Self-insulating building block production equipment

By designing self-insulating block production equipment including stirring, pushing, transporting, testing and warning mechanisms, the molding failure caused by the lack of testing mechanisms in existing equipment is solved, and accurate detection of the degree of raw material mixing and improvement of production efficiency are achieved.

CN118744480BActive Publication Date: 2025-03-21AISHANG SHUYANG NEW MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202411194767.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-03-21
Estimated Expiration
2044-08-29

AI Technical Summary

Technical Problem

The existing self-insulating block mixing equipment lacks a testing mechanism, which leads to improper operation of the staff or excessive moisture content, which can easily lead to molding failure, affect production efficiency and waste raw materials.

Method used

A self-insulating block production equipment is designed, including a mixing mechanism, a material pushing mechanism, a material transport mechanism, a collapse detection mechanism, a detection reading mechanism and a warning mechanism. The conical detection bucket and lifting cylinder detect the collapse state of the raw material, the reading of the scale indicator ring and laser indicator lamp, and the lubricant seat and oil extrusion ring reduce friction, so as to detect and alert the degree of raw material mixing.

Benefits of technology

Accurate detection of the degree of mixing of raw materials is achieved, forming failure caused by excessive stirring or excessive moisture content is avoided, production efficiency is improved, raw material waste is reduced, and staff are reminded through intuitive warning methods, improving operational convenience.

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Abstract

The invention discloses a self-insulating building block production device, which relates to the technical field of self-insulating building material production technology. The device comprises a supporting base, a stirring mechanism is arranged on the top of the supporting base, a pushing mechanism is arranged inside the stirring mechanism, a load-bearing base is arranged on one side of the supporting base, a material transporting mechanism is arranged on the top of the load-bearing base, a collapse detection mechanism is arranged on the top of the load-bearing base, a detection reading mechanism is arranged on the top of the collapse detection mechanism, and a warning mechanism is arranged on the top of the collapse detection mechanism. The self-insulating building block production device can stack raw materials into a cone tower shape through a conical detection bucket, detect the collapse state of the raw materials after the lifting of the lifting cylinder, and know whether the collapse degree of the raw materials meets the standard through the displacement of the traction rod and the comparison between the scale indicator ring and the laser indicator light, and remind the excessive collapse through the warning mechanism, thereby realizing the detection of the mixing degree of the raw materials by the device.
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Description

Technical Field

[0001] The invention relates to the technical field of self-insulating building material production technology, and in particular to a self-insulating building block production device. Background Art

[0002] Composite self-insulating blocks are a kind of building material, which are composed of a main block with a hollow structure, an insulation layer, a protective layer and a "connecting pin" that connects the main block and the protective layer and penetrates the insulation layer. To ensure safety, a reinforcing steel wire is set in the connecting pin. The main block has three structural forms: blind hole, through hole and filling. According to the specific requirements of different buildings, through the corresponding settings of adjustable parameters such as the material and thickness of the insulation layer, the type and ratio of coarse and fine aggregates, the cross-sectional structure and number of the insulation connecting pins, various technical indicators are adjusted to maximize the market demand. It meets the requirements of energy saving of 50% to 75%; the compressive strength is 5.0MPa to 15MPa, which meets the requirements of load-bearing and non-load-bearing, and is suitable for the production of load-bearing self-insulating blocks.

[0003] During the raw material preparation stage of self-insulating blocks, the raw materials need to be sent to the mixer through their respective conveying pipes for mixing, and appropriate amount of water is added for stirring and adjustment to ensure the accurate proportion of various raw materials. The molding stage is the most core stage of the entire process. The mixture needs to be molded through a mold. This process is directly related to the quality and specifications of the self-insulating blocks. The self-insulating blocks after molding need to be steamed before they can be finally formed. However, the existing mixing equipment lacks a detection mechanism. Improper operation by the staff, excessive stirring or a high water content can easily cause molding failure, which affects production efficiency and easily wastes raw materials.

[0004] Therefore, it is necessary to invent a self-insulating block production equipment to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a self-insulating block production device to solve the problem of lack of detection mechanism in the mixing device mentioned in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a self-insulating building block production equipment, comprising a supporting base, a stirring mechanism is arranged on the top of the supporting base, a pushing mechanism is arranged inside the stirring mechanism, a load-bearing base is arranged on one side of the supporting base, a material transport mechanism is arranged on the top of the load-bearing base, a collapse detection mechanism is arranged on the top of the load-bearing base, a detection reading mechanism is arranged on the top of the collapse detection mechanism, and a warning mechanism is arranged on the top of the collapse detection mechanism; the collapse detection mechanism includes a collapse detection device arranged on the top of the load-bearing base The base is fixedly connected with an L-shaped structural plate on the top of the collapsed base, a conical detection bucket is movably connected to one side of the L-shaped structural plate, a conical cavity is movably connected to the inside of the conical detection bucket, a U-shaped support plate is fixedly connected to the outer wall of the conical detection bucket, two groups of lifting cylinders are installed on the top of the L-shaped structural plate, and the two groups of lifting cylinders are symmetrically distributed on the top of the L-shaped structural plate, a material injection pipe is installed on one side of the U-shaped support plate, and two groups of smoothing cylinders are installed on the outside of the U-shaped support plate, and the two groups of smoothing cylinders are symmetrically distributed on the outside of the U-shaped support plate. A smoothing output rod is provided on one side of the smoothing cylinder, and one end of the smoothing output rod is fixedly connected to a smoothing plate; the detection reading mechanism comprises a positioning sleeve arranged at the bottom of the L-shaped structural plate, the bottom of the positioning sleeve is movably connected to a traction rod, the bottom of the traction rod is fixedly connected to a contact detection block, a plurality of groups of scale indicator rings are provided on the outside of the traction rod, and the plurality of groups of scale indicator rings are linearly distributed on the outside of the traction rod, a laser indicator light is installed on one side of the L-shaped structural plate, the bottom layer of the scale indicator ring is an O scale ring, and the positioning sleeve is provided with a plurality of scale indicator rings. A lubrication seat is arranged on the outside, a sponge ring is arranged on the inside of the lubrication seat, and an oil squeezing ring is movably connected to the inside of the lubrication seat; the warning mechanism includes a warning light arranged on the top of the U-shaped support plate, a power supply wall ring is installed on the outside of the traction rod, a power supply conductive ring is installed on the bottom of the power supply wall ring, a power supply input line is arranged on the outside of the power supply conductive ring, a lamp body wall seat is arranged on the top of the U-shaped support plate, a contact groove is opened on the top of the lamp body wall seat, a lamp body conductive ring is installed on the inside of the lamp body wall seat, and a lamp body input line is arranged on the outside of the lamp body conductive ring.

[0007] Preferably, the stirring mechanism includes a stirring bin arranged on the top of the supporting base, the top of the stirring bin is movably connected with a sliding bin cover, one side of the sliding bin cover is fixedly connected with a bin cover pull ring, the top of the stirring bin is provided with two groups of bin cover slide grooves, the two groups of bin cover slide grooves are symmetrically distributed on the top of the stirring bin, the interior of the stirring bin is movably connected with a stirring shaft, the outer side of the stirring shaft is fixedly connected with a spiral stirring blade, two groups of stirring bearings are arranged at both ends of the stirring shaft, the two groups of stirring bearings are symmetrically distributed at both ends of the stirring bearing, a docking plate is arranged on one side of the stirring bearing, and a stirring motor is installed on one side of the docking plate.

[0008] Preferably, the stirring mechanism also includes a discharge bin door arranged on one side of the stirring bin, a sealing inner pad is arranged on one side of the discharge bin door, two groups of bin door hinges are arranged on the top of the discharge bin door, the two groups of bin door hinges are symmetrically distributed on the top of the discharge bin door, a bin door locking edge is arranged on the bottom of the discharge bin door, a plurality of groups of bin door bolts are threadedly connected to one side of the bin door locking edge, the plurality of groups of bin door bolts are distributed in a ring shape on one side of the bin door locking edge, and a discharge valve pipe is connected through one side of the discharge bin door.

[0009] Preferably, the pushing mechanism includes a U-shaped pushing plate arranged inside the mixing bin, two groups of structural side blocks are fixedly connected to the outer side of the mixing bin, the two groups of structural side blocks are symmetrically distributed on the outer side of the mixing bin, a driving hydraulic cylinder is installed on one side of the structural side block, a hydraulic rod is installed on one side of the driving hydraulic cylinder, two groups of Z-shaped slide plates are fixedly connected to the top of the U-shaped pushing plate, the two groups of Z-shaped slide plates are symmetrically distributed on the top of the U-shaped pushing plate, two groups of slide plate grooves are opened on the outer side of the mixing bin, the two groups of slide plate grooves are symmetrically distributed on the outer side of the mixing bin.

[0010] Preferably, the material transport mechanism includes a material transport body arranged on the top of the load-bearing base, a material storage cavity is arranged inside the material transport body, a plurality of groups of material transport rollers are installed at the bottom of the material transport body, the plurality of groups of material transport rollers are distributed in a rectangular shape at the bottom of the material transport body, and an uphill inclined block is arranged on one side of the load-bearing base.

[0011] Preferably, the collapse detection mechanism also includes two groups of limiting slide bars arranged at the bottom of the collapse base, and the two groups of limiting slide bars are symmetrically distributed at the bottom of the collapse base. Two groups of limiting slide grooves are opened on the top of the load-bearing base, and the two groups of limiting slide grooves are symmetrically distributed on the top of the load-bearing base.

[0012] Preferably, the collapse detection mechanism also includes a lifting output rod arranged at the bottom of the lifting cylinder, the top of the lifting cylinder is threadedly connected with multiple groups of assembly bolts, and the multiple groups of assembly bolts are distributed in a rectangular shape on the top of the lifting cylinder. A T-shaped guide plate is fixedly connected to the outside of the conical detection bucket, a T-shaped guide groove is opened on one side of the L-shaped structural plate, a connecting rod is arranged on the outside of the injection tube, and an elastic part is arranged inside the connecting end of the injection tube.

[0013] Preferably, the detection and reading mechanism also includes a plurality of groups of limiting protrusions arranged on the outer wall of the traction rod, the plurality of groups of limiting protrusions are distributed in a ring shape on the outer wall of the traction rod, the inner wall of the positioning sleeve is provided with a plurality of groups of limiting wall grooves, the plurality of groups of limiting wall grooves are distributed in a ring shape on the inner wall of the positioning sleeve, the inner wall of the positioning sleeve is provided with a plurality of groups of deflection grooves, the plurality of groups of deflection grooves are distributed in a ring shape on the inner wall of the positioning sleeve, a movable hole is provided on the top of the U-shaped support plate, a connecting ring is provided on the top of the positioning sleeve, and the positioning sleeve is fixedly connected to the L-shaped structural plate through the connecting ring.

[0014] Preferably, the detection and reading mechanism also includes an oil filling pipe arranged on the outside of the lubrication seat, one end of the oil filling pipe is threadedly connected to a threaded cap, the top of the oil squeezing ring is fixedly connected to an extrusion plate, the bottom of the extrusion plate is fixedly connected to two groups of extrusion rods, the two groups of extrusion rods are symmetrically distributed at the bottom of the extrusion plate, a return spring is installed on the outside of the extrusion rod, and a plurality of groups of oil outlet grooves are provided on the outer wall of the positioning sleeve, and the plurality of groups of oil outlet grooves are distributed in a ring shape on the outer wall of the positioning sleeve.

[0015] Preferably, the warning mechanism also includes multiple groups of mounting bolts arranged on the top of the warning light base plate, and the multiple groups of mounting bolts are distributed in a ring shape on the top of the warning light base plate. A copper terminal is installed on the outside of the conductive ring of the lamp body, and a terminal bolt is threadedly connected to one side of the copper terminal. A lamp body output line is arranged on the outside of the warning light.

[0016] Technical effects and advantages of the present invention:

[0017] 1. After the mixing is completed, the present invention stores the raw materials through a conical detection bucket to form a conical tower, and detects the collapse state of the raw materials after the lifting cylinder is lifted, and the traction rod is displaced by the collapse of the raw materials, so that the slump of the raw materials meets the standard by comparing the scale indicator ring on the traction rod with the laser indicator light, thereby realizing the detection of the mixing degree of the raw materials by the device, avoiding excessive stirring of the raw materials or a large water content affecting the molding of the finished products;

[0018] 2. During the detection, the present invention drives the power conductive ring to move downward by the traction rod following the collapse of the raw material. When the raw material is too thin, the traction rod moves down to below the marked range and drives the power conductive ring to contact the lamp body conductive ring, so that the power input line is connected to the lamp body input line and the power supply to the warning light is completed. The warning light is turned on to remind the staff of the mixing of the raw materials in an intuitive way, thereby further improving the convenience of the device;

[0019] 3. During the detection, the present invention can inject lubricating oil into the lubricating seat through the oil filling pipe, and store the lubricating oil through the sponge ring in the seat. During the detection, the lubricating oil can be squeezed out by pressing the squeezing plate to drive the squeezing ring to move downward and squeeze the sponge ring, and then the lubricating oil is injected into the positioning sleeve through the oil outlet groove, thereby effectively reducing the friction of the traction rod, improving the moving response efficiency, and further ensuring the accuracy of the detection result;

[0020] 4. When the raw materials are mixed, the stirring motor drives the spiral stirring blades on the stirring shaft to rotate on the stirring bearing, so that the raw materials can be fully stirred and fused, and the spiral structure of the spiral stirring blades facilitates the discharge of materials, thereby realizing the stirring function of the device, improving the production capacity and reducing the workload of the staff;

[0021] 5. When discharging materials, the present invention drives the hydraulic cylinder to push the U-shaped push plate to move along the inner wall of the mixing bin to push out the raw materials at the bottom of the mixing bin and the raw materials adhering to the bin wall, and cooperates with the spiral material guide of the spiral stirring blade, thereby greatly improving the discharging efficiency of the device and reducing the loss of raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 The present invention is a schematic diagram of the overall structure of a self-insulating building block production device.

[0024] Figure 2 The figure is a schematic diagram of the top view of the structure of a self-insulating building block production device of the present invention.

[0025] Figure 3 The present invention is a schematic diagram of the structure of a stirring and pushing mechanism of a self-insulating building block production device.

[0026] Figure 4 The present invention is a schematic diagram of the internal structure of a mixing chamber of a self-insulating building block production device.

[0027] Figure 5 The present invention is a schematic diagram of the overall structure of a detection unit of a self-insulating building block production device.

[0028] Figure 6 The present invention is a schematic diagram of the explosion structure of a detection component of a self-insulating building block production device.

[0029] Figure 7The present invention is a schematic diagram of the partial structure of a detection component of a self-insulating building block production device.

[0030] Figure 8 The present invention is a schematic diagram of the detection reading and warning mechanism structure of a self-insulating building block production device.

[0031] Fig. 9 The present invention is a schematic diagram of the structure of a lubrication component of a self-insulating building block production device.

[0032] Fig.10 The present invention is a schematic diagram of the internal structure of a lubrication seat of a self-insulating building block production device.

[0033] In the figure: 1. Support base; 2. Stirring mechanism; 201. Stirring bin; 202. Sliding bin cover; 203. Bin cover pull ring; 204. Bin cover slide; 205. Stirring shaft; 206. Spiral stirring blade; 207. Stirring bearing; 208. Docking plate; 209. Stirring motor; 210. Discharge bin door; 211. Sealing inner pad; 212. Bin door hinge; 213. Bin door locking edge; 214. Bin door bolt; 215. Discharge valve pipe; 3. Pushing mechanism; 301. U-shaped pushing plate; 302. Structural edge block; 303. Drive hydraulic cylinder; 304, hydraulic rod; 305, Z-shaped slide; 306, slide slot; 4, load-bearing base; 5, material transport mechanism; 501, material transport body; 502, material storage cavity; 503, material transport roller; 504, uphill inclined block; 6, collapse detection mechanism; 601, collapse base; 602, limiting slide bar; 603, limiting slide slot; 604, L-shaped structural plate; 605, conical detection bucket; 606, conical cavity; 607, U-shaped support plate; 608, lifting cylinder; 609, lifting output rod; 610, assembly bolt; 611 , T-shaped guide plate; 612, T-shaped guide groove; 613, injection tube; 614, connecting rod; 615, elastic member; 616, smoothing cylinder; 617, smoothing output rod; 618, smoothing plate; 7, detection reading mechanism; 701, positioning sleeve; 702, traction rod; 703, contact detection block; 704, scale indicator ring; 705, laser indicator light; 706, O scale ring; 707, limiting protrusion; 708, limiting wall groove; 709, deflection slot; 710, movable hole; 711, connecting ring; 712, lubrication seat ; 713, oil filling pipe; 714, threaded cover; 715, sponge ring; 716, oil squeeze ring; 717, extrusion plate; 718, extrusion rod; 719, reset spring; 720, oil outlet groove; 8, warning mechanism; 801, warning light; 802, mounting bolt; 803, power wall ring; 804, power conductive ring; 805, power input line; 806, lamp body wall seat; 807, contact groove; 808, lamp body conductive ring; 809, lamp body input line; 810, copper terminal; 811, terminal bolt; 812, lamp body output line. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the invented product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0036] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0037] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] The present invention provides Figure 1-10The self-insulating block production equipment shown in the figure comprises a support base 1, a stirring mechanism 2 is arranged on the top of the support base 1, a pushing mechanism 3 is arranged inside the stirring mechanism 2, a load-bearing base 4 is arranged on one side of the support base 1, a material transport mechanism 5 is arranged on the top of the load-bearing base 4, a collapse detection mechanism 6 is arranged on the top of the load-bearing base 4, a detection reading mechanism 7 is arranged on the top of the collapse detection mechanism 6, and a warning mechanism 8 is arranged on the top of the collapse detection mechanism 6; the collapse detection mechanism 6 comprises a collapse base 601 arranged on the top of the load-bearing base 4, an L-shaped structural plate 604 is fixedly connected to the top of the collapse base 601, and one side of the L-shaped structural plate 604 is fixedly connected to the top of the L-shaped structural plate 604. A conical detection bucket 605 is movably connected to the side of the conical detection bucket 605, and a conical cavity 606 is movably connected inside the conical detection bucket 605. A U-shaped support plate 607 is fixedly connected to the outer wall of the conical detection bucket 605. Two sets of lifting cylinders 608 are installed on the top of the L-shaped structural plate 604. The two sets of lifting cylinders 608 are symmetrically distributed on the top of the L-shaped structural plate 604. A filling pipe 613 is installed on one side of the U-shaped support plate 607. Two sets of smoothing cylinders 616 are installed on the outer side of the U-shaped support plate 607. The two sets of smoothing cylinders 616 are symmetrically distributed on the outer side of the U-shaped support plate 607. A smoothing output rod 617 is provided on one side of the smoothing cylinder 616. The smoothing output rod One end of 617 is fixedly connected to a caressing plate 618; the detection reading mechanism 7 includes a positioning sleeve 701 arranged at the bottom of the L-shaped structural plate 604, the bottom of the positioning sleeve 701 is movably connected to a traction rod 702, the bottom of the traction rod 702 is fixedly connected to a contact detection block 703, a plurality of groups of scale indicator rings 704 are arranged on the outside of the traction rod 702, and the plurality of groups of scale indicator rings 704 are linearly distributed on the outside of the traction rod 702, a laser indicator light 705 is installed on one side of the L-shaped structural plate 604, the bottom layer of the scale indicator ring 704 is an O scale ring 706, a lubrication seat 712 is arranged on the outside of the positioning sleeve 701, and the lubrication seat 712 A sponge ring 715 is arranged inside, and an oil squeezing ring 716 is movably connected inside the lubrication seat 712; the warning mechanism 8 includes a warning light 801 arranged on the top of the U-shaped support plate 607, a power wall ring 803 is installed on the outside of the traction rod 702, a power conductive ring 804 is installed at the bottom of the power wall ring 803, a power input line 805 is arranged on the outside of the power conductive ring 804, a lamp body wall seat 806 is arranged on the top of the U-shaped support plate 607, a contact groove 807 is opened on the top of the lamp body wall seat 806, a lamp body conductive ring 808 is installed inside the lamp body wall seat 806, and a lamp body input line 809 is arranged on the outside of the lamp body conductive ring 808.

[0039] Among them, the supporting base 1 and the load-bearing base 4 can provide support for the upper components, wherein the collapse base 601 is a raw material detection unit, wherein the conical structure of the conical detection bucket 605 can store raw materials, and after being lifted up by the drive of two sets of lifting cylinders 608, the collapse of the raw materials can be observed for detection, wherein the use of the injection tube 613 is convenient for docking with the discharge valve tube 215, and the raw materials can be injected into the conical detection bucket 605, wherein the two sets of smoothing cylinders 616 can drive the smoothing plate 618 to move through the smoothing output rod 617 to smooth the raw materials at the top opening of the conical detection bucket 605 when powered on, thereby ensuring the detection effect; wherein the traction rod 702 is movably connected with the positioning sleeve 701, so that the traction rod 702 can be parked for easy detection, and through this connection method, the bottom of the traction rod 702 contacts the detection block 703 and can always follow the conical detection bucket 605 The raw material inside collapses and falls, wherein the O scale ring 706 of the multiple groups of scale indicator rings 704 corresponds to the position of the laser indicator light 705, so that the height of the raw material collapse can be accurately read according to the movement of the scale indicator ring 704, wherein the lubrication seat 712 stores the lubricating oil through the sponge ring 715, and the lubricating oil can be squeezed out by using the oil squeezing ring 716, and then the lubricating oil can be injected into the positioning sleeve 701 to reduce the friction with the traction rod 702, so as to ensure the accuracy of the detection effect; wherein the use of the warning light 801 is triggered by the power conductive ring 804 contacting the lamp body conductive ring 808 when following the fall of the traction rod 702 to a distance below the standard range, so as to provide an intuitive reminder to the staff, wherein the power wall ring 803 and the lamp body wall seat 806 provide support for the two groups of conductive rings, wherein the contact groove 807 facilitates the accurate contact of the two groups of conductive blocks.

[0040] The stirring mechanism 2 includes a stirring chamber 201 arranged on the top of the supporting base 1, the top of the stirring chamber 201 is movably connected with a sliding chamber cover 202, one side of the sliding chamber cover 202 is fixedly connected with a chamber cover pull ring 203, the top of the stirring chamber 201 is provided with two groups of chamber cover slide grooves 204, the two groups of chamber cover slide grooves 204 are symmetrically distributed on the top of the stirring chamber 201, the inside of the stirring chamber 201 is movably connected with a stirring shaft 205, the outer side of the stirring shaft 205 is fixedly connected with a spiral stirring blade 206, two groups of stirring bearings 207 are arranged at both ends of the stirring shaft 205, the two groups of stirring bearings 207 are symmetrically distributed at both ends of the stirring bearing 207, a docking plate 208 is arranged on one side of the stirring bearing 207, and a stirring motor 209 is installed on one side of the docking plate 208.

[0041] Among them, the sliding bin cover 202 can be slid open and closed through the movable connection between the bottom convex strip and the two groups of bin cover slide grooves 204 and the traction of the bin cover pull ring 203, so as to facilitate the user to add materials and close the lid. The stirring shaft 205 is driven by the stirring motor 209, so as to drive the spiral stirring blades 206 to rotate to stir and blend the raw materials. At the same time, its spiral structure facilitates discharging. Two groups of stirring bearings 207 provide support for the stirring shaft 205, and the docking plate 208 is docked with bolts on the outer casing of the stirring motor 209, so as to realize the installation of the stirring motor 209, which is convenient for users to overhaul.

[0042] The stirring mechanism 2 also includes a discharge bin door 210 arranged on one side of the stirring bin 201, a sealing inner pad 211 is arranged on one side of the discharge bin door 210, two groups of bin door hinges 212 are arranged on the top of the discharge bin door 210, and the two groups of bin door hinges 212 are symmetrically distributed on the top of the discharge bin door 210, and a bin door locking edge 213 is arranged on the bottom of the discharge bin door 210, and one side of the bin door locking edge 213 is threadedly connected with multiple groups of bin door bolts 214, and the multiple groups of bin door bolts 214 are distributed in a ring shape on one side of the bin door locking edge 213, and a discharge valve pipe 215 is connected through one side of the discharge bin door 210.

[0043] Among them, the discharge bin door 210 is opened and closed by two sets of bin door hinges 212, and is locked by threaded connection between multiple sets of bin door bolts 214 on its bottom bin door locking edge 213 and threaded holes on the mixing bin 201, so as to facilitate the user to unload materials, wherein the sealing inner gasket 211 is matched with the discharge groove of the mixing bin 201, so as to reduce the leakage of raw materials, wherein the discharge valve tube 215 can be connected with the injection tube 613 for injection, and its outer valve is convenient for the user to control the discharge of raw materials.

[0044] The pushing mechanism 3 includes a U-shaped pushing plate 301 arranged inside the mixing chamber 201, two groups of structural side blocks 302 are fixedly connected to the outer side of the mixing chamber 201, and the two groups of structural side blocks 302 are symmetrically distributed on the outer side of the mixing chamber 201, a driving hydraulic cylinder 303 is installed on one side of the structural side block 302, and a hydraulic rod 304 is installed on one side of the driving hydraulic cylinder 303, two groups of Z-shaped slide plates 305 are fixedly connected to the top of the U-shaped pushing plate 301, and the two groups of Z-shaped slide plates 305 are symmetrically distributed on the top of the U-shaped pushing plate 301, and two groups of slide plate grooves 306 are opened on the outer side of the mixing chamber 201, and the two groups of slide plate grooves 306 are symmetrically distributed on the outer side of the mixing chamber 201.

[0045] Among them, the U-shaped push plate 301 can be moved along the inner wall of the mixing chamber 201 by driving the hydraulic cylinder 303, so that the raw materials adhered and retained in the mixing chamber 201 can be pushed out, thereby reducing the accumulation of raw materials and facilitating the user to discharge the materials. The two groups of Z-shaped slide plates 305 provide connection for the U-shaped push plate 301, and can be movably connected with the two groups of slide grooves 306, so that the U-shaped push plate 301 can be guided to ensure the stability of the U-shaped push plate 301 when moving.

[0046] The material transport mechanism 5 includes a material transport body 501 arranged on the top of the load-bearing base 4, a material storage cavity 502 is arranged inside the material transport body 501, a plurality of groups of material transport rollers 503 are installed at the bottom of the material transport body 501, and the plurality of groups of material transport rollers 503 are distributed in a rectangular shape at the bottom of the material transport body 501, and an uphill inclined block 504 is arranged on one side of the load-bearing base 4.

[0047] Among them, the material transport body 501 stores raw materials through the material storage cavity 502, and uses multiple sets of material transport rollers 503 at its bottom to facilitate users to transfer the mixed raw materials to the next step, and the use of the uphill inclined block 504 facilitates the upper and lower load-bearing bases 4 of the material transport body 501.

[0048] The collapse detection mechanism 6 also includes two groups of limiting slide bars 602 arranged at the bottom of the collapse base 601, and the two groups of limiting slide bars 602 are symmetrically distributed at the bottom of the collapse base 601. Two groups of limiting slide grooves 603 are opened on the top of the load-bearing base 4, and the two groups of limiting slide grooves 603 are symmetrically distributed on the top of the load-bearing base 4.

[0049] Among them, two groups of limiting slide bars 602 can be movably connected with two groups of limiting slide grooves 603, so as to facilitate the displacement of the slumping base 601 and the upper components for injection operation.

[0050] The collapse detection mechanism 6 also includes a lifting output rod 609 arranged at the bottom of the lifting cylinder 608. The top of the lifting cylinder 608 is threadedly connected with multiple groups of assembly bolts 610. The multiple groups of assembly bolts 610 are distributed in a rectangular shape on the top of the lifting cylinder 608. A T-shaped guide plate 611 is fixedly connected to the outer side of the conical detection bucket 605. A T-shaped guide groove 612 is opened on one side of the L-shaped structural plate 604. A connecting rod 614 is arranged on the outer side of the injection tube 613, and an elastic member 615 is arranged inside the connecting end of the injection tube 613.

[0051] Among them, the lifting output rod 609 is the output component of the lifting cylinder 608, and the use of multiple sets of assembly bolts 610 can be threadedly connected with the threaded holes on the top of the L-shaped structural plate 604, so as to realize the installation of the lifting cylinder 608 and ensure its stability during operation, and the T-shaped guide plate 611 can be movably connected with the T-shaped guide slot 612, so as to ensure the stability of the conical detection bucket 605 when moving, and the connecting rod 614 provides support for the injection tube 613, and the use of the elastic member 615 can seal the feed end of the injection tube 613, and its elastic structure can retract when it contacts the discharge valve tube 215 and facilitate the entry of raw materials.

[0052] The detection and reading mechanism 7 also includes a plurality of groups of limiting protrusions 707 arranged on the outer wall of the traction rod 702, and the plurality of groups of limiting protrusions 707 are distributed in a ring shape on the outer wall of the traction rod 702; a plurality of groups of limiting wall grooves 708 are provided on the inner wall of the positioning sleeve 701, and the plurality of groups of limiting wall grooves 708 are distributed in a ring shape on the inner wall of the positioning sleeve 701; a plurality of groups of deflection slots 709 are provided on the inner wall of the positioning sleeve 701, and the plurality of groups of deflection slots 709 are distributed in a ring shape on the inner wall of the positioning sleeve 701; a movable hole 710 is provided on the top of the U-shaped support plate 607; a connecting ring 711 is provided on the top of the positioning sleeve 701, and the positioning sleeve 701 is fixedly connected to the L-shaped structural plate 604 via the connecting ring 711.

[0053] Among them, multiple groups of limiting protrusions 707 can be movably connected with multiple groups of limiting wall grooves 708, and through the use of multiple groups of deflection slots 709, the traction rod 702 can be lifted and lowered while limiting and parking the traction rod 702. The beginning of the movable hole 710 facilitates the descent of the traction rod 702, and the use of the connecting ring 711 ensures the fixing effect of the positioning sleeve 701.

[0054] The detection and reading mechanism 7 also includes an oil filling pipe 713 arranged on the outside of the lubrication seat 712, one end of the oil filling pipe 713 is threadedly connected to a threaded cover 714, the top of the oil squeezing ring 716 is fixedly connected to an extrusion plate 717, the bottom of the extrusion plate 717 is fixedly connected to two groups of extrusion rods 718, the two groups of extrusion rods 718 are symmetrically distributed at the bottom of the extrusion plate 717, a return spring 719 is installed on the outside of the extrusion rod 718, and a plurality of groups of oil outlet grooves 720 are opened on the outer wall of the positioning sleeve 701, and the plurality of groups of oil outlet grooves 720 are distributed in a ring shape on the outer wall of the positioning sleeve 701.

[0055] Among them, the oil filling pipe 713 is convenient for the injection of lubricating oil, and the oil filling pipe 713 is closed by a threaded cover 714, and the use of the squeezing plate 717 is convenient for the user to press, and the two groups of squeezing rods 718 are connected to the oil squeezing ring 716. The rebound force of the outer reset spring 719 can drive the squeezing plate 717 and the oil squeezing ring 716 to move up and reset when the user releases, thereby reducing the consumption of lubricating oil, and the opening of multiple groups of oil outlet grooves 720 is convenient for the discharge of lubricating oil.

[0056] The warning mechanism 8 also includes a plurality of mounting bolts 802 arranged on the top of the base plate of the warning light 801. The plurality of mounting bolts 802 are distributed in a ring shape on the top of the base plate of the warning light 801. A copper terminal 810 is installed on the outside of the conductive ring 808 of the lamp body. A terminal bolt 811 is threadedly connected to one side of the copper terminal 810. A lamp body output line 812 is arranged on the outside of the warning light 801.

[0057] Among them, multiple sets of mounting bolts 802 can be threadedly connected to the threaded holes on the top of the U-shaped support plate 607, so as to achieve fixed installation of the warning light 801. The copper terminal 810 is made of conductive material, and the user can connect the wires conveniently by tightening the terminal bolts 811.

[0058] Working principle: The user slides the sliding bin cover 202 to open the mixing bin 201, and puts a certain amount of raw materials and water into the mixing bin 201. After closing the sliding bin cover 202, the mixing motor 209 is powered on. When the mixing motor 209 is powered on, it will drive the spiral stirring blade 206 on the stirring shaft 205 to rotate on the stirring bearing 207, so that the raw materials can be fully stirred and fused, thereby realizing the stirring function of the device; when the raw materials are fused, the user pushes the collapse base 601 on the load-bearing base 4 until the injection pipe 613 contacts the discharge valve pipe 215, and then the user opens the valve on the discharge valve pipe 215, and the spiral stirring blade 206 rotates to guide the materials and mix them. The finished raw material will be injected into the conical detection bucket 605 through the injection pipe 613. When the raw material fills the conical cavity 606, the user will energize the two sets of smoothing cylinders 616. When the smoothing cylinders 616 are energized and started, the smoothing output rods 617 will drive the smoothing plate 618 to move and smooth the raw material at the mouth of the conical detection bucket 605. Then the user will deflect the traction rod 702 until the limiting protrusion 707 is aligned with the limiting wall groove 708 in the positioning sleeve 701. The traction rod 702 drives the contact detection block 703 to move downward and contact the raw material at the mouth of the conical detection bucket 605. Then the user will energize the laser indicator light 705 and the lifting cylinder 608. When the laser indicator light 705 is energized and started, The light is irradiated to the O scale ring 706 of the scale indicator ring 704. When the lifting cylinder 608 is powered on and started, the lifting output rod 609 will drive the conical detection bucket 605 to move up along the T-shaped guide groove 612, so that the internal raw materials are not restricted. The raw materials collapse freely and drive the contact detection block 703 and the traction rod 702 to move down. When moving down, the scale indicator ring 704 irradiated by the laser indicator light 705 changes, so that the raw material collapse value can be read. Through this value, it can be known whether the raw material mixing and stirring meets the standard. When the raw material is over-mixed or the water content is large, the excessive collapse of the raw material drives the power conductive ring 804 on the traction rod 702 to move down and contact the conductive ring 808 of the lamp body , so that the power input line 805 is connected with the lamp body input line 809, so that the warning light 801 is powered on to light up and remind the staff, thereby realizing the detection function of the device; during the detection process, the user can inject lubricating oil into the lubrication seat 712 through the oil filling pipe 713, and then the user presses the squeezing plate 717, and the squeezing plate 717 drives the oil squeezing ring 716 through the squeezing rod 718 to overcome the rebound force of the reset spring 719 and move downward to squeeze the sponge ring 715, so that the lubricating oil stored in the sponge ring 715 is squeezed out from the oil outlet groove 720 to the connection between the positioning sleeve 701 and the traction rod 702, thereby reducing the friction of the traction rod 702 and ensuring the detection effect;After the inspection is up to standard, the user unscrews the door bolt 214 on the door locking edge 213 at the bottom of the discharge bin door 210, and can open the discharge bin door 210 through the door hinge 212, and move the material transport body 501 to the discharge bin door 210, and inject the raw materials into the storage chamber 502 of the material transport body 501 through the rotation of the spiral stirring blade 206. At the same time, the user starts the driving hydraulic cylinder 303, and the driving hydraulic cylinder 303 starts to push the U-shaped push plate 301 along the slide groove 306 through the hydraulic rod 304 and the Z-shaped slide 305 to push the raw materials at the bottom and inner wall of the mixing bin 201. Finally, the user can transport the raw materials to the next step through the material transport body 501, thereby realizing a stable raw material mixing function of a self-insulating block production equipment. ;

[0059] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A self-insulating block production device, comprising a support base (1), characterized in that: A stirring mechanism (2) is arranged on the top of the support base (1), a material pushing mechanism (3) is arranged inside the stirring mechanism (2), a load-bearing base (4) is arranged on one side of the support base (1), a material transporting mechanism (5) is arranged on the top of the load-bearing base (4), a collapse detection mechanism (6) is arranged on the top of the collapse detection mechanism (6), a detection reading mechanism (7) is arranged on the top of the collapse detection mechanism (6), and a warning mechanism (8) is arranged on the top of the collapse detection mechanism (6); The collapse detection mechanism (6) comprises a collapse base (601) arranged on the top of the load-bearing base (4); the top of the collapse base (601) is fixedly connected to an L-shaped structural plate (604); one side of the L-shaped structural plate (604) is movably connected to a conical detection bucket (605); the interior of the conical detection bucket (605) is movably connected to a conical cavity (606); the outer wall of the conical detection bucket (605) is fixedly connected to a U-shaped support plate (607); and two sets of lifting cylinders (608) are installed on the top of the L-shaped structural plate (604). ), two groups of lifting cylinders (608) are symmetrically distributed on the top of the L-shaped structural plate (604), a material injection pipe (613) is installed on one side of the U-shaped support plate (607), two groups of smoothing cylinders (616) are installed on the outer side of the U-shaped support plate (607), the two groups of smoothing cylinders (616) are symmetrically distributed on the outer side of the U-shaped support plate (607), a smoothing output rod (617) is provided on one side of the smoothing cylinder (616), and one end of the smoothing output rod (617) is fixedly connected to a smoothing plate (618); The detection and reading mechanism (7) comprises a positioning sleeve (701) arranged at the bottom of the L-shaped structural plate (604); the bottom of the positioning sleeve (701) is movably connected to a traction rod (702); the bottom of the traction rod (702) is fixedly connected to a contact detection block (703); a plurality of groups of scale indicator rings (704) are arranged on the outside of the traction rod (702); the plurality of groups of scale indicator rings (704) are linearly distributed on the outside of the traction rod (702); a laser indicator light (705) is installed on one side of the L-shaped structural plate (604); the bottom layer of the scale indicator rings (704) is an O scale ring (706); a lubrication seat (712) is arranged on the outside of the positioning sleeve (701); a sponge ring (715) is arranged inside the lubrication seat (712); and an oil squeeze ring (716) is movably connected inside the lubrication seat (712); The warning mechanism (8) comprises a warning light (801) arranged on the top of the U-shaped support plate (607); a power wall ring (803) is installed on the outside of the traction rod (702); a power conductive ring (804) is installed on the bottom of the power wall ring (803); a power input line (805) is arranged on the outside of the power conductive ring (804); a lamp body wall seat (806) is arranged on the top of the U-shaped support plate (607); a contact groove (807) is opened on the top of the lamp body wall seat (806); a lamp body conductive ring (808) is installed inside the lamp body wall seat (806); and a lamp body input line (809) is arranged on the outside of the lamp body conductive ring (808).

2. The self-insulating block production equipment according to claim 1, characterized in that: The stirring mechanism (2) comprises a stirring chamber (201) arranged on the top of the supporting base (1); the top of the stirring chamber (201) is movably connected to a sliding chamber cover (202); one side of the sliding chamber cover (202) is fixedly connected to a chamber cover pull ring (203); the top of the stirring chamber (201) is provided with two groups of chamber cover slide grooves (204); the two groups of chamber cover slide grooves (204) are symmetrically distributed on the top of the stirring chamber (201); the interior of the stirring chamber (201) is movably connected to a stirring shaft (205); the outer side of the stirring shaft (205) is fixedly connected to a spiral stirring blade (206); two groups of stirring bearings (207) are arranged at both ends of the stirring shaft (205); the two groups of stirring bearings (207) are symmetrically distributed at both ends of the stirring bearing (207); a docking plate (208) is arranged on one side of the stirring bearing (207); and a stirring motor (209) is installed on one side of the docking plate (208).

3. A self-insulating block production equipment according to claim 2, characterized in that: The stirring mechanism (2) further comprises a discharge bin door (210) arranged at one side of the stirring bin (201); a sealing inner pad (211) is arranged at one side of the discharge bin door (210); two groups of bin door hinges (212) are arranged at the top of the discharge bin door (210); the two groups of bin door hinges (212) are symmetrically distributed at the top of the discharge bin door (210); a bin door locking edge (213) is arranged at the bottom of the discharge bin door (210); a plurality of groups of bin door bolts (214) are threadedly connected to one side of the bin door locking edge (213); the plurality of groups of bin door bolts (214) are distributed in an annular shape at one side of the bin door locking edge (213); and a discharge valve pipe (215) is connected through one side of the discharge bin door (210).

4. The self-insulating block production equipment according to claim 2, characterized in that: The pushing mechanism (3) comprises a U-shaped pushing plate (301) arranged inside the mixing chamber (201); two groups of structural side blocks (302) are fixedly connected to the outside of the mixing chamber (201); the two groups of structural side blocks (302) are symmetrically distributed on the outside of the mixing chamber (201); a driving hydraulic cylinder (303) is installed on one side of the structural side block (302); a hydraulic rod (304) is installed on one side of the driving hydraulic cylinder (303); two groups of Z-shaped slide plates (305) are fixedly connected to the top of the U-shaped pushing plate (301); the two groups of Z-shaped slide plates (305) are symmetrically distributed on the top of the U-shaped pushing plate (301); two groups of slide plate grooves (306) are opened on the outside of the mixing chamber (201); the two groups of slide plate grooves (306) are symmetrically distributed on the outside of the mixing chamber (201).

5. The self-insulating block production equipment according to claim 1, characterized in that: The material transport mechanism (5) comprises a material transport body (501) arranged on the top of the load-bearing base (4), a material storage cavity (502) is arranged inside the material transport body (501), a plurality of groups of material transport rollers (503) are installed at the bottom of the material transport body (501), and the plurality of groups of material transport rollers (503) are distributed in a rectangular shape at the bottom of the material transport body (501), and an uphill inclined block (504) is arranged on one side of the load-bearing base (4).

6. The self-insulating block production equipment according to claim 1, characterized in that: The collapse detection mechanism (6) further comprises two groups of limiting slide bars (602) arranged at the bottom of the collapse base (601), the two groups of limiting slide bars (602) being symmetrically distributed at the bottom of the collapse base (601), and two groups of limiting slide grooves (603) being opened at the top of the load-bearing base (4), the two groups of limiting slide grooves (603) being symmetrically distributed at the top of the load-bearing base (4).

7. The self-insulating block production equipment according to claim 1, characterized in that: The collapse detection mechanism (6) further comprises a lifting output rod (609) arranged at the bottom of the lifting cylinder (608); the top of the lifting cylinder (608) is threadedly connected to a plurality of groups of assembly bolts (610); the plurality of groups of assembly bolts (610) are distributed in a rectangular shape at the top of the lifting cylinder (608); a T-shaped guide plate (611) is fixedly connected to the outer side of the conical detection bucket (605); a T-shaped guide groove (612) is provided on one side of the L-shaped structural plate (604); a connecting rod (614) is provided on the outer side of the injection pipe (613); and an elastic member (615) is provided inside the connection end of the injection pipe (613).

8. The self-insulating block production equipment according to claim 1, characterized in that: The detection and reading mechanism (7) further comprises a plurality of groups of limiting protrusions (707) arranged on the outer wall of the traction rod (702), the plurality of groups of limiting protrusions (707) being distributed in an annular manner on the outer wall of the traction rod (702); a plurality of groups of limiting wall grooves (708) being provided on the inner wall of the positioning sleeve (701), the plurality of groups of limiting wall grooves (708) being distributed in an annular manner on the inner wall of the positioning sleeve (701); a plurality of groups of deflection slots (709) being provided on the inner wall of the positioning sleeve (701), the plurality of groups of deflection slots (709) being distributed in an annular manner on the inner wall of the positioning sleeve (701); a movable hole (710) being provided on the top of the U-shaped support plate (607), a connecting ring (711) being provided on the top of the positioning sleeve (701), the positioning sleeve (701) being fixedly connected to the L-shaped structural plate (604) via the connecting ring (711).

9. The self-insulating block production equipment according to claim 1, characterized in that: The detection and reading mechanism (7) further comprises an oil filling pipe (713) arranged outside the lubrication seat (712), one end of the oil filling pipe (713) being threadedly connected to a threaded cover (714), the top of the oil squeezing ring (716) being fixedly connected to an extrusion plate (717), the bottom of the extrusion plate (717) being fixedly connected to two groups of extrusion rods (718), the two groups of extrusion rods (718) being symmetrically distributed at the bottom of the extrusion plate (717), a return spring (719) being installed outside the extrusion rods (718), and a plurality of groups of oil outlet grooves (720) being arranged on the outer wall of the positioning sleeve (701), the plurality of groups of oil outlet grooves (720) being distributed in an annular shape on the outer wall of the positioning sleeve (701).

10. The self-insulating block production equipment according to claim 1, characterized in that: The warning mechanism (8) further comprises a plurality of groups of mounting bolts (802) arranged on the top of the bottom plate of the warning light (801), the plurality of groups of mounting bolts (802) being distributed in a ring shape on the top of the bottom plate of the warning light (801), a copper terminal (810) being installed on the outside of the lamp body conductive ring (808), a terminal bolt (811) being threadedly connected to one side of the copper terminal (810), and a lamp body output line (812) being arranged on the outside of the warning light (801).

Citation Information

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