A kind of automobile guard plate impact resistance test device

By designing high-pressure-pushing impact components and marking components, combined with the synchronous control of the integrated drive components, the accuracy and observation subjectivity of the impact test device in the prior art are solved, and the efficiency and accuracy of the automotive guardrail is achieved. Testing, suitable for guard plates of various thicknesses.

CN118758543BActive Publication Date: 2024-12-20JIANGSU SHENXIANG ELECTROMECHANICAL
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Patent Information

Application Number
CN202411236693.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2024-12-20
Estimated Expiration
2044-09-04

AI Technical Summary

Technical Problem

The existing impact-resistant test devices of automobile guard plates cannot accurately control the impact force and speed, and cannot simulate complex impact situations. The traditional observation methods are highly subjective and lack effective data records, which cannot meet the automotive industry's high quality, high efficiency and high accuracy. Testing requirements.

Method used

A vehicle guard plate impact test device including impact assembly, marking assembly and integrated drive assembly was designed. High air pressure was used to push the impact column to impact at high speed, and the flatness change was observed through the marking assembly, and the integrated drive assembly was synchronized. Controls fixed and scribe operations to achieve accurate, intuitive and efficient detection.

Benefits of technology

It realizes accurate, intuitive and efficient detection of impact resistance of automobile guard plates. It is suitable for guard plates of various thicknesses. It has a compact structure and strong equipment integrity, which reduces equipment costs and maintenance difficulties and improves test efficiency.

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Abstract

The invention discloses an anti-impact test device for automobile guard plates, and relates to the technical field of automobile parts detection. The device comprises a base, wherein one end of the top of the base is fixedly connected with a mounting frame, a vertically arranged slot is provided in the mounting frame, a plate to be tested is inserted in the slot, a horizontally arranged impact window is penetrated through the mounting frame, a marking component is provided on one side of the mounting frame, a clamping component is provided on the other side of the mounting frame, and an impact component and an integrated driving component are provided on the base on one side of the mounting frame. The invention can perform high-speed impact on the automobile guard plate in the form of high-pressure pushing by arranging the impact component, can draw corresponding lines according to the flatness of the automobile guard plate after the impact test by arranging the marking component, thereby being able to visually observe the flatness of the automobile guard plate after the impact test, and can synchronously drive the fixing, impact release and marking of the automobile guard plate by arranging the integrated driving component, and is suitable for the detection application of automobile guard plates of various thicknesses.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile parts detection, in particular to an automobile guard plate anti-impact testing device. Background Art

[0002] In the field of automobile manufacturing, the quality and performance of automobile guard plates are crucial to the safety and overall performance of the vehicle. Among them, impact resistance is one of the key indicators for evaluating the quality of automobile guard plates. In order to ensure that automobile guard plates can effectively withstand various impacts in actual use, accurate and reliable impact resistance tests are essential.

[0003] In the past, there were many problems and challenges in the development of automobile guard plate impact test technology. Early test devices often used relatively simple mechanical impact methods, such as using heavy objects to fall or mechanical push rods to hit. These methods not only made it difficult to accurately control the impact force and speed, but also failed to simulate the actual complex impact conditions, resulting in insufficient accuracy and reliability of the test results.

[0004] With the advancement of technology, some impact devices using hydraulic or electric drive have gradually appeared. However, these devices still have some defects in practical applications. The impact speed and force of some devices are limited and cannot meet the test requirements of high-intensity impact; some devices have complex structures and cumbersome operations, requiring multiple independent systems to control the impact, fixation and marking functions respectively, which not only increases the equipment cost and maintenance difficulty, but also reduces the efficiency and convenience of the test.

[0005] In terms of flatness observation of automobile guard plates after impact tests, the traditional method usually relies on manual visual observation, which is highly subjective, with large errors, and it is difficult to accurately and intuitively reflect the flatness changes of the guard plates. Moreover, due to the lack of an effective data recording mechanism, it is impossible to provide a clear and accurate basis for subsequent data analysis and comparison.

[0006] In summary, the existing automobile guard plate impact resistance test device cannot meet the automotive industry's demand for high-quality, high-efficiency, and high-precision testing of automobile guard plates. Therefore, there is an urgent need for an innovative test device that can overcome the above defects and achieve accurate, intuitive, efficient, and universal testing of the impact resistance of automobile guard plates. Summary of the invention

[0007] The present invention provides an automobile guard plate impact resistance test device, which solves the problems raised in the above background technology.

[0008] To achieve the above object, the present invention provides the following technical solutions:

[0009] An automobile guard plate impact test device comprises a base, a top end of the base is fixedly connected with a mounting frame, a vertical slot is provided in the mounting frame, a test plate is inserted in the slot, a horizontal impact window is provided through the mounting frame, a scribing marking component is provided on one side of the mounting frame, a pressing component is provided on the other side of the mounting frame, and an impact component and a comprehensive driving component are provided on the base on one side of the mounting frame;

[0010] The marking assembly comprises two lifting seats slidably connected to the side of the installation frame, adjacent sides of the two lifting seats are provided with translational slide grooves, the two translational slide grooves are slidably connected with translational end plates, a lifting plate is fixedly connected between the two translational end plates, a marking plate is fixedly provided on the side of the installation frame, a marking pen is fixedly provided on one end of the top of the lifting plate, and the end of the marking pen away from the lifting plate contacts the marking plate;

[0011] The clamping assembly includes a side cover fixedly arranged outside the mounting frame, the inside of the side cover is connected to the slot, a pressure seat is slidably connected inside the side cover, a first pressure rod is fixedly connected to one side of the pressure seat, and the first pressure rod extends to the outside of the side seat;

[0012] The integrated driving assembly includes a top plate fixedly arranged on one side of the top of the mounting frame, a driving gear passing through the top plate, a passive gear meshingly connected to one side of the driving gear, a rotating rod passing through and coaxially fixedly connected to the passive gear, both ends of the rotating rod are coaxially fixedly connected to the winding wheel, a traction rope is wrapped around the outside of the winding wheel, one side of the lifting seat is fixedly connected to the side support rod, one end of the traction rope is fixedly connected to the winding wheel, and the other end of the traction rope is fixedly connected to the lifting seat, the bottom end of the driving gear is meshedly connected to a toothed plate, one end of the toothed plate is fixedly connected to the translation frame, a first pressure rod passes through the translation frame and is slidably connected thereto, one end of the first pressure rod located outside the side cover is fixedly connected to the end plate, and a first spring is fixedly connected between the end plate and the translation frame.

[0013] As a preferred technical solution of the present invention, an internal guide column is fixedly provided on one side of the side cover, a guide slot is opened on one side of the pressure seat, and the internal guide column extends into the guide slot and is slidably connected thereto.

[0014] As a preferred technical solution of the present invention, an arc-shaped portion is provided at one end of the top of the pressure seat.

[0015] As a preferred technical solution of the present invention, a guide rail is provided on the outside of the installation frame, and the lifting seat is slidably connected to the guide rail.

[0016] As a preferred technical solution of the present invention, guide wheels are provided on both sides of the top of the installation frame, the guide wheels are located directly above the side support rods, and the traction rope passes around the guide wheels.

[0017] As a preferred technical solution of the present invention, a mounting plate is fixedly provided on the mounting frame, a fixing sleeve is fixedly connected to the side of the mounting plate, one end of the fixing sleeve is fixedly connected to the second spring, and a second pressure rod is fixedly connected between the second spring and the translation frame.

[0018] As a preferred technical solution of the present invention, a third mounting seat is fixedly provided on the top plate, the rotating rod passes through the third mounting seat and is rotatably connected thereto, and a driving motor is also fixedly provided on the top plate, and the output shaft of the driving motor is coaxially and fixedly connected with the driving gear.

[0019] As a preferred technical solution of the present invention, the impact assembly includes an air pressure tank and a fixed tube arranged above the base, an impact column is slidably connected in the fixed tube, the impact column extends to one side of the plate to be tested, a connecting cover is fixedly connected between the air pressure tank and the fixed tube, a pressure channel connected to the fixed tube and the inside of the air pressure tank is provided in the connecting cover, a closing sleeve is provided in the connecting cover, a connecting channel is penetrated through the closing sleeve, the closing sleeve extends to the outside of the connecting cover and is fixedly connected to the traction rod, and the traction rod is fixedly connected to the tooth plate.

[0020] As a preferred technical solution of the present invention, a first mounting seat fixedly connected to the fixing pipe is fixedly provided on the base, and a second mounting seat fixedly connected to the air pressure tank is fixedly provided on the base.

[0021] The present invention has the following advantages: the present invention can perform high-speed impact on the automobile guard plate in the form of high-pressure propulsion by arranging an impact component, can draw corresponding lines according to the flatness of the automobile guard plate after the impact test by arranging a marking component, so that the flatness of the automobile guard plate after the impact test can be intuitively observed, and can synchronously drive the fixation of the automobile guard plate, the release of the impact and the marking of the guard plate by arranging an integrated driving component. When in use, it has the advantages of high compactness of structure, strong equipment integrity and small equipment size, and is suitable for the detection application of automobile guard plates of various thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the automobile guard plate impact resistance test device.

[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the integrated driving component in the automobile guard plate impact resistance test device.

[0024] Figure 3 It is a schematic diagram of the three-dimensional cross-sectional structure of the integrated drive component in the automobile guard plate impact resistance test device.

[0025] Figure 4 It is a schematic diagram of the structure of the clamping assembly in the automobile guard plate impact resistance test device.

[0026] Figure 5This is a schematic diagram of the structure of the marking component in the automobile guard plate impact resistance test device.

[0027] Figure 6 This is a schematic diagram of the structure of the installation frame in the automobile guard plate impact resistance test device.

[0028] In the figure: 1, base; 2, mounting frame; 3, test plate; 4, fixing tube; 5, first mounting seat; 6, impact column; 7, air pressure tank; 8, second mounting seat; 9, connecting cover; 10, closing sleeve; 11, traction rod; 12, top plate; 13, driving gear; 14, passive gear; 15, third mounting seat; 16, rotating rod; 17, winding wheel; 18, traction rope; 19, guide wheel; 20, driving motor; 21, tooth plate; 22. Translation frame; 23. Side cover; 24. First pressure rod; 25. End plate; 26. First spring; 27. Side support rod; 28. Mounting plate; 29. ​​Fixed sleeve; 30. Second spring; 31. Second pressure rod; 32. Pressure seat; 33. Internal guide column; 34. Arc-shaped portion; 35. Lifting seat; 36. Translation slide groove; 37. Translation end plate; 38. Lifting plate; 39. Marking plate; 40. Marking pen; 41. Guide rail. DETAILED DESCRIPTION

[0029] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0030] It should be noted that the directions or positional relationships indicated by terms such as “center”, “up”, “down”, “left”, “right”, “vertical”, “horizontal”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.

[0031] See also Figure 1-6 , an automobile guard plate impact test device, comprising a base 1, a top end of the base 1 is fixedly connected with a mounting frame 2, a vertically arranged slot is provided in the mounting frame 2, a test plate 3 is inserted in the slot, a horizontally arranged impact window is provided through the mounting frame 2, a scribing marking component is provided on one side of the mounting frame 2, a pressing component is provided on the other side of the mounting frame 2, and an impact component and a comprehensive driving component are provided on the base 1 on one side of the mounting frame 2;

[0032] The marking assembly includes two lifting seats 35 slidably connected to the side of the installation frame 2, adjacent sides of the two lifting seats 35 are provided with translational slide grooves 36, the two translational slide grooves 36 are slidably connected with translational end plates 37, a lifting plate 38 is fixedly connected between the two translational end plates 37, a marking plate 39 is fixedly provided on the side of the installation frame 2, a marking pen 40 is fixedly provided at one end of the top of the lifting plate 38, and the end of the marking pen 40 away from the lifting plate 38 is in contact with the marking plate 39;

[0033] A recording paper can be attached to the marking plate 39, and scale lines are printed on the recording paper, so that the marking result can be observed intuitively. The recording paper can be replaced before marking each time.

[0034] The clamping assembly includes a side cover 23 fixedly arranged outside the mounting frame 2, the inside of the side cover 23 is connected to the slot, a pressing seat 32 is slidably connected inside the side cover 23, a first pressing rod 24 is fixedly connected to one side of the pressing seat 32, and the first pressing rod 24 extends to the outside of the side seat;

[0035] The integrated driving assembly includes a top plate 12 fixedly arranged on one side of the top of the mounting frame 2, a driving gear 13 is penetrated on the top plate 12, one side of the driving gear 13 is meshedly connected with a passive gear 14, a rotating rod 16 is penetrated and coaxially fixedly connected on the passive gear 14, both ends of the rotating rod 16 are coaxially fixedly connected with a winding wheel 17, a traction rope 18 is wound around the outside of the winding wheel 17, one side of the lifting seat 35 is fixedly connected to the side support rod 27, one end of the traction rope 18 is fixedly connected to the winding wheel 17, and the other end of the traction rope 18 is fixedly connected to the lifting seat 35, the bottom end of the driving gear 13 is meshedly connected with a toothed plate 21, one end of the toothed plate 21 is fixedly connected to the translation frame 22, a first pressure rod 24 penetrates the translation frame 22 and is slidably connected thereto, one end of the first pressure rod 24 located outside the side cover 23 is fixedly connected to the end plate 25, and a first spring 26 is fixedly connected between the end plate 25 and the translation frame 22.

[0036] An internal guide post 33 is fixedly provided on one side of the side cover 23 , a guide slot is provided on one side of the pressure seat 32 , and the internal guide post 33 extends into the guide slot and is slidably connected thereto.

[0037] An arc-shaped portion 34 is disposed at one end of the top of the pressing seat 32 .

[0038] A guide rail 41 is disposed outside the installation frame 2 , and the lifting seat 35 is slidably connected to the guide rail 41 .

[0039] Guide wheels 19 are provided on both sides of the top of the installation frame 2 . The guide wheels 19 are located just above the side support rods 27 , and the traction rope 18 passes around the guide wheels 19 .

[0040] The mounting frame 2 is fixedly provided with a mounting plate 28 , a fixing sleeve 29 is fixedly connected to the side of the mounting plate 28 , one end of the fixing sleeve 29 is fixedly connected to a second spring 30 , and a second pressing rod 31 is fixedly connected between the second spring 30 and the translation frame 22 .

[0041] The top plate 12 is fixedly provided with a third mounting seat 15 , and a rotating rod 16 passes through the third mounting seat 15 and is rotatably connected thereto. A driving motor 20 is also fixedly provided on the top plate 12 , and an output shaft of the driving motor 20 is coaxially and fixedly connected to the driving gear 13 .

[0042] The impact assembly includes an air pressure tank 7 and a fixed tube 4 arranged above the base 1, an impact column 6 is slidably connected in the fixed tube 4, and the impact column 6 extends to one side of the plate to be tested 3. A connecting cover 9 is fixedly connected between the air pressure tank 7 and the fixed tube 4. A pressure channel connected to the fixed tube 4 and the inside of the air pressure tank 7 is provided in the connecting cover 9. A closing sleeve 10 is provided in the connecting cover 9. A communicating channel is penetrated through the closing sleeve 10. The closing sleeve 10 extends to the outside of the connecting cover 9 and is fixedly connected to a traction rod 11. The traction rod 11 is fixedly connected to the tooth plate 21.

[0043] The air pressure tank 7 is connected to an external air pump for inputting air into the air pressure tank 7 so that the air pressure tank 7 is in a high pressure state.

[0044] The base 1 is fixedly provided with a first mounting seat 5 which is fixedly connected to the fixing pipe 4 , and the base 1 is fixedly provided with a second mounting seat 8 which is fixedly connected to the air pressure tank 7 .

[0045] During the implementation of the present invention, firstly, air is input into the air pressure tank 7 through an air pump until the air pressure in the air pressure tank 7 reaches a set value, and then the board to be tested 3 is inserted into the slot, and then the driving motor 20 is controlled to start, and the driving motor 20 drives the driving gear 13 to rotate. The driving gear 13 drives the passive gear 14 and the rotating rod 16 to rotate on the one hand, and drives the toothed plate 21 to move toward the installation frame 2 on the other hand;

[0046] When the tooth plate 21 moves, the translation frame 22 is driven to move, and then the end plate 25 and the chess pressing rod are pulled to move by the first spring 26, so that the pressing seat 32 is driven to move and the plate to be tested 3 is pressed and fixed. At this time, the first spring 26 is stretched and the second spring 30 is compressed;

[0047] When the tooth plate 21 moves, it also drives the traction rod 11 to move, and then drives the sealing sleeve 10 to move, until the communication channel is connected with the pressure channel, and the high-pressure air in the air pressure tank 7 enters the fixed pipe 4, pushing the impact column 6, so that the impact column 6 moves at a high speed and hits the plate to be tested 3;

[0048] When the passive gear 14 rotates, it drives the winding wheel 17 to rotate, so that the winding wheel 17 rotates and reels the traction rope 18, thereby pulling the side support rod 27, the lifting seat 35 and the lifting plate 38 upward. After the impacted part of the test plate 3 bulges and deforms, the lifting plate 38 contacts the bulged part of the test plate 3 and is pushed to translate, thereby drawing a curve on the marking plate 39. The changing height of the curve indicates the deformation height of the test plate 3 after being impacted, from which the impact resistance of the test plate 3 can be inferred.

[0049] In the above process, since the impacting speed of the impacting column 6 on the plate to be tested 3 is fast, when the impacting column 6 impacts the plate to be tested 3 , the lifting plate 38 has not yet moved to the impacting position.

[0050] In addition, in order to increase the stability of the lifting plate 38, a third spring can be set in the translation groove 36, and the translation end plate 37 can be contacted with the inner wall of the translation groove 36 through the third spring. This method can ensure the stability of the lifting plate 38 during collision on the one hand, and on the other hand, it can make the translation end plate 37 follow the bulge of the test plate 3 after being hit to draw a complete and corresponding change curve.

[0051] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automobile guard plate impact resistance test device, comprising a base (1), characterized in that: A mounting frame (2) is fixedly connected to one end of the top of the base (1), a vertical slot is provided in the mounting frame (2), a test board (3) is inserted in the slot, a horizontal impact window is provided through the mounting frame (2), a marking component is provided on one side of the mounting frame (2), a clamping component is provided on the other side of the mounting frame (2), and an impact component and a comprehensive drive component are provided on the base (1) on one side of the mounting frame (2); The marking assembly comprises two lifting seats (35) slidably connected to the side of the installation frame (2), adjacent sides of the two lifting seats (35) are provided with translational slide grooves (36), translational end plates (37) are slidably connected in the two translational slide grooves (36), a lifting plate (38) is fixedly connected between the two translational end plates (37), a marking plate (39) is fixedly provided on the side of the installation frame (2), a marking pen (40) is fixedly provided at one end of the top of the lifting plate (38), and the end of the marking pen (40) away from the lifting plate (38) is in contact with the marking plate (39); The clamping assembly comprises a side cover (23) fixedly arranged on the outside of the mounting frame (2), the inside of the side cover (23) being connected to the slot, a pressure seat (32) being slidably connected inside the side cover (23), a first pressure rod (24) being fixedly connected to one side of the pressure seat (32), and the first pressure rod (24) extending to the outside of the side seat; The integrated drive assembly comprises a top plate (12) fixedly arranged on one side of the top of the mounting frame (2); a driving gear (13) is penetrated through the top plate (12); a driven gear (14) is meshedly connected to one side of the driving gear (13); a rotating rod (16) is penetrated through and coaxially fixedly connected to the driven gear (14); both ends of the rotating rod (16) are coaxially fixedly connected to a winding wheel (17); a traction rope (18) is wound around the outside of the winding wheel (17); one side of the lifting seat (35) is fixedly connected to the side support rod (27); and the traction rope (18) is fixedly connected to the side support rod (27). One end of the guide rope (18) is fixedly connected to the winding wheel (17), the other end of the traction rope (18) is fixedly connected to the lifting seat (35), the bottom end of the driving gear (13) is meshingly connected with a toothed plate (21), one end of the toothed plate (21) is fixedly connected to the translation frame (22), a first pressure rod (24) passes through the translation frame (22) and is slidably connected thereto, one end of the first pressure rod (24) located outside the side cover (23) is fixedly connected to the end plate (25), and a first spring (26) is fixedly connected between the end plate (25) and the translation frame (22); Guide wheels (19) are provided on both sides of the top of the installation frame (2), the guide wheels (19) are located directly above the side support rods (27), and the traction rope (18) passes around the guide wheels (19); The mounting frame (2) is fixedly provided with a mounting plate (28), a side edge of the mounting plate (28) is fixedly connected to a fixing sleeve (29), one end of the fixing sleeve (29) is fixedly connected to a second spring (30), and a second pressure rod (31) is fixedly connected between the second spring (30) and the translation frame (22); The impact assembly comprises an air pressure tank (7) and a fixed pipe (4) arranged above the base (1); an impact column (6) is slidably connected inside the fixed pipe (4); the impact column (6) extends to one side of the plate to be tested (3); a connecting cover (9) is fixedly connected between the air pressure tank (7) and the fixed pipe (4); a pressure channel connected to the fixed pipe (4) and the inside of the air pressure tank (7) is provided inside the connecting cover (9); a sealing sleeve (10) is provided inside the connecting cover (9); a communication channel is penetrated through the sealing sleeve (10); the sealing sleeve (10) extends outside the connecting cover (9) and is fixedly connected to a traction rod (11); the traction rod (11) is fixedly connected to a tooth plate (21).

2. The automobile guard plate impact resistance test device according to claim 1, characterized in that: An internal guide post (33) is fixedly provided on one side of the side cover (23), a guide slot is provided on one side of the pressure seat (32), and the internal guide post (33) extends into the guide slot and is slidably connected thereto.

3. The automobile guard plate impact resistance testing device according to claim 1, characterized in that: An arc-shaped portion (34) is provided at one end of the top of the pressure seat (32).

4. The automobile guard plate impact resistance test device according to claim 1, characterized in that: A guide rail (41) is provided outside the installation frame (2), and the lifting seat (35) is slidably connected to the guide rail (41).

5. The automobile guard plate impact resistance testing device according to claim 1, characterized in that: A third mounting seat (15) is fixedly provided on the top plate (12), and a rotating rod (16) passes through the third mounting seat (15) and is rotatably connected thereto. A driving motor (20) is also fixedly provided on the top plate (12), and an output shaft of the driving motor (20) is coaxially fixedly connected to the driving gear (13).

6. The automobile guard plate impact resistance testing device according to claim 1, characterized in that: A first mounting seat (5) fixedly connected to the fixing pipe (4) is fixedly provided on the base (1), and a second mounting seat (8) fixedly connected to the air pressure tank (7) is fixedly provided on the base (1).