A coupling outer gear ring disassembly device

By using a worm sleeve and worm gear structure in the coupling external ring disassembly device, combined with the drive motor and the drive gear, the column extension length is quickly adjusted, solving the time-consuming and labor-intensive adjustment of the existing disassembly device and improving the disassembly efficiency.

CN118809140BActive Publication Date: 2025-04-04SHANDONG XINGYUAN MASCH CO LTD
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Patent Information

Application Number
CN202411048819.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-04-04
Estimated Expiration
2044-08-01

AI Technical Summary

Technical Problem

When disassembling external rings of different sizes, the existing disassembly device needs to manually replace the adjustment hole position in sequence, which makes the adjustment process time-consuming and labor-intensive.

Method used

A coupling external ring disassembly device is designed, adopting a worm sleeve and worm gear structure. The drive motor drives the drive gear to rotate, realize the continuous rotation of the worm sleeve, quickly adjust the extension length of the column, and adapt to the external ring of different sizes and installation positions.

Benefits of technology

The extension length of the column is quickly adjusted, and compared with the one-by-one adjustment of the existing devices, the efficiency of the disassembly process is significantly improved and the operating time is reduced.

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Abstract

The present invention provides a coupling outer gear ring disassembly device, which relates to the technical field of disassembly devices, and comprises a first shell and a second shell, wherein the first shell and the second shell are fixedly connected, and an accommodation groove is provided inside the first shell and the second shell, and a hydraulic rod is fixedly installed inside the accommodation groove; a plurality of connecting components for adjusting the length are respectively fixedly installed on the outer side of the second shell, and a limiting component for fixing the outer gear ring is rotatably installed on the outer side of each of the connecting components; the present invention can drive the driving gear to rotate inside the rotating frame by starting the driving motor, and during the rotation of the driving gear, the driving gear is engaged with the tooth groove through the third transmission port, so that the worm sleeve can realize continuous rotation under the cooperation between the guide groove and the guide rail, and the above structure can realize rapid adjustment of the extension length of the column, and compared with the one-by-one adjustment of the existing device, the present application is more efficient in the adjustment process.
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Description

Technical Field

[0001] The invention relates to the technical field of disassembly devices, and in particular to a disassembly device for an outer gear ring of a coupling. Background Art

[0002] A coupling is a mechanical transmission component, which is used to firmly connect the driving shaft and the driven shaft in different mechanisms so that they rotate together and transmit motion and torque. Because the outer gear ring of the coupling will be worn after the equipment is used for a long time, it is necessary to use a disassembly device to remove the outer gear ring of the coupling from the equipment installation shaft, and then replace the new outer gear ring to the equipment installation shaft as needed. For example, the patent announcement number CN212044490U is a hydraulically controlled puller with an adjustable grasping range, including a hydraulic body and a metal puller ring, the metal puller ring is installed and fixed on the outer side of the lower end of the hydraulic body, and the lower end of the hydraulic body is set in the middle There is a bottom ejector pin, and a brand label is arranged in the middle of the front end of the hydraulic body. The hydraulically controlled puller with adjustable grasping range is conveniently fixed and installed according to the position of the internal through hole through the adjusting splint around the outer side of the metal puller ring, so as to effectively adjust the grasping range of the stainless steel claw. When the stainless steel claw is fixed, the stainless steel claw is conveniently limited and fixed to the object through the grooves at both ends, so as to effectively avoid sliding during installation, thereby facilitating fixed installation and use. Moreover, through the limitation of the groove, the whole is more stable during grasping and rotating. Through the structure of the ejector pin at the bottom of the lower end of the hydraulic body, it is convenient for fixed installation and disassembly, so that it is convenient for replacement and use.

[0003] Although the existing disassembly device can freely adjust the grasping range according to the size of the outer gear ring and the installation position, the existing disassembly device usually uses multiple adjustment holes for connection when adjusting, resulting in the need to manually disassemble the connecting parts when adjusting the grasping range, and then replace the corresponding hole positions and then install the connecting parts. In addition, the general disassembly device needs to be provided with multiple claws, which makes the existing device take a lot of time when adjusting. For this reason, the present application designs a coupling outer gear ring disassembly device. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a coupling outer gear ring disassembly device, which solves the problem that the existing disassembly device needs to manually replace the adjustment holes in sequence when disassembling outer gear rings of different sizes, resulting in a time-consuming and labor-intensive adjustment process.

[0005] To achieve the above object, the technical solution adopted by the present invention is:

[0006] A coupling outer gear ring disassembly device comprises a first housing and a second housing, wherein the first housing and the second housing are fixedly connected, and a placement groove is provided inside the first housing and the second housing, and a hydraulic rod is fixedly installed inside the placement groove;

[0007] A plurality of connection components for adjusting the length are fixedly mounted on the outer side of the second shell, and a limiting component for fixing the outer gear ring is rotatably mounted on the outer side of each connection component.

[0008] Preferably, the connecting assembly includes a first transmission opening, the first transmission opening is opened through the outer surface of the second shell, an expansion shell is fixedly installed on the outer side of the first transmission opening, and a connecting sleeve is fixedly installed in the middle of the expansion shell.

[0009] Preferably, guide rails are fixedly installed on the inner walls of the upper and lower receiving grooves, a worm sleeve is rotatably installed between the two guide rails, guide grooves for matching the guide rails are formed at the upper and lower ends of the worm sleeve, and a plurality of tooth grooves are formed on the upper side of the outer surface of the worm sleeve.

[0010] Preferably, a worm wheel is rotatably mounted inside the expansion shell, one side of the worm wheel is meshed with the worm sleeve, and a second transmission port is penetrated through one side of the expansion shell.

[0011] Preferably, a third transmission opening is formed on the outer surface of the first shell, a rotating frame is fixedly mounted on the outer side of the third transmission opening, a driving motor is fixedly mounted on the upper end of the rotating frame, a driving gear is fixedly mounted on the output end of the driving motor, and the driving gear is meshed with the tooth groove.

[0012] Preferably, the limiting assembly includes a flip frame, a connecting rotating rod is fixedly installed on one side of the flip frame, an adjustment through hole is opened on the other side of the flip frame, the connecting rotating rod is rotatably installed inside the connecting sleeve, a column is slidably installed inside the adjustment through hole, and a horse claw is fixedly installed on the lower end of the column.

[0013] Preferably, a mounting groove is provided through the middle of the connecting rotating rod, a coil spring is fixedly installed inside the mounting groove, and the outer side of the coil spring is fixedly connected to the inner wall of the connecting sleeve.

[0014] Preferably, an extension plate is fixedly mounted on one side of the column, a rack is fixedly mounted on the surface of the extension plate, and the rack passes through the second transmission opening and meshes with the worm gear.

[0015] Preferably, a groove is provided at the end of the horse claw, a mounting rod is fixedly installed inside the groove, a swing frame is rotatably installed on the mounting rod body, and a bonding plate is fixedly installed at one end of the swing frame.

[0016] Preferably, an ejection plate is fixedly mounted on the output end of the hydraulic rod, flanges are arranged on the outer sides of the first shell and the second shell, and the first shell and the second shell are fixed by the flanges.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The worm sleeve rotates, so that the surface of the worm sleeve meshes with one side of the worm wheel through the first transmission port, so that several worm wheels on the outside can rotate simultaneously, and the worm wheel can adjust the length of the column to adjust the fixed distance to adapt to the outer gear ring of different sizes and installation positions;

[0019] By starting the driving motor, the driving gear can be driven to rotate inside the rotating frame. During the rotation of the driving gear, the driving gear is used to pass through the third transmission port and engage with the tooth groove, so that the worm sleeve can achieve continuous rotation under the cooperation between the guide groove and the guide rail. The above structure can realize rapid adjustment of the extension length of the column. Compared with the one-by-one adjustment of the existing device, the present application is more efficient in the adjustment process.

[0020] 2. Each turning frame can be turned freely by rotating the connecting rod installed inside the connecting sleeve, so that the claw can be stuck on the outside of the outer gear ring in coordination with the extension of the column. In the process of being stuck, in order to prevent the turning frame from turning outward, a coil spring is arranged between the connecting sleeve and the connecting turning rod, so that each connecting turning rod turns inward by default, ensuring stability during disassembly;

[0021] When the worm wheel rotates, it meshes with the rack, so that the rack drives the column to slide freely inside the adjusting hole, thereby adjusting the extension length of the column. In order not to affect the normal fixation of the present application, the column is arranged in the adjusting hole, and the column is consistent with the flipping axis of the flipping frame, so that the rack will also be adjusted along the worm wheel during flipping, which will not affect the adjustment of the column. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;

[0024] Figure 3 yes Figure 2 Schematic diagram of the three-dimensional structure of the cross section at AA in the middle;

[0025] Figure 4 yes Figure 3 The enlarged structural diagram at a in the middle;

[0026] Figure 5 yes Figure 3 The enlarged structural diagram at b in the middle;

[0027] Figure 6 yes Figure 3 The enlarged structural diagram at c in the middle;

[0028] Figure 7 Is a schematic diagram of a partial three-dimensional structure of the present invention;

[0029] Figure 8 It is a partial structural schematic diagram of the present invention;

[0030] Fig. 9 yes Figure 8 Schematic diagram of the three-dimensional structure of the cross section at BB;

[0031] Fig.10 yes Figure 8 Schematic diagram of the three-dimensional structure of the cross section at CC in the middle.

[0032] In the figure: 1, first housing; 2, second housing; 3, placement groove; 4, hydraulic rod; 5, ejector plate; 6, connecting assembly; 601, first transmission port; 602, worm sleeve; 6021, guide groove; 6022, tooth groove; 603, third transmission port; 6031, rotating frame; 6032, driving motor; 6033, driving gear; 604, expansion shell; 6041, connecting sleeve; 6042, worm gear ; 6043, second transmission port; 7, limit assembly; 701, flip frame; 7011, connecting rod; 7012, mounting groove; 7013, coil spring; 7014, adjustment perforation; 702, column; 7021, extension plate; 7022, rack; 703, claw; 7031, groove; 7032, mounting rod; 7033, swing frame; 7034, fitting plate; 8, flange; 9, guide rail. DETAILED DESCRIPTION

[0033] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0034] like Figures 1 to 10 As shown, a coupling outer gear ring disassembly device comprises a first housing 1 and a second housing 2, the first housing 1 and the second housing 2 are fixedly connected, a placement groove 3 is provided inside the first housing 1 and the second housing 2, and a hydraulic rod 4 is fixedly installed inside the placement groove 3;

[0035] A plurality of connection components 6 for adjusting the length are fixedly mounted on the outer side of the second housing 2 , and a limiting component 7 for fixing the outer gear ring is rotatably mounted on the outer side of each connection component 6 .

[0036] In this embodiment, the connecting assembly 6 includes a first transmission opening 601 , which is opened through the outer surface of the second housing 2 , an expansion shell 604 is fixedly installed outside the first transmission opening 601 , and a connecting sleeve 6041 is fixedly installed in the middle of the expansion shell 604 .

[0037] In the specific setting, guide rails 9 are fixedly installed on the inner walls of the upper and lower side mounting grooves 3, and a worm sleeve 602 is rotatably installed between the two guide rails 9. The upper and lower ends of the worm sleeve 602 are provided with guide grooves 6021 for matching the guide rails 9, and the upper side of the outer surface of the worm sleeve 602 is provided with a plurality of tooth grooves 6022.

[0038] A worm wheel 6042 is rotatably mounted inside the expansion shell 604 , one side of the worm wheel 6042 is meshed with the worm sleeve 602 , and a second transmission port 6043 is formed through one side of the expansion shell 604 .

[0039] The worm sleeve 602 rotates, so that the surface of the worm sleeve 602 meshes with one side of the worm wheel 6042 through the first transmission port 601, so that several worm wheels 6042 on the outside can rotate simultaneously, and then the worm wheel 6042 can adjust the length of the column 702, thereby adjusting the fixed distance to adapt to external gear rings of different sizes and installation positions.

[0040] The outer surface of the first housing 1 is provided with a third transmission opening 603 , a rotating frame 6031 is fixedly installed outside the third transmission opening 603 , a driving motor 6032 is fixedly installed on the upper end of the rotating frame 6031 , a driving gear 6033 is fixedly installed on the output end of the driving motor 6032 , and the driving gear 6033 is meshed with the tooth groove 6022 .

[0041] By starting the driving motor 6032, the driving gear 6033 can be driven to rotate inside the rotating frame 6031. During the rotation of the driving gear 6033, the driving gear 6033 is used to pass through the third transmission port 603 and engage with the tooth groove 6022, so that the worm sleeve 602 can achieve continuous rotation under the cooperation between the guide groove 6021 and the guide rail 9. The above structure can realize the rapid adjustment of the extension length of the column 702. Compared with the one-by-one adjustment of the existing device, the present application is more efficient in the adjustment process.

[0042] In the specific setting, the limiting component 7 includes a flip frame 701, a connecting rotating rod 7011 is fixedly installed on one side of the flip frame 701, and an adjusting through hole 7014 is opened on the other side of the flip frame 701. The connecting rotating rod 7011 is rotatably installed inside the connecting sleeve 6041, and a column 702 is slidably installed inside the adjusting through hole 7014, and a horse claw 703 is fixedly installed at the lower end of the column 702.

[0043] In the present application, a mounting groove 7012 is formed through the middle of the connecting rotating rod 7011 , a coil spring 7013 is fixedly installed inside the mounting groove 7012 , and the outer side of the coil spring 7013 is fixedly connected to the inner wall of the connecting sleeve 6041 .

[0044] By rotating the connecting rotating rod 7011 installed inside the connecting sleeve 6041, each flip frame 701 can be flipped freely, so that it can cooperate with the extension of the column 702, so that the claw 703 can be stuck on the outside of the outer gear ring. During the sticking process, in order to prevent the flip frame 701 from turning outward, a coil spring 7013 is set between the connecting sleeve 6041 and the connecting rotating rod 7011, so that each connecting rotating rod 7011 is flipped inward by default, thereby ensuring stability during disassembly.

[0045] In the specific configuration, an extension plate 7021 is fixedly mounted on one side of the column 702 , a rack 7022 is fixedly mounted on the surface of the extension plate 7021 , and the rack 7022 passes through the second transmission opening 6043 and meshes with the worm gear 6042 .

[0046] When the worm gear 6042 rotates, it meshes with the rack 7022, so that the rack 7022 drives the column 702 to slide freely inside the adjusting hole 7014, thereby adjusting the extension length of the column 702. In order not to affect the normal fixation of the present application, the column 702 is arranged in the adjusting hole 7014, and the column 702 is consistent with the flipping axis of the flip frame 701, so that the rack 7022 will also be adjusted along the worm gear 6042 during flipping, and will not affect the adjustment of the column 702.

[0047] It should be noted that a groove 7031 is formed at the end of the claw 703 , a mounting rod 7032 is fixedly installed inside the groove 7031 , a swing frame 7033 is rotatably installed on the mounting rod 7032 , and a bonding plate 7034 is fixedly installed at one end of the swing frame 7033 .

[0048] In order to avoid damage to the outer gear ring during disassembly due to a small extrusion area, a swing frame 7033 is rotatably installed on the claw 703, so that the bonding plate 7034 can be bonded at a corresponding angle according to the current outer gear ring surface, thereby increasing the contact area and reducing the impact on the outer gear ring surface when force is applied later.

[0049] The output end of the hydraulic rod 4 is fixedly mounted with an ejector plate 5 , and flanges 8 are provided on the outer sides of the first shell 1 and the second shell 2 , and the first shell 1 and the second shell 2 are fixed by the flanges 8 .

[0050] In the present application, the worm wheel 6042 can mesh with the worm sleeve 602 and the rack 7022 .

[0051] The working principle of the coupling outer gear ring disassembly device:

[0052] When in use, first adjust the length of the column 702 as needed, wherein the driving motor 6032 is started to drive the driving gear 6033 to rotate inside the rotating frame 6031, and during the rotation of the driving gear 6033, the driving gear 6033 is used to pass through the third transmission port 603 and engage with the tooth groove 6022, so that the worm sleeve 602 can achieve continuous rotation under the cooperation between the guide groove 6021 and the guide rail 9;

[0053] Then, the worm sleeve 602 rotates, so that the surface of the worm sleeve 602 meshes with one side of the worm wheel 6042 through the first transmission port 601, so that the outer worm wheels 6042 can rotate simultaneously. Finally, when the worm wheel 6042 rotates, it meshes with the rack 7022, so that the rack 7022 drives the column 702 to slide freely inside the adjustment through hole 7014, so as to adjust the extension length of the column 702.

[0054] After the adjustment is completed, the column 702 is pulled as needed, and each flip frame 701 can be flipped freely by rotating the connecting rod 7011 installed inside the connecting sleeve 6041, so that the claw 703 can be stuck on the outside of the outer gear ring, and the claw 703 is fixed in turn. When fixing, the coil spring 7013 is set between the connecting sleeve 6041 and the connecting rod 7011, so that each connecting rod 7011 is flipped inward by default to prevent the flip frame 701 from flipping outward;

[0055] After the fixation is completed, the ejection plate 5 is pushed by starting the hydraulic rod 4 so that the ejection plate 5 fits the external mounting shaft, and then the ejection plate 5 is continuously pushed. Under its action, the claw 703 can be controlled to be pulled outward to pull the outer gear ring from the mounting shaft. During the pulling-out process, the swing frame 7033 is rotated on the claw 703, so that the fitting plate 7034 can fit at a corresponding angle according to the current surface of the outer gear ring, thereby increasing the contact area and reducing the impact on the surface of the outer gear ring. Finally, the outer gear ring is removed under the continuous push of the hydraulic rod 4.

[0056] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. A coupling outer gear ring disassembly device, comprising a first housing (1) and a second housing (2), characterized in that: The first shell (1) and the second shell (2) are fixedly connected, and a placement groove (3) is provided inside the first shell (1) and the second shell (2), and a hydraulic rod (4) is fixedly installed inside the placement groove (3); a plurality of connection components (6) for adjusting the length are fixedly installed on the outer side of the second shell (2), and a limit component (7) for fixing the outer gear ring is rotatably installed on the outer side of each connection component (6); The connecting assembly (6) comprises a first transmission opening (601), the first transmission opening (601) is formed through the outer surface of the second housing (2), an extension shell (604) is fixedly mounted on the outer side of the first transmission opening (601), a connecting sleeve (6041) is fixedly mounted in the middle of the extension shell (604), guide rails (9) are fixedly mounted on the inner walls of the placement groove (3) on both upper and lower sides, a worm sleeve (602) is rotatably mounted between the two guide rails (9), guide grooves (6021) for matching the guide rails (9) are formed at the upper and lower ends of the worm sleeve (602), a plurality of tooth grooves (6022) are formed on the upper side of the outer surface of the worm sleeve (602), a worm wheel (6042) is rotatably mounted inside the extension shell (604), one side of the worm wheel (6042) is meshed with the worm sleeve (602), and a second transmission opening (6043) is formed through one side of the extension shell (604); The limit assembly (7) comprises a flip frame (701), a connecting rotating rod (7011) is fixedly mounted on one side of the flip frame (701), an adjusting through hole (7014) is opened on the other side of the flip frame (701), the connecting rotating rod (7011) is rotatably mounted inside the connecting sleeve (6041), a column (702) is slidably mounted inside the adjusting through hole (7014), and a claw (703) is fixedly mounted on the lower end of the column (702); A mounting groove (7012) is provided through the middle of the connecting rotating rod (7011), a coil spring (7013) is fixedly installed inside the mounting groove (7012), the outer side of the coil spring (7013) is fixedly connected to the inner wall of the connecting sleeve (6041), an extension plate (7021) is fixedly installed on one side of the column (702), a rack (7022) is fixedly installed on the surface of the extension plate (7021), and the rack (7022) passes through the second transmission opening (6043) and meshes with the worm gear (6042).

2. A coupling outer gear ring disassembly device according to claim 1, characterized in that: A third transmission opening (603) is provided on the outer surface of the first housing (1); a rotating frame (6031) is fixedly mounted on the outer side of the third transmission opening (603); a driving motor (6032) is fixedly mounted on the upper end of the rotating frame (6031); a driving gear (6033) is fixedly mounted on the output end of the driving motor (6032); and the driving gear (6033) is meshed with the tooth groove (6022).

3. The coupling outer gear ring disassembly device according to claim 1, characterized in that: The end of the horse claw (703) is provided with a groove (7031), a mounting rod (7032) is fixedly mounted inside the groove (7031), a swing frame (7033) is rotatably mounted on the rod body of the mounting rod (7032), and a bonding plate (7034) is fixedly mounted on one end of the swing frame (7033).

4. The coupling outer gear ring disassembly device according to claim 1, characterized in that: An ejector plate (5) is fixedly mounted on the output end of the hydraulic rod (4), flanges (8) are provided on the outsides of the first shell (1) and the second shell (2), and the first shell (1) and the second shell (2) are fixed via the flanges (8).

Citation Information

Patent Citations

  • Hydraulically-controlled puller capable of adjusting grabbing range

    CN212044490U

  • Coupler puller

    CN204019453U