A full-automatic new energy silicone dispensing control method
The PLC control system automates the dispensing process of new energy silicone, solving the problems of low efficiency and low precision in existing technologies. It achieves fully automated dispensing, improves dispensing accuracy and quality stability, and is suitable for precision molds.
Patent Information
- Application Number
- CN202411037168.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2044-07-31
AI Technical Summary
Existing silicone dispensing technology for new energy relies on manual operation or simple mechanical control, resulting in low efficiency and low precision, which cannot meet the requirements of high precision and high efficiency production, and is prone to inaccurate control of glue volume and dispensing position deviation.
The PLC control system is used to automate the dispensing process of new energy silicone, including determining the dispensing scheme, online mixing of liquid silicone A and B, dispensing trajectory control and equipment status monitoring. Combined with photoelectric sensors and camera units, it ensures accurate mold positioning and achieves fully automated dispensing.
It achieves mechanization and full automation of the dispensing process, improving dispensing accuracy and quality stability. It is suitable for precision molds and enhances production efficiency and product quality.
Smart Images

Figure CN118719481B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of dispensing, in particular to a control method for full-automatic new energy silicone dispensing. BACKGROUND
[0002] New energy silicone is an organic silicone material, which has the dual advantages of organic and inorganic materials, and has many excellent properties, including: 1) very wide high and low temperature resistance range, can maintain stable and reliable performance under extreme temperature conditions, usually can work in the temperature range of -40℃ to 250℃; 2) good electrical insulation performance, which can effectively prevent current leakage and short circuit and other electrical faults; 3) good resistance to oil and organic solvents, and good aging resistance, which can maintain stable performance in long-term use; 4) excellent softness and flexibility, making it easy to process and install, and good explosion-proof performance; 5) strong ultraviolet resistance and weather resistance, can resist high levels of wind and rainfall, can withstand thousands of degrees of instantaneous high temperature, and almost no cracking, cracking and other problems. Plays an important role in new energy vehicle and related fields. Compared with solid high temperature vulcanized silicone rubber, it is a liquid glue, which can be solidified into the required shape according to the actual production needs. In production, new energy silicone generally includes liquid A glue and B glue raw materials, A glue and B glue can be stored in liquid state for a long time, and A glue and B glue are mixed and coated into components or molds to solidify into the required shape.
[0003] Under the background of rapid progress of contemporary manufacturing technology, the use of automatic control technology in various industrial fields is becoming more and more common, especially in the fields of microelectronics, semiconductors, LEDs and other high-precision manufacturing, which plays a crucial role. In these fields, dispensing technology is a crucial manufacturing process, and its precision and efficiency have a direct impact on product quality and production efficiency. Existing dispensing mostly relies on manual operation or simple mechanical control, which not only has poor efficiency, but also cannot meet the production requirements of high precision and high efficiency. At the same time, due to the instability of manual operation and the limitations of mechanical control, it is easy to cause inaccurate glue control, deviation of dispensing position and other conditions in the dispensing process, thereby adversely affecting the quality and stability of the product. SUMMARY
[0004] In order to overcome the shortcomings of the existing technology, the present application provides a control method for full-automatic new energy silicone dispensing.
[0005] The technical scheme of the present application is as follows:
[0006] A control method for full-automatic new energy silicone dispensing is used for new energy battery fireproof silicone dispensing operation, and controls the dispensing of a mold to be dispensed to a fixed point position, and the dispensing process includes:
[0007] (1) automatically / manually determining a dispensing scheme according to the type of the mold to be dispensed, and the PLC control system calling the stored dispensing scheme for dispensing;
[0008] (2) based on the dispensing scheme, the PLC control system calling new energy liquid silicone glue A and new energy liquid silicone glue B, and mixing them online in the dispensing arm;
[0009] (3) based on the dispensing scheme, the PLC control system dispensing the mold with the mixed silicone glue;
[0010] (4) after dispensing is completed, the system is reset.
[0011] Further, in an embodiment, the dispensing scheme includes the type of the mold to be dispensed, the feeding flow rate of each of the new energy liquid silicone glue A and the new energy liquid silicone glue B in the circulating flow feeding, the dispensing scheme of the new energy liquid silicone glue A and the new energy liquid silicone glue B, and the dispensing trajectory of the mixed silicone glue, the extrusion speed of the silicone glue, and the amount of the silicone glue.
[0012] Further, in an embodiment, before dispensing, the PLC control system controls the movement of the conveyor belt on the dispensing platform to drive the mold to be dispensed on the conveyor belt to the fixed point position.
[0013] The mold arrival signal is obtained by a photoelectric sensor on the dispensing platform, the photoelectric sensor is arranged at the fixed point position, when the conveyor belt moves, the mold to be dispensed on the conveyor belt moves in the direction of the assembly line, when the photoelectric sensor detects the mold, the photoelectric sensor sends the mold arrival signal to the PLC control system, and the PLC control system controls the conveyor belt to stop moving, so that the mold to be dispensed stays at the fixed point position.
[0014] Further, in an embodiment, during the process of automatically determining the dispensing scheme:
[0015] the image information of the mold at the fixed point position is obtained first;
[0016] the PLC control system receives the image information of the mold at the fixed point position, and determines the type of the mold corresponding to the mold;
[0017] the PLC control system calls the dispensing scheme matched with the mold based on the determined type of the mold.
[0018] Further, in an embodiment, the image information of the mold is obtained by a camera unit on the dispensing arm, when the dispensing arm is in the reset state, the camera unit is above the fixed point position, when the PLC control system receives the mold arrival signal, the PLC control system controls the camera unit to take a picture of the mold at the fixed point position, and inputs the image information of the mold into the PLC control system.
[0019] Further, in an embodiment, a storage module is arranged in the PLC control system, and the storage module stores a plurality of dispensing schemes, one dispensing scheme is arranged for one mold, the PLC control system compares the received mold image information with the stored mold image information, calls the dispensing scheme corresponding to the received mold image information, and sets the control parameters of the feeding and dispensing.
[0020] Further, in an embodiment, after the system is started, the new energy liquid silicone A glue and the new energy liquid silicone B glue are respectively and respectively circulated and fed, so that the new energy liquid silicone A glue and the new energy liquid silicone B glue are respectively transported from the corresponding storage barrels to the mixing cavity of the dispensing arm, and part of the new energy liquid silicone A glue and part of the new energy liquid silicone B glue required for mixing enter the mixing cavity, and the new energy liquid silicone A glue and the new energy liquid silicone B glue not required for use return to the corresponding storage barrels.
[0021] Further, in an embodiment, during the process of mixing the new energy liquid silicone A glue and the new energy liquid silicone B glue in line controlled by the PLC control system:
[0022] The PLC control system calls the dispensing scheme, and according to the dispensing scheme, the A glue sampling pump and the B glue sampling pump start working at the same time, the A glue sampling pump draws the new energy liquid silicone A glue into the mixing cavity of the dispensing arm, and the B glue sampling pump draws the new energy liquid silicone B glue into the same mixing cavity; when the total volume of the new energy liquid silicone A glue and the new energy liquid silicone B glue reaches the set volume, the A glue sampling pump and the B glue sampling pump stop working at the same time, and then the new energy liquid silicone A glue and the new energy liquid silicone B glue are stirred and mixed uniformly.
[0023] The mixing cavity is communicated with the feeding passage of the new energy liquid silicone A glue and the feeding passage of the new energy liquid silicone B glue, the flow rate of the new energy liquid silicone A glue in the feeding passage of the new energy liquid silicone A glue is greater than the sampling amount of the A glue sampling pump, the flow rate of the new energy liquid silicone B glue in the feeding passage of the new energy liquid silicone B glue is greater than the sampling amount of the B glue sampling pump, and the unused new energy liquid silicone A glue and the unused new energy liquid silicone B glue respectively circulate in the feeding passages thereof.
[0024] Further, in an embodiment, the PLC control system controls the dispensing port to be positioned to the starting dispensing position, and according to the dispensing trajectory of the silicone glue and the extrusion speed of the silicone glue in the called dispensing scheme, starts dispensing on the mold.
[0025] After receiving the completion dispensing signal, the dispensing arm is reset.
[0026] The PLC control system controls the movement of the conveying belt to drive the mold after glue dispensing to leave the fixed point position.
[0027] Further, in an embodiment, the PLC control system is provided with a data analysis module, which receives photoelectric and / or magnetic sensing sensor information on the glue dispensing equipment, processes and analyzes the received signals to obtain equipment state information, and then stores the equipment state information to a storage module or transmits it to a network cloud to form an Internet of Things network to realize remote monitoring of the equipment; the data analysis module records production information of the new energy battery fireproof silicone glue dispensing operation, including production time, output, call record of glue dispensing scheme, and user information.
[0028] The PLC control system is provided with an alarm module, which receives the output equipment state information of the data analysis module, and sends an alarm signal when the equipment state information is abnormal.
[0029] According to the above-mentioned scheme, the application has the advantages of realizing mechanization of the glue dispensing process and full-automatic control in the whole glue dispensing process, centralized control of the PLC control system, simple control method, accurate glue dispensing, and applicability to silicone glue dispensing on precise molds, which helps to improve the quality and stability of the glue dispensing products. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 The structure diagram of the full-automatic glue dispensing system suitable for the application.
[0031] In the figure, 100, glue dispensing platform; 200, automatic feeding unit; 300, automatic glue dispensing unit; 310, three-axis motion assembly; 320, gantry; 330, glue dispensing arm; 400, main unit of the PLC control system; 500, mold. DETAILED DESCRIPTION
[0032] The application will be further described below in combination with the drawings and embodiments. In addition, the technical features involved in the different embodiments of the application described below can be combined with each other as long as they do not conflict with each other.
[0033] A control method for full-automatic new energy silicone glue dispensing, which is used for new energy battery fireproof silicone glue dispensing operation, controls the mold to be dispensed to a fixed point position for dispensing, and the dispensing process includes:
[0034] (1) The glue dispensing scheme is automatically or manually determined according to the type of the mold to be dispensed, and the PLC control system calls the stored glue dispensing scheme for glue dispensing;
[0035] (2) Based on the dispensing scheme, the PLC control system calls new energy liquid silicone A glue and new energy liquid silicone B glue and mixes them online in the dispensing arm;
[0036] (3) Based on the dispensing scheme, the PLC control system uses the mixed silicone to dispense the mold;
[0037] (4) The system is reset after dispensing.
[0038] The method described in this application is applicable to, for example... Figure 1 The illustrated fully automated dispensing system enables production control of dispensing processes on an assembly line. The system includes a dispensing platform 100, an automatic feeding unit 200, an automatic dispensing unit 300, and a main unit 400 of a PLC control system. The automatic feeding unit 200, dispensing platform 100, and automatic dispensing unit 300 are all connected to the main unit 400 of the PLC control system. Each of these units receives control signals from the PLC control system and operates accordingly, achieving fully automated control of the dispensing production process. This reduces manual labor, improves dispensing accuracy, and enhances dispensing quality stability.
[0039] The dispensing platform 100 includes a conveyor belt, and the automatic dispensing unit 300 includes a gantry 320, a dispensing arm 330, and a three-axis motion assembly 310. The three-axis motion assembly 310 includes an X-axis assembly, a Y-axis assembly, and a Z-axis assembly. The Z-axis assembly is equipped with a fixed frame, and the dispensing arm 330 is fixed to the fixed frame. The Z-axis assembly is fixed to the Y-axis assembly, and the Y-axis assembly is fixed to the X-axis assembly. The gantry 320 supports and fixes the dispensing arm 330 above the conveyor belt, so that the dispensing arm 330 is supported above the conveyor belt. Driven by the three-axis motion assembly 310, the dispensing arm 330's outlet can perform silicone dispensing at any position above the mold 500.
[0040] In one embodiment, the process of automatically determining the dispensing scheme is as follows:
[0041] Step 1: First, obtain the image information of the mold at the fixed position;
[0042] Step 2: The PLC control system receives the mold image information at the fixed position and determines the mold type corresponding to the mold.
[0043] Step 3: The PLC control system calls the dispensing scheme that matches the mold based on the determined mold type.
[0044] In the embodiment, the mold image information is obtained at the fixed point position, ensuring the certainty of the source of the mold image information, reducing or eliminating errors in the mold image information caused by other objects or light changes, and the PLC control system confirms the dispensing scheme to realize the automation of dispensing scheme selection.
[0045] In the embodiment, the mold image information is obtained by a camera unit on the dispensing arm. When the dispensing arm is in a reset state, the camera unit is above the fixed point position. After the PLC control system receives the mold arrival signal, the PLC control system controls the camera unit to take a picture of the mold at the fixed point position and inputs the mold image information into the PLC control system. The camera unit is fixed on the dispensing arm, and the camera unit can always be in the same position when the dispensing arm is reset. The camera unit is used to take pictures of the mold to ensure the consistency of the shooting position and angle, facilitate the analysis and verification of the mold image information by the PLC control system, reduce the variables in the dispensing process control, and ensure the stable progress of the dispensing process.
[0046] In another embodiment, the dispensing scheme can also be manually selected directly, so that the PLC control system calls the stored dispensing scheme. The diversified calling confirmation mode increases the confirmation backup form and improves the applicability of the device and method.
[0047] In an embodiment, the dispensing scheme includes the type of dispensing mold, the feeding flow rate of each cycle of new energy liquid silicone A glue and new energy liquid silicone B glue, the dispensing scheme of the dispensing ratio of new energy liquid silicone A glue and new energy liquid silicone B glue, the dispensing trajectory of the mixed silicone, the extrusion speed of the silicone, and the amount of the silicone. The present application directly retrieves the corresponding parameter scheme, reduces the parameter setting of the production personnel, reduces the production error, reduces the production time, and improves the dispensing production efficiency. Generally, at least 200 dispensing scheme files can be stored in the PLC control system.
[0048] Different molds 500 often need different dispensing schemes due to differences in shape or specifications, wherein the feeding flow rate of the respective circulation flow feeding of new energy liquid silicone glue A and new energy liquid silicone glue B, the dispensing trajectory of the mixed silicone glue, the extrusion speed of the silicone glue, and the amount of the silicone glue generally correspond to the type of dispensing mold. The dispensing arm 330 is fixed on the three-axis motion assembly 310, and the X-axis assembly, the Y-axis assembly, and the Z-axis assembly enable the dispensing arm 330 to move in any direction in three dimensions. The PLC control system controls the movement of the three-axis motion assembly 310 to change the shape of the silicone glue dispensing on the mold 500, i.e., the silicone glue dispensing trajectory control. The present application has multiple dispensing scheme selection options, which can be used for silicone glue dispensing production on various dispensing molds, and has good applicability. A production line can be used for dispensing operations of different products.
[0049] The dispensing platform 100 has a conveyor belt, and the mold 500 to be dispensed is placed on the conveyor belt and moves linearly with the conveyor belt. In an embodiment, before dispensing, the PLC control system controls the movement of the conveyor belt on the dispensing platform to drive the mold to be dispensed on the conveyor belt to a fixed position. The mold arrival signal is obtained by detecting the photoelectric sensor on the dispensing platform. The photoelectric sensor is arranged at the fixed position. When the conveyor belt moves, the mold to be dispensed on the conveyor belt moves in the direction of the assembly line. When the photoelectric sensor detects the mold, the photoelectric sensor sends a mold arrival signal to the PLC control system. The PLC control system controls the conveyor belt to stop moving, so that the mold to be dispensed stays at the fixed position.
[0050] In an embodiment, the PLC control system is provided with a storage module, and the storage module stores multiple dispensing schemes. One mold corresponds to one dispensing scheme. The PLC control system compares the received mold image information with the stored mold image information, calls the dispensing scheme corresponding to the received mold image information, and sets the control parameters of feeding and dispensing.
[0051] In an embodiment, after the system is started, the new energy liquid silicone A glue and the new energy liquid silicone B glue are respectively and respectively circulated and fed, so that the new energy liquid silicone A glue and the new energy liquid silicone B glue are respectively transported from the corresponding storage barrels to the mixing cavity on the glue dispensing arm, and part of the new energy liquid silicone A glue and part of the new energy liquid silicone B glue required for mixing enter the mixing cavity, and the new energy liquid silicone A glue and the new energy liquid silicone B glue not required for use return to the corresponding storage barrels. The new energy liquid silicone A glue and the new energy liquid silicone B glue respectively flow in the pipeline between the storage barrel of the automatic feeding unit 200 and the glue dispensing arm of the automatic glue dispensing unit 300 to circulate and feed, and the new energy liquid silicone A glue and the new energy liquid silicone B glue are both liquid media with high viscosity. The circulation can effectively improve the flowability of the viscous liquid, reduce its blockage and accumulation in the pipeline or equipment, and ensure the smooth progress of the automatic feeding and glue dispensing production process. At the same time, it can also reduce the wear of the new energy liquid silicone A glue and the new energy liquid silicone B glue on the inner wall of the equipment and the pipeline, which is beneficial to prolong the service life of the equipment and helps to reduce the risk of accumulation and leakage of viscous liquid in the pipeline or equipment, and improve the safety of the production process.
[0052] The mixing cavity is in communication with the feeding passage of the new energy liquid silicone A glue and the feeding passage of the new energy liquid silicone B glue. The flow rate of the new energy liquid silicone A glue in the feeding passage of the new energy liquid silicone A glue is greater than the sampling amount of the A glue sampling pump, and the flow rate of the new energy liquid silicone B glue in the feeding passage of the new energy liquid silicone B glue is greater than the sampling amount of the B glue sampling pump. The unused A glue and B glue respectively circulate in the feeding passages thereof. The flow rate of the new energy liquid silicone A glue in the feeding passage is much greater than the sampling amount required by the A glue sampling pump, which ensures that the A glue sampling pump smoothly completes the set sampling amount and also ensures the circulation of the feeding. Similarly, the flow rate of the new energy liquid silicone B glue in the feeding passage is much greater than the sampling amount required by the B glue sampling pump.
[0053] In the embodiment, the new energy liquid silicone raw materials are the new energy liquid silicone A glue and the new energy liquid silicone B glue, which are both stable liquid media. Separate feeding ensures that the raw material liquid does not condense and ensures continuous automatic supply of the raw material liquid. The circulation feeding feeding mode is stable and facilitates the control of the PLC control system.
[0054] In an embodiment, the PLC control system controls the process of mixing new energy liquid silicone A glue and new energy liquid silicone B glue online: the PLC control system calls out the glue dispensing scheme, according to the glue dispensing scheme, the A glue sampling pump and the B glue sampling pump start working at the same time, the A glue sampling pump draws new energy liquid silicone A glue into the mixing chamber, and the B glue sampling pump draws new energy liquid silicone B glue into the mixing chamber; when the total volume of new energy liquid silicone A glue and new energy liquid silicone B glue reaches the set volume, the A glue sampling pump and the B glue sampling pump stop working at the same time, and then new energy liquid silicone A glue and new energy liquid silicone B glue are stirred and mixed uniformly. In this embodiment, the sampling flow rate ratio of the two kinds of original liquid of A glue and B glue entering the mixing chamber can realize the volume ratio of A glue and B glue sampled in the mixing chamber, realize the control of different proportions of the components of the silicone, and adjusting the proportion of A glue and silicone B glue changes the formula of the silicone. Different formula silicones have different viscosities, which can meet the sealing requirements of parts with different design structures.
[0055] In an embodiment, first, the PLC control system controls the glue dispensing port to be positioned to the starting glue dispensing position, and starts glue dispensing on the mold according to the glue dispensing trajectory of the silicone in the called glue dispensing scheme and the extrusion speed of the silicone; then, after receiving the glue dispensing completion signal, the PLC control system controls the glue dispensing arm to reset; finally, the PLC control system controls the conveyor belt to move, driving the mold after glue dispensing to leave the positioning position. The starting glue dispensing position setting and the glue dispensing arm resetting facilitate the control cycle of the PLC control system control, facilitate the glue dispensing production of the next mold to be dispensed, realize the flow production, and improve the production efficiency.
[0056] In an embodiment, the PLC control system is provided with a data analysis module, the data analysis module receives the photoelectric sensing and / or magnetic sensing sensor information on the glue dispensing equipment, processes and analyzes the received signals, obtains the equipment state information, and then the data analysis module stores the equipment state information to the storage module or transmits it to the network cloud end, forms an Internet of Things network, so as to realize the remote monitoring of the equipment; the data analysis module records the production information of the new energy battery fireproof silicone glue dispensing operation, and the production information includes production time, output, calling record of the glue dispensing scheme and user information. The Internet of Things network realizes the remote control of the equipment, the workers and maintenance personnel can realize the monitoring of the production equipment state through the remote mobile terminal, control the production situation, which is beneficial to the timely adjustment of the glue dispensing production. Or it is convenient for the remote supervision of the maintenance engineer, according to the information record condition of the remote mobile terminal, the engineer can remotely monitor the running state of multiple equipment, and modify the running parameter setting of the equipment. The maintenance personnel can remotely monitor, which is convenient for the use and maintenance of the equipment. In order to facilitate the transmission of the equipment state information to the network cloud end, the PLC control system is provided with an antenna, in an embodiment, the antenna is magnetically attracted and fixed on the gantry 320, so as to facilitate the reception and transmission of wireless signals.
[0057] The PLC control system is provided with an alarm module, which receives the equipment state information output by the data analysis module, and sends an alarm signal when the equipment state information is abnormal. The equipment state abnormalities generally include glue spraying, servo failure, mechanical arm collision, etc. The alarm module is provided with a buzzer and an alarm lamp, which are generally fixed to the top end of the gantry 320. The sound alarm and light alarm are used in combination to alert the production personnel and prevent the omission of the alarm signal.
[0058] The PLC control system is provided with an industrial computer, and the touch screen display screen of the industrial computer can display various parameter information of the external production and the state information of the equipment. When a fault occurs, the display screen can also perform screen alarm synchronously. For the errors with relatively obvious fault causes, the fault causes can be directly viewed in the display screen of the industrial computer; when the fault causes are relatively complex, step-by-step troubleshooting can be selected to perform the program step by step to troubleshoot the fault and thus to know the fault cause. The troubleshooting reduces the equipment troubleshooting time and the maintenance difficulty.
[0059] In an embodiment, a lighting lamp is provided, and the PLC control system controls the lighting lamp to be turned on when the equipment fails, illuminating the three-axis assembly and the glue dispensing arm 330, enhancing the light intensity in the three-axis motion assembly 310 in the automatic glue dispensing unit 300, and facilitating the inspection and replacement of parts by the maintenance personnel when the device is maintained.
[0060] In the new energy battery sealing and fire prevention aspect, the application uses a silica gel foaming sealing material, applies the battery pack sealing technology, and uses a high-precision controlled automatic gluing process to form a sealing strip with high overall size consistency along the battery pack contour, which has good waterproofness.
[0061] It should be understood that those skilled in the art can make improvements or changes according to the above description, and all these improvements and changes should belong to the protection scope of the appended claims of the present application.
[0062] The above has described the application patent by way of example in combination with the drawings, and it is obvious that the implementation of the application patent is not limited by the above manner. Any improvement or change using the method concept and technical solution of the application patent, or directly applying the concept and technical solution of the application patent to other occasions without improvement, is within the protection scope of the application.
Claims
1. A fully automated control method for dispensing silicone adhesive in new energy vehicles, used for dispensing fire-retardant silicone adhesive in new energy batteries, characterized in that, Control the mold to be dispensed to a designated position for dispensing. The dispensing process includes: (1) The dispensing scheme is automatically / manually determined according to the type of mold to be dispensed, and the PLC control system calls the stored dispensing scheme to perform dispensing; (2) Based on the dispensing scheme, the PLC control system calls the new energy liquid silicone A glue and the new energy liquid silicone B glue, and mixes them online in the dispensing arm; (3) Based on the dispensing scheme, the PLC control system uses the mixed silicone to dispense the adhesive onto the mold; (4) After dispensing, the dispensing arm is reset; During the online mixing process of new energy liquid silicone A and new energy liquid silicone B controlled by the PLC control system: The PLC control system retrieves the dispensing plan. According to the plan, the A-type sampling pump and the B-type sampling pump start working simultaneously. The A-type sampling pump draws new energy liquid silicone A-type into the mixing chamber of the dispensing arm, and the B-type sampling pump draws new energy liquid silicone B-type into the same mixing chamber. When the total volume of new energy liquid silicone A-type and new energy liquid silicone B-type reaches the set volume, the A-type sampling pump and the B-type sampling pump stop working simultaneously, and then the new energy liquid silicone A-type and new energy liquid silicone B-type are stirred and mixed evenly. The mixing chamber is connected to the feeding passage of new energy liquid silicone A through the new energy liquid silicone A feeding passage, and to the feeding passage of new energy liquid silicone B through the new energy liquid silicone B feeding passage. The flow rate of new energy liquid silicone A in the new energy liquid silicone A feeding passage is greater than the sampling volume of the A-grade sampling pump, and the flow rate of new energy liquid silicone B in the new energy liquid silicone B feeding passage is greater than the sampling volume of the B-grade sampling pump. Unused new energy liquid silicone A and new energy liquid silicone B circulate in their respective feeding passages.
2. The fully automatic new energy silicone dispensing control method according to claim 1, characterized in that, The dispensing scheme includes the type of dispensing mold, the feeding flow rate of each of the new energy liquid silicone A and new energy liquid silicone B in their respective circulating flow, the material mixing ratio scheme of the new energy liquid silicone A and new energy liquid silicone B, and also includes the dispensing trajectory of the mixed silicone, the extrusion speed of the silicone, and the amount of silicone used.
3. The fully automatic new energy silicone dispensing control method according to claim 1, characterized in that, Before dispensing, the PLC control system controls the movement of the conveyor belt on the dispensing platform, which drives the mold to be dispensed to the fixed position on the conveyor belt. The arrival signal of the mold is obtained by the photoelectric sensor on the dispensing platform. The photoelectric sensor is set at a fixed position. When the conveyor belt moves, the mold to be dispensed moves with the direction of the production line. When the photoelectric sensor detects the mold, it sends a mold arrival signal to the PLC control system. The PLC control system controls the conveyor belt to stop moving so that the mold to be dispensed stays at the fixed position.
4. The fully automatic new energy silicone dispensing control method according to claim 1, characterized in that, During the process of automatically determining the dispensing scheme: First, obtain the image information of the mold at the fixed position; The PLC control system receives mold image information at a fixed location and determines the mold type corresponding to that mold. The PLC control system calls upon the dispensing scheme that matches the mold type based on the determined mold type.
5. The fully automatic new energy silicone dispensing control method according to claim 4, characterized in that, The mold image information is acquired by the camera unit on the dispensing arm. When the dispensing arm is in the reset state, the camera unit is above the fixed position. When the PLC control system receives the mold arrival signal, the PLC control system controls the camera unit to take a picture of the mold at the fixed position and input the mold image information into the PLC control system.
6. The fully automatic new energy silicone dispensing control method according to claim 5, characterized in that, The PLC control system is equipped with a storage module that stores multiple dispensing schemes. Each mold has a corresponding dispensing scheme. The PLC control system compares the received mold image information with the stored mold image information, calls up the dispensing scheme corresponding to the received mold image information, and sets the control parameters for feeding and dispensing.
7. The fully automatic new energy silicone dispensing control method according to claim 1, characterized in that, After the system starts, the new energy liquid silicone A and new energy liquid silicone B are fed in separate circulations, so that the new energy liquid silicone A and new energy liquid silicone B are transported from their respective storage tanks to the mixing chamber of the dispensing arm. The required amount of new energy liquid silicone A and new energy liquid silicone B enters the mixing chamber, while the unused new energy liquid silicone A and new energy liquid silicone B are returned to their respective storage tanks.
8. The fully automatic new energy silicone dispensing control method according to claim 1, characterized in that, The PLC control system controls the dispensing nozzle to position at the starting dispensing point, and starts dispensing on the mold according to the dispensing trajectory and extrusion speed of the silicone in the called dispensing scheme. Upon receiving the dispensing completion signal, the dispensing arm resets. The PLC control system controls the movement of the conveyor belt, which drives the mold after dispensing to leave the fixed position.
9. The fully automatic new energy silicone dispensing control method according to claim 1, characterized in that, The PLC control system is equipped with a data analysis module. The data analysis module receives information from photoelectric sensors and / or magnetic sensors on the dispensing equipment, processes and analyzes the received signals to obtain equipment status information, and then stores the equipment status information in the storage module or transmits it to the cloud to form an Internet of Things network to realize remote monitoring of the equipment. The data analysis module records production information for the application of fire-retardant silicone dispensing for new energy batteries. This information includes production time, output, dispensing scheme call records, and user information. The PLC control system is equipped with an alarm module. The alarm module receives equipment status information output by the data analysis module. When the equipment status information is abnormal, the alarm system issues an alarm signal.
Citation Information
Patent Citations
Dispensing device suitable for workpieces of multiple models and dispensing method of dispensing device
CN116460005A