A battery overheat fault diagnosis device of a new energy vehicle

Abstract

The application discloses a battery overheat fault diagnosis device of a new energy vehicle, which comprises a base, a scissor lifting frame, a top base, tracks, a battery transfer assembly and a temperature control bin, wherein the top base is connected with the base through the lifting frame, the first opening and the second opening are formed in the top base, the second opening corresponds to the bottom of the battery of the new energy vehicle, the temperature control bin is sealingly arranged above the second opening, two tracks symmetrically arranged are connected with the bottom of the top base through the connecting frame, the battery transfer assembly is jointly arranged on the two tracks, the battery transfer assembly can transfer the battery of the new energy vehicle into the temperature control bin, the nut screwing assembly is arranged in the temperature control bin at an adjustable position, and the nut screwing assembly can unscrew the nut on the battery so as to check the fault of the battery.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of battery fault diagnosis, and particularly relates to a battery overheating fault diagnosis device for a new energy vehicle. BACKGROUND

[0002] With the rapid development of new energy vehicles, the overheating problem has become one of the important problems frequently occurring in the after-sales market, which includes charging mode problems, hardware problems or software problems, etc. When a relatively serious overheating problem occurs, the new energy battery needs to be disassembled and the cover needs to be removed for one-by-one checking and analysis. In this process, since the manual disassembly is adopted, the overall efficiency is low, which further causes slow positioning of the problem point.

[0003] Therefore, it is necessary to provide a battery overheating fault diagnosis device for a new energy vehicle to solve the problems in the background. SUMMARY

[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a battery overheating fault diagnosis device for a new energy vehicle, comprising a base, a scissor lifting frame, a top seat, a track, a battery transfer assembly and a temperature control bin, wherein the top seat is connected to the base by the lifting frame, the first opening and the second opening are formed in the top seat, the second opening corresponds to the bottom of the battery of the new energy vehicle, the temperature control bin is sealingly arranged above the second opening, the bottom of the top seat is connected to two symmetrically arranged tracks by a connecting frame, the battery transfer assembly is jointly loaded on the two tracks, the battery transfer assembly can transfer the battery of the new energy vehicle into the temperature control bin, the nut screwing assembly is arranged at an adjustable position in the temperature control bin, and the nut screwing assembly can unscrew the nut on the battery so as to check the fault of the battery.

[0005] Further, as a preferred, the battery transfer assembly comprises a moving seat, a second telescopic rod and a moving wheel, wherein the moving seat is movably arranged on the track by the moving wheel, the second telescopic rod is further arranged on the moving seat, and the adsorption disc is fixed on the second telescopic rod.

[0006] Further, as a preferred, the first telescopic rod is further fixed on the moving seat, the lifting plate is fixed on the first telescopic rod, the middle part of the lifting plate is sealingly and slidably connected to the second telescopic rod, and the sealing frame is fixed around the lifting plate, so as to realize the sealing of the second opening by the sealing frame and the lifting plate.

[0007] Further, as a preferred, the positioning plate is rotatably arranged below the top seat, the positioning plate can be rotated to below the second opening, the positioning plate is a transparent plate body, and the surface has grid lines, and the grid points of the grid lines are marked with coordinates.

[0008] The temperature control bin is provided with a visual sensor and a mechanical hand on one side, the visual sensor can shoot the positioning plate and the battery below the positioning plate, so as to obtain the nut coordinate data on the battery, and control the mechanical hand to move the plurality of nut screwing assemblies to the specified location to simultaneously disassemble the nuts on the battery according to the nut coordinate data.

[0009] Further, as preferred, the nut screwing assembly comprises an adsorption seat, a push rod, a mounting seat and a control ring capsule, wherein the top of the adsorption seat is embedded with a magnetic block capable of being adsorbed on the top of the temperature control bin, the bottom of the adsorption seat is connected with the mounting seat by an elastic member, the outside of the mounting seat is sleeved with the control ring capsule, the push rod is vertically slidably arranged in the temporary storage groove of the adsorption seat, and the temporary storage groove is connected in communication with the control ring capsule by a pipeline.

[0010] Further, as preferred, the mounting seat is embedded with a screwing motor, the output end of the screwing motor is connected with an inner shaft, and the bottom of the inner shaft is fixed with a screw head.

[0011] Further, as preferred, the elastic member can be vertically elastically stretched and cannot be twisted relatively.

[0012] Further, as preferred, the outside of the inner shaft is rotatably connected with an outer ring, the outer ring is rotatably arranged in the mounting seat, the top of the outer ring is fixed with an expansion ring, and a ratchet mechanism is arranged between the expansion ring and the inner shaft; the bottom of the outer ring is fixed with a wrench sleeve.

[0013] Compared with the prior art, the battery overheating fault diagnosis device for new energy vehicles has the following beneficial effects:

[0014] In the embodiment of the application, the track and the battery transfer assembly are arranged below the top seat, so that the battery transfer assembly can quickly and stably transfer the battery into the temperature control bin and seal the temperature control bin, and the temperature of the temperature control bin can be controlled to be close to the overall temperature of the battery, so that the battery will not be quickly cooled and radiated, that is, the temperature change is relatively small and slow, which is beneficial to locking the temperature abnormal part and further detecting.

[0015] In the embodiment of the application, when the battery transfer assembly moves below the second opening, it is not necessary to adjust and position the battery transfer assembly, the nuts on the battery can still be positioned by the positioning plate even if the battery transfer assembly is not located directly below the second opening, the whole process is relatively convenient and efficient, and by arranging the positioning plate, the plurality of nut screwing assemblies can be moved to the specified location to simultaneously disassemble the nuts on the battery, which is convenient for synchronous and rapid disassembly. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1It is a kind of new energy automobile's battery overheating fault diagnosis device's structural schematic diagram;

[0017] Fig. 2 It is a kind of new energy automobile's battery overheating fault diagnosis device's battery transfer assembly's structural schematic diagram;

[0018] Fig. 3 It is a kind of new energy automobile's battery overheating fault diagnosis device's nut screwing assembly's structural schematic diagram;

[0019] In the figure: 1, base;2, scissor lift;3, top seat;4, track;5, battery transfer assembly;6, temperature control bin;7, first opening;8, second opening;9, nut screwing assembly;10, vision sensor;12, positioning plate;51, moving seat;52, first telescopic rod;53, lifting plate;54, sealing frame;55, second telescopic rod;56, moving wheel;91, adsorption seat;92, magnetic block;93, push rod;94, mounting seat;95, control ring bag;96, elastic member;97, inner shaft;98, outer ring;99, ratchet mechanism. DETAILED DESCRIPTION

[0020] In the embodiment of the application, a new energy automobile battery overheating fault diagnosis device is provided, please refer to Figs. 1-3 It includes base 1, scissor lift 2, top seat 3, track 4, battery transfer assembly 5 and temperature control bin 6, wherein the base 1 is connected with the top seat 3 by the lifting frame 2, and the top seat 3 is used for carrying the new energy automobile, in addition, when driving the new energy automobile to the top seat 3, the height of the top seat 3 can be lowered in advance by the scissor lift 2, and a movable slope body is arranged on one side of the top seat 3;

[0021] The top seat 3 is provided with a first opening 7 and a second opening 8, wherein the second opening 7 corresponds to the bottom of the battery of the new energy automobile, when the top seat 3 is lifted, the operator can be located below the first opening 7, so as to disassemble the battery of the new energy automobile, and the bottom of the top seat 3 is connected with two symmetrical tracks 4 by a connecting frame, and the battery transfer assembly 5 is jointly carried on the two tracks 4, during the disassembly of the battery of the new energy automobile by the operator, the battery transfer assembly 5 can support the battery, reducing the disassembly difficulty of the operator, in addition, the temperature control bin 6 is sealingly arranged above the second opening 8, the battery transfer assembly 5 can transfer the battery of the new energy automobile into the temperature control bin 6, the nut screwing assembly 9 is adjustably arranged in the temperature control bin 6, and the nut screwing assembly 9 can unscrew the nut on the battery so as to check the fault of the battery.

[0022] It should be noted that the temperature of the temperature control bin 6 can be controlled to be close to the temperature of the whole battery, so that the battery does not rapidly cool and dissipate heat, that is, the temperature change is small and slow, which is beneficial to lock the temperature abnormal part and further detect.

[0023] In the embodiment, the battery transfer assembly 5 comprises a moving seat 51, a second telescopic rod 55 and a moving wheel 56, wherein the moving seat 51 is movably arranged on the track 4 by the moving wheel 56, and the second telescopic rod 55 is further arranged on the moving seat 51, and the adsorption disc is fixed on the second telescopic rod 55.

[0024] In addition, the first telescopic rod 52 is further fixed on the moving seat 51, the lifting plate 53 is fixed on the first telescopic rod 52, the middle part of the lifting plate 53 is sealingly and slidably connected with the second telescopic rod, and the sealing frame 54 is fixed around the lifting plate 53, so as to realize the sealing of the second opening 8 by the sealing frame and the lifting plate 53.

[0025] That is, the first telescopic rod and the second telescopic rod do not affect each other, the first telescopic rod 55 can realize the lifting of the battery, and the second telescopic rod can realize the lifting of the lifting plate.

[0026] In the embodiment, the lower part of the top seat 3 is rotatably provided with a positioning plate 12, the positioning plate 12 can be rotated to the lower part of the second opening 8, the positioning plate 12 is a transparent plate body, and the surface has grid lines, and the grid points of the grid lines are marked with coordinates.

[0027] One side of the temperature control bin 6 is provided with a visual sensor 10 and a mechanical hand, the visual sensor 10 can shoot the positioning plate and the battery located below the positioning plate, so as to obtain the nut coordinate data on the battery, and according to the nut coordinate data, the mechanical hand moves the plurality of nut screwing assemblies 9 to the specified position so as to simultaneously disassemble the nuts on the battery.

[0028] It should be noted that when the battery transfer assembly 5 moves to the lower part of the second opening 8, the position of the battery transfer assembly 5 does not need to be adjusted and positioned, even if the battery transfer assembly 5 is not located directly below the second opening, the nuts on the battery can still be positioned through the positioning plate, which is more convenient and efficient as a whole, and by configuring the positioning plate, the plurality of nut screwing assemblies 9 can be moved to the specified position so as to simultaneously disassemble the nuts on the battery, and then the battery can be further detected by using a temperature measuring instrument and the like.

[0029] In the embodiment, the nut screwing assembly 9 comprises a suction seat 91, a push rod 93, a mounting seat 94 and a control ring capsule 95. The top of the suction seat 91 is embedded with a magnetic block 92 which can be adsorbed to the top of the temperature control bin 6. The bottom of the suction seat 91 is connected with the mounting seat 94 by an elastic member 96. The outside of the mounting seat 94 is sleeved with the control ring capsule 95. The push rod 93 is vertically slidably arranged in a temporary storage groove of the suction seat 91. The temporary storage groove is connected with the control ring capsule 95 by a pipeline.

[0030] In the implementation, when the robot hand grabs the nut screwing assembly, the robot hand can grab the control ring capsule part. At this time, the control ring capsule is squeezed, and the liquid in the control ring capsule enters the temporary storage groove through the pipeline, thereby driving the push rod 93 upward. When the push rod 93 contacts the top of the temperature control bin 6, the push rod 93 stops moving upward, and the liquid in the temporary storage groove continues to increase, thereby moving the suction seat 91 downward, so that the magnetic block 92 is separated from the top of the temperature control bin. When the robot hand grabs the nut screwing assembly to the specified position, the robot hand gradually releases the control ring capsule. At this time, the liquid in the temporary storage groove gradually returns to the control ring capsule under the action of gravity, and the suction seat 91 can be adsorbed to the top of the temperature control bin 6 under the action of the magnetic block 92, thereby completing the positioning of the nut screwing assembly.

[0031] In the embodiment, the mounting seat 94 is embedded with a screwing motor. The output end of the screwing motor is connected with an inner shaft 97. The bottom of the inner shaft 97 is fixed with a screw head.

[0032] As a preferred embodiment, the elastic member 96 can be vertically elastically stretched and cannot be twisted relatively. For example, the elastic member 96 comprises a square groove and a square block slidably arranged in the square groove. The cooperation between the square groove and the square block enables the square groove and the square block to slide relatively and not to twist relatively. A spring or an elastic pad can be arranged between the square groove and the square block.

[0033] It should be noted that the elastic member 96 actually has two functions. One is to provide a space for the action of the suction seat 91 separating from or adsorbing to the top of the temperature control bin during the movement and positioning of the nut screwing assembly. The other is to provide a space for the action of the screw head rising with the bolt during the screwing of the bolt.

[0034] As a preferred embodiment, the outer part of the inner shaft 97 is rotationally connected with an outer ring 98. The outer ring 98 is rotationally arranged in the mounting seat 94. The top of the outer ring 98 is fixed with an expansion ring. A ratchet mechanism is arranged between the expansion ring and the inner shaft 97. The bottom of the outer ring 98 is fixed with a wrench sleeve.

[0035] That is, in the embodiment, the screw head or the wrench sleeve can be selected according to the actual situation to disassemble the corresponding nut, when the wrench sleeve is selected to be used, the nut screwing assembly can be driven to rotate by the mechanical hand, so that the wrench sleeve is adjusted in the orientation to adapt to the bolt, when the screw head is selected to be used, the screw head can be driven to rotate by the rotation of the screwing motor, so that the screw head is adjusted in the orientation to adapt to the bolt, in the process, since the ratchet mechanism is configured, the wrench sleeve will not rotate, which makes that when the screw head and the wrench sleeve are selected to be used synchronously, after the wrench sleeve is positioned, the screw head is adjusted, the wrench sleeve will not be affected, then the screwing motor is reversely rotated.

[0036] The above merely describes the preferred embodiments of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art, according to the technical solution and the inventive concept of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A battery overheating fault diagnosis device for new energy vehicles, characterized in that: The device includes a base (1), a scissor lift frame (2), a top seat (3), a track (4), a battery transfer assembly (5), and a temperature control chamber (6). The base (1) is connected to the top seat (3) by the lift frame (2). The top seat (3) has a first opening (7) and a second opening (8). The first opening (7) corresponds to the bottom of the battery of the new energy vehicle. The temperature control chamber (6) is sealed above the second opening (8). The bottom of the top seat (3) is connected to two symmetrically arranged tracks (4) by a connecting frame. The two tracks (4) together carry the battery transfer assembly (5). The battery transfer assembly (5) can transfer the battery of the new energy vehicle to the temperature control chamber (6). The temperature control chamber (6) is equipped with an adjustable nut tightening assembly (9). The nut tightening assembly (9) can unscrew the nut on the battery to check for battery malfunctions. A positioning plate (12) is rotatably provided below the top seat (3). The positioning plate (12) can rotate to the bottom of the second opening (8). The positioning plate (12) is a transparent plate with grid lines on its surface. The grid points of the grid lines are marked with coordinates. A vision sensor (10) and a robotic arm are provided on one side of the temperature control chamber (6). The vision sensor (10) can take pictures of the positioning plate and the battery located below the positioning plate, thereby obtaining the coordinate data of the nuts on the battery, and controlling the robotic arm to move multiple nut-tightening components (9) to a designated location according to the nut coordinate data so as to remove the nuts on the battery at the same time. The nut tightening assembly (9) includes an adsorption seat (91), a push rod (93), a mounting seat (94), and a control ring bladder (95). A magnetic block (92) is embedded in the top of the adsorption seat (91), and the magnetic block (92) can be adsorbed onto the top of the temperature control chamber (6). The bottom of the adsorption seat (91) is connected to the mounting seat (94) by an elastic element (96). The control ring bladder (95) is sleeved on the outside of the mounting seat (94). The push rod (93) is vertically slidably disposed in the temporary storage groove of the adsorption seat (91). The temporary storage groove is connected to the control ring bladder (95) by a pipeline. A screwing motor is embedded in the mounting base (94). The output end of the screwing motor is connected to an inner shaft (97). An outer ring (98) is rotatably connected to the outside of the inner shaft (97). The outer ring (98) is rotatably disposed in the mounting base (94). An extension ring is fixed to the top of the outer ring (98). A ratchet mechanism is provided between the extension ring and the inner shaft (97).

2. The battery overheating fault diagnosis device for new energy vehicles according to claim 1, characterized in that: The battery transfer assembly (5) includes a movable seat (51), a second telescopic rod (55) and a movable wheel (56). The movable seat (51) is movably mounted on the track (4) using the movable wheel (56). The movable seat (51) is also provided with a second telescopic rod (55), and an adsorption plate is fixed on the second telescopic rod (55).

3. The battery overheating fault diagnosis device for new energy vehicles according to claim 2, characterized in that: The movable seat (51) is also fixed with a first telescopic rod (52), and a lifting plate (53) is fixed on the first telescopic rod (52). The middle part of the lifting plate (53) is slidably connected to the second telescopic rod. A sealing frame (54) is fixed around the lifting plate (53) so that the second opening (8) can be sealed by the sealing frame and the lifting plate (53).

4. The battery overheating fault diagnosis device for new energy vehicles according to claim 1, characterized in that: The bottom of the inner shaft (97) is fixed with a screw head.

5. The battery overheating fault diagnosis device for new energy vehicles according to claim 1, characterized in that: The elastic element (96) can be vertically elastically stretched and contracted but cannot be relatively twisted.

6. The battery overheating fault diagnosis device for new energy vehicles according to claim 1, characterized in that: A wrench sleeve is fixed to the bottom of the outer ring (98).

Images