A photovoltaic panel installation device and an installation method

By designing a photovoltaic panel installation equipment that integrates multiple mechanisms, the problem of complex and low efficiency of the existing photovoltaic panel installation process is solved, and the rapid and smooth installation of the photovoltaic panel is achieved, and the installation efficiency and safety are improved.

CN118763963BActive Publication Date: 2025-06-24SHANGHAI ELECTRIC POWER CONSTR CO LTD +2
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Patent Information

Application Number
CN202410929066.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-06-24
Estimated Expiration
2044-07-11

AI Technical Summary

Technical Problem

The installation process of existing photovoltaic panels is complex and inefficient, requiring multiple workers to cooperate with lifting and pulling, resulting in a long installation time.

Method used

A photovoltaic panel installation equipment is designed, including high-support columns, low-support columns, connecting plates, mounting frames, placement mechanisms, guidance mechanisms, drive mechanisms and barrier mechanisms. Through the synergy of these components, the smooth and rapid movement and installation of the photovoltaic panels are achieved.

Benefits of technology

The transfer and installation process of photovoltaic panels is simplified, manual operation is reduced, installation efficiency is improved, and the safety and service life of photovoltaic panels are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a photovoltaic panel installation device and an installation method in the technical field of photovoltaic panel installation, including a plurality of high support columns and low support columns. The plurality of high support columns are arranged at equal intervals, and the plurality of low support columns are arranged at equal intervals. A connecting plate is fixedly connected between the high support columns and the low support columns. An inclined installation frame is fixedly connected to the upper ends of the high support columns and the low support columns. When installing the photovoltaic panel, the present invention uses the first guiding column, the second guiding column, the first guiding groove, the second guiding groove, the limiting frame and the receiving plate to enable the photovoltaic panel to move smoothly and quickly above the installation frame for installation, simplifying the process of transferring and installing the photovoltaic panel, eliminating the need for multiple workers to cooperate in the transfer, reducing the transfer time and improving the installation efficiency. Moreover, by using the blocking plate, the discharge chute and the blocking rod, the limiting frame can be smoothly removed from below the photovoltaic panel, ensuring that the photovoltaic panel can move into the interior of the installation frame, facilitating the installation of the photovoltaic panel.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic panel installation, and specifically provides a photovoltaic panel installation device and an installation method. Background Art

[0002] Photovoltaic panels are composed of thin solid photovoltaic cells made of semiconductor materials (such as silicon). Since they generate direct current when exposed to sunlight, they are widely used in the power generation technology field, and centralized photovoltaic power stations are one of their applications; photovoltaic power generation is a technology that directly converts light energy into electrical energy using the photovoltaic effect at the semiconductor interface. It mainly consists of three major parts: solar panels (modules), controllers, and inverters. The main components are electronic components. Solar cells can be encapsulated and protected after being connected in series to form large-area solar cell modules, and then combined with components such as power controllers to form a photovoltaic power generation device.

[0003] In the prior art during the installation process of photovoltaic panels, it is necessary to first select a location according to the environment and determine the orientation of the photovoltaic panels after installation, then install the brackets, and finally move the photovoltaic panels to the surface of the brackets and install them. During the process of moving the photovoltaic panels, workers need to lift the photovoltaic panels upward under the brackets, and additional workers are required above the brackets to cooperate in pulling the photovoltaic panels. The installation process is long and complex, and the installation efficiency is low. Summary of the Invention

[0004] The purpose of the present invention is to provide a photovoltaic panel installation device and an installation method to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A photovoltaic panel installation device includes a plurality of high support columns and low support columns. The plurality of high support columns are arranged at equal intervals, and the plurality of low support columns are arranged at equal intervals. A connecting plate is fixedly connected between the high support columns and the low support columns. The upper ends of the high support columns and the low support columns are jointly fixedly connected with an inclined installation frame. The frame of the installation frame is L-shaped. A placement mechanism is provided on the surface of the low support column, and the placement mechanism is used to place the photovoltaic panel in a fixed position. A guiding mechanism is provided on one side of the low support column, and the guiding mechanism is used to guide the placement mechanism to move smoothly above the installation frame. A driving mechanism is provided on one side of the low support column, and the driving mechanism is used to act on the placement mechanism to move along the guiding mechanism. A blocking mechanism is provided inside the installation frame, and the blocking mechanism is used to block the photovoltaic panel after the placement mechanism moves above the installation frame, so that the photovoltaic panel moves into the installation frame.

[0006] As a further solution of the present invention, the placement mechanism includes a base fixedly installed at the bottom of the low support column. A triangular limit block is fixedly connected to the surface of the base. There are two parallel limit frames provided on the base. The limit frames are L-shaped plates. A receiving plate is fixedly connected to the common end of the two limit frames close to the base side. The receiving plate is in contact with the surface of the limit block. The upper end of the limit frame extends above the installation frame.

[0007] As a further solution of the present invention, the guiding mechanism includes two parallel fixed plates fixedly connected to the surface of the base. The two fixed plates are respectively located on both sides of the limit frame. The upper ends of the fixed plates extend above the installation frame. First guiding grooves and second guiding grooves are formed on the surfaces of the fixed plates. The first guiding groove extends from the position above the low support column of the fixed plate towards the high support column side. The first guiding groove is located above the installation frame. The second guiding groove extends from the side of the fixed plate close to the base to the position above the side of the fixed frame close to the low support column. Both the first guiding groove and the second guiding groove are composed of two inclined grooves at both ends and an arc groove. A first guiding column and a second guiding column are rotatably connected to the surface of the limit frame. The first guiding column is located in the first guiding groove, and the second guiding column is located in the second guiding groove. A rotating column is rotatably connected to the edge of the installation frame close to the low support column. Two discharge grooves are formed on the surface of the fixed plate. The two discharge grooves are respectively communicated with the first guiding groove and the second guiding groove. The two discharge grooves respectively extend in the opposite direction of the second inclined groove of the first guiding groove and the second guiding groove. A blocking rod is elastically slidably connected to the surface of the fixed plate. The blocking rod is located on the side of the arc groove of the first guiding groove close to the discharge groove. An L-shaped extension rod is fixedly connected to the surface of the blocking rod. The extension rod extends to the side of the installation frame close to the high support column. A fixed rod is fixedly connected to the surface of the blocking rod. The fixed rod extends above the installation frame.

[0008] As a further solution of the present invention, the driving mechanism includes a driving motor, the driving motor is fixedly installed on the surface of the fixing plate away from the limiting frame, a winding wheel is fixedly connected to the surface of the output shaft of the driving motor, a pulling rope is wound around the surface of the winding wheel, and turning columns are fixedly connected and rotatably connected to the surface of the fixing plate corresponding to the bending position of the first guiding groove. The pulling rope bypasses the turning column and is connected to the first guiding column. A vertically arranged reset plate is slidably connected in the first guiding groove. The reset plate is located at the position of the second inclined groove in the first guiding groove. A pulling spring is connected between the reset plate and the surface of the fixing plate close to the discharging groove. A blocking block is elastically connected in the second inclined groove of the first guiding groove. The blocking block is used to block the reset plate. Both sides of the upper end of the blocking block are inclined planes. The bottom of the inclined plane on the side of the blocking block close to the reset plate is higher than the inclined plane on the side away from the reset plate. When the reset plate is blocked, the pulling spring is in a stretched state.

[0009] As a further solution of the present invention, the blocking mechanism includes an elastically telescopic blocking plate. The blocking plate is fixedly connected to the surface of the inner part of the installation frame close to the low support column. The upper end of the blocking plate is an inclined plane, and a notch is opened at the bottom of the receiving plate.

[0010] As a further solution of the present invention, a plurality of receiving blocks are provided on the surface of the inner part of the installation frame close to the high support column. The receiving blocks penetrate through the installation frame and extend to the outside of the installation frame. An L-shaped pushing plate is fixedly connected to the surface of the receiving blocks. The pushing plate is elastically connected to the surface of the installation frame. The pushing plate extends to the position of the fixing plate above the installation frame. The end of the pushing plate extends to the position of the arc-shaped groove of the first guiding groove. Both the upper and lower sides of the end of the pushing plate close to the first guiding groove are inclined planes.

[0011] As a further solution of the present invention, mounting plates are fixedly installed on the surfaces of the high support column and the low support column. The mounting plates are located below the installation frame, and a plurality of rollers are rotatably connected to the surfaces of the mounting plates.

[0012] As a further solution of the present invention, a buffer block is elastically slidably connected to the surface of the inner part of the installation frame close to the high support column. The upper side of the buffer block is an inclined plane.

[0013] As a further solution of the present invention, buffer pads are fixedly connected to the inner wall surfaces of the first guiding groove and the second guiding groove. The buffer pads are located at the positions of the arc-shaped grooves of the first guiding groove and the second guiding groove.

[0014] A method for installing a photovoltaic panel, the specific steps of the method are as follows:

[0015] Step 1: Before installing the photovoltaic panel, it is necessary to determine the installation position and orientation of the photovoltaic panel according to the environment;

[0016] Step 2: When installing the photovoltaic panel subsequently, it is necessary to first move the photovoltaic panel into the placement mechanism;

[0017] Step 3: Subsequently, the driving mechanism will act on the placement mechanism to move along the guiding mechanism;

[0018] Step 4: The placement mechanism will move above the installation frame;

[0019] Step 5: Subsequently, the photovoltaic panel will be blocked by the blocking mechanism. When the placement mechanism moves in the reverse direction, the blocking mechanism will keep the photovoltaic panel above the installation frame and make it fall into the installation frame.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0021] When installing the photovoltaic panel, the present invention uses the first guiding column, the second guiding column, the first guiding groove, the second guiding groove, the limiting frame and the receiving plate to enable the photovoltaic panel to move smoothly and quickly above the installation frame for installation, simplifies the process of transferring and installing the photovoltaic panel, does not require multiple workers to cooperate in the transfer, reduces the transfer time, and improves the installation efficiency; and uses the blocking plate, the discharge chute and the blocking rod to enable the limiting frame to move out smoothly from below the photovoltaic panel, ensuring that the photovoltaic panel can move into the installation frame, which is convenient for the installation of the photovoltaic panel. During the installation process of the photovoltaic panel in the present invention, when the limiting frame gradually moves away from the photovoltaic panel, the photovoltaic panel will be above the frame. Subsequently, when the photovoltaic panel gradually separates from the limiting frame, the upper end of the photovoltaic panel will move to the inside of the installation frame, and the receiving block will receive the upper part of the photovoltaic panel. It is beneficial to lift the upper end of the photovoltaic panel by the receiving block when the photovoltaic panel separates from the limiting frame, and it will not cause the bottom of the photovoltaic panel to fall into the installation frame and then cause the inclination angle of the photovoltaic panel to be easily stuck, affecting the installation of the photovoltaic panel. Subsequently, when reaching the arc-shaped groove position of the first guiding column to the first guiding groove, the limiting frame will act on the pushing plate, and the pushing plate will drive the receiving block to move together. The receiving block will move out from below the photovoltaic panel to release the reception of the photovoltaic panel, and the upper end of the photovoltaic panel can move into the installation frame. During the installation process of the photovoltaic panel in the present invention, after the photovoltaic panel falls into the installation frame, it will fall on the surface of the roller. The roller can make the photovoltaic panel move to the other side conveniently and quickly, and will not cause friction between the photovoltaic panel and the installation frame to damage the photovoltaic panel, ensuring the service life of the photovoltaic panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is the flow chart of the method of the present invention;

[0023] Figure 2 is the overall structural schematic diagram of the present invention;

[0024] Figure 3 is Figure 2 the structural schematic diagram at position A in

[0025] Figure 4 Schematic diagram of the structure after the overall dissection of the present invention;

[0026] Figure 5 is Figure 4 Schematic diagram of the structure at position B in

[0027] Figure 6 is Figure 4 Schematic diagram of the structure at position C in

[0028] Figure 7 Schematic diagram of the structure of the fixing plate in the present invention;

[0029] Figure 8 is Figure 7 Schematic diagram of the structure at position D in

[0030] Figure 9 Schematic diagram of the connection relationship between the limiting frame and the receiving plate in the present invention;

[0031] Figure 10 Schematic diagram of the overall right view structure of the present invention;

[0032] Figure 11 is Figure 10 Schematic diagram of the structure at position E in

[0033] Figure 12 is Figure 10 Schematic diagram of the structure at position F in

[0034] Figure 13 Schematic diagram of the structure after the installation frame in the present invention is dissected;

[0035] Figure 14 is Figure 13 Schematic diagram of the structure at position G in

[0036] Figure 15 is Figure 13 Schematic diagram of the structure at position H in

[0037] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0038] High support column 1, low support column 2, connecting plate 3, installation frame 4, base 5, limiting block 6, limiting frame 7, receiving plate 8, fixing plate 9, first guiding groove 10, second guiding groove 11, first guiding post 12, second guiding post 13, rotating column 14, discharging groove 15, blocking rod 16, extension rod 17, fixing rod 18, driving motor 19, winding wheel 20, pulling rope 21, steering column 22, reset plate 23, pulling spring 24, blocking block 25, blocking plate 26, notch 27, receiving block 28, pushing plate 29, mounting plate 30, roller 31, buffer block 32, buffer pad 33. Detailed implementation manners

[0039] Please refer to Figures 1 - 15 , the present invention provides a technical solution: a photovoltaic panel installation device, including a plurality of high support columns 1 and low support columns 2. The plurality of high support columns 1 are arranged at equal intervals, and the plurality of low support columns 2 are arranged at equal intervals. A connecting plate 3 is fixedly connected between the high support columns 1 and the low support columns 2. The upper ends of the high support columns 1 and the low support columns 2 are fixedly connected together with an inclined installation frame 4. The frame of the installation frame 4 is L-shaped. A placing mechanism is provided on the surface of the low support column 2. The placing mechanism is used to place the photovoltaic panel at a fixed position. A guiding mechanism is provided on one side of the low support column 2. The guiding mechanism is used to guide the placing mechanism to move smoothly above the installation frame 4. A driving mechanism is provided on one side of the low support column 2. The driving mechanism is used to act on the placing mechanism to move along the guiding mechanism. A blocking mechanism is provided in the installation frame 4. The blocking mechanism is used to block the photovoltaic panel after the placing mechanism moves above the installation frame 4, so that the photovoltaic panel moves into the installation frame 4;

[0040] The placing mechanism includes a base 5. The base 5 is fixedly installed at the bottom of the low support column 2. A triangular limiting block 6 is fixedly connected to the surface of the base 5. Two parallel limiting frames 7 are provided on the base 5. The limiting frames 7 are L-shaped plates. The end parts of the two limiting frames 7 close to one side of the base 5 are fixedly connected together with a receiving plate 8. The receiving plate 8 is attached to the surface of the limiting block 6. The upper ends of the limiting frames 7 extend above the installation frame 4;

[0041] The guiding mechanism includes two fixing plates 9 arranged in parallel. The fixing plates 9 are fixedly connected to the surface of the base 5. The two fixing plates 9 are respectively located on both sides of the limiting frame 7. The upper ends of the fixing plates 9 extend above the mounting frame 4. The surface of the fixing plate 9 is provided with a first guiding groove 10 and a second guiding groove 11. The first guiding groove 10 extends from a position above the lower support column 2 of the fixing plate 9 towards the high support column 1. The first guiding groove 10 is located above the mounting frame 4. The second guiding groove 11 extends from the side of the fixing plate 9 close to the base 5 to a position above the side of the fixed frame close to the lower support column 2. Both the first guiding groove 10 and the second guiding groove 11 are composed of two inclined grooves at both ends and an arc groove. The surface of the limiting frame 7 is rotatably connected with a first guiding column 12 and a second guiding column 13. The first guiding column 12 is located in the first guiding groove 10, and the second guiding column 13 is located in the second guiding groove 11. The edge of the mounting frame 4 close to the lower support column 2 is rotatably connected with a rotating column 14. The surface of the fixing plate 9 is provided with two discharging grooves 15. The two discharging grooves 15 are respectively communicated with the first guiding groove 10 and the second guiding groove 11. The two discharging grooves 15 respectively extend in the opposite direction of the second inclined groove of the first guiding groove and the second guiding groove 11. The surface of the fixing plate 9 is elastically slidably connected with a blocking rod 16. The blocking rod 16 is located on the side of the arc groove of the first guiding groove 10 close to the discharging groove 15. The surface of the blocking rod 16 is fixedly connected with an L-shaped extension rod 17. The extension rod 17 extends to the side of the mounting frame 4 close to the high support column 1. The surface of the blocking rod 16 is fixedly connected with a fixing rod 18. The fixing rod 18 extends above the mounting frame 4;

[0042] The driving mechanism includes a driving motor 19. The driving motor 19 is fixedly installed on the surface of the fixing plate 9 away from the limiting frame 7. The surface of the output shaft of the driving motor 19 is fixedly connected with a winding wheel 20. A pulling rope 21 is wound around the surface of the winding wheel 20. The surface of the fixing plate 9 corresponding to the bending position of the first guiding groove 10 is fixedly connected and rotatably connected with a steering column 22. The pulling rope 21 is connected to the first guiding column 12 after passing around the steering column 22. A vertically arranged reset plate 23 is slidably connected in the first guiding groove 10. The reset plate 23 is located at the position of the second inclined groove in the first guiding groove 10. A pulling spring 24 is connected between the reset plate 23 and the surface of the fixing plate 9 close to the discharging groove 15. A blocking block 25 is elastically connected in the second inclined groove of the first guiding groove 10. The blocking block 25 is used to block the reset plate 23. Both sides of the upper end of the blocking block 25 are inclined surfaces. The bottom of the inclined surface of the blocking block 25 close to the reset plate 23 is higher than the inclined surface away from the reset plate 23. When the reset plate 23 is blocked, the pulling spring 24 is in a stretched state;

[0043] The blocking mechanism includes an elastically telescopic blocking plate 26. The blocking plate 26 is fixedly connected to the surface of the inner part of the mounting frame 4 close to the lower support column 2. The upper end of the blocking plate 26 is an inclined surface. A notch 27 is opened at the bottom of the receiving plate 8;

[0044] Before installing the photovoltaic panel, it is necessary to determine the installation position and orientation of the photovoltaic panel according to the environment. Subsequently, the high support column 1, the low support column 2, the connecting plate 3 and the installation frame 4 are installed. Then, the photovoltaic panel installation device is installed on the surface of the low support column 2. Then, the photovoltaic panel is placed inside the two limit frames 7 and the bearing plate 8. The bottom of the photovoltaic panel will fit against the surface of the bearing plate 8. The blocking plate 26 will contract under the action of the photovoltaic panel to the lower part of the photovoltaic panel. Subsequently, after the photovoltaic panel is placed stably, the driving motor 19 is started. The driving motor 19 will slowly wind up the pulling rope 21 through the winding wheel 20. The pulling rope 21 will, under the action of the steering column 22, first pull the first guiding column 12 to move along the first inclined groove of the first guiding groove 10. The limit frame 7, the bearing plate 8 and the second guiding column 13 will move together. The second guiding column 13 will move in the first inclined groove of the second guiding groove 11. The limit frame 7 will gradually move upward to above the installation frame 4. The upward movement of the limit frame 7 will cause the rotating column 14 to rotate. The rotating column 14 can reduce the friction between the limit frame 7 and the installation frame 4 and ensure the smooth upward movement of the limit frame 7. Subsequently, when the first guiding column 12 moves to the arc groove position of the first guiding groove 10, the pulling rope 21 will, under the action of the steering column 22, pull the first guiding column 12 to move along the arc groove position of the first guiding groove 10. The first guiding column 12 will move downward along the arc groove of the first guiding groove 10. The limit frame 7 will rotate around the rotating column 14. The second guiding column 13 will move upward in the arc groove of the second chute. The limit frame 7 and the photovoltaic panel will gradually rotate to a position parallel to the installation frame 4, and the upper half of the limit frame 7 and the photovoltaic panel is located above the installation frame 4. Subsequently, the pulling rope 21 will, under the action of the steering column 22, pull the first guiding column 12 along the second inclined groove of the first guiding groove 10. The first guiding column 12 will drive the reset plate 23 to move together in the second inclined groove of the first guiding groove 10. The pulling spring 24 is stretched. The whole of the limit frame 7 and the photovoltaic panel will be pulled above the installation frame 4. The second guiding column 13 will move in the second inclined groove of the second guiding groove 11, which is conducive to smoothly moving the photovoltaic panel above the installation frame 4 for installation. There is no need for multiple people to cooperate in lifting and transferring, etc., reducing the workload of manual labor and improving the installation efficiency. When the whole of the limit frame 7 and the photovoltaic panel moves above the installation frame 4, the upper end of the photovoltaic panel will drive the fixing rod 18 to move upward together. The fixing rod 18 will drive the extension rod 17 and the blocking rod 16 to move together. The blocking rod 16 will block the arc groove of the first guiding groove 10. The bearing plate 8 will move to the position of the blocking plate 26. The blocking plate 26 will extend along the notch 27 and block the photovoltaic panel. Subsequently, the driving motor 19 reverses and slowly releases the pulling rope 21 through the winding wheel 20. The first guiding column 12 will move reversely along the second inclined groove of the first guiding groove 10 under the action of the reset plate 23. The limit frame 7 will gradually move out above the installation frame 4. The photovoltaic panel will be in the position above the installation frame 4 under the action of the blocking plate 26.The blocking rod 16 moves out of the first guide groove 10 position to release the obstruction to the first guide groove 10, and then the driving motor 19 will reversely rotate again to pull the rope 21 to the first guide groove 11. The guide column 12 is pulled, and then when the reset plate 23 moves to the position of the blocking block 25, the reset plate 23 will squeeze the blocking block 25 and pass over the blocking block 25, the first guide column 12 will move to the arc groove position of the first guide groove 10, and the second guide column 13 will move to the arc groove position of the second guide groove 11, and then the driving motor 19 will rotate in the opposite direction again, the first guide column 12 will move to the arc groove position in the first guide groove 10, and the limit frame 7 and the receiving plate 8 will flip around the rotating column 14 to the outside of the installation frame 4 under the action of gravity, the first guide column 12 will move to the arc groove of the first guide groove 10, and the reset plate 23 will be blocked again at the blocking block 25, and then the first guide column 12 will move back to the first section of the inclined groove along the arc groove of the first guide groove 10, and the limit frame 7 and the receiving plate 8 will move back to the surface of the base 5 to transfer the next photovoltaic panel, which simplifies the process of transferring and installing photovoltaic panels, does not require multiple workers to cooperate in the transfer, reduces the transfer time, and improves the installation efficiency.

[0045] During the installation of the photovoltaic panel, the photovoltaic panel will gradually detach from the upper end to the lower end when it is detached from the limit frame 7, and the photovoltaic panel is easy to tilt and get stuck on the inner side of the installation frame 4. As a further solution of the present invention, a plurality of receiving blocks 28 are provided on the surface of the inner side of the installation frame 4 close to the high support column 1. The receiving blocks 28 penetrate the installation frame 4 and extend to the outer side of the installation frame 4. An L-shaped pushing plate 29 is fixedly connected to the surface of the receiving block 28. The pushing plate 29 is elastically connected to the surface of the installation frame 4. The pushing plate 29 extends to the position of the fixed plate 9 above the installation frame 4, and the end of the pushing plate 29 extends to the arc groove position of the first guide groove 10. The upper and lower sides of the pushing plate 29 close to the first guide groove 10 are inclined surfaces.

[0046] During the installation of the photovoltaic panel, when the limit frame 7 moves and gradually separates from the photovoltaic panel, the photovoltaic panel will be above the frame, and then when the photovoltaic panel is gradually separated from the limit frame 7, the upper end of the photovoltaic panel will move to the inside of the installation frame 4, and the receiving block 28 will receive the upper part of the photovoltaic panel, which is beneficial for the photovoltaic panel to be lifted by the receiving block 28 when it is separated from the limit frame 7, and will not cause the bottom of the photovoltaic panel to fall into the installation frame 4, causing the photovoltaic panel to be easily stuck at an inclination angle, affecting the installation of the photovoltaic panel. Then, when the first guide column 12 is in the arc groove position of the first guide groove 10, the limit frame 7 will act on the pushing plate 29, and the pushing plate 29 will drive the receiving block 28 to move together, and the receiving block 28 will move out of the lower position of the photovoltaic panel to release the receiving of the photovoltaic panel, and the upper end of the photovoltaic panel can be moved to the inside of the installation frame 4.

[0047] During the installation of the photovoltaic panel, after the photovoltaic panel is moved into the installation frame 4, it is not convenient to push the photovoltaic panel to one side. As a further solution of the present invention, a mounting plate 30 is fixedly mounted on the surface of the high support column 1 and the low support column 2. The mounting plate 30 is located below the installation frame 4, and a plurality of rollers 31 are rotated and connected on the surface of the mounting plate 30;

[0048] During the installation of the photovoltaic panel, the photovoltaic panel will fall into the installation frame 4 and onto the surface of the roller 31. The roller 31 can enable the photovoltaic panel to move to the other side conveniently and quickly without causing friction between the photovoltaic panel and the installation frame 4 to damage the photovoltaic panel, thereby ensuring the service life of the photovoltaic panel.

[0049] During the installation of the photovoltaic panel, the photovoltaic panel has a large impact force when it falls into the installation frame 4. As a further solution of the present invention, a buffer block 32 is elastically slidably connected to the surface of one side of the installation frame 4 close to the high support column 1, and the upper side of the buffer block 32 is an inclined surface;

[0050] During the installation of the photovoltaic panel, when the photovoltaic panel falls entirely into the installation frame 4, the buffer block 32 can block the photovoltaic panel, slow down the falling speed of the photovoltaic panel, and ensure that the photovoltaic panel can fall smoothly into the installation frame 4, thereby avoiding the large impact force when the photovoltaic panel falls into the installation frame 4, which may cause damage to the photovoltaic panel and affect the subsequent use of the photovoltaic panel.

[0051] In the process of the limit frame 7 and the receiving plate 8 moving back to the surface of the base 5 under the action of gravity, when the first guide column 12 moves in the arc groove of the first guide groove 10, it is easy to quickly rotate to the end of the arc groove of the first guide groove 10 under the action of the limit frame 7 and the receiving plate 8 and collide with the inner wall of the arc groove of the first guide groove 10. As a further solution of the present invention, the inner wall surfaces of the first guide groove 10 and the second guide groove 11 are fixedly connected with a buffer pad 33, and the buffer pad 33 is located at the position of the arc groove of the first guide groove 10 and the second guide groove 11;

[0052] During the process that the limit frame 7 and the receiving plate 8 move back to the surface of the base 5 under the action of gravity, when the first guiding post 12 moves in the arc-shaped groove of the first guiding groove 10, the limit frame 7 and the receiving plate 8 act on the first guiding post 12 to move it towards the end position of the arc-shaped groove of the first guiding groove 10. The buffer pad 33 can buffer the impact of the first guiding post 12 on the inner wall of the arc-shaped groove of the first guiding groove 10, ensuring that the first guiding post 12 and the limit frame 7 can move smoothly.

[0053] A method for installing a photovoltaic panel, and the specific steps of the method are as follows:

[0054] Step 1: Before installing the photovoltaic panel, it is necessary to determine the installation position and orientation of the photovoltaic panel according to the environment;

[0055] Step 2: When subsequently installing the photovoltaic panel, it is necessary to first move the photovoltaic panel into the placement mechanism;

[0056] Step 3: Subsequently, the driving mechanism acts on the placement mechanism to move along the guiding mechanism;

[0057] Step 4: The placement mechanism moves above the installation frame 4;

[0058] Step 5: Subsequently, the photovoltaic panel is blocked by the blocking mechanism. When the placement mechanism moves in the reverse direction, the blocking mechanism causes the photovoltaic panel to stay above the installation frame 4 and fall into the installation frame 4.

Claims

1. A photovoltaic panel installation device, comprising a plurality of high support columns (1) and low support columns (2), characterized in that: A plurality of high support columns (1) are arranged at equal intervals, and a plurality of low support columns (2) are arranged at equal intervals. A connecting plate (3) is fixedly connected between the high support columns (1) and the low support columns (2). An inclined mounting frame (4) is fixedly connected to the upper ends of the high support columns (1) and the low support columns (2). The frame of the mounting frame (4) is L-shaped. A placement mechanism is provided on the surface of the low support column (2). The placement mechanism is used to place the photovoltaic panel at a fixed position. A guiding mechanism is provided on one side of the low support column (2). The guiding mechanism is used to guide the placement mechanism to move smoothly above the mounting frame (4). A driving mechanism is provided on one side of the low support column (2). The driving mechanism is used to drive the placement mechanism to move along the guiding mechanism. A blocking mechanism is provided in the mounting frame (4). The blocking mechanism is used to block the photovoltaic panel after the placement mechanism moves to the top of the mounting frame (4), so that the photovoltaic panel moves into the mounting frame (4). The placement mechanism comprises a base (5), the base (5) is fixedly mounted on the bottom of the low support column (2), a triangular limit block (6) is fixedly connected to the surface of the base (5), two limit frames (7) arranged in parallel are provided on the base (5), the limit frames (7) are L-shaped plates, and the two limit frames (7) are fixedly connected to a receiving plate (8) at one end close to the base (5), the receiving plate (8) is in contact with the surface of the limit block (6), and the upper end of the limit frame (7) extends to the top of the installation frame (4); The guide mechanism comprises two parallel fixed plates (9), the fixed plates (9) being fixedly connected to the surface of the base (5), the two fixed plates (9) being respectively located at two sides of the limit frame (7), the upper end of the fixed plate (9) extending to the top of the installation frame (4), the surface of the fixed plate (9) being provided with a first guide groove (10) and a second guide groove (11), the first guide groove (10) extending from the upper position of the fixed plate (9) close to the lower support column (2) to the side close to the high support column (1), the first guide groove (10) being located above the installation frame (4), the second guide groove (11) extending from the side of the fixed plate (9) close to the base (5) to the upper side of the fixed frame close to the lower support column (2), the first guide groove (10) and the second guide groove (11) both being composed of two sections of inclined grooves located at both ends and one section of arc groove, the surface of the limit frame (7) being rotatably connected with a first guide column (12) and a second guide column (13), the first guide column (12) being located The first guide groove (10) is provided with a second guide column (13) in the second guide groove (11); the edge of the installation frame (4) close to the side of the low support column (2) is rotatably connected with a rotating column (14); the surface of the fixed plate (9) is provided with two discharge grooves (15); the two discharge grooves (15) are respectively connected with the first guide groove (10) and the second guide groove (11); the two discharge grooves (15) are respectively located on the opposite sides of the first guide groove and the second section of the inclined groove of the second guide groove (11). The fixing plate (9) is elastically and slidably connected to a blocking rod (16) on its surface, the blocking rod (16) being located on a side of the arc groove of the first guide groove (10) close to the discharge groove (15), the blocking rod (16) being fixedly connected to an L-shaped extension rod (17) on its surface, the extension rod (17) extending to a side of the installation frame (4) close to the high support column (1), the blocking rod (16) being fixedly connected to a fixing rod (18) on its surface, the fixing rod (18) extending to above the installation frame (4); The blocking mechanism comprises an elastically retractable blocking plate (26), the blocking plate (26) being fixedly connected to a surface of one side of the installation frame (4) close to the low support column (2), the upper end of the blocking plate (26) being an inclined surface, and the bottom of the receiving plate (8) being provided with a cutout (27); A plurality of receiving blocks (28) are provided on the surface of one side of the installation frame (4) close to the high support column (1). The receiving blocks (28) penetrate the installation frame (4) and extend to the outside of the installation frame (4). An L-shaped push plate (29) is fixedly connected to the surface of the receiving block (28). The push plate (29) is elastically connected to the surface of the installation frame (4). The push plate (29) extends to the position of the fixed plate (9) above the installation frame (4). The end of the push plate (29) extends to the arc groove position of the first guide groove (10). The upper and lower sides of one end of the push plate (29) close to the first guide groove (10) are both inclined surfaces.

2. A photovoltaic panel installation device according to claim 1, characterized in that: The driving mechanism comprises a driving motor (19), wherein the driving motor (19) is fixedly mounted on a surface of a side of the fixing plate (9) away from the limiting frame (7), a winding wheel (20) is fixedly connected to the surface of the output shaft of the driving motor (19), a pulling rope (21) is wound around the surface of the winding wheel (20), a steering column (22) is fixedly connected and rotatably connected to the bending position of the surface of the fixing plate (9) corresponding to the first guide groove (10), the pulling rope (21) is connected to the first guide column (12) after passing around the steering column (22), and a vertically arranged reset plate (23) is slidably connected in the first guide groove. The reset plate (23) is located at the second section of the inclined groove in the first guide groove. A pulling spring (24) is connected between the reset plate (23) and the surface of the fixed plate (9) on the side close to the discharge groove (15). A blocking block (25) is elastically connected in the second section of the inclined groove of the first guide groove. The blocking block (25) is used to block the reset plate (23). Both sides of the upper end of the blocking block (25) are inclined surfaces. The bottom of the inclined surface of the blocking block (25) close to the reset plate (23) is higher than the inclined surface on the side away from the reset plate (23). When the reset plate (23) is blocked, the pulling spring (24) is in a stretched state.

3. A photovoltaic panel installation device according to claim 1, characterized in that: A mounting plate (30) is fixedly mounted on the surface of both the high support column (1) and the low support column (2); the mounting plate (30) is located below the mounting frame (4); and a plurality of rollers (31) are rotatably connected to the surface of the mounting plate (30).

4. A photovoltaic panel installation device according to claim 1, characterized in that: A buffer block (32) is elastically slidably connected to the surface of one side of the installation frame (4) close to the high support column (1), and the upper side of the buffer block (32) is an inclined surface.

5. A photovoltaic panel installation device according to claim 1, characterized in that: The inner wall surfaces of the first guide groove (10) and the second guide groove (11) are both fixedly connected with a buffer pad (33), and the buffer pad (33) is located at the position of the arc groove of the first guide groove (10) and the second guide groove (11).

6. A photovoltaic panel installation method, applicable to a photovoltaic panel installation device according to any one of claims 1 to 5, characterized in that: The specific steps of this method are as follows: Step 1: Before installing the photovoltaic panels, you need to determine the installation location and orientation of the photovoltaic panels according to the environment; Step 2: When installing the photovoltaic panel, the photovoltaic panel needs to be moved into the placement mechanism first; Step 3: The driving mechanism then acts on the placement mechanism to move along the guide mechanism; Step 4: The placement mechanism will move to the top of the installation frame (4); Step 5: The photovoltaic panel will then be blocked by the blocking mechanism. When the placement mechanism moves in the reverse direction, the blocking mechanism will cause the photovoltaic panel to stay above the installation frame (4) and fall into the installation frame (4).

Citation Information

Patent Citations

  • Solar photovoltaic module installation construction method and device

    CN114374356A