A device and process for uniformly mixing multiple materials
By setting up a mixing mechanism and circulating air path in cement production, and using wind power and mechanical structure to achieve full mixing of cement and ore powder, the problems of low mixing efficiency and dust are solved, and the environmental protection and safety of production are improved.
Patent Information
- Application Number
- CN202411128210.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2044-08-16
AI Technical Summary
During the cement production process, the mixing efficiency of cement and ore powder is low and it is easy to produce a large amount of dust, which affects environmental protection and safety.
By setting up a mixing mechanism and a circulation air path, the wind power and mechanical structure are used to achieve full mixing of cement and ore powder, forming a complete wind power circulation system to reduce dust generation.
It improves the mixing efficiency of materials, enables a variety of materials to mix evenly in a short period of time, reduces dust generation, and improves environmental protection and safety conditions.
Smart Images

Figure CN118682915B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of airflow stirring mechanisms, and in particular to a device and process for uniformly mixing multiple materials. Background Art
[0002] Cement is a solid substance that is made of a variety of mixed materials after being mixed and squeezed by a roller press, selected by the front-end, and ground by a mill into a powder. Since adding a certain amount of mineral powder to cement has little or no effect on the quality of cement, and the fineness of the mineral powder is similar to that of cement, adding it before the front-end mill will increase energy consumption and increase the electricity consumption per ton of cement, which is not worth the loss. Uneven addition in the back-end will cause large fluctuations in cement quality. Too much will lead to a long cement retarding time, and too little will increase material costs and affect cement quality.
[0003] Patent document CN117162304A discloses a material mixer for uniform mixing, including a mixing barrel, a barrel cover, a first feed pipe, a second feed pipe, a first discharge barrel, a second discharge barrel, a motor, a rotating shaft, a drop pipe, a discharge pipe, a blocking piston, and an oil cylinder. The mixing barrel is provided with a barrel cover, and a motor is provided on the barrel cover. The motor is connected to a rotating shaft, and the rotating shaft passes through the barrel cover and extends into the mixing barrel. A stirring blade is provided on the rotating shaft. A first feed pipe is provided on the side wall of the mixing barrel, and the first feed pipe is connected to the bottom of the first discharge barrel. The first feed pipe is inclined downward from the end of the first discharge barrel. The first discharge barrel is used to place powder material, and a second feed pipe is provided on the side wall of the mixing barrel.
[0004] However, in actual use, during the cement production process, cement and mineral powder cannot be fully and efficiently mixed and a large amount of dust is easily generated during the production process, which is not conducive to environmental protection and safe operation requirements. Summary of the invention
[0005] The purpose of the present invention is to address the shortcomings of the prior art. By setting up a mixing mechanism and a circulating air path, the wind force and the mechanical structure are utilized to achieve sufficient mixing of the materials. At the same time, the device forms a relatively complete wind circulation system, thereby preventing a large amount of dust from being generated during the production process, thereby solving the technical problems of low efficiency and easy generation of dust in the mixing process.
[0006] In view of the above technical problems, the technical solutions adopted are as follows:
[0007] A device for uniformly mixing multiple materials, comprising:
[0008] A ball mill, wherein the ball mill is used to grind cement;
[0009] A water washing mechanism, the water washing mechanism is used to wash the mineral powder with water, the water washing mechanism comprises a water tank, a hot air circulation dryer and an exhaust assembly arranged in the water tank;
[0010] A mixing mechanism, which is arranged behind the ball mill and the water washing mechanism and is used to mix cement and mineral powder. The mixing mechanism includes an air mixing component for quickly mixing cement and mineral powder and a collecting component for collecting and outputting the mixed materials;
[0011] The circulating air path is used to connect the ball mill, the water washing mechanism and the mixing mechanism to achieve wind circulation.
[0012] Preferably, the air mixing assembly includes a mixing bin having an air inlet at the bottom, an air outlet at the top and feed inlets on both sides, two groups of mixing rollers arranged at the lower part of the mixing bin, multiple groups of arc blades rotatably connected under the mixing rollers, and an injection component for ejecting air to lift the material.
[0013] Preferably, the jetting member comprises a rotating frame connected to the air inlet of the mixing chamber by a motor, a first fan arranged at the center of the rotating frame, a plurality of smaller second fans evenly arranged at the edge of the first fan, the second fans rotatably connected to the rotating frame and rotated regularly by a driving member, and further comprises a conical platform arranged below the second fan, an output port arranged below the conical platform, and an air inlet pipe arranged around the conical platform;
[0014] Preferably, the driving member includes a hinged rod arranged on the outside of the second fan and slidably connected to the rotating frame, a first gear rotatably connected to the outside of the rotating frame and driving the hinged rod to swing back and forth through a sliding shaft, and a second gear fixedly connected to the side wall of the air inlet and meshing with the first gear.
[0015] Preferably, the jet component further includes a third fan arranged below the mixing bin feed port and a fourth fan arranged at the air outlet.
[0016] Preferably, the collecting assembly includes a sedimentation plate arranged in the middle of the mixing bin and connected to the side wall of the mixing bin through a motor, the sedimentation plate is provided with an air hole in the center, a plurality of ribs are evenly arranged axially above the sedimentation plate, a material trough for outputting materials is provided on the side wall of the mixing bin, an inclined plate is provided in the material trough, the inclined plate is slidably connected to the mixing bin and an electric cylinder is provided below the upper part.
[0017] Preferably, the exhaust assembly is arranged in the middle of the water tank and includes a hollow shaft rotatably connected to the middle of the water tank, fan blades fixedly connected to the bottom of the hollow shaft, and multiple groups of air jet pipes arranged on the top of the hollow shaft.
[0018] Preferably, a filter for separating the mineral powder from the mortar and a conveying device for conveying the mineral powder to the hot air circulation dryer are also provided inside the water tank.
[0019] Preferably, the circulating air path includes a cooling pipe arranged outside the ball mill and a drying box connected to the cooling pipe;
[0020] The circulating air circuit uses the hot air blown out by the hot air circulation dryer as the wind input source. The hot air dries the mineral powder and then connects to the cooling pipe. After passing through the drying box, the hot air is input into the mixing bin from the air inlet for material mixing. Then, the hot air is connected to the hollow shaft through the air outlet and released into the water tank. The upper part of the water tank is connected to the cooling pipe, and the air flow enters the cooling pipe again for recycling.
[0021] As another preferred embodiment, the mixing process of the device for uniformly mixing multiple materials comprises the following steps:
[0022] Step 1, grinding and washing: The cement raw materials are transported to the ball mill for grinding and the mineral powder is transported to the water tank for washing. The washed mineral powder is transported to the hot air circulation dryer through the filter for drying. The dried mineral powder and the ground cement are transported to the mixing bin through the feed port:
[0023] Step 2, mixing step: cement and mineral powder are fed into the mixing bin through the feed port, the mixing roller rotates, the first fan, the second fan, the third fan, and the fourth fan are started to fully mix the materials;
[0024] Step three, discharging step: under the action of the first fan, the material is lifted upward, and then falls onto the sedimentation plate. The sedimentation plate rotates to allow the material on the surface to enter the material trough. After the vibration of the inclined plate, the material is output from the lower end of the inclined plate to the mixing bin to complete the mixing.
[0025] Beneficial effects of the present invention:
[0026] (1) The present invention provides a mixing mechanism, utilizes wind force and mechanical structure to achieve material mixing, enables multiple materials to fully contact and mix with each other during the movement process, utilizes gravity and centrifugal force to make the materials evenly mixed in a short time, and improves mixing efficiency;
[0027] (2) In the present invention, the material is lifted by providing an air mixing component and a collecting component. On the one hand, using wind power to lift the material is conducive to sufficient mixing of the material. On the other hand, it is conducive to the separation of material particles, separating larger particles from smaller particles, and realizing efficient powder selection of the material.
[0028] (3) In the present invention, a complete air circulation is set up in the device through a circulating air path, so that the air flow circulates in each device, on the one hand, reducing the air intake source to prevent external dust from polluting the material, and on the other hand, reducing the air outlet source to prevent the air flow from carrying material particles and causing a large amount of dust in the workshop; BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0030] Figure 1 The figure is a schematic diagram of the overall structure of a device for uniformly mixing multiple materials.
[0031] Figure 2 It is a schematic diagram of the structure of the air mixing component.
[0032] Figure 3 It is a partial structural schematic diagram of the injection component.
[0033] Figure 4 Schematic diagram of the relevant structure of the cone table.
[0034] Figure 5 for Figure 4 Schematic diagram of the structure at A.
[0035] Figure 6 Schematic diagram of wind direction changes of the first wind turbine and the second wind turbine.
[0036] Figure 7 It is a schematic diagram of the structure of the third fan and the fourth fan.
[0037] Figure 8 A schematic diagram of the structure of the collection component.
[0038] Fig. 9 Schematic diagram of the relevant structure of the exhaust component.
[0039] Fig.10 Schematic diagram of the relevant structure of the circulating air circuit.
[0040] Fig.11 The figure is a schematic diagram of a mixing process flow of a device that is convenient for uniformly mixing multiple materials.
[0041] Fig.12 Schematic diagram of the flow direction of material mixing.
[0042] Fig.13 Schematic diagram of the flow direction of material collection. DETAILED DESCRIPTION
[0043] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.
[0044] Embodiment 1
[0045] like Figure 1As shown, a device for uniformly mixing multiple materials comprises:
[0046] A ball mill 1, wherein the ball mill 1 is used for grinding cement;
[0047] A water washing mechanism 2, the water washing mechanism 2 is used to wash the mineral powder with water, the water washing mechanism 2 comprises a water tank 21, a hot air circulation dryer 22 and an exhaust assembly arranged in the water tank 21;
[0048] A mixing mechanism 3, which is arranged behind the ball mill 1 and the water washing mechanism 2 and is used to mix cement and mineral powder. The mixing mechanism 3 includes an air mixing component 31 for quickly mixing cement and mineral powder and a collecting component 32 for collecting and outputting the mixed materials;
[0049] The circulating air path 4 is used to connect the ball mill 1, the water washing mechanism 2 and the mixing mechanism 3 to achieve wind circulation.
[0050] In this embodiment, the cement and the mineral powder are efficiently mixed by providing the mixing mechanism 3 and the circulating air path 4, and the wind force is used to achieve full mixing of the materials on the one hand and separation of the materials on the other.
[0051] In detail, the ball mill 1 and the water washing mechanism 2 are used to process the cement and the mineral powder respectively, and the processed cement and the mineral powder are input into the mixing mechanism 3 for mixing, and the air mixing component 31 is used to achieve sufficient mixing of the materials, and the collecting component 32 is used to collect and output the mixed materials. The circulating air path 4 participates in the whole mixing process and circulates the wind power.
[0052] It should be noted that the circulating air path 4 is connected to the washing mechanism 2 and the mixing mechanism 3 respectively, so as to realize the conduction of the air flow, so that the whole system forms a complete air path circulation.
[0053] It is worth mentioning that, through the setting of the mixing mechanism 3, the mixing process of the materials can be carried out continuously, which is conducive to continuous production.
[0054] Further, if Figure 2 As shown, the air mixing assembly 31 includes a mixing bin 316 with an air inlet 311 at the bottom, an air outlet 312 at the top and feed ports on both sides, two groups of mixing rollers 313 arranged at the lower part of the mixing bin 316, multiple groups of arc leaves 314 rotatably connected under the mixing rollers 313, and an air jet component 315 for jetting to lift the material.
[0055] In this embodiment, by providing the mixing roller 313 and the arc-shaped blades 314 , the rotation of the mixing roller 313 and the arc-shaped blades 314 is utilized to achieve rapid mixing of the materials.
[0056] In detail, the materials enter the mixing bin 316 from both sides, are preliminarily mixed by the rotation of the mixing roller 313, and continue to fall onto the arc leaves 314. The arc leaves 314 rotate to further mix the materials under the action of centrifugal force and falling gravity.
[0057] It should be noted that the mixing roller 313 is driven by a reducer at the same time, and a plurality of hinges with special angles are welded on the mixing roller 313. When the material enters the mixing bin 316, the material is flipped up and down and left and right under the action of the rotation of the hinges with special angles.
[0058] It is worth mentioning that under the action of the curved plate, the materials gather towards the middle.
[0059] Further, if Figure 3 , Figure 4 As shown, the jetting member 315 includes a rotating frame 3151 connected to the air inlet 311 of the mixing chamber 316 by a motor, a first fan 3152 arranged at the center of the rotating frame 3151, a plurality of smaller second fans 3153 evenly arranged at the edge of the first fan 3152, the second fans 3153 are rotatably connected to the rotating frame 3151 and rotate regularly through a driving member 3154, and also includes a conical platform 3155 arranged below the second fan 3153, an output port 3156 arranged below the conical platform 3155, and an air inlet pipe 3157 arranged around the conical platform 3155;
[0060] In this embodiment, by setting up the first fan 3152 and the second fan 3153, the material is blown so that the material is mixed more evenly under the action of the wind airflow, and at the same time plays a certain sorting role, such as separating materials with larger particles that cannot be driven by the airflow.
[0061] In detail, the first fan 3152 and the second fan 3153 are started and rotated at the same time under the action of the rotating frame 3151, blowing the materials falling on the arc leaves 314 upward, and cooperating with the swing of the second fan 3153 to achieve full mixing of the materials in the air.
[0062] It should be noted that the first fan 3152 blows air vertically upward to lift the material upward, and the second fan 3153 swings regularly to make the material have a certain inclination angle when entering the air flow area of the first fan 3152.
[0063] It is worth mentioning that, by utilizing the arrangement of the conical platform 3155 , the output port 3156 and the air inlet pipe 3157 , smaller particles of material are lifted up by the airflow, while larger particles of material cannot be blown up and are output from the mixing bin 316 through the output port 3156 .
[0064] Further, if Figure 5 , Figure 6 As shown, the driving member 3154 includes a hinged rod 331 arranged on the outside of the second fan 3153 and slidably connected to the rotating frame 3151, a first gear 332 rotatably connected to the outside of the rotating frame 3151 and driving the hinged rod 331 to swing back and forth through a sliding shaft, and a second gear 333 fixedly connected to the side wall of the air inlet 311 and meshing with the first gear 332.
[0065] In this embodiment, the regular swing of the second fan 3153 is achieved by providing the hinge rod 331 and the first gear 332 .
[0066] In detail, the rotating frame 3151 rotates to make the first gear 332 rotate along the second gear 333. The first gear 332 rotates under the drive of the second gear 333. The sliding shaft set on the first gear 332 drives the hinge rod 331 to slide back and forth, thereby pushing the second fan 3153 to swing back and forth.
[0067] It should be noted that a slider is provided at the portion where the hinge rod 331 contacts the second fan 3153 , and the second fan 3153 swings in coordination with the movement of the hinge rod 331 .
[0068] It is worth mentioning that the setting of the arc-shaped leaves 314 makes the material move toward the air duct area between the first fan 3152 and the second fan 3153 in the middle. Larger material particles cannot be blown up and fall through the first fan 3152 and the second fan 3153, thereby completing the screening of larger particles.
[0069] Further, if Figure 7 As shown, the jet component 315 further includes a third fan 3158 disposed below the feed port of the mixing bin 316 and a fourth fan 3159 disposed at the air outlet 312 .
[0070] In this embodiment, by providing the third fan 3158 and the fourth fan 3159, the material is guided so that the material can flow along the airflow direction.
[0071] In detail, the third fan 3158 is arranged below the feed ports on both sides, and the material enters the mixing bin 316 from the feed port. Under the blowing of the third fan 3158, the material is sprayed toward the mixing roller 313, so as to accelerate the mixing of the material. The fourth fan 3159 is arranged to make the airflow in the mixing bin 316 move from bottom to top. On the one hand, it matches the first fan 3152 to realize the upward lifting of the material. On the other hand, it extracts the gas in the mixing bin 316 to keep the air pressure in the mixing bin 316 constant.
[0072] It should be noted that the airflow direction of the third fan 3158 blows toward the mixing roller 313, and the fourth fan 3159 extracts the gas in the mixing bin 316 and outputs it to the outside of the mixing bin 316. The fourth fan 3159 can output tiny particles in the lifted material to the mixing bin 316 along the airflow, so that only material particles of suitable size are left in the mixing bin 316.
[0073] It is worth mentioning that, through the provision of the fourth fan 3159, the internal air pressure of the mixing bin 316 is kept stable, which is beneficial to the subsequent output of materials.
[0074] Further, if Figure 8 As shown, the collecting assembly 32 includes a sedimentation plate 321 which is arranged in the middle of the mixing bin 316 and is connected to the side wall of the mixing bin 316 through a motor, the sedimentation plate 321 is provided with an air hole in the center, a plurality of ribs are evenly arranged axially above the sedimentation plate 321, a material trough 322 for outputting materials is provided on the side wall of the mixing bin 316, an inclined plate 323 is provided in the material trough 322, the inclined plate 323 is slidably connected to the mixing bin 316 and an electric cylinder is provided below the upper part.
[0075] In this embodiment, by setting the sedimentation plate 321 and the inclined plate 323, the lifted material can fall evenly to the upper surface of the sedimentation plate 321. With the rotation of the sedimentation plate 321, under the action of centrifugal force, the material on the surface of the sedimentation plate 321 enters the material trough 322 and is output from the mixing bin 316.
[0076] In detail, the material is lifted upward by the action of the first fan 3152 and the second fan 3153, and the material falls onto the surface of the settling plate 321 after passing through the wind holes. The settling plate 321 rotates to make the material on the surface slide into the material troughs 322 around it and fall onto the inclined plate 323. The inclined plate 323 is vibrated by the action of the electric cylinder. The vibration of the inclined plate 323 and a smaller airflow are used to make the material on the upper part of the inclined plate 323 fall downward and be output from the mixing bin 316 through the discharge port on the side wall of the mixing bin 316.
[0077] It should be noted that since the hot air circulation dryer continuously inputs air flow into the system, the system needs to use the discharge port as the air flow output port. However, due to the setting of the fourth fan 3159, the air flow is directed straight upward, avoiding a large air flow from driving the material to be ejected from the discharge port, and preventing the material from being lifted up during the output process, causing material loss and dust.
[0078] It is worth mentioning that, through the setting of the settling plate 321, the materials can evenly fall onto the settling plate 321, so that the cement and the mineral powder are fully mixed to achieve stable output.
[0079] Further, if Fig. 9As shown, the exhaust assembly is arranged in the middle of the water tank 21 and includes a hollow shaft 231 rotatably connected to the middle of the water tank 21, fan blades 232 fixedly connected to the bottom of the hollow shaft 231, and multiple groups of jet pipes 233 arranged at the top of the hollow shaft 231.
[0080] In this embodiment, the hollow rotating shaft 231 and the air injection pipe 233 are provided to allow the air flow extracted from the mixing chamber 316 to flow into the water tank 21, thereby promoting the mineral powder water washing step.
[0081] In detail, air flows into the hollow shaft 231, and the airflow drives the fan blades 232 and the hollow shaft 231 to rotate, and at the same time enters the interior of the hollow shaft 231, and is output through the jet pipe 233. The end of the jet pipe 233 is set in the cleaning liquid in the water tank 21. The gas overflows and forms bubbles that escape upward. With the rotation of the hollow shaft 231, the mineral powder in the water can be fully mixed and cleaned.
[0082] It should be noted that the top of the hollow shaft 231 extends out of the liquid surface of the cleaning liquid, and the gas injection pipe 233 extends into the cleaning liquid to release gas.
[0083] It is worth mentioning that by extending the jet pipe 233 into the cleaning liquid, the tiny cement powder carried in the gas is retained in the water, thereby achieving gas purification.
[0084] Further, if Fig. 9 As shown, the water tank 21 is further provided with a filter 211 for separating the mineral powder from the mortar and a conveying device 212 for conveying the mineral powder to the hot air circulation dryer 22 .
[0085] In this embodiment, the filter 211 and the conveying device 212 are provided to filter the mineral powder, and the filtered mineral powder is filtered out of the mortar and input into the hot air circulation dryer 22 for drying.
[0086] In detail, the mineral powder is cleaned in the water tank 21, and the mineral powder in the mortar is filtered out by the filter 211. A microporous filter can be used for the filter 211. The filtered mineral powder is transported to the hot air circulation dryer 22 for drying by the conveying device 212. The conveying device 212 can be a conveyor belt.
[0087] It should be noted that the filter 211 can be used to filter out impurities in the mortar including particles carried in the air flow.
[0088] Further, if Fig.10 As shown, the circulating air path 4 includes a cooling pipe 41 disposed outside the ball mill 1 and a drying box 42 connected to the cooling pipe 41;
[0089] The circulating air path 4 uses the hot air blown out by the hot air circulating dryer 22 as the wind input source. The hot air dries the mineral powder and then connects to the cooling pipe 41, passes through the drying box 42, and is input into the mixing bin 316 from the air inlet 311 for material mixing, and then is connected to the hollow rotating shaft 231 through the air outlet 312, and is released into the water tank 21. The upper part of the water tank 21 is connected to the cooling pipe 41, and the airflow enters the cooling pipe 41 again for recycling.
[0090] In this embodiment, by providing a cooling pipe 41 and a drying box 42, the airflow input into the mixing chamber 316 is dried, thereby supplementing the wind circulation system and allowing the airflow to circulate in the device.
[0091] In detail, the hot air circulation dryer 22 is the wind input source of the system. The hot air carries moisture after drying the mineral powder, and converges with the airflow released from the water tank 21, passes through the cooling pipe 41, and the cooling pipe 41 is beneficial to cooling the ball mill 1. Then, the water vapor in the airflow is removed through the drying box 42, and then input into the mixing bin 316 from the first fan 3152 and the third fan 3158 for material mixing. Through the fourth fan 3159, the airflow carrying the particles flows to the water tank 21, assists in washing the mineral powder, and the gas escapes from the water surface and enters the cooling pipe 41 through the pipeline again.
[0092] It is worth mentioning that by setting up the circulating air path 4 and using the hot air circulating dryer 22 as the wind output source, it is possible to avoid the input of impurities during the wind input process, causing material pollution. On the other hand, it reduces the generation of dust, which is conducive to environmental protection and safety of production.
[0093] Embodiment 2
[0094] like Fig.11 , Fig.12 , Fig.13 As shown, the components identical or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:
[0095] The mixing process of the device for uniformly mixing multiple materials comprises the following steps:
[0096] Step 1, grinding and washing step: the cement raw material is conveyed to the ball mill 1 for grinding and the mineral powder is conveyed to the water tank 21 for washing. The washed mineral powder is conveyed to the hot air circulation dryer 22 through the filter 211 for drying. The dried mineral powder and the ground cement are conveyed to the mixing bin 316 through the feed port:
[0097] Step 2, mixing step: cement and mineral powder are input into the mixing bin 316 through the feed port, the mixing roller 313 rotates, the first fan 3152, the second fan 3153, the third fan 3158, and the fourth fan 3159 are started to fully mix the materials;
[0098] Step three, discharging step: the material is lifted upward under the action of the first fan 3152, and then falls onto the settling plate 321. The settling plate 321 rotates to allow the material on the surface to enter the material trough 322. After the inclined plate 323 vibrates, the material is output from the lower end of the inclined plate 323 to the mixing bin 316 to complete the mixing.
[0099] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.
[0100] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0101] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A device for uniformly mixing multiple materials, characterized in that: include: A ball mill (1), wherein the ball mill (1) is used to grind cement; A water washing mechanism (2), the water washing mechanism (2) being used to wash the mineral powder with water, the water washing mechanism (2) comprising a water tank (21), a hot air circulation dryer (22) and an exhaust assembly arranged in the water tank (21); A mixing mechanism (3), the mixing mechanism (3) being arranged behind the ball mill (1) and the water washing mechanism (2) and being used to mix cement and mineral powder, the mixing mechanism (3) comprising an air mixing component (31) for quickly mixing cement and mineral powder and a collecting component (32) for collecting and outputting the mixed materials; A circulating air path (4), wherein the circulating air path (4) is used to connect the ball mill (1), the water washing mechanism (2) and the mixing mechanism (3) to achieve wind circulation; The air mixing assembly (31) comprises a mixing bin (316) having an air inlet (311) at the bottom, an air outlet (312) at the top and material feed ports at both sides, two groups of mixing rollers (313) arranged at the bottom of the mixing bin (316), a plurality of groups of arc-shaped leaves (314) rotatably connected below the mixing rollers (313), and an air jet component (315) for jetting air to lift materials.
2. A device for uniformly mixing multiple materials according to claim 1, characterized in that: The air injection member (315) comprises a rotating frame (3151) rotatably connected to the air inlet (311) of the mixing chamber (316) via a motor, a first fan (3152) arranged at the center of the rotating frame (3151), a plurality of smaller second fans (3153) evenly arranged at the edges of the first fan (3152), the second fans (3153) being rotatably connected to the rotating frame (3151) and being regularly rotated via a driving member (3154), and further comprises a conical platform (3155) arranged below the second fan (3153), an output port (3156) arranged below the conical platform (3155), and an air inlet pipe (3157) arranged around the conical platform (3155).
3. A device for uniformly mixing multiple materials according to claim 2, characterized in that: The driving member (3154) comprises a hinged rod (331) arranged outside the second fan (3153) and slidably connected to the rotating frame (3151), a first gear (332) rotatably connected to the outside of the rotating frame (3151) and driving the hinged rod (331) to swing back and forth via a sliding shaft, and a second gear (333) fixedly connected to the side wall of the air inlet (311) and meshing with the first gear (332).
4. A device for uniformly mixing multiple materials according to claim 2, characterized in that: The jetting member (315) further comprises a third fan (3158) arranged below the feed port of the mixing bin (316) and a fourth fan (3159) arranged at the air outlet (312).
5. A device for uniformly mixing multiple materials according to claim 1, characterized in that: The collecting assembly (32) comprises a settling plate (321) arranged in the middle of the mixing bin (316) and connected to the side wall of the mixing bin (316) by a motor, the settling plate (321) having an air hole arranged in the center, a plurality of ribs evenly arranged axially above the settling plate (321), a material trough (322) for discharging materials arranged on the side wall of the mixing bin (316), an inclined plate (323) arranged in the material trough (322), and the inclined plate (323) being slidably connected to the mixing bin (316) and having an electric cylinder arranged below the upper portion.
6. A device for uniformly mixing multiple materials according to claim 1, characterized in that: The exhaust assembly is arranged in the middle of the water tank (21) and comprises a hollow rotating shaft (231) rotatably connected to the middle of the water tank (21), a fan blade (232) fixedly connected to the bottom of the hollow rotating shaft (231), and a plurality of groups of air jet pipes (233) arranged on the top of the hollow rotating shaft (231).
7. A device for uniformly mixing multiple materials according to claim 1, characterized in that: The water tank (21) is also provided with a filter (211) for separating mineral powder from mortar, and a conveying device (212) for conveying the mineral powder to the hot air circulation dryer (22).
8. The device for uniformly mixing multiple materials according to claim 1, characterized in that: The circulating air path (4) comprises a cooling pipe (41) arranged outside the ball mill (1) and a drying box (42) connected to the cooling pipe (41); The circulating air path (4) uses the hot air blown out by the hot air circulating dryer (22) as the wind input source. The hot air dries the mineral powder and then is connected to the cooling pipe (41). The hot air passes through the drying box (42) and is input from the air inlet (311) into the mixing bin (316) for material mixing. The hot air is then connected to the hollow rotating shaft (231) through the air outlet (312) and released into the water tank (21). The upper part of the water tank (21) is connected to the cooling pipe (41), and the air flow is again passed into the cooling pipe (41) for recirculation.
9. A mixing process according to any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1, grinding and washing step: the cement raw material is conveyed to the ball mill (1) for grinding and the mineral powder is conveyed to the water tank (21) for washing. The washed mineral powder is conveyed to the hot air circulation dryer (22) through the filter (211) for drying. The dried mineral powder and the ground cement are conveyed to the mixing bin (316) through the feed port: Step 2, mixing step: cement and mineral powder are fed into the mixing bin (316) through the feed port, the mixing roller (313) rotates, the first fan (3152), the second fan (3153), the third fan (3158), and the fourth fan (3159) are started to fully mix the materials; Step three, discharging step: the material is lifted upward under the action of the first fan (3152), and then falls onto the settling plate (321). The settling plate (321) rotates to allow the material on the surface to enter the material trough (322). After being vibrated by the inclined plate (323), the material is output from the lower end of the inclined plate (323) to the mixing bin (316), and the mixing is completed.
Citation Information
Patent Citations
Material mixing machine capable of uniformly mixing materials
CN117162304A
Multifunctional stirring and crushing equipment
CN111186027A