A paint mist purification device for a paint spraying room
The paint mist purification device addresses inefficiencies in existing systems by enabling mobile, efficient paint mist collection and filtration, reducing waste and emissions, and enhancing workshop safety.
Patent Information
- Application Number
- CN202411240997.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-09-05
AI Technical Summary
Existing paint mist purification technologies are inefficient, lead to paint waste, and require inconvenient relocation of equipment due to uneven absorption of paint mist, while emitting harmful solvents and causing health hazards.
A paint mist purification device with an arc-shaped bracket and motor-driven box body, equipped with suction and return fans, centrifugal blades, and filtration systems, allowing for mobile positioning and efficient paint mist collection and filtration.
Reduces paint waste, minimizes solvent emissions, and improves workshop environmental quality by effectively capturing and filtering paint mist, reducing health risks and energy consumption.
Smart Images

Figure CN118768126B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of environmental protection equipment, in particular to paint mist purification equipment for a paint spraying room. Background Art
[0002] The painting process is a commonly used appearance coating process in the production process of industrial products. Generally, operators are required to perform manual spraying to ensure that the spraying is uniform and there are no dead angles. Nowadays, the paint used for spraying is still mainly solvents. The organic solvents on the surface of the paint film and in the paint mist - benzene, toluene, and xylene - directly evaporate into the workshop air. At the same time, tiny paint mist droplets form dust after the solvent evaporates, which is also dissipated in the workshop air. Triphenyl is a highly toxic solvent and is emitted into the workshop air during operation. After workers inhale it through the respiratory tract, it can cause acute and chronic poisoning, mainly causing damage to the central nervous system and hematopoietic system. Short-term inhalation of high concentrations of benzene vapor can cause aplastic anemia; frequent inhalation of low concentrations of benzene vapor can also cause neurological symptoms such as nausea, vomiting, and confusion, and a few can also cause neurasthenia syndrome.
[0003] The water-based paint mist generated during spraying will adhere to other objects or the human body, quickly forming bright spots, affecting the appearance and causing waste of materials. The existing adsorption purification technology will cause a large amount of paint mist that should be sprayed on the outer wall of the industrial product to be absorbed and purified, resulting in paint waste. In addition, the existing purification equipment generally adopts vertical purification equipment. During the spraying process, due to the different spraying parts, the amount of paint mist that can be absorbed by the purification equipment is also different. When the spraying part is far away from the purification equipment, the purification equipment needs to be moved, which is inconvenient to operate. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a paint mist purification device for a paint spraying room, which solves the problems mentioned in the above background technology.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a paint mist purification device for a paint spraying room, comprising an arc-shaped bracket, a box body and two symmetrically arranged bottom plates, one side of the box body is fixedly connected to a fixing plate, and the back side of the fixing plate is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a gear, and the surface of the arc-shaped bracket is fixedly connected to a first tooth plate meshing with the gear, the top and bottom of the box body are fixedly connected to recovery boxes, and one side of the box body is fixedly connected to a collecting bucket, a suction fan is arranged inside the collecting bucket, and return fans are arranged on the opposite sides of the two recovery boxes, so A circulating water pipe is arranged between the top and bottom of the inner wall of the box body, and a water inlet pipe is connected to one side of the surface of the circulating water pipe, a horizontal pipe is connected between the two sides of the inner wall of the circulating water pipe, and a nozzle is fixedly connected to the surface of the horizontal pipe, a vertical rod is rotatably connected between the top and bottom of the inner wall of the box body, and a worm sleeve is fixedly connected to the middle of the surface of the vertical rod, a rotating rod is rotatably connected between the front and back of the inner wall of the box body, and a worm gear matched with the worm sleeve is fixedly connected to the surface of the rotating rod, a second tooth plate meshing with the worm gear is fixedly connected to the inner wall of the arc-shaped bracket, and centrifugal blades are fixedly connected to the top and bottom of the surface of the vertical rod.
[0006] Preferably, a sliding groove matched with the fixing plate is provided on the surface of the arc-shaped bracket, and the return air fan and the recovery box are fixedly connected via a mounting seat.
[0007] Preferably, the inner wall of the collecting hopper is fixedly connected to the suction fan via a bracket, and the top and bottom of the surface of the circulating water pipe are fixedly connected to a fixing frame, and one side of the fixing frame is fixedly connected to the inner wall of the box.
[0008] Preferably, one end of the water inlet pipe passes through the box body and extends to the outside of the box body, and the end of the water inlet pipe extending to the outside of the box body is connected to a hose.
[0009] Preferably, the top and the bottom of the box body are both connected with a drain pipe, one end of the drain pipe passes through the recovery box and extends to the inside of the recovery box, and a one-way valve is fixedly connected to the inside of the drain pipe.
[0010] Preferably, the front and rear of the arc-shaped bracket are fixedly connected with T-shaped slide rails, and both sides of the T-shaped slide rails are slidably connected with pulleys, one side of the pulley is fixedly connected with a fixed block through a connecting rod, and one side of the fixed block is fixedly connected with a vertical plate, and one side of the vertical plate is fixedly connected to the surface of the box through a U-shaped plate.
[0011] Preferably, the top and the bottom of the box are both connected to an exhaust pipe, and a filter material is arranged inside the exhaust pipe, and the filter material is composed of honeycomb zeolite, honeycomb activated carbon and filter cotton.
[0012] Preferably, a second motor is fixedly connected to one side of the bottom of the base plate, a threaded rod is fixedly connected to the output end of the second motor, and a slider is threadedly connected to the surface of the threaded rod, and the top of the slider is fixedly connected to the bottom of the arc-shaped bracket.
[0013] Preferably, the top of the base plate is fixedly connected to a support plate, and one end of the threaded rod is rotatably connected to one side of the support plate, the bottom of the slider is fixedly connected to a movable block, and the top of the base plate is fixedly connected to a slide rail, and the bottom of the movable block is slidably connected to the top of the slide rail.
[0014] The present invention provides a paint mist purification device for a paint spraying room. Compared with the prior art, it has the following beneficial effects:
[0015] The paint mist purification equipment for the paint spraying room is installed on the bracket by adopting the setting of the arc bracket, which reduces the occupied area and can also move the position of the purification equipment. It can be controlled to move according to the position of the paint spraying, improve the absorption effect of the paint mist, and reduce the diffusion of the paint mist in the operation workshop. When it is moving, it is divided into two situations: (1) During the painting period: the return fan at the bottom of the box blows up the sinking paint mist so that it is more adsorbed on the surface of the industrial product, reducing the waste of paint; (2) When the painting is stopped: at this time, the return fan stops operating, and the suction fan inside the box starts working to absorb the paint mist floating in the air into the box for purification, thereby improving the environmental quality of the operation workshop;
[0016] The entire box is driven by the motor to move along the arc-shaped bracket. After the paint mist is absorbed into the inside of the box, it is filtered in the first step through water mist. The floating paint mist begins to fall due to gravity after adhering to the water mist and flows into the recovery box. The movement of the box will also drive the internal centrifugal blades to rotate, and the paint in the paint mist is thrown onto the inner wall of the box through the centrifugal effect, causing it to slide down into the interior of the recovery box. After being filtered by the honeycomb zeolite, honeycomb activated carbon and filter cotton inside the exhaust pipe, the gas is discharged into the air, achieving energy saving, environmental protection, low energy consumption and zero emissions. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front view of the structure of the present invention;
[0018] Figure 2 is a cross-sectional view of the box structure of the present invention;
[0019] Figure 3 A three-dimensional diagram of the centrifugal blade structure of the present invention;
[0020] Figure 4 It is a side view of the circulating water pipe structure of the present invention;
[0021] Figure 5 It is a side view of the box structure of the present invention;
[0022] Figure 6 It is a side view of the arc frame structure of the present invention;
[0023] Figure 7 is a three-dimensional diagram of the pulley structure of the present invention;
[0024] Figure 8 An exploded view of the exhaust pipe structure of the present invention;
[0025] Fig. 9 It is a partial stereoscopic diagram of the slide rail structure of the present invention;
[0026] Fig.10 For the present invention Figure 1 A partial enlarged view of point A in the middle.
[0027] In the figure: 1, arc bracket; 2, box body; 3, bottom plate; 4, fixed plate; 5, first motor; 6, gear; 7, first tooth plate; 8, recovery box; 9, collection bucket; 10, suction fan; 11, return fan; 12, circulating water pipe; 13, water inlet pipe; 14, horizontal pipe; 15, nozzle; 16, vertical rod; 17, worm sleeve; 18, rotating rod; 19, worm wheel; 20, second tooth plate; 21, centrifugal blade; 22, slide; 23, mounting seat; 2 4. Bracket; 25. Fixing frame; 26. Hose; 27. Drain pipe; 28. One-way valve; 29. T-type slide rail; 30. Pulley; 31. Connecting rod; 32. Fixing block; 33. Vertical plate; 34. U-shaped plate; 35. Exhaust pipe; 36. Filter material; 361. Honeycomb zeolite; 362. Honeycomb activated carbon; 363. Filter cotton; 37. Second motor; 38. Threaded rod; 39. Slider; 40. Support plate; 41. Movable block; 42. Slide rail. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] See also Figure 1-10The present invention provides a technical solution: a paint mist purification device for a paint spraying room, comprising an arc-shaped bracket 1, a box body 2 and two symmetrically arranged bottom plates 3, one side of the box body 2 is fixedly connected with a fixing plate 4, and the back side of the fixing plate 4 is fixedly connected with a first motor 5, the first motor 5 is a three-phase asynchronous motor, which can be rotated forward and reversely, the output end of the first motor 5 is fixedly connected with a gear 6, and the surface of the arc-shaped bracket 1 is fixedly connected with a first tooth plate 7 meshing with the gear 6, the top and bottom of the box body 2 are fixedly connected with a recovery box 8, and one side of the box body 2 is fixedly connected with a collecting bucket 9, a suction fan 10 is arranged inside the collecting bucket 9, and a return fan 11 is arranged on the opposite sides of the two recovery boxes 8, the box body 2 A circulating water pipe 12 is arranged between the top and the bottom of the inner wall, and a water inlet pipe 13 is connected to one side of the surface of the circulating water pipe 12, a horizontal pipe 14 is connected between the two sides of the inner wall of the circulating water pipe 12, and a nozzle 15 is fixedly connected to the surface of the horizontal pipe 14, a vertical rod 16 is rotatably connected between the top and the bottom of the inner wall of the box body 2, and a worm sleeve 17 is fixedly connected to the middle of the surface of the vertical rod 16, a rotating rod 18 is rotatably connected between the front and back of the inner wall of the box body 2, and a worm gear 19 matched with the worm sleeve 17 is fixedly connected to the surface of the rotating rod 18, a second tooth plate 20 meshing with the worm gear 19 is fixedly connected to the inner wall of the arc bracket 1, and centrifugal blades 21 are fixedly connected to the top and bottom of the surface of the vertical rod 16.
[0030] Specifically, an arc-shaped bracket 1 is used to install the purification equipment on the bracket, which reduces the floor space while allowing the purification equipment to be moved. The equipment can be controlled to move according to the position of the paint spraying, thereby improving the absorption effect of the paint mist and reducing the diffusion of the paint mist in the operating workshop. When the equipment is moving, there are two situations: (1) During paint spraying: the return fan 11 at the bottom of the box 2 blows up the sinking paint mist so that more of it is adsorbed on the surface of the industrial product, thereby reducing the waste of paint; (2) When the paint spraying is stopped: at this time, the return fan 11 stops operating, and the suction fan 10 inside the box 2 starts working to absorb the paint mist floating in the air into the box 2 for purification, thereby improving the environmental quality of the operating workshop.
[0031] In the present invention, a sliding groove 22 adapted to the fixing plate 4 is provided on the surface of the arc-shaped bracket 1 , and the return air fan 11 and the recovery box 8 are fixedly connected via a mounting seat 23 .
[0032] In the present invention, the inner wall of the collecting hopper 9 is fixedly connected to the suction fan 10 via a bracket 24, and the top and bottom of the surface of the circulating water pipe 12 are fixedly connected to a fixing frame 25, and one side of the fixing frame 25 is fixedly connected to the inner wall of the box body 2.
[0033] In the present invention, one end of the water inlet pipe 13 passes through the box body 2 and extends to the outside of the box body 2 , and the end of the water inlet pipe 13 extending to the outside of the box body 2 is connected to a hose 26 .
[0034] In the present invention, the top and bottom of the box body 2 are both connected with a drain pipe 27, one end of the drain pipe 27 passes through the recovery box 8 and extends to the inside of the recovery box 8, and a one-way valve 28 is fixedly connected to the inside of the drain pipe 27.
[0035] In the present invention, the front and rear of the arc-shaped bracket 1 are fixedly connected with T-shaped slide rails 29, and both sides of the T-shaped slide rails 29 are slidably connected with pulleys 30, one side of the pulley 30 is fixedly connected with a fixed block 32 through a connecting rod 31, and one side of the fixed block 32 is fixedly connected with a vertical plate 33, and one side of the vertical plate 33 is fixedly connected to the surface of the box body 2 through a U-shaped plate 34.
[0036] Specifically, two pulleys 30 are respectively provided on both sides of the T-shaped slide rail 29 , and the pulleys 30 are clamped on the T-shaped slide rail 29 to slide in order to provide stability for the movement of the box body 2 .
[0037] In the present invention, the top and bottom of the box body 2 are both connected with an exhaust pipe 35 , and a filter material 36 is arranged inside the exhaust pipe 35 . The filter material 36 is composed of honeycomb zeolite 361 , honeycomb activated carbon 362 and filter cotton 363 .
[0038] Specifically, the filter material 36 inside the exhaust pipe 35 can be replaced.
[0039] In the present invention, a second motor 37 is fixedly connected to one side of the bottom of the base plate 3, a threaded rod 38 is fixedly connected to the output end of the second motor 37, and a slider 39 is threadedly connected to the surface of the threaded rod 38, and the top of the slider 39 is fixedly connected to the bottom of the arc bracket 1.
[0040] Specifically, the second motor 37 is a three-phase asynchronous motor that can rotate forward and reverse. The second motor 37 drives the arc bracket 1 to move forward and backward on the top of the bottom plate 3, thereby driving the box body 2 to move, in order to facilitate movement according to the position of the paint spraying.
[0041] In the present invention, the top of the base plate 3 is fixedly connected to a support plate 40, and one end of the threaded rod 38 is rotatably connected to one side of the support plate 40, the bottom of the slider 39 is fixedly connected to a movable block 41, and the top of the base plate 3 is fixedly connected to a slide rail 42, and the bottom of the movable block 41 is slidably connected to the top of the slide rail 42.
[0042] Specifically, the cooperation between the movable block 41 and the slide rail 42 is to maintain the stability of the movement of the slider 39 .
[0043] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0044] When in use, the first motor 5 is started through an external switch, the first motor 5 drives the gear 6 to rotate, the gear 6 rotates on the first tooth plate 7, and drives the box 2 to move on the arc bracket 1. During painting, the return fan 11 at the bottom of the box 2 blows up the sinking paint mist, so that it is more adsorbed on the surface of the industrial product, reducing the waste of paint. When the painting is stopped, the return fan 11 stops operating, and the suction fan 10 inside the box 2 works to absorb the paint mist floating in the air into the box 2 for purification. Water is injected into the circulating water pipe 12 through the external hose 26 and the water inlet pipe 13, and the water mist is sprayed out through the horizontal pipe 14 and the nozzle 15. The floating paint mist begins to fall due to gravity after adhering to the water mist, and flows into the recovery box 8 through the drain pipe 27;
[0045] When the box body 2 is on the left side of the arc-shaped bracket 1, the one-way valve 28 located inside the drain pipe 27 below the box body 2 is open. When the box body 2 moves to the right side of the arc-shaped bracket 1, the one-way valve 28 located inside the drain pipe 27 below the box body 2 is also open. When the box body 2 moves, the worm gear 19 meshing with the second tooth plate 20 will rotate accordingly, and the worm gear 19 drives the worm sleeve 17 to rotate, so that the vertical rod 16 rotates. The rotation of the vertical rod 16 drives the centrifugal blades 21 to rotate, and the paint in the paint mist is thrown onto the inner wall of the box body 2 by the centrifugal effect, so that it slides down into the interior of the recovery box 8, and then after being filtered by the honeycomb zeolite 361, honeycomb activated carbon 362 and filter cotton 363 inside the exhaust pipe 35, the gas is discharged into the air.
[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A paint mist purification device for a paint spraying room, comprising an arc-shaped bracket (1), a box body (2) and two symmetrically arranged bottom plates (3), characterized in that: A fixing plate (4) is fixedly connected to one side of the box body (2), and a first motor (5) is fixedly connected to the back side of the fixing plate (4), an output end of the first motor (5) is fixedly connected to a gear (6), and a first tooth plate (7) meshing with the gear (6) is fixedly connected to the surface of the arc-shaped bracket (1), a recovery box (8) is fixedly connected to the top and bottom of the box body (2), and a collection bucket (9) is fixedly connected to one side of the box body (2), a suction fan (10) is arranged inside the collection bucket (9), and return fans (11) are arranged on opposite sides of the two recovery boxes (8), a circulating water pipe (12) is arranged between the top and bottom of the inner wall of the box body (2), and one side of the surface of the circulating water pipe (12) is connected to A water inlet pipe (13) is connected, a horizontal pipe (14) is connected between the two sides of the inner wall of the circulating water pipe (12), and a nozzle (15) is fixedly connected to the surface of the horizontal pipe (14), a vertical rod (16) is rotatably connected between the top and bottom of the inner wall of the box body (2), and a worm sleeve (17) is fixedly connected to the middle of the surface of the vertical rod (16), a rotating rod (18) is rotatably connected between the front and rear of the inner wall of the box body (2), and a worm gear (19) matched with the worm sleeve (17) is fixedly connected to the surface of the rotating rod (18), a second tooth plate (20) meshing with the worm gear (19) is fixedly connected to the inner wall of the arc-shaped bracket (1), and centrifugal blades (21) are fixedly connected to the top and bottom of the surface of the vertical rod (16).
2. The paint mist purification equipment for a paint spraying room according to claim 1, characterized in that: A sliding groove (22) adapted to the fixing plate (4) is provided on the surface of the arc-shaped bracket (1), and the return air fan (11) and the recovery box (8) are fixedly connected via a mounting seat (23).
3. The paint mist purification equipment for a paint spraying room according to claim 1 is characterized in that: The inner wall of the collecting hopper (9) is fixedly connected to the suction fan (10) via a bracket (24), and the top and bottom of the surface of the circulating water pipe (12) are fixedly connected to a fixing frame (25), and one side of the fixing frame (25) is fixedly connected to the inner wall of the box body (2).
4. The paint mist purification equipment for a paint spraying room according to claim 1, characterized in that: One end of the water inlet pipe (13) passes through the box body (2) and extends to the outside of the box body (2); the end of the water inlet pipe (13) extending to the outside of the box body (2) is connected to a hose (26).
5. The paint mist purification equipment for a paint spraying room according to claim 1, characterized in that: The top and bottom of the box body (2) are both connected to a drainage pipe (27), one end of the drainage pipe (27) passes through the recovery box (8) and extends to the interior of the recovery box (8), and a one-way valve (28) is fixedly connected to the interior of the drainage pipe (27).
6. The paint mist purification equipment for a paint spraying room according to claim 1, characterized in that: The front and rear of the arc-shaped bracket (1) are fixedly connected to T-shaped slide rails (29), and both sides of the T-shaped slide rails (29) are slidably connected to pulleys (30), one side of the pulley (30) is fixedly connected to a fixed block (32) via a connecting rod (31), and one side of the fixed block (32) is fixedly connected to a vertical plate (33), and one side of the vertical plate (33) is fixedly connected to the surface of the box body (2) via a U-shaped plate (34).
7. The paint mist purification equipment for a paint spraying room according to claim 1, characterized in that: The top and bottom of the box body (2) are both connected to an exhaust pipe (35), and a filter material (36) is arranged inside the exhaust pipe (35), wherein the filter material (36) is composed of honeycomb zeolite (361), honeycomb activated carbon (362) and filter cotton (363).
8. The paint mist purification equipment for a paint spraying room according to claim 1, characterized in that: A second motor (37) is fixedly connected to one side of the bottom of the base plate (3), a threaded rod (38) is fixedly connected to the output end of the second motor (37), and a slider (39) is threadedly connected to the surface of the threaded rod (38), and the top of the slider (39) is fixedly connected to the bottom of the arc-shaped bracket (1).
9. The paint mist purification equipment for a paint spraying room according to claim 8, characterized in that: The top of the bottom plate (3) is fixedly connected to a support plate (40), and one end of the threaded rod (38) is rotatably connected to one side of the support plate (40). The bottom of the slider (39) is fixedly connected to a movable block (41), and the top of the bottom plate (3) is fixedly connected to a slide rail (42), and the bottom of the movable block (41) is slidably connected to the top of the slide rail (42).
