, pressure cylinder; 69201, cylinder body; 69202, piston; 69203, second spring; 6930, telescopic baffle; 69301, fixed sleeve plate; 69302, movable baffle; 69303, clamping bead; 69304, detection rod; 6940, flushing head; 610, sliding rail; 620, liquid distribution assembly; 6201, liquid distribution disc; 6202, partition plate; 6203, sealing sliding ring; 630, filling spray head; 7, third conveying mechanism; 8, photoelectric sensor; 9, storage tank; 10, first flushing tank. DETAILED DESCRIPTION

[0037] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of the present application.

[0038] In order to solve the technical problem of poor tightness of the connection of the packaging bottle during filling, as shown in Figures 1-11 the following preferred technical solutions are provided:

[0039] An integrated filling and sterilization device comprises a base plate 1, a first conveying mechanism 2 fixedly installed on the base plate 1 for conveying empty packaging bottles, a guide mechanism 3 rotatably installed at the output end of the first conveying mechanism 2, a sterilization mechanism 4 rotatably installed on one side of the guide mechanism 3, the guide mechanism 3 and the sterilization mechanism 4 being synchronously driven, the empty packaging bottles being guided by the guide mechanism 3 and engaged into the clamping device of the sterilization mechanism 4, the empty packaging bottles being sterilized and washed by the sterilization mechanism 4, a second conveying mechanism 5 fixedly installed on one side of the sterilization mechanism 4, a filling mechanism 6 rotatably installed at the output end of the second conveying mechanism 5, the empty packaging bottles sterilized and washed being transported by the second conveying mechanism 5 and entering the clamping device of the filling mechanism 6, the filling being completed in the filling mechanism 6, a third conveying mechanism 7 fixedly installed on one side of the filling mechanism 6, a photoelectric sensor 8 fixedly connected to the third conveying mechanism 7, a storage tank 9 and a first washing tank 10 fixedly installed on the third conveying mechanism 7, the storage tank 9 and the first washing tank 10 being in communication with the filling mechanism 6 through pipelines, the guide mechanism 3, the sterilization mechanism 4, the second conveying mechanism 5, the filling mechanism 6, the third conveying mechanism 7, the storage tank 9 and the first washing tank 10 being fixedly installed on the top surface of the base plate 1.

[0040] In use, the empty packaging bottles are conveyed to the guide mechanism 3 by the first conveying mechanism 2, the empty packaging bottles are rotated with the guide mechanism 3 and finally engaged into the clamping device of the sterilization mechanism 4 through the guiding action of the guide mechanism 3, the clamping device of the sterilization mechanism 4 clamping and fixing the mouth part of the empty packaging bottles, then continuing to rotate, the empty packaging bottles being sterilized and washed in the sterilization mechanism 4, then the empty packaging bottles sterilized and washed being transported to the second conveying mechanism 5, the second conveying mechanism 5 further conveying the empty packaging bottles to the clamping device of the filling mechanism 6 and tightly connecting with the filling head part, increasing the stability during filling.

[0041] In the filling process of the beverage containing gas, the bottle mouth is shielded by the mechanism connected with the filling head, when the gas pressure is not enough, the shielding part will not be pushed open, so as to avoid the spraying of the filled beverage liquid, when the gas pressure is large enough, the pressure is released through the filling mechanism 6, and the shielding is formed in front and back by the pressure, so as to avoid the spraying liquid splashing to the surrounding equipment and other packaging bottles, causing pollution, when the third conveying mechanism 7 is conveyed to the photoelectric sensor 8, the filling leakage is preliminarily detected, when the leakage is detected, the spray head is started to suck the cleaning water in the first flushing tank 10 and flush the splashing part, so as to avoid the survival of microorganisms and cause the failure of sterile environment, after the filling is completed, the third conveying mechanism 7 is further conveyed for subsequent detection, cap screwing, label sticking and a series of operations.

[0042] The guide mechanism 3 includes a first motor 31 fixedly connected to the top surface of the bottom plate 1 and a plurality of supports 32, one end of the output shaft of the first motor 31 is fixedly connected with a rotating disc 33, the rotating disc 33 is driven to rotate by the first motor 31, the top ends of the plurality of supports 32 are fixedly connected with guide rails 34, the guide rails 34 are arc-shaped structures, and the guide rails 34 are arranged to fit the upper edge of the rotating disc 33, after the empty packaging bottles enter the guide rails 34, they move along the guide rails 34 under the driving of the rotating disc 33, and the first motor 31 is fixedly connected with a first synchronous wheel 35 on the side wall of the output shaft.

[0043] The disinfection mechanism 4 includes a support column 41 fixedly connected to the top surface of the bottom plate 1, a placement plate 42 fixedly connected to the top surface of the support column 41, a disinfectant tank 43, a second flushing tank 44 and a sterile liquid tank 45 fixedly installed on the top surface of the placement plate 42, a second synchronous wheel 46 rotatably connected to the side wall of the support column 41, the second synchronous wheel 46 is in transmission connection with the first synchronous wheel 35 through a synchronous belt, the top end of the second synchronous wheel 46 is fixedly connected with a buffer cylinder 47, the buffer cylinder 47 is rotatably connected with the support column 41, a plurality of first clamping jaws 48 are rotatably connected to the top end edge of the buffer cylinder 47, a first spray head 49 is fixedly installed on the top surface of the placement plate 42, a second spray head 410 and a third spray head 420 are fixedly connected to the bottom surface of the placement plate 42, the first spray head 49 is in communication with the disinfectant tank 43 through a pipeline, the second spray head 410 is in communication with the second flushing tank 44 through a pipeline, and the third spray head 420 is in communication with the inside of the sterile liquid tank 45 through a pipeline.

[0044] The filling mechanism 6 comprises a mounting base 61 fixedly connected to the top surface of the bottom plate 1 and a second motor 62, a gear ring 63 is rotatably connected to the side wall of the mounting base 61, the output shaft of the second motor 62 is fixedly connected to a gear 64, the gear 64 is in meshing connection with the gear ring 63, the top surface of the gear ring 63 is fixedly connected to a rotating ring 65, the top surface of the rotating ring 65 is fixedly connected to a plurality of second clamping jaws 66 and connecting rods 67, the plurality of second clamping jaws 66 and connecting rods 67 are arranged at intervals, the top ends of the plurality of connecting rods 67 are fixedly connected to a top plate 68, the bottom surface of the top plate 68 is fixedly connected to a plurality of abutting assemblies 69, the side wall of the mounting base 61 is fixedly connected to a sliding rail 610, one end of each of the plurality of abutting assemblies 69 is slidingly arranged in the sliding rail 610, the top surface of the mounting base 61 is fixedly connected to a distribution assembly 620, the storage tank 9 and the first flushing tank 10 are in communication with the inside of the distribution assembly 620 through pipelines, a plurality of filling nozzles 630 are fixedly and penetratingly connected to the top surface of the top plate 68, the filling nozzles 630 are arranged penetratingly through the abutting assemblies 69, and one end of each of the filling nozzles 630 is in communication with the inside of the distribution assembly 620 through a pipeline.

[0045] The abutting assembly 69 comprises a sliding sleeve 691 inlaid and slidingly connected to the bottom surface of the top plate 68, a connecting block 692 is fixedly connected to the bottom end of the sliding sleeve 691, a plurality of abutting rods 693 are slidingly connected to the top surface of the connecting block 692 in penetration, the bottom ends of the plurality of abutting rods 693 are fixedly connected to an abutting ring 694, a rotating rod 695 is rotatably connected to the top end of each of the abutting rods 693, a third clamping jaw 696 is fixedly connected to one end of the rotating rod 695, and a roller 697 is rotatably connected to the side wall of the connecting block 692.

[0046] Specifically, during filling, the empty packaging bottle is conveyed into the second clamping jaw 66 through the second conveying mechanism 5, under the meshing action of the gear 64 and the gear ring 63, the rotating ring 65 drives the top plate 68 to rotate, the roller 697 in the abutting assembly 69 slides along the sliding rail 610 and descends along the sliding rail 610, at this time, the bottle opening of the packaging bottle penetrates through the abutting ring 694, the filling nozzle 630 penetrates into the bottle opening, and when the abutting ring 694 abuts against the bottom of the bottle opening, the plurality of abutting rods 693 are driven to slide upward, and the third clamping jaw 696 is driven to rotate inward, so as to further clamp and fix the packaging bottle and strengthen the tightness during filling.

[0047] In order to solve the technical problem that the liquid is easy to be sprayed and leaked during filling of the beverage containing gas, like Figures 11-13 As shown in the description, the following preferred technical solutions are provided:

[0048] A plurality of side walls of the abutting rods 693 are slidingly connected to a cover 698, the top surface of the cover 698 and the bottom surface of the connecting block 692 are elastically connected through a plurality of first springs 699, and the plurality of abutting rods 693 penetrate into the inner circles of the plurality of first springs 699, respectively.

[0049] The side wall of the cover 698 is fixedly connected with a pressure pipe 6910 in symmetry, one end of each pressure pipe 6910 is fixedly connected with a pressure cylinder 6920, one end of each pressure cylinder 6920 is fixedly connected with an elastic baffle 6930, and the fixed end of the elastic baffle 6930 is fixedly connected to the bottom surface of the top plate 68.

[0050] The pressure cylinder 6920 comprises a cylinder body 69201, the inside of the cylinder body 69201 is sealingly and interactively connected with a piston 69202, and the piston 69202 and the inner cavity side wall of the cylinder body 69201 are elastically connected through a second spring 69203.

[0051] The elastic baffle 6930 comprises a fixed sleeve plate 69301 fixedly connected to the bottom surface of the top plate 68, one end of the cylinder body 69201 is fixedly connected with the side wall of the fixed sleeve plate 69301, the bottom end of the fixed sleeve plate 69301 is slidingly connected with a movable baffle 69302, the side wall of the movable baffle 69302 is elastically provided with a clamping bead 69303, the clamping bead 69303 is embedded into the inside of the cylinder body 69201 after penetrating through the side wall of the fixed sleeve plate 69301, and the side wall of the movable baffle 69302 is fixedly connected with a detection rod 69304.

[0052] Specifically, when the abutting assembly 69 is tightly connected with the bottle mouth, the bottle mouth abuts against the cover 698, when the beverage containing gas is filled, the bottle mouth is shielded, when the pressure of the gas emitted is not enough, the shielding part will not be pushed open, so that the filled beverage liquid can be prevented from being sprayed out, when the pressure of the gas emitted is large enough, the pressure is released through the pressure pipe 6910, the pressure is transmitted to the inside of the cylinder body 69201 and the piston 69202 is pushed to push the clamping bead 69303 out, the limit of the movable baffle 69302 is released, at this time, the movable baffle 69302 slides downward to form shielding from both sides, preventing the liquid from splashing on the surrounding packaging bottles, at the same time, the downward movement of the movable baffle 69302 drives the detection rod 69304 to move downward, with the rotation of the filling mechanism 6, the detection rod 69304 will sweep through the photoelectric sensor 8, shielding the photoelectric sensor 8.

[0053] In order to solve the technical problem that the parts splashed by the equipment cannot be cleaned in time, microorganisms are easy to survive, and the sterile environment is invalid, like Figure 14 and Figure 15 The following preferred technical solutions are provided:

[0054] The side wall of the second clamping jaw 66 is fixedly connected with an electric push rod 661 in symmetry, and the side wall of the connecting block 692 is fixedly connected with a flushing head 6940.

[0055] The liquid distribution assembly 620 comprises a liquid distribution disc 6201, the inside of which is fixedly connected with a partition plate 6202, the bottom surface of the liquid distribution disc 6201 on both sides of the partition plate 6202 is slidably connected with a sealing sliding ring 6203, the flushing head 6940 is communicated with one side of the partition plate 6202 in the inside of the liquid distribution disc 6201 through a pipeline, and the filling nozzle 630 is communicated with the other side of the partition plate 6202 in the inside of the liquid distribution disc 6201 through a pipeline.

[0056] Specifically, when the detection rod 69304 sweeps through the photoelectric sensor 8, the photoelectric sensor 8 is blocked, the flushing head 6940 is started to flush the abutting assembly 69 of the leaking part, the telescopic baffle 6930 and the packaging bottle, and after the flushing is completed, the electric push rod 661 is started to push the movable baffle 69302 to be clamped and reset.

[0057] It should be noted that, in this document, the terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0058] Although the embodiments of the present application have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An integrated aseptic filling device, comprising a base plate (1), characterized in that: A first conveying mechanism (2) is fixedly installed on the base plate (1). A guide mechanism (3) is rotatably installed at the output end of the first conveying mechanism (2). A disinfection mechanism (4) is rotatably installed on one side of the guide mechanism (3). The guide mechanism (3) and the disinfection mechanism (4) are synchronously driven. A second conveying mechanism (5) is fixedly installed on one side of the disinfection mechanism (4). A filling mechanism (6) is rotatably installed at the output end of the second conveying mechanism (5). A third conveying mechanism (7) is fixedly installed on one side of the filling mechanism (6). A photoelectric sensor (8) is fixedly connected to the third conveying mechanism (7). A storage tank (9) and a first rinsing tank (10) are fixedly installed on the third conveying mechanism (7). The storage tank (9) and the first rinsing tank (10) are both connected to the filling mechanism (6) through pipes. The guide mechanism (3), the disinfection mechanism (4), the second conveying mechanism (5), the filling mechanism (6), the third conveying mechanism (7), the storage tank (9), and the first rinsing tank (10) are all fixedly installed on the top surface of the base plate (1). The filling mechanism (6) includes a mounting base (61) fixedly connected to the top surface of the base plate (1) and a second motor (62). A gear ring (63) is rotatably connected to the side wall of the mounting base (61). A gear (64) is fixedly connected to one end of the output shaft of the second motor (62). The gear (64) meshes with the gear ring (63). A rotating ring (65) is fixedly connected to the top surface of the gear ring (63). A plurality of second grippers (66) and connecting rods (67) are fixedly connected to the top surface of the rotating ring (65). The plurality of second grippers (66) and connecting rods (67) are spaced apart. The top ends of the plurality of connecting rods (67) are all fixedly connected to a top plate (68). Multiple clamping components (69) are fixedly connected to the bottom surface of the mounting base (61). A slide rail (610) is fixedly connected to the side wall of the mounting base (61). One end of each of the multiple clamping components (69) is slidably disposed inside the slide rail (610). A liquid dispensing component (620) is fixedly connected to the top surface of the mounting base (61). The storage tank (9) and the first flushing tank (10) are both connected to the inside of the liquid dispensing component (620) through pipes. Multiple filling nozzles (630) are fixedly connected through the top surface of the top plate (68). The filling nozzles (630) are disposed through the clamping components (69). One end of the filling nozzles (630) is connected to the inside of the liquid dispensing component (620) through pipes. The clamping assembly (69) includes a sliding sleeve (691) embedded in and slidably connected to the bottom surface of the top plate (68). A connecting block (692) is fixedly connected to the bottom end of the sliding sleeve (691). Multiple abutment rods (693) are slidably connected through the top surface of the connecting block (692). Abutment ring (694) is fixedly connected to the bottom end of the multiple abutment rods (693). A rotating rod (695) is rotatably connected to the top end of each abutment rod (693). A third gripper (696) is fixedly connected to one end of the rotating rod (695). A roller (697) is rotatably connected to the side wall of the connecting block (692). During filling, the empty packaging bottle is conveyed to the second gripper (66) through the second conveying mechanism (5). Under the meshing action of the gear (64) and the gear ring (63), the rotating ring (65) drives the top plate (68) to rotate. The roller (697) in the clamping assembly (69) slides along the slide rail (610) and descends along the slide rail (610). At this time, the bottle mouth of the packaging bottle passes through the abutment ring (694), and the filling nozzle (630) extends into the bottle mouth. When the abutment ring (694) abuts against the bottom of the bottle mouth, it drives multiple abutment rods (693) to slide upward and drives the third gripper (696) to rotate inward, further clamping and fixing the packaging bottle and strengthening the tightness of the connection during filling. A cover (698) is slidably connected to the sidewalls of the plurality of abutments (693). The top surface of the cover (698) and the bottom surface of the connecting block (692) are elastically connected by a plurality of first springs (699), and the plurality of abutments (693) respectively pass through the inner rings of the plurality of first springs (699). Pressure tubes (6910) are symmetrically fixedly connected to the side wall of the cover (698). A pressure cylinder (6920) is fixedly connected to one end of each pressure tube (6910). A telescopic baffle (6930) is fixedly connected to one end of each pressure cylinder (6920). The fixed end of the telescopic baffle (6930) is fixedly connected to the bottom surface of the top plate (68). The pressure cylinder (6920) includes a cylinder body (69201), and a piston (69202) is sealed and interactively connected inside the cylinder body (69201). The piston (69202) and the inner cavity sidewall of the cylinder body (69201) are elastically connected by a second spring (69203). The telescopic baffle (6930) includes a fixed sleeve plate (69301) fixedly connected to the bottom surface of the top plate (68), one end of the cylinder (69201) is fixedly connected to the side wall of the fixed sleeve plate (69301), a movable baffle (69302) is slidably connected to the bottom end of the fixed sleeve plate (69301), a retaining bead (69303) is elastically embedded in the side wall of the movable baffle (69302), the retaining bead (69303) penetrates the side wall of the fixed sleeve plate (69301) and is embedded in the inside of the cylinder (69201), and a detection rod (69304) is fixedly connected to the side wall of the movable baffle (69302). An electric push rod (661) is symmetrically fixedly connected to the side wall of the second gripper (66), and a flushing head (6940) is fixedly connected to the side wall of the connecting block (692). When the clamping component (69) is tightly connected to the bottle mouth, the bottle mouth abuts against the cap (698). When filling a beverage containing gas, the bottle mouth is blocked. When the pressure of the gas is insufficient, the blocked part will not be pushed open, thus preventing the liquid of the filled beverage from spraying out. When the pressure of the gas is large enough, the pressure is released through the pressure tube (6910), and the pressure is transmitted to the inside of the cylinder (69201) and pushes the piston (69202) to push out the locking ball (69303), releasing the limit on the movable baffle (69302). At this time, the movable baffle (69302) slides down to form a shield from both sides to prevent liquid from splashing onto the surrounding packaging bottles. At the same time, the descent of the movable baffle (69302) drives the detection rod (69304) to descend. As the filling mechanism (6) rotates, the detection rod (69304) will sweep across the photoelectric sensor (8) and form a shield on the photoelectric sensor (8). The liquid dispensing assembly (620) includes a liquid dispensing tray (6201), a partition plate (6202) is fixedly connected inside the liquid dispensing tray (6201), and sealing sliding rings (6203) are slidably connected through both sides of the bottom surface of the liquid dispensing tray (6201) on both sides of the partition plate (6202). The flushing head (6940) is connected to one side of the partition plate (6202) inside the liquid dispensing tray (6201) through a pipe, and the filling nozzle (630) is connected to the other side of the partition plate (6202) inside the liquid dispensing tray (6201) through a pipe. When the detection rod (69304) sweeps across the photoelectric sensor (8), the photoelectric sensor (8) is blocked, and the flushing head (6940) is activated to flush the sealing component (69), telescopic baffle (6930) and packaging bottle of the leaking part. After the flushing is completed, the electric push rod (661) is activated to push the movable baffle (69302) to lock and reset.

2. The integrated aseptic filling equipment according to claim 1, characterized in that: The guiding mechanism (3) includes a first motor (31) and multiple brackets (32) fixedly connected to the top surface of the base plate (1). One end of the output shaft of the first motor (31) is fixedly connected to a turntable (33). The top ends of the multiple brackets (32) are fixedly connected to a guide rail (34). The guide rail (34) has an arc-shaped structure and is set in close contact with the upper edge of the turntable (33). A first synchronous pulley (35) is fixedly connected to the side wall of the output shaft of the first motor (31).

3. The integrated aseptic filling equipment according to claim 2, characterized in that: The disinfection mechanism (4) includes a support column (41) fixedly connected to the top surface of the base plate (1). A placement plate (42) is fixedly connected to the top surface of the support column (41). A disinfectant tank (43), a second rinsing tank (44), and a sterile liquid tank (45) are fixedly installed on the top surface of the placement plate (42). A second synchronous pulley (46) is rotatably connected to the side wall of the support column (41). The second synchronous pulley (46) is connected to the first synchronous pulley (35) by a synchronous belt drive. A buffer cylinder (47) is fixedly connected to the top of the second synchronous pulley (46). 7) It is rotatably connected to the support column (41). Multiple first grippers (48) are rotatably connected to the top edge of the buffer cylinder (47). A first nozzle (49) is fixedly installed on the top surface of the placement plate (42). A second nozzle (410) and a third nozzle (420) are fixedly connected to the bottom surface of the placement plate (42). The first nozzle (49) is connected to the disinfectant tank (43) through a pipe. The second nozzle (410) is connected to the second rinsing tank (44) through a pipe. The third nozzle (420) is connected to the inside of the sterile liquid tank (45) through a pipe.

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