Filter mechanism of flow regulating valve and use method thereof
By designing a traffic regulating valve filtering mechanism with a rotating filter and cleaning mechanism, the problem of poor filtering effect, difficulty removal and cleaning of traditional filtering mechanisms, and achieved more efficient filtration and simple maintenance.
Patent Information
- Application Number
- CN202411294687.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-09-14
AI Technical Summary
The traditional flow regulating valve filter mechanism uses fixed filter elements, which has poor filtration effect and is easily blocked by impurities, which is difficult to disassemble and clean, resulting in a decrease in filtration efficiency, which requires regular replacement, and the disassembly and assembly process is cumbersome.
A filter mechanism is designed that includes a filter tube, a filter cylinder, an extension tube and a cleaning mechanism. The motor drives the driving wheel to make the gear ring drive the filter cylinder to rotate. The brush is used to clean the inner wall of the filter cylinder, and the slide rail and connecting rod mechanism are used to facilitate Disassembly and cleaning.
The filtration effect was improved, the disassembly process was simplified, the dependence on the screw was reduced, the time saved, the service life of the filter element was extended, and it was convenient for replacement or deep cleaning.
Smart Images

Figure CN118807311B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of flow control valve filtration, and in particular to a filtration mechanism and a use method of a flow control valve. Background Art
[0002] A flow control valve is a device used to control the flow of fluid in a pipeline. It can adjust the speed and amount of fluid passing through the pipeline by changing the valve opening. This valve is widely used in various industrial process controls, water treatment systems, HVAC systems and other occasions that require precise control of fluid flow. In order to extend the service life of the flow control valve, a filter mechanism is usually installed in the control valve.
[0003] According to Chinese patent announcement number: CN115040907B, a filtering device and a method of using a flow regulating valve are disclosed. A filtering device for a flow regulating valve includes a first pipe and a second pipe, and the second pipe is fixedly installed on the outer wall of the first pipe; filter components for filtering water impurities in the flow regulating valve pipe and convenient for disassembly and replacement are arranged on both sides of the outer wall of the first pipe; the invention installs the filter screen through a filter screen installation part, which plays a role in installing the filter screen, and the fixing plate is fixedly installed on the inner wall of the fixing frame by screws, which plays a role in installing between the installation shell and the filter screen fixing shell, and the two filter screen fixing shells are inserted into the installation rings from both sides, and the two filter screen installation parts are connected through the installation slots on one side to form a circle, and the two filter screen installation parts that form the circle are located on the inner wall of the first pipe, so that the filter screen installation part can be easily disassembled and installed, and it is convenient to replace the filter screen when it is aged.
[0004] Traditional filtering mechanisms usually use fixed filter elements, which not only have poor filtering effects and are easily clogged by impurities, but are also often difficult to disassemble and clean, resulting in a gradual decrease in filtering efficiency and the need to replace filter elements regularly. In addition, filter elements in traditional designs usually require a large number of screws to fix them, making the disassembly and assembly process cumbersome and time-consuming. Summary of the invention
[0005] The present application aims to at least solve the problem that traditional filtering mechanisms in the prior art usually adopt fixed filtering elements, which not only have poor filtering effects and are easily clogged by impurities, but are also often difficult to disassemble and clean, resulting in a gradual decrease in filtering efficiency and the need to replace the filter elements regularly. In addition, the filter elements in traditional designs usually need to be fixed with a large number of screws, making the disassembly and assembly process cumbersome and time-consuming. For this reason, the present application proposes a filtering mechanism of a flow control valve and a method of use.
[0006] To achieve the above-mentioned purpose, on the one hand, the present invention provides a filtering mechanism of a flow regulating valve, including a filter tube connected to the flow regulating valve pipeline, a filter cartridge is rotatably installed on the inner side of the filter tube, a filter plate is arranged at one end of the filter cartridge, a slide rail is symmetrically installed on the outer side of the filter tube, an extension tube is connected to one end of the filter tube, two connecting rods arranged at the outer side of the extension tube are slidably connected to the two slide rails respectively, a cleaning mechanism is installed inside the extension tube, and the cleaning mechanism cleans the filter cartridge when it is located inside the filter cartridge, a sealing sleeve is arranged on the outer side of the inlet end of the filter cartridge, a swivel first is arranged on one side of the sealing sleeve, and the swivel A first rotating groove is rotatably connected to a rotating groove opened at the inlet end of the filter tube, a second rotating groove is opened on the other side of the sealing sleeve, a second rotating ring is arranged on the inner side of the extension tube, the second rotating ring is rotatably connected to the second rotating groove, a gear ring is arranged on the outer side of the sealing sleeve, a fixed sleeve is arranged on the outer side of the filter tube, a driving wheel is rotatably arranged on the inner side of the fixed sleeve, the driving wheel is driven by a motor, the driving wheel is meshed with the gear ring, the cleaning mechanism includes a diverter located in the extension tube, a fixed rod is arranged at the center of the diverter, a symmetrical support rod is arranged on the upper side of the fixed rod, a brush is connected to the upper end of the support rod, and the other end of the fixed rod is rotatably connected to the filter plate.
[0007] Furthermore, a fixing plate is provided on the outer side of the extension tube, and the size of the fixing plate matches the size of the fixing sleeve.
[0008] Furthermore, a debris discharge port is provided on the outer side of the filter cartridge, a clamping groove is provided on the outer side of the debris discharge port, and a sealing plate is clamped in the clamping groove.
[0009] Furthermore, a screw is rotatably arranged in one of the slide rails, and the screw is threadedly connected to the connecting rod.
[0010] Furthermore, in another aspect, the present invention also provides a method for using a filter mechanism of a flow control valve, comprising the filter mechanism of the flow control valve described in any one of the above, comprising the following steps:
[0011] S1. Use a motor to drive the driving wheel, so that the driving wheel meshes with the gear ring, and then the gear ring rotates with the filter tube and the filter plate to filter the medium passing through the filter tube;
[0012] When the filter cartridge in steps S2 and S1 rotates, the inner wall of the filter cartridge fits against the brush, and the brush cleans the inner wall of the filter cartridge;
[0013] S3. When it is necessary to deeply clean the filter cartridge cleaned in step S2, the screw rod installed in one of the slide rails is rotated, and the screw rod is connected to the connecting rod through a thread, so that the connecting rod moves the extension tube away from the filter tube, and at the same time, the filter cartridge and the filter plate are moved out of the filter tube together with the driving of the fixed rod, so as to achieve deep cleaning of the filter cartridge;
[0014] S4. After cleaning the filter cartridge in step S3, the sealing plate installed in the impurity discharge port can be pushed to slide the sealing plate to one end of the impurity discharge port and expose the impurity discharge port, so as to facilitate the discharge of impurities in the filter cartridge from the impurity discharge port.
[0015] The beneficial effects of the present application are as follows: the driving wheel is driven by a motor to mesh with the gear ring, the gear ring drives the filter cartridge and the filter plate to rotate, the filter cartridge and the filter plate are used to filter the medium entering the filter tube, and at the same time, when the filter cartridge and the filter plate rotate, the inner wall of the filter cartridge is cleaned by a brush to improve the filtering effect of the filter cartridge, and when the screw rotates, the connecting rod can move the extension tube outward, and with the drive of the fixed rod, the filter cartridge and the filter plate are moved out of the filter tube, thereby facilitating the replacement of the filter cartridge and the filter plate or deeper cleaning, and at the same time, eliminating the use of a large number of screws, and the device can be quickly disassembled and assembled, saving disassembly and assembly time.
[0016] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments of the present application. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 This is a schematic diagram of the overall structure according to an embodiment of the present application;
[0019] Figure 2 This is the second schematic diagram of the overall structure according to the embodiment of the present application;
[0020] Figure 3 According to the embodiment of the present application Figure 2 Schematic diagram of the plane structure;
[0021] Figure 4 This is a schematic diagram of the disassembly of the filter tube, filter cartridge, and extension tube structure according to an embodiment of the present application;
[0022] Figure 5 This is a schematic diagram of the disassembly of the filter cartridge and filter plate structure according to an embodiment of the present application;
[0023] Figure 6 is a schematic diagram of the sealing sleeve structure according to an embodiment of the present application;
[0024] Figure 7It is a schematic diagram of the structure of the sealing plate, the impurity discharge port, etc. according to an embodiment of the present application;
[0025] Figure 8 is a schematic diagram of the extension tube structure according to an embodiment of the present application;
[0026] Fig. 9 is a schematic diagram of the connection state between the fixing rod and the filter plate according to an embodiment of the present application;
[0027] Fig.10 It is a schematic diagram of the filter tube structure according to an embodiment of the present application.
[0028] Reference numerals:
[0029] 1. Filter tube; 2. Fixed sleeve; 3. Rotating groove 1; 4. Slide rail; 5. Screw rod; 6. Driving wheel; 7. Filter cartridge; 8. Exhaust port; 9. Slot; 10. Sealing plate; 11. Filter plate; 12. Sealing sleeve; 13. Gear ring; 14. Rotating groove 2; 15. Swivel 1; 16. Extension tube; 17. Fixed plate; 18. Connecting rod; 19. Swivel 2; 20. Diverter; 21. Fixed rod; 22. Support rod; 23. Brush. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.
[0031] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0032] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0034] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0035] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0036] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0037] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0038] The following describes a filtering mechanism and a method of use of a flow control valve according to an embodiment of the present application with reference to the accompanying drawings.
[0039] like Figure 1-Figure 10As shown, a filtering mechanism of a flow regulating valve according to an embodiment of the present application includes a filter tube 1 connected to a flow regulating valve pipeline, a filter cartridge 7 is rotatably installed on the inner side of the filter tube 1, a filter plate 11 is provided at one end of the filter cartridge 7, and the filter plate 11 seals one end of the filter cartridge 7. The medium entering the filter tube 1 needs to be filtered through the filter cartridge 7 and the filter plate 11, and impurities in the medium are retained in the filter cartridge 7, which not only improves the purity of the medium and extends the service life of the flow regulating valve, but also facilitates the recovery of impurities.
[0040] Among them, a sealing sleeve 12 is arranged on the outer side of the inlet end of the filter cartridge 7, and the sealing sleeve 12 seals the inlet of the filter tube 1 so that the medium can only enter the filter cartridge 7. At the same time, a swivel 15 is arranged on one side of the sealing sleeve 12. The swivel 15 is rotatably connected to the swivel groove 3 opened at the inlet end of the filter tube 1. The swivel 15 is located in the swivel groove 3, which improves the sealing performance of the connection between the sealing sleeve 12 and the filter tube 1 and prevents the medium from overflowing.
[0041] In addition, slide rails 4 are symmetrically installed on the outside of the filter tube 1, and an extension tube 16 is connected to the other end of the filter tube 1. Two connecting rods 18 arranged on the outside of the extension tube 16 are slidably connected to the two slide rails 4 respectively. The extension tube 16 blocks the filter cartridge 7 so that the filter cartridge 7 is located on the inside for use. At the same time, a rotating groove 14 is opened on the other side of the sealing sleeve 12, and a rotating ring 19 is arranged on the inner side of the extension tube 16. The rotating ring 19 is rotatably connected to the rotating groove 14, thereby ensuring the sealing between the sealing sleeve 12 and the extension tube 16.
[0042] Furthermore, a fixing plate 17 is provided on the outside of the extension tube 16 , and the size of the fixing plate 17 matches the size of the fixing sleeve 2 . When the extension tube 16 is located on one side of the filter tube 1 , the fixing plate 17 is attached to one side of the fixing sleeve 2 to seal the fixing sleeve 2 .
[0043] In order to make the filter cartridge 7 rotate automatically, a gear ring 13 is provided on the outside of the sealing sleeve 12, and a fixed sleeve 2 is provided on the outside of the filter tube 1. The fixed sleeve 2 is a circular structure with a hollow interior. A driving wheel 6 is rotatably provided on the inner side of the fixed sleeve 2. When the motor drives the driving wheel 6, the driving wheel 6 rotates. Combined with the meshing of the driving wheel 6 and the gear ring 13, the gear ring 13 rotates with the filter cartridge 7 and the filter plate 11.
[0044] like Figure 1 As shown, a screw rod 5 is rotatably arranged in one of the slide rails 4, and the screw rod 5 is threadedly connected to the connecting rod 18. The connecting rod 18 can be moved by the rotation of the screw rod 5. At the same time, the use of the screw rod 5 improves the stability of the extension tube 16 and ensures the stability of the gear ring 13 when rotating with the filter cartridge 7.
[0045] In order to improve the filtering effect, a cleaning mechanism is installed inside the extension tube 16. When the cleaning mechanism is located inside the filter cartridge 7, it cleans the filter cartridge 7. Specifically, the cleaning mechanism includes a diverter 20 located in the extension tube 16. The diverter 20 can be used to divert the medium. At the same time, a fixing rod 21 is arranged at the center of the diverter 20. A symmetrical support rod 22 is arranged on the upper side of the fixing rod 21. A brush 23 is connected to the upper end of the support rod 22. When the brush 23 is located inside the filter cartridge 7, it fits with the inner wall of the filter cartridge 7. When the filter cartridge 7 rotates, the brush 23 cleans the inner wall of the filter cartridge 7.
[0046] When the filter cartridge 7 and filter plate 11 need to be replaced or deeply cleaned, refer to Figure 2 , the connecting rod 18 can be moved outward with the extension tube 16 by rotating the screw rod 5, so that the extension tube 16 is away from the filter tube 1. Since the other end of the fixing rod 21 is rotatably connected to the filter plate 11, the sealing sleeve 12, the filter cartridge 7 and the filter plate 11 can be moved out of the filter tube 1 by the driving of the fixing rod 21. At this time, the filter cartridge 7 and the filter plate 11 can be replaced or cleaned.
[0047] In addition, by pushing the sealing plate 10 outward, the sealing plate 10 on the outside of the filter cartridge 7 can be moved out of the clamping groove 9 to expose the impurity discharge port 8, so that the impurities in the filter cartridge 7 can be discharged.
[0048] On the other hand, the present invention also provides a method for using the filter mechanism of the flow control valve, and the operating steps are as follows:
[0049] S1, using a motor to drive the driving wheel 6, so that the driving wheel 6 meshes with the gear ring 13, and then the gear ring 13 rotates with the filter cartridge 7 and the filter plate 11 to filter the medium passing through the filter tube 1;
[0050] When the filter cartridge 7 rotates in steps S2 and S1, the inner wall of the filter cartridge 7 is in contact with the brush 23, and the brush 23 cleans the inner wall of the filter cartridge 7;
[0051] S3, when it is necessary to perform deep cleaning on the filter cartridge 7 cleaned in step S2, the screw rod 5 installed in one of the slide rails 4 is rotated, and the screw rod 5 is threadedly connected with the connecting rod 18, so that the connecting rod 18 and the extension tube 16 are moved away from the filter tube 1, and at the same time, the filter cartridge 7 and the filter plate 11 are moved out of the filter tube 1 together with the driving of the fixing rod 21, so as to achieve deep cleaning of the filter cartridge 7;
[0052] S4. After cleaning the filter cartridge 7 in step S3, the sealing plate 10 installed in the impurity discharge port 8 can be pushed to slide the sealing plate 10 to one end of the impurity discharge port 8 and expose the impurity discharge port 8, so as to facilitate the discharge of impurities in the filter cartridge 7 from the impurity discharge port 8.
[0053] A filtering mechanism of a flow regulating valve and a working process of a method for using the same are as follows: a driving wheel 6 is driven by a motor to mesh the driving wheel 6 with a gear ring 13, the gear ring 13 rotates with the filter cartridge 7 and the filter plate 11, and the filter cartridge 7 and the filter plate 11 are used to filter the medium entering the filter tube 1. At the same time, when the filter cartridge 7 and the filter plate 11 rotate, the inner wall of the filter cartridge 7 is cleaned by a brush 23 to improve the filtering effect of the filter cartridge 7, and when the screw rod 5 rotates, the connecting rod 18 can move outward with the extension tube 16, and driven by the fixing rod 21, the filter cartridge 7 and the filter plate 11 are moved out of the filter tube 1, thereby facilitating the replacement or deeper cleaning of the filter cartridge 7 and the filter plate 11, and eliminating the use of a large number of screws, so that the device can be quickly disassembled and assembled, saving the time for disassembly and assembly.
[0054] The above are only embodiments of the present application and are not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0055] The above are only specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A filter mechanism for a flow control valve, comprising a filter tube (1) connected to a pipeline of the flow control valve, characterized in that: A filter cartridge (7) is rotatably mounted on the inner side of the filter tube (1), a filter plate (11) is disposed at one end of the filter cartridge (7), a slide rail (4) is symmetrically mounted on the outer side of the filter tube (1), an extension tube (16) is connected to one end of the filter tube (1), two connecting rods (18) disposed on the outer side of the extension tube (16) are respectively slidably connected to the two slide rails (4), a cleaning mechanism is installed inside the extension tube (16), and the cleaning mechanism cleans the filter cartridge (7) when it is located inside the filter cartridge (7), a sealing sleeve (12) is disposed on the outer side of the inlet end of the filter cartridge (7), a swivel ring (15) is disposed on one side of the sealing sleeve (12), the swivel ring (15) is rotatably connected to a swivel groove (3) provided at the inlet end of the filter tube (1), and a sealing sleeve (12) is disposed on the other side. A second rotating groove (14) is provided on the inner side of the extension tube (16), and the second rotating ring (19) is rotatably connected to the second rotating groove (14). A gear ring (13) is provided on the outer side of the sealing sleeve (12). A fixed sleeve (2) is provided on the outer side of the filter tube (1). A driving wheel (6) is rotatably provided on the inner side of the fixed sleeve (2). The driving wheel (6) is driven by a motor and meshes with the gear ring (13). The cleaning mechanism comprises a diverter (20) located in the extension tube (16). A fixed rod (21) is provided at the center of the diverter (20). A symmetrical support rod (22) is provided on the upper side of the fixed rod (21). A brush (23) is connected to the upper end of the support rod (22). The other end of the fixed rod (21) is rotatably connected to the filter plate (11).
2. The filter mechanism of the flow control valve according to claim 1, characterized in that: A fixing plate (17) is provided on the outer side of the extension tube (16), and the size of the fixing plate (17) is adapted to the size of the fixing sleeve (2).
3. The filter mechanism of the flow control valve according to claim 2, characterized in that: The filter cartridge (7) is provided with a debris discharge port (8) on the outside, a clamping groove (9) is provided on the outside of the debris discharge port (8), and a sealing plate (10) is clamped in the clamping groove (9).
4. The filter mechanism of the flow control valve according to claim 3, characterized in that: A screw rod (5) is rotatably disposed in one of the slide rails (4), and the screw rod (5) is threadedly connected to the connecting rod (18).
5. A method for using the filter mechanism of the flow control valve according to any one of claims 1 to 4, characterized in that: The steps include: S1, using a motor to drive a driving wheel (6) so that the driving wheel (6) meshes with a gear ring (13), thereby causing the gear ring (13) to rotate with the filter cartridge (7) and the filter plate (11), thereby filtering the medium passing through the filter tube (1); When the filter cartridge (7) in steps S2 and S1 rotates, the inner wall of the filter cartridge (7) is in contact with the brush (23), and the brush (23) cleans the inner wall of the filter cartridge (7); S3. When it is necessary to perform deep cleaning on the filter cartridge (7) cleaned in step S2, the screw rod (5) installed in one of the slide rails (4) is rotated, and the screw rod (5) is threadedly connected to the connecting rod (18), so that the connecting rod (18) and the extension tube (16) are moved away from the filter tube (1). At the same time, the filter cartridge (7) and the filter plate (11) are moved out of the filter tube (1) together with the driving of the fixing rod (21), so as to achieve deep cleaning of the filter cartridge (7); S4. After the filter cartridge (7) is cleaned in step S3, the sealing plate (10) installed in the impurity discharge port (8) can be pushed to slide the sealing plate (10) to one end of the impurity discharge port (8) and expose the impurity discharge port (8), so as to facilitate the discharge of impurities in the filter cartridge (7) from the impurity discharge port (8).
Citation Information
Patent Citations
A filtration device with a flow regulating valve and its usage method
CN115040907B
Automatic opening and closing multifunctional valve for petroleum machinery
CN115163866A
Impurity removing device for solvent-free adhesive production
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