A series disc motor

Through the series disc motor structure, the dual disc motor is used to promote the rotation of the output shaft, which solves the problem of low output power and torque of the existing disc motor, and achieves a significant improvement in motor performance without increasing the radial size of the motor.

CN118677202BActive Publication Date: 2025-04-04YIKUN POWER TECH (WUXI) CO LTD
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Patent Information

Application Number
CN202410695155.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-04-04
Estimated Expiration
2044-05-31

AI Technical Summary

Technical Problem

The output power and torque of existing disc motors are low, and the method of increasing power and torque by increasing the radial size has problems with unreasonable design, so it cannot be applied to industrial motors and marine motors with large torque output.

Method used

The series-connected disc motor structure is adopted, and by setting the output shaft, the first power output member and the second power output member, a double disc motor is formed to promote the output shaft to rotate, significantly increasing the output power and torque of the motor without increasing the radial size of the disc motor.

Benefits of technology

It achieves a significant increase in the output power and torque of the motor without increasing the radial size of the motor, which is suitable for high performance needs in the industrial and marine fields.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a series disc motor, comprising: a supporting power output member, the supporting power output member comprises a supporting member and a power output member, the power output member rotates on the supporting member to output torque outward to do work; a control member, the control member comprises an external protective member and a control connecting member, the external protective member provides support for the connected control connecting member on the supporting member, and the control connecting member controls the rotation of the power output member on the external protective member; a heat sink, the heat sink comprises a heat dissipation rib and a heat dissipation relay member, the heat dissipation rib increases the heat dissipation surface area of ​​the supporting member on the supporting member, and the heat dissipation relay member performs water cooling and heat dissipation for the power output member on the supporting member. The present invention has reasonable structural design, compact structure, small design size, large output torque and good overall performance of the motor, and can better meet the use requirements of disc industry and marine fields.
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Description

Technical Field

[0001] The present invention relates to the technical field of disc motors, and more particularly to a series disc motor. Background Art

[0002] Due to the structural characteristics of the disc motor, it is favored by the industrial motor field and the shipbuilding field. The disc motor is flat in design and flexible in layout for customers, but its power and torque cannot be further improved. Existing disc motor products are basically single motors, mainly using a double stator single rotor or a single stator double rotor structure, which makes the overall output power and torque of the existing disc motors relatively low. Therefore, some manufacturers increase the output power and torque of the disc motor by increasing the radial size. However, since the disc motor uses axial magnetic flux, it is impossible to increase the radial size all the time in order to increase the power and torque. This will cause its radial size to be too large, which is unreasonable in design and cannot be applied to industrial motors and marine motors with large torque output. Summary of the invention

[0003] In order to overcome the above defects, the present invention provides a series disc motor, which specifically adopts the following technical solutions:

[0004] A series disc motor, comprising:

[0005] A supporting power output member, the supporting power output member comprises a supporting member and a power output member, the power output member rotates on the supporting member to output torque outwards to perform work;

[0006] A control member, which is arranged on the support member, the control member comprises an external protective member and a control connecting member, the external protective member provides support for the control connecting member connected to the support member, and the control connecting member controls the rotation of the power output member on the external protective member;

[0007] A heat sink is arranged on the support member, and the heat sink includes heat dissipation ribs and a heat dissipation relay member. The heat dissipation ribs increase the heat dissipation surface area of ​​the support member on the support member, and the heat dissipation relay member performs water cooling on the support member to dissipate heat and reduce the temperature of the power output member.

[0008] Preferably, the support member comprises a mounting plate, a first support member and a second support member, and the first support member and the second support member are both on the mounting plate to provide support for the power output member.

[0009] Preferably, the first support member includes a first stator support member and a first rotor support member, the first stator support member is arranged on the mounting plate, the first rotor support member is arranged on the first stator support member, and the first rotor support member and the first stator support member cooperate to provide support for the power output member.

[0010] Preferably, the first stator support member includes a first stator support shell, a first intermediate end cover and a front end cover, the first stator support shell is fastened to the mounting plate, one end face of the first intermediate end cover is sealed and connected to a port of the first stator support shell, and one end face of the front end cover is sealed and connected to the other port of the first stator support shell.

[0011] Preferably, the first rotor support member includes an external bearing seat, a front end bearing, a bearing end cover and a first oil seal, an oil filling hole is provided on the side wall of the external bearing seat, one end of the external bearing seat is fastened to the front end cover, the front end bearing is embedded in the external bearing seat, one end of the bearing end cover is fastened to the other end surface of the external bearing seat, an oil outlet hole is provided on the side wall of the bearing end cover, the first oil seal is sealably embedded in the inner ring of the other end of the bearing end cover, and the first oil seal is sealably sleeved on the power output member; so that the external bearing seat, the bearing end cover, the first oil seal and the power output member together constitute a bearing closed chamber for the front end bearing.

[0012] Preferably, the second support member includes a second stator support member and a second rotor support member, the second stator support member is arranged on the mounting plate, the second rotor support member is arranged on the second stator support member, and the second stator support member and the second rotor support member cooperate to provide support for the power output member; the second stator support member includes a second intermediate end cover, a second stator support shell and a rear end cover, the second intermediate end cover is fastened and sealed to the first intermediate end cover, one port of the second stator support shell is fastened and sealed to the second intermediate end cover, and the rear end cover is fastened and sealed to the other port of the second stator support shell.

[0013] Preferably, the power output member includes an output shaft, a first power output member and a second power output member, one end of the output shaft is embedded in the front end bearing and the first oil seal, and the other end of the output shaft is embedded in the second rotor support member, and the first power output member and the second power output member are both arranged on the output shaft to drive the output shaft to output torque outward to do work.

[0014] Preferably, the first power output member includes a first stator, a second stator and a first rotor disk, the first stator is arranged on the first intermediate end cover, the second stator is fixedly arranged on the front end cover, the first rotor disk is fixedly sleeved on the output shaft, and the first rotor disk is located between the first stator and the second stator; the second power output member includes a third stator, a fourth stator and a second rotor disk, the third stator is arranged on the second intermediate end cover, the fourth stator is arranged on the rear end cover, the second rotor disk is fixedly sleeved on the output shaft, and the second rotor disk is located between the third stator and the fourth stator; the three-phase lines on the first stator, the second stator, the third stator and the fourth stator are connected in series.

[0015] Preferably, the control connector includes a controller and a wiring member, and the controller and the wiring member are both arranged on the external protective member; the wiring member includes a terminal block and a connecting line, and the terminal block is arranged on the external protective member, and two of the terminal blocks connect the first stator, the second stator, the third stator and the fourth stator in series, and the three-phase lines of the motor and the controller are connected through the connecting line to form a controller-motor system.

[0016] Preferably, the heat dissipation relay comprises a water-cooling input pipe, a control cooling pipe, a first water-cooling relay pipe, a second water-cooling relay pipe, a third water-cooling relay pipe, a fourth water-cooling relay pipe and a water-cooling output pipe, one end of the water-cooling input pipe is connected with one end of the control cooling pipe arranged in the controller, one end of the first water-cooling relay pipe is connected with the other end of the control cooling pipe, and the other end of the first water-cooling relay pipe is connected with the free end of the first liquid-cooling heat dissipation hole located at the top on the front end cover; the first liquid-cooling heat dissipation hole is arranged in the front end cover, and the two ends of the first liquid-cooling heat dissipation hole are respectively connected with the two side surfaces of the front end cover; a plurality of the first liquid-cooling heat dissipation holes are distributed one by one vertically, and a plurality of the first liquid-cooling heat dissipation holes are connected in the front end cover in a reciprocating curve; one end of the second water-cooling relay pipe is connected with the front end cover The free end of the first liquid-cooling heat dissipation hole located at the bottom is connected, and the other end of the second water-cooling relay tube is connected to the free end of the second liquid-cooling heat dissipation hole located at the bottom on the first intermediate end cover; one end of the third water-cooling relay tube is connected to the free end of the second liquid-cooling heat dissipation hole located at the top on the first intermediate end cover, and the other end of the third water-cooling relay tube is connected to the free end of the third liquid-cooling heat dissipation hole located at the top on the second intermediate end cover; one end of the fourth water-cooling relay tube is connected to the free end of the third liquid-cooling heat dissipation hole located at the bottom on the second intermediate end cover, and the other end of the fourth water-cooling relay tube is connected to the free end of the fourth liquid-cooling heat dissipation hole located at the bottom on the rear end cover; one end of the water-cooling output pipe is connected to the free end of the fourth liquid-cooling heat dissipation hole located at the top on the rear end cover to discharge the cooling liquid.

[0017] The present invention has at least the following beneficial effects:

[0018] 1) The series disc motor of the present invention has a reasonable structural design, compact structure, small design size, large output torque and good overall performance of the motor, and is more adaptable to the use requirements of the disc industry and marine fields;

[0019] 2) The tandem disc motor of the present invention is provided with an output shaft, a first power output member and a second power output member. The first power output member and the second power output member form a double disc motor that cooperates to drive the output shaft to rotate. Without increasing the radial size of the disc motor, the output power and torque of the motor can be significantly increased.

[0020] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a front view of the series disc motor of the present invention;

[0022] Figure 2 It is the left front view of the series disc motor of the present invention;

[0023] Figure 3 It is a right side front view of the series disc motor of the present invention;

[0024] Figure 4 This is a top view of the series disc motor of the present invention;

[0025] Figure 5 It is a schematic diagram of the front three-dimensional structure of the series disc motor of the present invention;

[0026] Figure 6 It is a schematic diagram of the three-dimensional structure of the rear side of the series disc motor of the present invention;

[0027] Figure 7 The series disc motor of the present invention Figure 4 Main section view in the AA direction;

[0028] Figure 8 The series disc motor of the present invention Figure 4 Main section view in the middle BB direction;

[0029] Fig. 9 It is an exploded view of the series disc motor of the present invention.

[0030] Among them: 1-mounting plate, 2-first stator support shell, 3-first intermediate end cover, 4-front end cover, 5-external bearing seat, 6-front end bearing, 7-bearing end cover, 8-first oil seal, 9-oil filling threaded hole, 10-oil outlet threaded hole, 11-second intermediate end cover, 12-second stator support shell, 13-rear end cover, 14-rear end bearing, 15-second oil seal, 16-protective cover, 17-output shaft, 18-first stator, 19-second stator, 20-first rotor disk, 21-third stator, 22 -fourth stator, 23-second rotor disk, 24-protective pad, 25-protective shell, 26-controller, 27-terminal block, 28-first heat dissipation rib, 29-second heat dissipation rib, 30-control cooling pipe, 31-first water-cooling relay pipe, 32-second water-cooling relay pipe, 33-third water-cooling relay pipe, 34-fourth water-cooling relay pipe, 35-first through block, 36-second through block, 37-first liquid-cooling heat dissipation hole, 38-second liquid-cooling heat dissipation hole, 39-third liquid-cooling heat dissipation hole, 40-fourth liquid-cooling heat dissipation hole. DETAILED DESCRIPTION

[0031] The technical solution of the present invention will be described in detail below by way of embodiments with reference to the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.

[0032] The term "and / or" in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist at the same time. The term " / and" in this article describes another type of association object relationship, indicating that there can be two relationships. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the previous and next associated objects are in an "or" relationship.

[0033] according to Figure 1-Figure 9 As shown, a series disc motor includes a supporting power output member, a control member and a heat sink, wherein the control member and the heat sink are both arranged on the supporting power output member. The supporting power output member includes a supporting member and a power output member, wherein the power output member is arranged on the supporting member.

[0034] The support member includes a mounting plate 1, a first support member and a second support member, and the first support member and the second support member are both arranged on the mounting plate 1. The first support member includes a first stator support member and a first rotor support member, and the first stator support member is arranged on the mounting plate 1, and the first rotor support member is arranged on the first stator support member. Further, the mounting plate 1 is provided with mounting holes to facilitate the installation of the disc motor consisting of the supporting power output member, the control member and the heat sink at a predetermined position.

[0035] The first stator support member includes a first stator support shell 2, a first intermediate end cover 3 and a front end cover 4. The first stator support shell 2 is fastened to the mounting plate 1 by a first screw, one end face of the first intermediate end cover 3 covers one end of the first stator support shell 2, and the first intermediate end cover 3 is fastened and sealed to one end face of the first stator support shell 2 by a second screw. One end face of the front end cover 4 covers the other end of the first stator support shell 2, and the front end cover 4 is fastened and sealed to the other end face of the first stator support shell 2 by a third screw. As an option, the bottom side faces of the first intermediate end cover 3 and the front end cover 4 are both fastened to the mounting plate 1 by screws.

[0036] The first rotor support member includes an external bearing seat 5, a front end bearing 6, a bearing end cover 7 and a first oil seal 8. The external bearing seat 5 is tubular, and one end of the external bearing seat 5 is fastened to the first rotating through hole of the front end cover 4 by a fourth screw. Further, an oil injection threaded hole 9 is provided through the side wall of the external bearing seat 5 near one end. The front end bearing 6 is embedded in the external bearing seat 5, and one end face of the outer ring of the front end bearing 6 is against the inner wall of one end of the external bearing seat 5. One end of the bearing end cover 7 is fastened to the other end face of the external bearing seat 5, and one end of the bearing end cover 7 is against the other end face of the outer ring of the front end bearing 6 for upper limit. Further, an oil outlet threaded hole 10 is provided through the side wall of the bearing end cover 7. The first oil seal 8 is sealingly embedded in the inner ring of the other end of the bearing end cover 7, and the first oil seal 8 is sealingly sleeved on the power output member. The external bearing seat 5, the bearing end cover 7, the first oil seal 8 and the power output member together form a bearing closed chamber for the front end bearing 6, so that the front end bearing 6 is isolated from the external environment. The support lubricity of the front end bearing 6 is improved, the failure rate, the maintenance process and maintenance cost of the front end bearing 6 are reduced, and the output stability of the entire disc motor is improved.

[0037] It should be noted that when it is necessary to replace the lubricating oil in the front end bearing 6, new lubricating grease is injected into the bearing sealing chamber through the oil filling threaded hole 9, and the injected new lubricating grease squeezes the old lubricating grease out of the oil outlet threaded hole 10. After the oil change is completed, the oil filling threaded hole 9 and the oil outlet threaded hole 10 are respectively plugged with screws for sealing.

[0038] The second support member includes a second stator support member and a second rotor support member, the second stator support member is arranged on the mounting plate 1, and the second rotor support member is arranged on the second stator support member. The second stator support member includes a second intermediate end cover 11, a second stator support shell 12 and a rear end cover 13, the structure of the second intermediate end cover 11 is the same as that of the first intermediate end cover 3, the second intermediate end cover 11 is fastened to the first intermediate end cover 3 by a fifth screw, and the third rotation through hole on the second intermediate end cover 11 corresponds to the second rotation through hole on the first intermediate end cover 3, and the axes of the third rotation through hole, the second rotation through hole and the first rotation through hole coincide. Further, an O-ring is arranged between the second intermediate end cover 11 and the first intermediate end cover 3 to improve the static sealing between the second intermediate end cover 11 and the first intermediate end cover 3. As an option, the bottom side surfaces of the second intermediate end cover 11 and the rear end cover 13 are fastened to the mounting plate 1 by screws.

[0039] Specifically, the six fifth screws are evenly distributed around the second rotating through hole and the third rotating through hole. One end of the second stator support shell 12 is buckled and connected to the second intermediate end cover 11, and the rear end cover 13 is buckled on the other end of the second stator support shell 12. And the rear end cover 13, the second stator support shell 12 and the second intermediate end cover 11 are tightly connected by the sixth screw. Four sixth screws are evenly distributed around the second intermediate end cover 11.

[0040] The second rotor support member includes a rear end bearing 14, a second oil seal 15 and a protective cover 16. The rear end bearing 14 is embedded in the bearing hole of the rear end cover 13. The second oil seal 15 is embedded at the end of the bearing hole to isolate the rear end bearing 14 from the external environment and improve the airtightness between the rear end bearing 14 and the external environment. The protective cover 16 is in the shape of a circular groove. The notch of the protective cover 16 is fastened to the rear end cover 13 outside the bearing hole to improve the airtightness of the environment where the rear end bearing 14 is located.

[0041] The power output member includes an output shaft 17, a first power output member, and a second power output member. The output shaft 17 is arranged on the first support member and the second support member, the first power output member is arranged on the first support member, and the second power output member is arranged on the second support member. One end of the output shaft 17 passes through the second rotation through hole and the third rotation through hole successively and is embedded in the rear end bearing 14 and the second oil seal 15. The other end of the output shaft 17 passes through the first rotation through hole and is embedded in the front end bearing 6 and the first oil seal 8. The output shaft 17 is used to output torque to do work.

[0042] The first power output member includes a first stator 18, a second stator 19 and a first rotor disk 20. The first stator 18 is fixedly arranged on an end surface of the first intermediate end cover 3, and the second stator 19 is fixedly arranged on an end surface of the front end cover 4. The first rotor disk 20 is fixedly mounted on the output rotating shaft 17, and the first rotor disk 20 is located between the first stator 18 and the second stator 19. At the same time, the first rotor disk 20 is at the same distance from the first stator 18 and the second stator 19 on both sides. When current is passed through the first stator 18 and the second stator 19, a magnetic field is generated, which will drive the first rotor disk 20 to rotate, and the first rotor disk 20 drives the output rotating shaft 17 to rotate. That is, the first stator 18, the second stator 19, the first rotor disk 20 and the output rotating shaft 17 constitute a disc motor output.

[0043] The second power output member includes a third stator 21, a fourth stator 22 and a second rotor disk 23. The third stator 21 is fixedly arranged on the other end surface of the second intermediate end cover 11, and the fourth stator 22 is fixedly arranged on one end surface of the rear end cover 13. The second rotor disk 23 is fixedly mounted on the output shaft 17, and the second rotor disk 23 is located between the third stator 21 and the fourth stator 22, and the second rotor disk 23 is at the same distance from the third stator 21 and the fourth stator 22 on both sides. When current is passed through the third stator 21 and the fourth stator 22, a magnetic field is generated, which will drive the second rotor disk 23 to rotate. That is, the third stator 21, the fourth stator 22, the second rotor disk 23 and the output shaft 17 constitute another disc motor output. Further, the three-phase lines on the first stator 18, the second stator 19, the third stator 21 and the fourth stator 22 are connected in series. The first rotating disk and the second rotor disk 23 rotating at the same speed and in the same direction simultaneously drive the output shaft 17 to rotate, thereby significantly increasing the output power of the output shaft 17 .

[0044] The control member includes an external protective member and a control connection member, wherein the external protective member is arranged on the first support member and the second support member, and the control connection member is arranged on the external protective member. The external protective member includes a protective pad 24 and a protective shell 25, wherein the protective pad 24 is in the shape of a right-angle plate, wherein one right-angle surface of the protective pad 24 is fastened to one side surface of the first support member and the second support member, and the other right-angle surface of the protective pad 24 is fastened to the top surface of the first support member and the second support member. The protective shell 25 is arranged on the outer side surface of the protective pad 24.

[0045] The control connection member includes a controller 26 and a wiring member, and the controller 26 and the wiring member are both arranged on the protective pad 24. The wiring member includes a wiring block 27 and a connecting wire, and the wiring block 27 is arranged on the protective pad 24, and the connecting wire is connected to the controller 26. The two wiring blocks 27 connect the first stator 18, the second stator 19, the third stator 21 and the fourth stator 22 in series, and connect the three-phase line of the motor to the controller 26 through the connecting wire to form a controller 26 motor system.

[0046] The heat sink includes a heat sink rib and a heat sink relay, and the heat sink rib and the heat sink relay are both arranged on the first support member and the second support member. The heat sink rib includes a first heat sink rib 28 and a second heat sink rib 29, and the first heat sink rib 28 is arranged on the first support member, and the second heat sink rib 29 is arranged on the second support member. The first heat sink rib 28 is in the shape of a rectangular plate, and one side of the first heat sink rib 28 is horizontally fixedly arranged on the other end surface of the front end cover 4. A plurality of the first heat sink ribs 28 are evenly spaced on the front end cover 4 to increase the surface area of ​​the front end cover 4 and improve the heat dissipation efficiency of the front end cover 4. The second heat sink rib 29 has the same structure as the first heat sink rib 28, and one side of the second heat sink rib 29 is horizontally fixedly arranged on the rear end cover 13, and a plurality of the second heat sink ribs 29 are evenly spaced on the rear end cover 13 to increase the surface area of ​​the rear end cover 13 and improve the heat dissipation efficiency of the rear end cover 13.

[0047] The heat dissipation relay comprises a water-cooling input pipe, a control cooling pipe 30, a first water-cooling relay pipe 31, a second water-cooling relay pipe 32, a third water-cooling relay pipe 33, a fourth water-cooling relay pipe 34 and a water-cooling output pipe. One end of the water-cooling input pipe passes through the protective shell 25 and is connected to one end of the control cooling pipe 30 disposed in the controller 26. Further, the control cooling pipe 30 is arranged in an S-shaped curve in the controller 26 to perform water cooling and heat dissipation on the controller 26. One end of the first water-cooling relay pipe 31 is connected to the other end of the control cooling pipe 30, and the other end of the first water-cooling relay pipe 31 is connected to the free end of the first liquid-cooling heat dissipation hole 37 located at the top on the front end cover 4. Further, the first liquid-cooling heat dissipation hole 37 is horizontally arranged in the front end cover 4, and the two ends of the first liquid-cooling heat dissipation hole 37 are respectively connected to the two side surfaces of the front end cover 4. There are a plurality of the first liquid-cooling heat dissipation holes 37, which are distributed one by one from top to bottom. A first through groove is provided on one side of the front end cover 4, and a second through groove is provided on the other side of the front end cover 4. A first through block 35 is sealed and embedded in the notch of the first through groove, and a second through block 36 is sealed and embedded in the notch of the second through groove. The plurality of the first liquid-cooling heat dissipation holes 37 are connected in a reciprocating curve shape under the cooperation of the first through block 35 and the second through block 36. In this way, the water-cooling liquid flows in the front end cover 4 in a reciprocating shape, significantly increasing the flow stroke and flow time of the water-cooling liquid in the front end cover 4, so as to improve the water cooling efficiency of the front end cover 4.

[0048] One end of the second water-cooling relay pipe 32 is connected to the free end of the first liquid-cooling heat dissipation hole 37 located at the bottom on the front end cover 4, and the other end of the second water-cooling relay pipe 32 is connected to the free end of the second liquid-cooling heat dissipation hole 38 located at the bottom on the first intermediate end cover 3. Further, the second liquid-cooling heat dissipation hole 38 is arranged on the first intermediate end cover 3 in the same manner as the first liquid-cooling heat dissipation hole 37 is arranged on the front end cover 4. One end of the third water-cooling relay pipe 33 is connected to the free end of the second liquid-cooling heat dissipation hole 38 located at the top on the first intermediate end cover 3, and the other end of the third water-cooling relay pipe 33 is connected to the free end of the third liquid-cooling heat dissipation hole 39 located at the top on the second intermediate end cover 11. Further, the third liquid-cooling heat dissipation hole 39 is arranged on the second intermediate end cover 11 in the same manner as the first liquid-cooling heat dissipation hole 37 is arranged on the front end cover 4. One end of the fourth water-cooling relay pipe 34 is connected to the free end of the third liquid-cooling heat dissipation hole 39 located at the bottom on the second intermediate end cover 11, and the other end of the fourth water-cooling relay pipe 34 is connected to the free end of the fourth liquid-cooling heat dissipation hole 40 located at the bottom on the rear end cover 13. Further, the fourth liquid-cooling heat dissipation hole 40 is arranged on the rear end cover 13 in the same manner as the first liquid-cooling heat dissipation hole 37 is arranged on the front end cover 4. One end of the water-cooling output pipe passes through the protective shell 25 and is connected to the free end of the fourth liquid-cooling heat dissipation hole 40 located at the top on the rear end cover 13 to discharge the water-cooling liquid.

[0049] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.

Claims

1. A series disc motor, characterized in that: include: A supporting power output member, the supporting power output member comprises a supporting member and a power output member, the power output member rotates on the supporting member to output torque outwards to perform work; A control member, which is arranged on the support member, the control member comprises an external protective member and a control connecting member, the external protective member provides support for the control connecting member connected to the support member, and the control connecting member controls the rotation of the power output member on the external protective member; A heat sink, which is arranged on the support member, the heat sink includes heat dissipation ribs and heat dissipation relays, the heat dissipation ribs increase the heat dissipation surface area of ​​the support member on the support member, and the heat dissipation relay performs water cooling on the support member to dissipate heat and reduce the temperature of the power output member; The support member includes a mounting plate, a first support member and a second support member, wherein the first support member and the second support member are both on the mounting plate to provide support for the power output member; the first stator support member includes a first stator support shell, a first intermediate end cover and a front end cover, wherein the first stator support shell is fastened to the mounting plate, an end face of the first intermediate end cover is sealed and connected to a port of the first stator support shell, and an end face of the front end cover is sealed and connected to another port of the first stator support shell; the second support member includes a second stator support member and a second rotor support member, wherein the second stator support member is arranged on the mounting plate, the second rotor support member is arranged on the second stator support member, and the second stator The support member and the second rotor support member cooperate to provide support for the power output member; the second stator support member includes a second intermediate end cover, a second stator support shell and a rear end cover, the second intermediate end cover is fastened and sealed to the first intermediate end cover, one port of the second stator support shell is fastened and sealed to the second intermediate end cover, and the rear end cover is fastened and sealed to the other port of the second stator support shell; the control connection member includes a controller and a wiring member, and the controller and the wiring member are both arranged on the external protective member; the heat dissipation relay member includes a water-cooling input pipe, a control cooling pipe, a first water-cooling relay pipe, a second water-cooling relay pipe, a third water-cooling relay pipe, a fourth water-cooling relay pipe and a water-cooling output pipe, the water-cooling One end of the input pipe is connected with one end of the control cooling pipe arranged in the controller, one end of the first water-cooling relay pipe is connected with the other end of the control cooling pipe, and the other end of the first water-cooling relay pipe is connected with the free end of the first liquid-cooling heat dissipation hole located at the top on the front end cover; the first liquid-cooling heat dissipation hole is arranged in the front end cover, and the two ends of the first liquid-cooling heat dissipation hole are respectively connected with the two side surfaces of the front end cover; a plurality of the first liquid-cooling heat dissipation holes are distributed one by one vertically, and a plurality of the first liquid-cooling heat dissipation holes are connected in the front end cover in a reciprocating folding curve shape; one end of the second water-cooling relay pipe is connected with the free end of the first liquid-cooling heat dissipation hole located at the bottom on the front end cover, and the other end of the second water-cooling relay pipe It is connected through and through with the free end of the second liquid-cooling heat dissipation hole located at the bottom on the first intermediate end cover; one end of the third water-cooling relay tube is connected through and through with the free end of the second liquid-cooling heat dissipation hole located at the top on the first intermediate end cover, and the other end of the third water-cooling relay tube is connected through and through with the free end of the third liquid-cooling heat dissipation hole located at the top on the second intermediate end cover; one end of the fourth water-cooling relay tube is connected through and through with the free end of the third liquid-cooling heat dissipation hole located at the bottom on the second intermediate end cover, and the other end of the fourth water-cooling relay tube is connected through and through with the free end of the fourth liquid-cooling heat dissipation hole located at the bottom on the rear end cover; one end of the water-cooling output pipe is connected through and through with the free end of the fourth liquid-cooling heat dissipation hole located at the top on the rear end cover to discharge the cooling liquid.

2. The tandem disc motor according to claim 1, characterized in that: The first support member includes a first stator support member and a first rotor support member. The first stator support member is arranged on the mounting plate, and the first rotor support member is arranged on the first stator support member. The first rotor support member cooperates with the first stator support member to provide support for the power output member.

3. The tandem disc motor according to claim 2, characterized in that: The first rotor support member includes an external bearing seat, a front end bearing, a bearing end cover and a first oil seal. An oil filling hole is provided on the side wall of the external bearing seat. One end of the external bearing seat is fastened to the front end cover. The front end bearing is embedded in the external bearing seat. One end of the bearing end cover is fastened to the other end surface of the external bearing seat. An oil outlet hole is provided on the side wall of the bearing end cover. The first oil seal is sealably embedded in the inner ring of the other end of the bearing end cover, and the first oil seal is sealably sleeved on the power output member; so that the external bearing seat, the bearing end cover, the first oil seal and the power output member together constitute a bearing closed chamber for the front end bearing.

4. The tandem disc motor according to claim 3, characterized in that: The power output member includes an output shaft, a first power output member and a second power output member. One end of the output shaft is embedded in the front end bearing and the first oil seal, and the other end of the output shaft is embedded in the second rotor support member. The first power output member and the second power output member are both arranged on the output shaft to drive the output shaft to output torque outward to do work.

5. The tandem disc motor according to claim 4, characterized in that: The first power output member includes a first stator, a second stator and a first rotor disk, the first stator is arranged on the first intermediate end cover, the second stator is fixedly arranged on the front end cover, the first rotor disk is fixedly sleeved on the output shaft, and the first rotor disk is located between the first stator and the second stator; the second power output member includes a third stator, a fourth stator and a second rotor disk, the third stator is arranged on the second intermediate end cover, the fourth stator is arranged on the rear end cover, the second rotor disk is fixedly sleeved on the output shaft, and the second rotor disk is located between the third stator and the fourth stator; the three-phase lines on the first stator, the second stator, the third stator and the fourth stator are connected in series.

6. The tandem disc motor according to claim 5, characterized in that: The wiring member includes a wiring block and a connecting wire, wherein the wiring block is arranged on the external protective member, and two of the wiring blocks connect the first stator, the second stator, the third stator and the fourth stator in series, and the three-phase lines of the motor and the controller are connected through the connecting wire to form a controller-motor system.

Citation Information

Patent Citations

  • Electromagnetic motor or generator with two rotors, four stators and an integrated cooling system

    US20210218322A1