Gas generator shell processing and painting device
By designing a paint spraying device for the casing processing of gas generator sets, using the combination of the spraying mechanism and heating lamp tubes, the problems of poor quality and slow drying of the paint layer in the prior art are solved, and the working efficiency and durability of the coating are improved.
Patent Information
- Application Number
- CN202411156022.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-08-22
AI Technical Summary
The existing gas generator set shell spraying technology has problems such as poor paint quality, slow drying, low working efficiency, and high labor intensity.
A gas generator set shell processing and painting device is designed, including a support shaft, a placing plate, a conveyor, a spraying mechanism and a heating lamp tube. Through the rotation of the spraying mechanism and the preheating and baking of the heating lamp tube, uniform spraying and acceleration are achieved. Dry, improves the quality and durability of the coating.
It improves the adhesion and wear resistance of the coating, shortens the coating time, reduces labor intensity, and extends the service life of the coating.
Smart Images

Figure CN118677197B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of shell spraying, and in particular relates to a gas generator set shell processing and painting device. Background Art
[0002] A gas generator set is usually composed of thousands of parts, which are assembled together in sequence to achieve the function of the gas generator set; the parts of the gas generator set include a cylindrical shell part, the main function of which is to protect other parts inside it from being damaged.
[0003] Due to the complexity of the working environment of gas generator sets, cast shell parts usually need to be sprayed with a protective coating on the outer layer to prevent them from getting damp, rusting and being damaged in the harsh working environment; the existing spraying of shell parts of generator sets is mostly done manually, and the strong smell of paint will make the operators feel uncomfortable. At the same time, the quality of the paint layer sprayed during the manual operation is poor, and the natural drying of the paint after spraying is slow, resulting in low efficiency and high labor intensity of manual painting. Summary of the invention
[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a gas generator set shell processing and painting device, which solves the problems in the prior art of poor quality of the sprayed paint layer, slow natural drying of the paint after spraying, low efficiency and high labor intensity of manual painting.
[0005] The purpose of the present invention can be achieved through the following technical solutions:
[0006] A gas generator housing processing and painting device comprises a base plate, a support shaft is fixed on the base plate, a placement plate for placing the generator housing to be painted is fixed on the support shaft, and a conveyor for conveying the generator housing is arranged on the base plate.
[0007] A spraying mechanism, which is arranged on the supporting shaft and is used for spraying paint on the generator set casing on the placing disk; the spraying mechanism comprises a first toothed disk rotatably mounted on the supporting shaft, the diameter of the first toothed disk is larger than the diameter of the placing disk, and the first toothed disk is located below the placing disk, and four slide grooves evenly distributed in a ring shape are opened on the first toothed disk, and first sliders are slidably engaged in the slide grooves, and a vertically placed paint spraying assembly is fixed on the first sliders in any two slide grooves placed coaxially, and vertically placed heating lamps are fixed on the other two first sliders, and an adjusting unit is arranged on the first toothed disk, and the adjusting unit is used to adjust the distance between each first slider and the central axis of the supporting shaft, and a driving unit for driving the first toothed disk to rotate is connected to the first toothed disk.
[0008] The transfer mechanism is arranged above the conveyor and is used for loading or unloading the generator set casing on the placement plate.
[0009] The adjusting unit includes a second toothed disc coaxially placed with the first toothed disc, the second toothed disc is rotatably clamped on the lower end surface of the first toothed disc, the second toothed disc is provided with four arc grooves evenly distributed in a ring shape, the distance between one end of the arc groove and the central axis of the second toothed disc is greater than the distance between the other end of the arc groove and the central axis of the second toothed disc, the arc grooves correspond to the first sliders one by one, the lower end of the first sliders are fixed with pins placed vertically downward, the pins are located in the corresponding arc grooves and slidably connected thereto, a first gear meshing with the second toothed disc is provided below the first toothed disc, and a first rotating motor driving the first gear to rotate is installed on the first toothed disc.
[0010] A coaxially placed slide bar is fixed in each of the slide grooves, and each of the first slide blocks is slidably sleeved on the slide bar.
[0011] The paint spraying components all include a paint tube arranged on the corresponding first slider. The paint tube is located on the upper end surface of the first slider and is placed vertically upward. The paint tube is in the shape of a sealed shell tube with a hollow interior. A plurality of nozzle units are arranged on the peripheral wall of the paint tube close to the central axis of the support shaft. The plurality of nozzle units are evenly distributed along the axial direction of the paint tube, and the paint tube is filled with paint.
[0012] A ring-shaped paint box is provided directly below the first toothed disc. The paint box and the first toothed disc are placed coaxially. The paint box is fixedly placed on the bottom plate. The upper end of the paint box is open and filled with paint. A pair of symmetrically placed paint pumps are provided in the paint box. The paint pumps correspond to the paint tubes one by one. The lower ends of the paint tubes pass through the first slider and the slide groove and extend into the paint box. Feed holes are provided at the lower ends of the paint tubes, which are connected to the corresponding paint pump output ends.
[0013] A plurality of stirring pieces evenly distributed in a ring shape about the central axis of the first toothed disc are fixed on the lower end surface thereof, the lower ends of the stirring pieces all extend into the paint box, and the two paint pumps are respectively fixed on any stirring piece.
[0014] An ear plate is fixed on the upper end of the paint tube, and a vertically placed first telescopic cylinder is connected to the ear plate. The bottom of the first telescopic cylinder is fixed on the first slider at the corresponding position. The driving rod of the first telescopic cylinder is fixed to the ear plate, and an avoidance groove is opened on the first slider. The paint tube and the nozzle unit can pass through the avoidance groove and slide relative to the first slider.
[0015] A second sliding block which is slidably connected is arranged in the slide groove at the corresponding end of the paint tube. The second sliding block is slidably sleeved on the sliding rod, and the second sliding block is located at an end of the first sliding block away from the central axis of the supporting shaft.
[0016] The lower end of the paint tube passes through the avoidance groove in the first slider and extends toward the second slider end along the axis direction of the slide rod. The lower end of the paint tube passes through the second slider and is connected to the paint pump. The peripheral wall of the paint tube is fixed to the second slider, and multiple nozzle units are evenly distributed on the peripheral wall of the paint tube between the ear plate and the second slider.
[0017] The first sliding block and the second sliding block in the sliding groove are fixedly connected by a first spring. The first spring is sleeved on the sliding rod, and the first spring is always in a compressed state.
[0018] The nozzle units all include a conduit, which is a hollow tube with openings at both ends. The conduits are all fixed to the paint tube, and one end of the conduits extends into the interior of the paint tube and is through-connected thereto. An atomizing nozzle is fixed to the end of the conduit away from the paint tube. A second spring is coaxially arranged in the conduit, one end of the second spring is fixed to the atomizing nozzle, and a sealing ball is fixed to the other end of the second spring, and the diameter of the sealing ball is equal to the inner diameter of the conduit.
[0019] When the nozzle unit is in a horizontal placement state, the second spring pushes the sealing ball out of the conduit; when the nozzle unit is in an inclined downward or vertically downward placement state, the sealing ball is located inside the conduit.
[0020] The driving unit comprises a second rotating motor fixed on the bottom plate, an output end of the second rotating motor is provided with a rotating shaft placed vertically upward, a second gear is fixedly sleeved on the rotating shaft, and the second gear is meshed with the first gear disc.
[0021] The transfer mechanism includes a pair of symmetrically placed fixed rods, the lower ends of the fixed rods are respectively fixed to the side walls of both sides of the conveyor, horizontally placed electric slide rails are fixed on the two fixed rods, a sliding platform with a sliding connection is provided on the electric slide rail, a second telescopic cylinder placed vertically downward is fixed on the slide, a hanging plate is fixed on the driving rod of the second telescopic cylinder, a third gear connected for rotation is provided at the lower end of the hanging plate, a pair of racks symmetrically placed about the third gear are meshed and connected to the third gear, the racks are slidably engaged with the lower end surface of the hanging plate, a connecting piece is fixed to the lower end of the rack, an elastic rubber plate is fixed to the side of the connecting piece away from each other, and a third rotating motor for driving the third gear to rotate is provided on the hanging plate.
[0022] Beneficial effects of the present invention:
[0023] The present invention realizes the purpose of loading or unloading the generator set casing on the placement tray by coordinating the support shaft, the placement tray, the conveyor and the transfer mechanism;
[0024] Through the coordinated arrangement of the first gear disc, the slide groove, the first slider, the heating lamp tube, the adjustment unit, and the driving unit, the spraying assembly rotates to evenly spray the outer wall of the generator housing, and at the same time, the distance between the spraying assembly or the heating lamp tube and the outer wall of the generator housing can be adjusted, so as to facilitate the spraying of generator housings of various diameters;
[0025] Preheating and baking the generator housing side wall between the two spray paint components by two heating lamps can effectively remove moisture from the generator housing surface, promote paint drying and adhesion, and improve the quality and durability of the coating;
[0026] At the same time, along the rotation direction of the first gear disc, any heating lamp can bake the paint layer sprayed on the generator housing by the previous spray paint assembly to accelerate its drying, thereby speeding up the efficiency of the entire painting process, improving work efficiency and reducing labor intensity;
[0027] In the multi-layer painting process, the heating lamp tube allows each layer of paint to be fully dried, forming a more solid and continuous coating structure, improving the adhesion and wear resistance of the coating, and extending the service life of the coating;
[0028] The present invention facilitates automatic adjustment of the distance between each first sliding block and the central axis of the placement plate by coordinating the second toothed disk, the arc groove, the pin shaft, the first gear, and the first rotating motor.
[0029] The present invention facilitates the real-time replenishment of the paint in the paint tube by means of the coordinated arrangement of the paint tube, the nozzle unit, the paint box and the paint pump, so as to keep the paint in the paint tube always filled with paint.
[0030] At the same time, the first toothed disc rotates in conjunction with the painting process, so that the stirring member rotates around the central axis of the first toothed disc in the paint box and stirs the paint in the paint box to prevent the paint in the paint box from solidifying;
[0031] The paint pump is arranged on any stirring member, so as to avoid the paint tube from getting entangled in the first gear disc or the paint box during the painting process;
[0032] The present invention facilitates automatic adjustment of the length of the paint tube above the upper end surface of the first slide block through the coordinated arrangement of the ear plate, the first telescopic cylinder, the second slide block, and the first spring, and can keep the paint tube above the upper end surface of the first slide block in a vertically placed state at all times, so as to be applicable to the spraying processing of generator housings of various height specifications;
[0033] The present invention cooperates with the conduit, the atomizing nozzle, the second spring and the sealing ball. When the nozzle units are placed tilted downward or vertically downward, the sealing ball squeezes and compresses the second spring under the action of gravity, and the sealing ball retracts into the conduit to seal it, so that the nozzle unit below the upper end surface of the first slider stops working, thereby reducing the waste of paint. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0035] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0036] Figure 2 It is a schematic diagram of the overall structure of the present invention from different viewing angles;
[0037] Figure 3 It is a partial structural schematic diagram of the present invention;
[0038] Figure 4 It is a partial structural schematic diagram of the placement tray of the present invention;
[0039] Figure 5 It is a partial structural schematic diagram of the second toothed disc of the present invention;
[0040] Figure 6 It is a partial structural schematic diagram of the slide bar of the present invention;
[0041] Figure 7 It is a partial structural schematic diagram of the paint tube of the present invention;
[0042] Figure 8 It is a schematic diagram of the internal structure of the nozzle unit and the conduit of the present invention;
[0043] Fig. 9 It is a schematic diagram of the structure of the transfer mechanism of the present invention;
[0044] Fig.10 The present invention Fig. 9 Schematic diagram of the local enlarged structure at point A in the middle. DETAILED DESCRIPTION
[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] like Figures 1 to 10 As shown, the gas generator shell processing and painting device includes:
[0047] A bottom plate 1, a support shaft 2 is fixed on the bottom plate 1, a placement plate 3 for placing a generator housing to be painted is fixed on the support shaft 2, and a conveyor 4 for conveying the generator housing is provided on the bottom plate 1;
[0048] A spraying mechanism, which is arranged on the support shaft 2 and is used to spray paint on the generator housing on the placement disk 3; the spraying mechanism includes a first toothed disk 51 rotatably sleeved on the support shaft 2, the diameter of the first toothed disk 51 is larger than the diameter of the placement disk 3, and the first toothed disk 51 is located below the placement disk 3, and four slide grooves 52 evenly distributed in an annular shape are opened on the first toothed disk 51, and first sliders 53 are slidably engaged in the slide grooves 52, and a vertically placed paint spraying assembly is fixed on the first sliders 53 in any two slide grooves 52 placed coaxially, and vertically placed heating lamps 55 are fixed on the other two first sliders 53, and an adjustment unit is arranged on the first toothed disk 51, and the adjustment unit is used to adjust the distance between each first slider 53 and the central axis of the support shaft 2, and a driving unit for driving the first toothed disk 51 to rotate is connected;
[0049] The transfer mechanism 6 is arranged above the conveyor 4 and is used for loading or unloading the generator set casing on the placement plate 3;
[0050] The device is used to spray paint a cylindrical gas generator housing, and other generator components are not installed inside the generator housing, and one end of the generator housing is open;
[0051] The open end of the generator housing is placed vertically upward on the conveyor 4, and the conveyor 4 transports the generator housing to the end close to the transfer mechanism 6. Then, the transfer mechanism 6 clamps the generator housing to be painted on the conveyor 4 and transfers it to the placement tray 3, and the generator housing is placed coaxially with the placement tray 3 to realize automatic loading of the generator housing to be painted on the placement tray 3;
[0052] Then, according to the diameter of the generator housing to be painted, the adjustment unit adjusts the distance between each first slider 53 and the central axis of the placement plate 3, and the first slider 53 drives the corresponding paint spraying assembly or heating lamp 55 to facilitate the adjustment of the distance between the paint spraying assembly or heating lamp 55 and the outer wall of the generator housing, and at the same time facilitates the painting of generator housings of various diameter specifications;
[0053] Then, the heating lamps 55 are turned on, and the two heating lamps 55 preheat and bake the side wall of the generator housing between the two paint spraying assemblies, which can effectively remove moisture from the surface of the generator housing, promote paint drying and adhesion, and improve the quality and durability of the coating;
[0054] Then, the driving unit is turned on to drive the first toothed disc 51 to rotate, and the first toothed disc 51 drives the first slider 53, the paint spraying assembly and the heating lamp tube 55 to move. When the paint spraying assembly moves to the preheated baking position, the paint spraying assembly is turned on to spray paint, and the paint spraying assembly rotates around the central axis of the placement plate 3 to make the spraying assembly evenly spray the outer wall of the generator housing, and along the rotation direction, any heating lamp tube 55 can bake the paint layer sprayed on the generator housing by the previous paint spraying assembly to accelerate its drying, thereby speeding up the efficiency of the entire painting process, improving work efficiency and reducing labor intensity;
[0055] In order to ensure that the coating sprayed on the generator housing reaches the required thickness and to improve the uniformity, adhesion and durability of the paint layer, the first gear disc 51 can be rotated multiple times to make the paint spraying assembly and the heating lamp tube 55 rotate around the peripheral wall of the generator housing for multiple times, and the peripheral wall of the generator housing is sprayed with multiple layers until the required paint layer thickness is reached. During the multi-layer painting process, the heating lamp tube 55 allows each layer of paint to be fully dried to form a more solid and continuous coating structure, thereby improving the adhesion and wear resistance of the coating and extending the service life of the coating.
[0056] Preferably, a reflector is provided on the side of the heating lamp tube 55 away from the central axis of the support shaft 2, and the lower end of the reflector is fixed to the first slider 53. The reflector is used to reflect and collect the light of the heating lamp tube 55 so that it can illuminate the generator housing to be painted.
[0057] Preferably, the conveyor 4 can be a belt conveyor 4, a roller conveyor 4, etc.
[0058] In order to facilitate the automatic adjustment of the distance between each first slider 53 and the central axis of the placement disk 3, the adjustment unit includes a second toothed disk 561 coaxially placed with the first toothed disk 51, the second toothed disk 561 is rotatably clamped on the lower end surface of the first toothed disk 51, and the second toothed disk 561 is provided with four arc grooves 562 evenly distributed in an annular shape, the distance between one end of the arc groove 562 and the central axis of the second toothed disk 561 is greater than the distance between the other end of the arc groove 562 and the central axis of the second toothed disk 561, the arc grooves 562 correspond to the first sliders 53 one by one, the lower end of the first slider 53 is fixed with a pin shaft 563 placed vertically downward, the pin shaft 563 is located in the corresponding arc groove 562 and is slidably connected thereto, a first gear 564 meshing with the second toothed disk 561 is provided below the first toothed disk 51, and a first rotating motor 565 driving the first gear 564 to rotate is installed on the first toothed disk 51;
[0059] A coaxially placed slide bar 566 is fixed in each of the slide grooves 52, and each of the first slide blocks 53 is slidably sleeved on the slide bar 566;
[0060] Turn on the first rotating motor 565 to drive the first gear 564, the first gear 564 drives the second toothed disc 561, the second toothed disc 561 rotates to rotate the arc groove 562, the arc groove 562 rotates to drive the pin 563, the pin 563 slides relative to the arc groove 562, the pin 563 drives the first slider 53 to move along the axis of the slide groove 52 during the relative sliding, and the rotation direction of the second toothed disc 561 is controlled, thereby controlling the first slider 53 to approach or move away from the central axis of the placement disk 3, so as to achieve the purpose of facilitating the automatic adjustment of the distance between each first slider 53 and the central axis of the placement disk 3.
[0061] The paint spraying components all include a paint tube 541 arranged on the corresponding first slider 53. The paint tube 541 is located on the upper end surface of the first slider 53 and is placed vertically upward. The paint tube 541 is in the shape of a sealed shell tube with a hollow interior. A plurality of nozzle units are arranged on the peripheral wall of the paint tube 541 close to the central axis of the support shaft 2. The plurality of nozzle units are evenly distributed along the axial direction of the paint tube 541. The paint tube 541 is filled with paint. The paint in the paint tube 541 enters the nozzle unit and is sprayed onto the peripheral wall of the generator housing through the nozzle unit.
[0062] In order to facilitate the real-time replenishment of the paint in the paint tube 541 and keep the paint in the paint tube 541 always full, a circular paint box 7 is provided directly below the first toothed disc 51, and the paint box 7 is placed coaxially with the first toothed disc 51. The paint box 7 is fixedly placed on the bottom plate 1, and the upper end of the paint box 7 is open. The paint box 7 is filled with paint. A pair of symmetrically placed paint pumps 8 are provided in the paint box 7, and the paint pumps 8 correspond to the paint tube 541 one by one. The lower ends of the paint tubes 541 pass through the first slider 53 and the slide groove 52 and extend into the paint box 7. Feed holes are opened at the lower ends of the paint tubes 541, and the feed holes are connected to the corresponding output ends of the paint pumps 8. The paint in the paint box 7 is drawn by the paint pump 8, and the paint is injected into the paint tube 541 after passing through the paint pump 8, so that the paint in the paint tube 541 is replenished in real time and the paint in the paint tube 541 is always full.
[0063] In order to facilitate stirring of the paint in the paint box 7 and prevent the paint from solidifying, a plurality of stirring members 9 are fixed on the lower end surface of the first toothed disc 51 and are evenly distributed in a ring shape about the central axis thereof, and the lower ends of the stirring members 9 are all extended into the paint box 7, and the two paint pumps 8 are respectively fixed on any stirring member 9; when the generator housing is subjected to the painting process, the driving unit drives the first toothed disc 51 to rotate, and the first toothed disc 51 drives the stirring member 9, so that the stirring member 9 rotates around the central axis of the first toothed disc 51 in the paint box 7, and the paint in the paint box 7 is stirred by the rotation of the stirring member 9 to prevent the paint in the paint box 7 from solidifying;
[0064] At the same time, the paint pump 8 is fixed on the stirring member 9, so that the paint pump 8 and the paint tube 541 rotate synchronously with the first toothed disc 51, which can prevent the paint tube 541 from being entangled in the first toothed disc 51 or the paint box 7 during the painting process.
[0065] Preferably, the paint box 7 is provided with a ring-shaped box cover, which is rotatably connected to the upper end of the paint box 7, and the stirring members 9 pass through the box cover and are slidably connected thereto, and the box cover can move up and down along the stirring members 9; by setting the box cover, the pollution of the paint in the paint box 7 can be reduced, and at the same time, the box cover can rotate synchronously with the stirring members 9, and will not interfere with the painting process; and the box cover can be raised and lowered in the vertical direction, so as to facilitate the addition of paint to the paint box 7.
[0066] In order to facilitate the spraying process of generator housings of various height specifications, an ear plate 10 is fixed to the upper end of the paint tube 541, and a vertically placed first telescopic cylinder 11 is connected to the ear plate 10. The bottom of the first telescopic cylinder 11 is fixed to the first slider 53 at the corresponding position, and the driving rod of the first telescopic cylinder 11 is fixed to the ear plate 10. The first slider 53 is provided with an avoidance groove, and the paint tube 541 and the nozzle unit can pass through the avoidance groove and slide relative to the first slider 53; by turning on the first telescopic cylinder 11, the driving rod of the first telescopic cylinder 11 is telescopic to drive the ear plate 10, and the ear plate 10 drives the upper end of the paint tube 541 to rise and fall, and the length of the paint tube 541 above the upper end surface of the first slider 53 is automatically adjusted to facilitate the spraying process of generator housings of various height specifications.
[0067] After the first telescopic cylinder 11 drives the ear plate 10 to be raised and lowered, in order for the paint tube 541 above the upper end surface of the first slider 53 to remain in a vertical position, a second slider 12 is provided in a sliding groove 52 at the corresponding end of the paint tube 541. The second slider 12 is slidably sleeved on the slide rod 566, and the second slider 12 is located at the end of the first slider 53 away from the central axis of the support shaft 2.
[0068] The lower end of the paint tube 541 passes through the avoidance groove in the first slider 53 and extends toward the end of the second slider 12 along the axis direction of the slide rod 566. The lower end of the paint tube 541 passes through the second slider 12 and is connected to the paint pump 8. The peripheral wall of the paint tube 541 is fixed to the second slider 12. A plurality of nozzle units are evenly distributed on the peripheral wall of the paint tube 541 between the ear plate 10 and the second slider 12.
[0069] The first slider 53 and the second slider 12 in the slide groove 52 are fixedly connected via the first spring 13. The first spring 13 is sleeved on the slide rod 566, and the first spring 13 is always in a compressed state.
[0070] When the first telescopic cylinder 11 drives the ear plate 10 to move upward, the second slider 12 moves closer to the first slider 53, so that the length of the paint tube 541 located above the upper end surface of the first slider 53 increases; when the first telescopic cylinder 11 drives the ear plate 10 to move downward, under the action of the elastic force of the first spring 13, the first spring 13 pushes the second slider 12 away from the first slider 53, and the second slider 12 pulls the paint tube 541, so that the paint tube 541 above the upper end surface of the first slider 53 can still remain in a vertical position.
[0071] The corresponding nozzle unit on the vertically placed paint tube 541 is horizontally oriented toward the generator housing and is used for spray painting thereof; when the nozzle unit is located below the upper end surface of the first slider 53 and between the second slider 12, the nozzle unit of this part is not used for spray painting the generator housing. During the spray painting process, the nozzle unit of this part is automatically closed to avoid waste of paint during the spray painting process. The nozzle unit includes a conduit 542, which is a hollow tube body with openings at both ends. The conduit 542 is fixed to the paint tube 541, and one end of the conduit 542 extends into the paint tube 541 and is connected thereto. An atomizing nozzle 543 is fixed to the end of the conduit 542 away from the paint tube 541, and a coaxially arranged second spring 544 is provided in the conduit 542, one end of the second spring 544 is fixed to the atomizing nozzle 543, and the other end of the second spring 544 is fixed to a sealing ball 545, and the diameter of the sealing ball 545 is equal to the inner diameter of the conduit 542;
[0072] When the nozzle unit is in a horizontal position, the second spring 544 pushes the sealing ball 545 out of the conduit 542; when the nozzle unit is in a tilted downward or vertically downward position, the sealing ball 545 is located inside the conduit 542;
[0073] When the length of the paint tube 541 on the upper end surface of the first slider 53 is adjusted, the paint tube 541 drives the nozzle unit, and the nozzle units above the upper end surface of the first slider 53 are all kept in a horizontal position. This part of the conduit 542 is connected with the inside of the paint tube 541, and the paint can enter the conduit 542 and be sprayed out through the atomizing nozzle 543; and the nozzle units below the upper end surface of the first slider 53 are all tilted downward or vertically placed downward, and the sealing ball 545 in this part of the nozzle unit squeezes and compresses the second spring 544 under the action of gravity, and the sealing ball 545 retracts into the conduit 542 to seal it, which can stop the nozzle unit below the upper end surface of the first slider 53 from working, thereby reducing the waste of paint.
[0074] In order to facilitate driving the first gear plate 51 to rotate, the driving unit includes a second rotating motor 571 fixed on the base plate 1, and the output end of the second rotating motor 571 is provided with a rotating shaft placed vertically upward, and a second gear 572 is fixedly sleeved on the rotating shaft, and the second gear 572 is engaged with the first gear plate 51; the second gear 572 is driven by the second rotating motor 571, and the second gear 572 drives the first gear plate 51 to rotate.
[0075] The transfer mechanism 6 includes a pair of symmetrically placed fixed rods 61, the lower ends of the fixed rods 61 are respectively fixed to the side walls of the conveyor 4 on both sides, and horizontally placed electric slide rails 62 are fixed on the two fixed rods 61. The electric slide rails 62 are provided with a sliding platform for sliding connection, and a second telescopic cylinder 63 placed vertically downward is fixed on the slide. A hanging plate 64 is fixed on the driving rod of the second telescopic cylinder 63, and a third gear 65 connected in rotation is provided at the lower end of the hanging plate 64. A pair of racks 66 placed symmetrically about the third gear 65 are meshed and connected on the third gear 65, and the racks 66 are slidably engaged with the lower end surface of the hanging plate 64. A connecting piece is fixed to the lower end of the rack 66, and an elastic rubber plate 67 is fixed to the side of the connecting piece away from each other. The hanging plate 64 is provided with a driving third gear 65. The third rotating motor 68 rotates the gear 65; through the cooperation of the electric slide rail 62, the slide table, and the second telescopic cylinder 63, the hanging plate 64 is driven to move to the top of the generator housing to be painted on the conveyor 4, so that the third gear 65 and the two connecting parts extend into the generator housing, and the third rotating motor 68 is turned on to drive the third gear 65. The third gear 65 drives the rack 66, the connecting part, and the elastic rubber plate 67 in turn, so that the two elastic rubber plates 67 are squeezed and contacted with the inner side wall of the generator housing, and then the generator housing is driven to move to the placement tray 3 through the cooperation of the electric slide rail 62, the slide table, and the second telescopic cylinder 63; after the painting is completed, the generator housing is brought back to the conveyor 4 to realize the loading or unloading of the generator set housing on the placement tray 3.
[0076] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0077] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. Gas generator shell processing and painting device, It is characterized in that include: A base plate (1), a support shaft (2) being fixed on the base plate (1), a placement plate (3) for placing a generator housing to be painted being fixed on the support shaft (2), and a conveyor (4) for conveying the generator housing being provided on the base plate (1); A spraying mechanism, the spraying mechanism is arranged on the support shaft (2) and is used to spray paint on the generator set housing on the placement disk (3); the spraying mechanism comprises a first toothed disk (51) rotatably sleeved on the support shaft (2), the diameter of the first toothed disk (51) is larger than the diameter of the placement disk (3), and the first toothed disk (51) is located below the placement disk (3), the first toothed disk (51) is provided with four slide grooves (52) evenly distributed in an annular shape, and the slide grooves (52) are all slidably engaged with first sliders (53), and the first sliders (53) in any two slide grooves (52) placed coaxially are fixed with a vertically placed spraying assembly, and the other two first sliders (53) are fixed with vertically placed heating lamps (55), and the first toothed disk (51) is provided with an adjustment unit, and the adjustment unit is used to adjust the distance between each first slider (53) and the central axis of the support shaft (2), and the first toothed disk (51) is connected to a driving unit for driving it to rotate; A transfer mechanism (6), the transfer mechanism (6) is arranged above the conveyor (4), and the transfer mechanism (6) is used to load or unload the generator set casing on the placement plate (3); The adjustment unit comprises a second toothed disc (561) coaxially arranged with the first toothed disc (51), the second toothed disc (561) being rotatably engaged with the lower end surface of the first toothed disc (51), the second toothed disc (561) being provided with four arcuate grooves (562) evenly distributed in an annular shape, the distance between one end of the arcuate groove (562) and the central axis of the second toothed disc (561) being greater than the distance between the other end of the arcuate groove (562) and the central axis of the second toothed disc (561), the arcuate grooves (562) corresponding to the first sliders (53) one by one, the lower ends of the first sliders (53) being fixed with pins (563) vertically arranged downward, the pins (563) being located in the corresponding arcuate grooves (562) and being slidably connected thereto, the lower part of the first toothed disc (51) being provided with a first gear (564) meshing with the second toothed disc (561), the first toothed disc (51) being provided with a first rotating motor (565) for driving the first gear (564) to rotate; A coaxially placed slide bar (566) is fixed in each of the slide grooves (52), and each of the first slide blocks (53) is slidably sleeved on the slide bar (566); The paint spraying components all include a paint tube (541) disposed on a corresponding first slider (53); the paint tube (541) is located on the upper end surface of the first slider (53) and is placed vertically upward; the paint tube (541) is in the shape of a sealed shell tube with a hollow interior; a plurality of nozzle units are disposed on the peripheral wall of the paint tube (541) on the side close to the central axis of the support shaft (2); the plurality of nozzle units are evenly distributed along the axis direction of the paint tube (541); and the paint tube (541) is filled with paint; The transfer mechanism (6) comprises a pair of symmetrically placed fixed rods (61), the lower ends of the fixed rods (61) are respectively fixed to the side walls of both sides of the conveyor (4), the two fixed rods (61) are fixed with horizontally placed electric slide rails (62), the electric slide rails (62) are provided with a sliding platform slidably connected, a second telescopic cylinder (63) placed vertically downward is fixed on the sliding platform, a hanging plate (64) is fixed on the driving rod of the second telescopic cylinder (63), a third gear (65) is rotatably connected to the lower end of the hanging plate (64), a pair of racks (66) symmetrically placed about the third gear (65) are meshed and connected to the third gear (65), the racks (66) are slidably engaged with the lower end surface of the hanging plate (64), a connecting piece is fixed to the lower end of the racks (66), and an elastic rubber plate (67) is fixed to the side of the connecting piece away from each other, and a third rotating motor (68) for driving the third gear (65) to rotate is provided on the hanging plate (64).
2. The gas generator housing processing and painting device according to claim 1, It is characterized in that A circular paint box (7) is provided directly below the first toothed disc (51). The paint box (7) and the first toothed disc (51) are placed coaxially. The paint box (7) is fixedly placed on the bottom plate (1). The upper end of the paint box (7) is open. The paint box (7) is filled with paint. A pair of symmetrically placed paint pumps (8) are provided in the paint box (7). The paint pumps (8) correspond to the paint tubes (541) one by one. The lower ends of the paint tubes (541) pass through the first slider (53) and the slide groove (52) and extend into the paint box (7). The lower ends of the paint tubes (541) are provided with feed holes, which are connected to the output ends of the corresponding paint pumps (8).
3. The gas generator housing processing and painting device according to claim 2, It is characterized in that A plurality of stirring members (9) are fixed to the lower end surface of the first toothed disc (51) and are evenly distributed in a ring shape about the central axis thereof. The lower ends of the stirring members (9) extend into the paint box (7), and the two paint pumps (8) are respectively fixed to any stirring member (9).
4. The gas generator housing processing and painting device according to claim 3, It is characterized in that An ear plate (10) is fixed to the upper end of the paint tube (541), and a first telescopic cylinder (11) placed vertically is connected to the ear plate (10). The bottom of the first telescopic cylinder (11) is fixed to a first slide block (53) at a corresponding position, and a driving rod of the first telescopic cylinder (11) is fixed to the ear plate (10). An avoidance groove is provided on the first slide block (53), and the paint tube (541) and the nozzle unit can pass through the avoidance groove and slide relative to the first slide block (53).
5. The gas generator housing processing and painting device according to claim 4, It is characterized in that A second sliding block (12) is slidably connected in the sliding groove (52) at the corresponding end of the paint tube (541), the second sliding block (12) is slidably sleeved on the sliding rod (566), and the second sliding block (12) is located at an end of the first sliding block (53) away from the central axis of the support shaft (2); The lower end of the paint tube (541) passes through the avoidance groove in the first slider (53) and then extends along the axis direction of the slide rod (566) toward the end of the second slider (12). The lower end of the paint tube (541) passes through the second slider (12) and is connected to the paint pump (8). The peripheral wall of the paint tube (541) is fixed to the second slider (12). The plurality of nozzle units are evenly distributed on the peripheral wall of the paint tube (541) between the ear plate (10) and the second slider (12). The first sliding block (53) and the second sliding block (12) in the sliding groove (52) are fixedly connected via a first spring (13); the first spring (13) is sleeved on the sliding rod (566), and the first spring (13) is always in a compressed state.
6. The gas generator housing processing and painting device according to claim 5, It is characterized in that The nozzle units all comprise a conduit (542), the conduit (542) being a hollow tube body with openings at both ends, the conduit (542) being fixed to the paint tube (541), and one end of the conduit (542) extending into the paint tube (541) and being connected thereto, an atomizing nozzle (543) being fixed to one end of the conduit (542) away from the paint tube (541), a coaxially arranged second spring (544) being provided in the conduit (542), one end of the second spring (544) being fixed to the atomizing nozzle (543), and a sealing ball (545) being fixed to the other end of the second spring (544), the diameter of the sealing ball (545) being equal to the inner diameter of the conduit (542); When the nozzle unit is in a horizontal placement state, the second spring (544) pushes the sealing ball (545) to extend out of the conduit (542); when the nozzle unit is in a tilted downward or vertically downward placement state, the sealing ball (545) is located inside the conduit (542).
7. The gas generator housing processing and painting device according to claim 1, It is characterized in that The driving unit comprises a second rotating motor (571) fixed on the bottom plate (1); the output end of the second rotating motor (571) is provided with a rotating shaft placed vertically upward; a second gear (572) is fixedly sleeved on the rotating shaft; and the second gear (572) is meshed with the first gear disc (51).
