A heavy industry crane turret flexible welding automation station
By designing welded parts angle and arc adaptive components in the flexible welding automation station of the heavy industry crane turret, the problem of placement of welded parts with different lengths and arcs is solved, and the scope of application and stability of the welding automation station is improved.
Patent Information
- Application Number
- CN202410419909.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2023-05-10
- Filing Date
- 2024-04-09
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-04-09
AI Technical Summary
The existing flexible welding automation station of heavy industry crane turret cannot meet the placement needs of arc-shaped welded parts of different lengths, resulting in certain disadvantages in welding operations.
An automated station including a welded angle adaptive component and a welded arc adaptive component is designed to meet the welded part placement needs of different lengths and arcs by adjusting the angle and rotation radius between the lower and upper stages.
It realizes flexible placement of welded parts of different lengths and arcs, and improves the scope of application of welding automation stations and the stability of welding process.
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Figure CN118789172B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of flexible intelligent automatic welding of robots in the heavy industry field, and specifically relates to a flexible welding automation station for a heavy industry crane turret. Background Art
[0002] The flexible intelligent welding automation station replaces the traditional manual matching and fixture crane welding operation mode. It adopts the high repeatability of the robot to realize the automatic handling and positioning of the fixture-free robot. The welding robot performs welding, which improves labor productivity, improves product welding quality, and reduces product costs.
[0003] The heavy industry crane turret flexible welding automation station needs to meet the welding requirements of welded parts of different lengths, specifications and shapes during use. However, the current heavy industry crane turret flexible welding automation station has certain disadvantages in the welding operation of arc welded parts. This is mainly because the lengths of different arc welded parts are different, and the existing automation station cannot meet the placement requirements of arc welded parts of different lengths. Summary of the invention
[0004] The object of the present invention is to provide a heavy crane turret flexible welding automation station to solve the problems raised in the above background technology.
[0005] The cam is provided with a plurality of camshafts, each of which is provided with a plurality of camshafts, each of which is provided with a plurality of camshafts, each of which is provided with a plurality of camshafts, each of which is provided with a plurality of camshafts, each of which is provided with a plurality of camshafts.
[0006] By providing a welding part angle adaptability component, the angle between the lower support and the upper support can be adjusted according to the length of the welding part, thereby meeting the placement of welding parts of different lengths and improving the application range of the welding automation station.
[0007] In a preferred scheme, both sides of the base are fixedly connected with L-shaped side frames, the top ends of the two L-shaped side frames are fixedly connected with the same top platform, and a mounting hole is opened on the top platform, and the angle adjustment motor is fixedly connected to the mounting hole of the top platform; the lower bearing seat and the upper bearing seat are both provided with a welding part curvature adaptability component; the welding part curvature adaptability component includes a tailstock and a first hydraulic cylinder, the tailstock is fixedly connected to one end of the lower bearing seat or the upper bearing seat, a balancing block is fixedly connected to the tailstock, and one side of the lower bearing seat and the upper bearing seat is fixedly connected with a side mounting frame, the side mounting frames on the lower bearing seat and the upper bearing seat are in opposite positions, the first hydraulic cylinder is fixedly connected to the side mounting frame, and the output end of the first hydraulic cylinder is fixedly connected to the tailstock.
[0008] By providing a welding part curvature adaptation component, the curvature requirements of different welding parts can be met by changing the rotation radius of the lower support and the upper support on the base, thereby further improving the application scope of the welding automation station; the balance block on the tailstock is made of a heavy lead block, which can improve the overall stability of the lower support and the upper support.
[0009] In a preferred solution, a welding point adjustment assembly is provided below the lower support seat; the welding point adjustment assembly includes a bottom shaft cylinder and a deflection adjustment motor, the bottom shaft cylinder is fixedly connected to the lower side of the lower support seat, the bottom end of the bottom shaft cylinder is movably connected to the inner wall of the base, the outside of the bottom shaft cylinder is fixedly connected with an annular sleeve tooth, and an installation hole groove is provided inside the base, the deflection adjustment motor is fixedly connected to the installation hole groove of the base, the output end of the deflection adjustment motor is connected to a short shaft through a coupling, the outside of the short shaft is fixedly connected with a driving gear, and the driving gear and the annular sleeve tooth are meshed through tooth grooves.
[0010] By providing a welding point adjustment component, the position of the welded part can be fine-tuned before welding to ensure that the welding point is in the correct welding position, avoid welding point deviation and affect the welding operation, and improve the convenience of welding point adjustment during welding operation of the welding automation station.
[0011] In a preferred solution, a threaded hole is provided on the base, and a mounting groove is provided on the workbench, a position adjustment motor is fixedly connected to the interior of the mounting groove, an output end of the position adjustment motor is connected to a screw rod through a coupling, the other end of the screw rod passes through the threaded hole of the base and is movably connected to an inner wall of one side of the workbench, and the screw rod and the threaded hole of the base are movably connected.
[0012] By providing an adjustment motor and a screw rod, the position of the base is adjusted by using the position adjustment motor and the screw rod, so as to achieve the effect of controlling the position adjustment of the welded parts after placement, facilitate the position control of the welding points during subsequent welding, and improve the use effect of the welding automation station.
[0013] The movable clamping seat is located on one side of the fixed clamping seat, and the movable clamping seat is symmetrically distributed with the fixed clamping seat. Two symmetrical sliding rods are fixedly connected to the fixed clamping seat, and two symmetrical circular holes are provided on the movable clamping seat. The other ends of the two sliding rods pass through the two circular holes on the movable clamping seat and are fixedly connected to the same top plate. A limiting rod is fixedly connected to the top plate, and the other end of the limiting rod passes through the movable clamping seat and is movably connected to the movable clamping seat. The outsides of the two sliding rods are movably connected with rollers, and the rollers are located between the fixed clamping seat and the movable clamping seat. One side of the vehicle is fixedly connected to a front mounting frame, and the front mounting frame is fixedly connected to a second hydraulic cylinder, the output end of the second hydraulic cylinder is fixedly connected to the movable clamp seat, and an attachment block is provided on the opposite side of the fixed clamp seat and the movable clamp seat, and a roller is movably connected on the opposite side of the two attachment blocks, and the other sides of the two attachment blocks are fixedly connected to two inner extension rods distributed up and down, and the other ends of the inner extension rods are movably connected to the inner wall of the fixed clamp seat or the movable clamp seat, and the outsides of the inner extension rods are movably connected to return springs, and the two ends of the return springs are respectively fixedly connected to the attached blocks and the outer walls of the fixed clamp seat or the movable clamp seat, and symmetrical T-shaped mounting seats are provided on both sides of the attachment blocks, and the T-shaped mounting seats are fixedly connected to the fixed clamp seat or the movable clamp seat, and rubber contacts are provided on the T-shaped mounting seats.
[0014] By providing a welding part fixing assembly, the welding part can be fixed by a pressing and fixing method using the welding part fixing assembly, thereby preventing it from shifting during the subsequent welding process and improving the stability of the welding process; the sliding rod and the roller can meet the movement requirements of the welding part between the retaining clamp and the movable clamp, thereby ensuring the smoothness of the welding part position adjustment.
[0015] In a preferred solution, an angle disk is fixedly connected to one side of the workbench away from the position adjustment motor, scale lines are set on the angle disk, and a rectangular installation groove is opened on the same side of the workbench, and an infrared emitter is fixedly connected inside the rectangular installation groove.
[0016] By providing an angle disk and an infrared transmitter, when adjusting the welding point position, the angle between the lower support and the upper support can be compared on the angle disk, and the infrared transmitter is used to determine the welding point position in the center to ensure the welding effect.
[0017] From the above, it can be seen that the heavy crane turret flexible welding automation station provided by the present invention has the ability to adjust the angle between the lower support and the upper support according to the length of the welded part, thereby meeting the placement of welded parts of different lengths and improving the applicability of the welding automation station. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the upper support and the lower support structure of the present invention;
[0021] Figure 3 It is a schematic diagram of the workbench structure of the present invention;
[0022] Figure 4 It is a schematic diagram of the cross-sectional structure of the base of the present invention;
[0023] Figure 5 It is a schematic diagram of the structure of the welding piece fixing assembly of the present invention;
[0024] Figure 6 It is a schematic diagram of the structure of the retaining clamp seat of the present invention;
[0025] Figure 7 It is a schematic diagram of the angle plate structure of the present invention;
[0026] In the figure: 1. workbench; 2. base; 3. welding part angle adaptability assembly; 301. lower bearing seat; 302. upper bearing seat; 303. lower support platform; 304. upper support platform; 305. connecting plate; 306. angle adjustment motor; 307. reducer; 308. screw; 4. L-shaped side frame; 5. top platform; 6. welding part arc adaptability assembly; 601. tailstock; 602. first hydraulic cylinder; 603. balance block; 604. side mounting frame; 7. welding point adjustment assembly; 701. bottom shaft cylinder; 702. annular sleeve gear; 703. deflection adjustment motor ;704, driving gear; 8, position adjustment motor; 9, lead screw; 10, welding part fixing assembly; 1001, retaining clamp seat; 1002, movable clamp seat; 1003, sliding rod; 1004, top plate; 1005, limiting rod; 1006, roller; 1007, front mounting frame; 1008, second hydraulic cylinder; 1009, attached block; 1010, roller; 1011, inner extension rod; 1012, reset spring; 1013, T-type mounting seat; 1014, rubber contact; 11, angle plate; 12, scale line; 13, infrared transmitter. DETAILED DESCRIPTION
[0027] The following is a further non-limiting detailed description of the technical solution of the present invention in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figure 1-7 The present invention provides a technical solution: a heavy crane turret flexible welding automation station, comprising a workbench 1, a slide groove is provided on the upper side of the workbench 1, a base 2 is slidably connected to the inside of the slide groove, and a welding part angle adaptability component 3 is arranged above the base 2, the welding part angle adaptability component 3 comprises a lower bearing seat 301 and an upper bearing seat 302, and both sides of the lower bearing seat 301 and the upper bearing seat 302 are provided with a slide seat, the outer sides of the lower bearing seat 301 and the upper bearing seat 302 are respectively slidably connected to a lower support platform 303 and an upper support platform 304, the upper side of the lower bearing seat 301 and the upper bearing seat 304 are respectively slidably connected to the lower support platform 303 and the upper support platform 304, and the upper side of the lower bearing seat 301 and the upper bearing seat 304 are respectively slidably connected to the lower support platform 303 and the upper support platform 304. A connecting plate 305 is connected between the lower sides of the seats 302 by bolts, and the lower seat 301 is rotatably connected to the upper seat 302 by a bearing. Holes are provided in the middle of the lower seat 301 and the upper seat 302. The hole of the lower seat 301 is movably connected to the screw 308, and the hole of the upper seat 302 is fixed to the outer wall of the screw 308. An angle adjustment motor 306 is arranged above the upper seat 302. The output end of the angle adjustment motor 306 is connected to the reducer 307 through a coupling, and the output end of the reducer 307 is connected to the top of the screw 308 by bolts.
[0029] Specifically, after adjusting the arc required for the weld, the angle adjustment motor 306 is started, and the locking mechanism in the angle adjustment motor 306 is started, thereby locking the screw 308, driving the screw 308 to rotate, and the screw 308 drives the upper support seat 302 to rotate. At the same time, since the hole of the lower support seat 301 is movably connected with the screw 308, the lower support seat 301 is in a stationary state, so that the angle between the lower support platform 303 and the upper support platform 304 changes until the length placement requirement of the weld is met;
[0030] In a specific application scenario, the welding part angle adaptability component 3 is suitable for meeting the length placement requirements of the welding part, that is, the welding part angle adaptability component 3 can be used to adjust the angle between the lower support 303 and the upper support 304 according to the length of the welding part, thereby meeting the placement of welding parts of different lengths and improving the application scope of the welding automation station.
[0031] Reference Figure 1 , Figure 2 and Figure 3, both sides of the base 2 are connected with L-shaped side frames 4 by bolts, the top ends of the two L-shaped side frames 4 are connected with the same top platform 5 by bolts, and a mounting hole is opened on the top platform 5, and the angle adjustment motor 306 is connected to the mounting hole of the top platform 5 by bolts; the lower bearing seat 301 and the upper bearing seat 302 are both provided with a welding part curvature adaptability component 6; the welding part curvature adaptability component 6 includes a tailstock 601 and a first hydraulic cylinder 602, the tailstock 601 is connected to one end of the lower bearing seat 301 or the upper bearing seat 302 by bolts, a balancing block 603 is connected to the tailstock 601 by bolts, and one side of the lower bearing seat 301 and the upper bearing seat 302 are both connected with a side mounting frame 604 by bolts, the side mounting frames 604 on the lower bearing seat 301 and the upper bearing seat 302 are in opposite positions, the first hydraulic cylinder 602 is connected to the side mounting frame 604 by bolts, and the output end of the first hydraulic cylinder 602 is connected to the tailstock 601 by bolts.
[0032] Specifically, the curvature adaptability component of the weldment is adjusted according to the curvature of the weldment, and the process is: start the first hydraulic cylinder 602 to extend and retract to apply a pulling force or a pushing force to the tailstock 601, the lower support 303 moves laterally on the lower support 301, and the upper support 304 moves laterally on the upper support 302, and the rotation radius of the front end of the lower support 303 and the upper support 304 is changed (when the curvature of the weldment is small, the first hydraulic cylinder 602 is extended and retracted, and the rotation radius of the lower support 303 and the upper support 304 on the base 2 increases; when the curvature of the weldment is large, the first hydraulic cylinder 602 is extended, and the rotation radius of the lower support 303 and the upper support 304 on the base 2 decreases);
[0033] In specific application scenarios, the welding part curvature adaptable component is suitable for meeting the curvature requirements of different welding parts, that is, the welding part curvature adaptable component can meet the curvature requirements of different welding parts by changing the rotation radius of the lower support 303 and the upper support 304 on the base 2, thereby further improving the application scope of the welding automation station; the balance block 603 on the tailstock 601 is made of a heavier lead block, which can improve the overall stability of the lower support 303 and the upper support 304.
[0034] Reference Figure 1 , Figure 2 and Figure 4A welding point adjustment component 7 is provided below the lower bearing seat 301; the welding point adjustment component 7 includes a bottom shaft cylinder 701 and a deflection adjustment motor 703, the bottom shaft cylinder 701 is connected to the lower side of the lower bearing seat 301 by bolts, the bottom end of the bottom shaft cylinder 701 is rotatably connected to the inner wall of the base 2 by a bearing, the outside of the bottom shaft cylinder 701 is connected with an annular sleeve tooth 702 by bolts, and the inside of the base 2 is provided with a mounting hole groove, the deflection adjustment motor 703 is connected to the mounting hole groove of the base 2 by bolts, the output end of the deflection adjustment motor 703 is connected with a short shaft through a coupling, the outside of the short shaft is connected with a driving gear 704 by bolts, and the driving gear 704 is meshed with the annular sleeve tooth 702 through tooth grooves.
[0035] Specifically, after the weldment is placed, the welding point adjustment assembly 7 is adjusted according to the position of the welding point, and the process is as follows: the deflection adjustment motor 703 is started to drive the driving gear 704 to engage the annular sleeve gear 702, so that the lower support seat 301 and the upper support seat 302 are deflected as a whole, and at the same time, the locking mechanism inside the angle adjustment motor 306 is loosened, thereby loosening the screw rod 308, so that the screw rod 308 is idle in the angle adjustment motor 306 until the welding point is aligned;
[0036] In a specific application scenario, the welding point adjustment component 7 is suitable for fine-tuning the position of the weldment after it is placed and before welding. That is, the welding point adjustment component 7 can be used to fine-tune the position of the weldment before welding to ensure that the welding point is in the correct welding position, avoid welding point offset and affect the welding operation, and improve the convenience of welding point adjustment during welding operation of the welding automation station.
[0037] Reference Figure 1 and Figure 3 A threaded hole is provided on the base 2, and a mounting groove is provided on the workbench 1. A position adjustment motor 8 is connected to the inside of the mounting groove by bolts. The output end of the position adjustment motor 8 is connected to a screw rod 9 through a coupling. The other end of the screw rod 9 passes through the threaded hole of the base 2 and is rotatably connected to an inner wall of one side of the workbench 1 through a bearing. The screw rod 9 and the threaded hole of the base 2 are rotatably connected through the inner wall thread.
[0038] Specifically, while adjusting the welding point, the position adjustment motor 8 drives the screw 9 to rotate, and the base 2 moves laterally on the workbench 1, so that the placed welded parts are adjusted laterally; the position of the base 2 is adjusted by using the position adjustment motor 8 and the screw 9 to achieve the effect of controlling the position adjustment of the placed welded parts, which is convenient for the position control of the welding points during subsequent welding and improves the use effect of the welding automation station.
[0039] Reference Figure 1 , Figure 5 and Figure 6, a welding piece fixing assembly 10 is provided on one side of the lower support 303 and the upper support 304 away from the tailstock 601; the welding piece fixing assembly 10 includes a fixed clamp seat 1001 and a movable clamp seat 1002, the fixed clamp seat 1001 is connected to the lower support 303 or the upper support 304 by bolts, the movable clamp seat 1002 is located on one side of the fixed clamp seat 1001, the movable clamp seat 1002 is symmetrically distributed with the fixed clamp seat 1001, two symmetrical sliding rods 1003 are connected to the fixed clamp seat 1001 by bolts, and two symmetrical sliding rods 1003 are provided on the movable clamp seat 1002 The other ends of the two slide bars 1003 pass through the two round holes on the movable clamp seat 1002 and are connected to the same top plate 1004 by bolts. The top plate 1004 is connected to a limit rod 1005 by bolts. The other end of the limit rod 1005 passes through the movable clamp seat 1002 and is slidably connected to the movable clamp seat 1002. The outsides of the two slide bars 1003 are rotatably connected to rollers 1006 through bearings. The rollers 1006 are located between the fixed clamp seat 1001 and the movable clamp seat 1002. The fixed clamp seat 1001 is connected to the movable clamp seat 1002 on one side. The front mounting frame 1007 is connected by bolts, and the front mounting frame 1007 is connected by bolts to the second hydraulic cylinder 1008, and the output end of the second hydraulic cylinder 1008 is connected to the movable clamp seat 1002 by bolts, and the fixed clamp seat 1001 and the movable clamp seat 1002 are provided with an attachment block 1009 on the opposite side, and the two attachment blocks 1009 are rotatably connected to the roller 1010 on the opposite side through the bearing, and the other side of the two attachment blocks 1009 is connected by bolts to two inner extension rods 1011 distributed up and down, and the other side of the inner extension rod 1011 is connected to the inner extension rod 1011. The ends are slidably connected to the inner wall of the retaining clamp seat 1001 or the movable clamp seat 1002, and the outside of the inner extension rod 1011 is sleeved with a reset spring 1012. The two ends of the reset spring 1012 are respectively connected to the attachment block 1009 and the outer wall of the retaining clamp seat 1001 or the movable clamp seat 1002 by bolts. Symmetrical T-shaped mounting seats 1013 are arranged on both sides of the attachment block 1009. The T-shaped mounting seats 1013 are connected to the retaining clamp seat 1001 or the movable clamp seat 1002 by bolts, and rubber contacts 1014 are arranged on the T-shaped mounting seats 1013.
[0040] Specifically, after the arc and angle of the welded part are adjusted, the welded part is fixed by using the welded part fixing assembly 10, and the process is as follows: the welded part is placed between the fixed clamp seat 1001 and the movable clamp seat 1002, and after the position is adjusted, the second hydraulic cylinder 1008 is started to drive the movable clamp seat 1002 to move closer to the fixed clamp seat 1001. During the process, the rollers 1010 on the two attached blocks 1009 will contact the welded part first, and as the distance between the fixed clamp seat 1001 and the movable clamp seat 1002 continues to decrease, the reset spring 1012 is compressed and elastically deformed, and the attached block 1009 is pressed toward the fixed clamp seat 1001 or the movable clamp seat 1002 until the outer wall of the welded part contacts and squeezes the rubber contact 1014 on the T-shaped mounting seat 1013;
[0041] In a specific application scenario, the welding part fixing assembly 10 is suitable for the fixing link of the welding part, that is, the welding part fixing assembly 10 can be used to fix the welding part in a pressing and fixing manner to avoid its displacement during the subsequent welding process and improve the stability of the welding process; the sliding rod 1003 and the roller 1006 can meet the movement requirements of the welding part between the fixing clamp 1001 and the movable clamp 1002, and ensure the smoothness of the welding part position adjustment.
[0042] Reference Figure 1 and Figure 7 An angle disc 11 is connected to the side of the workbench 1 away from the position adjustment motor 8 by bolts, and a scale line 12 is set on the angle disc 11. A rectangular installation groove is opened on the same side of the workbench 1, and an infrared transmitter 13 is connected to the inside of the rectangular installation groove by bolts.
[0043] Specifically, when adjusting the position of the welding spot, the angle between the lower support 303 and the upper support 304 can be compared on the angle plate 11, and the infrared emitter 13 is used to determine that the welding spot is centered to ensure the welding effect.
[0044] Working principle: When in use, the arc adaptability component of the welded part is adjusted according to the arc of the welded part. The process is: start the first hydraulic cylinder 602 to extend and retract to apply a pulling force or a pushing force to the tailstock 601, the lower support 303 moves laterally on the lower support 301, and the upper support 304 moves laterally on the upper support 302, and the rotation radius of the front end of the lower support 303 and the upper support 304 is changed (when the arc of the welded part is small, the first hydraulic cylinder 602 is extended and retracted, and the rotation radius of the lower support 303 and the upper support 304 on the base 2 is changed). The diameter increases. When the arc of the weldment is large, the first hydraulic cylinder 602 extends, and the rotation radius of the lower support 303 and the upper support 304 on the base 2 is reduced). Subsequently, the angle adjustment motor 306 is started to drive the screw 308 to rotate. Since the internal threads of the threaded holes on the lower support 301 and the upper support 302 are opposite, the rotation of the screw 308 will drive the lower support 301 and the upper support 302 to deflect in opposite directions, so that the angle between the lower support 303 and the upper support 304 changes until the length placement requirement of the weldment is met;
[0045] The weldment is fixed by using the weldment fixing assembly 10, and the process is as follows: the weldment is placed between the retaining clamp seat 1001 and the movable clamp seat 1002, and after adjusting the position, the second hydraulic cylinder 1008 is started to drive the movable clamp seat 1002 to move closer to the retaining clamp seat 1001. During the process, the rollers 1010 on the two attached blocks 1009 will contact the weldment first, and as the distance between the retaining clamp seat 1001 and the movable clamp seat 1002 continues to decrease, the return spring 1012 is compressed and elastically deformed, and the attached block 1009 is pressed toward the retaining clamp seat 1001 or the movable clamp seat 1002 until the outer wall of the weldment contacts and squeezes the rubber contact 1014 on the T-shaped mounting seat 1013;
[0046] After the weldment is placed, the weldment adjustment assembly 7 is adjusted according to the position of the weldment, and the process is as follows: the deflection adjustment motor 703 is started to drive the driving gear 704 to engage the annular sleeve gear 702, and the lower support seat 301 and the upper support seat 302 are deflected as a whole until the weldment is aligned; while adjusting the weldment, the position adjustment motor 8 drives the screw rod 9 to rotate, and the base 2 moves laterally on the workbench 1, so that the placed weldment is adjusted laterally with it; during the whole process, the angle between the lower support platform 303 and the upper support platform 304 can be compared on the angle disk 11, and the infrared emitter 13 is used to determine that the weldment position is centered.
[0047] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0048] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A heavy crane turret flexible welding automation station, comprising a workbench (1), characterized in that: The workbench (1) is provided with a slide groove on the upper side, the inside of the slide groove is movably connected to the base (2), and a welding part angle adaptability component (3) is arranged above the base (2), the welding part angle adaptability component (3) comprises a lower support seat (301) and an upper support seat (302), and slide seats are arranged on both sides of the lower support seat (301) and the upper support seat (302), and the outer parts of the lower support seat (301) and the upper support seat (302) are respectively movably connected to a lower support platform (303) and an upper support platform (304), a connecting plate (305) is fixedly connected between the upper side of the lower support seat (301) and the lower side of the upper support seat (302), and the lower support seat (301) and the upper support seat (302) are movably connected. The seat (302) is provided with a hole in the middle, the hole of the lower seat (301) is movably connected to the screw (308), the hole of the upper seat (302) is fixed to the outer wall of the screw (308), an angle adjustment motor (306) is arranged above the upper seat (302), the output end of the angle adjustment motor (306) is connected to a reducer (307) via a coupling, and the output end of the reducer (307) is fixedly connected to the top of the screw (308), both sides of the base (2) are fixedly connected to L-shaped side frames (4), the top ends of the two L-shaped side frames (4) are fixedly connected to the same top platform (5), and the top platform (5) is provided with a mounting hole, and the angle adjustment motor (306) is fixedly connected to the mounting hole of the top platform (5), The lower support seat (301) and the upper support seat (302) are both provided with a welding part radian adaptability component (6), and the welding part radian adaptability component (6) comprises a tail seat (601) and a first hydraulic cylinder (602), the tail seat (601) is fixedly connected to one end of the lower support seat (301) or the upper support seat (302), a balancing block (603) is fixedly connected to the tail seat (601), and one side of the lower support seat (301) and the upper support seat (302) are both fixedly connected to a side mounting frame (604), the side mounting frames (604) on the lower support seat (301) and the upper support seat (302) are in opposite positions, the first hydraulic cylinder (602) is fixedly connected to the side mounting frame (604), and the output end of the first hydraulic cylinder (602) is connected to the tail seat (601), a threaded hole is provided on the base (2), and a mounting groove is provided on the workbench (1), a position adjustment motor (8) is fixedly connected inside the mounting groove, an output end of the position adjustment motor (8) is connected to a screw rod (9) via a coupling, the other end of the screw rod (9) passes through the threaded hole of the base (2) and is movably connected to an inner wall of one side of the workbench (1), the screw rod (9) and the threaded hole of the base (2) are movably connected, an angle plate (11) is fixedly connected to a side of the workbench (1) away from the position adjustment motor (8), a scale line (12) is provided on the angle plate (11), and a rectangular mounting groove is provided on the same side of the workbench (1), an infrared transmitter (13) is fixedly connected inside the rectangular mounting groove,A welding point adjustment assembly (7) is provided below the lower support seat (301), and the welding point adjustment assembly (7) comprises a bottom shaft cylinder (701) and a deflection adjustment motor (703). The bottom shaft cylinder (701) is fixedly connected to the lower side of the lower support seat (301), and the bottom end of the bottom shaft cylinder (701) is movably connected to the inner wall of the base (2). The outside of the bottom shaft cylinder (701) is fixedly connected with an annular sleeve tooth (702), and the inside of the base (2) is provided with a mounting hole groove. The deflection adjustment motor (703) is fixedly connected to the mounting hole groove of the base (2), and the output end of the deflection adjustment motor (703) is connected to a short shaft via a coupling, and the outside of the short shaft is fixedly connected with a driving gear (704), and the driving gear (704) and the annular sleeve tooth (702) are meshed through tooth grooves.
2. The heavy crane turret flexible welding automation station according to claim 1 is characterized in that: A welding piece fixing assembly (10) is provided on one side of the lower support platform (303) and the upper support platform (304) away from the tailstock (601).
3. The heavy crane turret flexible welding automation station according to claim 2 is characterized in that: The welding part fixing assembly (10) comprises a fixed clamp seat (1001) and a movable clamp seat (1002), the fixed clamp seat (1001) is fixedly connected to the lower support platform (303) or the upper support platform (304), the movable clamp seat (1002) is located on one side of the fixed clamp seat (1001), the movable clamp seat (1002) and the fixed clamp seat (1001) are symmetrically distributed, two symmetrical sliding rods (1003) are fixedly connected to the fixed clamp seat (1001), two symmetrical circular holes are provided on the movable clamp seat (1002), and the other ends of the two sliding rods (1003) pass through the movable clamp seat (1001). The two circular holes on the retaining clamp (1001) are fixedly connected to the same top plate (1004), the top plate (1004) is fixedly connected to a limiting rod (1005), the other end of the limiting rod (1005) passes through the movable clamp seat (1002) and is movably connected to the movable clamp seat (1002), the outsides of the two sliding rods (1003) are movably connected to rollers (1006), the rollers (1006) are located between the retaining clamp seat (1001) and the movable clamp seat (1002), and the retaining clamp seat (1001) is fixedly connected to a front mounting frame (1007) on one side close to the movable clamp seat (1002). A second hydraulic cylinder (1008) is fixedly connected to the mounting frame (1007), an output end of the second hydraulic cylinder (1008) is fixedly connected to the movable clamp seat (1002), and an attachment block (1009) is provided on opposite sides of the fixed clamp seat (1001) and the movable clamp seat (1002), and rollers (1010) are movably connected to opposite sides of the two attachment blocks (1009), and two inner extension rods (1011) distributed up and down are fixedly connected to the other sides of the two attachment blocks (1009), and the other ends of the inner extension rods (1011) are connected to the fixed clamp seat (1001) or the movable clamp seat (1002). The inner wall of the clamp seat (1002) is movably connected, and the outer part of the inner extension rod (1011) is movably connected with a return spring (1012), and the two ends of the return spring (1012) are respectively fixedly connected to the attached block (1009) and the outer wall of the fixed clamp seat (1001) or the movable clamp seat (1002), and symmetrical T-shaped mounting seats (1013) are arranged on both sides of the attached block (1009), and the T-shaped mounting seats (1013) are fixedly connected to the fixed clamp seat (1001) or the movable clamp seat (1002), and rubber contacts (1014) are arranged on the T-shaped mounting seats (1013).
Citation Information
Patent Citations
Rod piece bending and butt welding fixture
CN104308421A