Railway T-beam template detection system and railway T-beam template detection method

Through the automated detection method of the railway T-beam formwork detection system, laser ranging sensors and inspection vehicles are used to automatically measure the length, width and pre-camber of the T-beam formwork, solving the problem of inaccurate detection caused by manual measurement and improving detection accuracy and efficiency.

CN118816722BActive Publication Date: 2025-09-26CHINA TIESIJU CIVIL ENGINEERING GROUP CO LTD +2
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Patent Information

Application Number
CN202410852367.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-09-26
Estimated Expiration
2044-06-28

AI Technical Summary

Technical Problem

The existing detection method of railway T-beam formwork mainly relies on manual measurement, which leads to inaccurate detection results and affects the assembly accuracy of the formwork.

Method used

A railway T-beam template detection system is used, including a length detection device, a width detection device and a pre-camber detection device. Laser ranging sensors and reflectors are used for automatic detection. Combined with an inspection vehicle and a pre-camber detector, automatic measurement of the length, width and pre-camber of the T-cavity is achieved.

Benefits of technology

It improves the detection accuracy and efficiency of railway T-beam templates, provides more comprehensive and accurate detection results, and avoids the deviation of manual measurement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a railway T-beam formwork inspection system and a railway T-beam formwork inspection method, relating to the technical field of railway T-beam formwork. The railway T-beam formwork inspection system includes a T-beam formwork, a mounting frame, a length detection device, a width detection device, and a pre-camber detection device. A horizontally extending T-shaped cavity is formed in the T-beam formwork; the mounting frame is mounted above the T-beam formwork; the length detection device is configured to be positioned within the T-shaped cavity to detect the length of the T-shaped cavity; the width detection device is configured to be positioned within the T-shaped cavity to detect the width of the T-shaped cavity; and the pre-camber detection device includes a detection vehicle and a pre-camber detector. The detection vehicle is mounted on the mounting frame and is reciprocating relative to the mounting frame along the width direction of the T-shaped cavity. The pre-camber detector is positioned at the bottom end of the detection vehicle and is configured to detect the pre-camber of the bottom surface of the T-shaped cavity. This railway T-beam formwork inspection system can improve the inspection accuracy of railway T-beam formwork.
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Description

Technical Field

[0001] The present invention relates to the technical field of railway T-beam formwork, and in particular to a railway T-beam formwork detection system and a railway T-beam formwork detection method. Background Art

[0002] Railway T-beam formwork is a special formwork used to prefabricate railway T-beams. Its assembly accuracy determines the quality of the produced T-beams. Therefore, after the railway T-beam formwork is assembled, accurately detecting its assembly accuracy is extremely important for railway construction.

[0003] Currently, the detection method for T-beam formwork usually adopts manual measurement, but manual measurement is prone to large deviations, resulting in inaccurate detection results and affecting the detection accuracy of the formwork. Summary of the Invention

[0004] The problem solved by the invention is how to improve the detection accuracy of railway T-beam templates.

[0005] In order to solve the above problems, the present invention provides a railway T-beam template detection system, comprising a T-beam template, a mounting frame, a length detection device, a width detection device and a pre-camber detection device; a horizontally extending T-shaped cavity is formed in the T-beam template; the mounting frame is arranged above the T-beam template; the length detection device is used to be arranged in the T-shaped cavity to detect the length of the T-shaped cavity; the width detection device is used to be arranged in the T-shaped cavity to detect the width of the T-shaped cavity; the pre-camber detection device comprises a detection vehicle and a pre-camber detector, the detection vehicle is arranged on the mounting frame and can move back and forth relative to the mounting frame along the width direction of the T-shaped cavity, the pre-camber detector is arranged at the lower end of the detection vehicle, and is used to detect the pre-camber of the bottom surface of the T-shaped cavity.

[0006] Compared with the prior art, the railway T-beam template detection system provided by the present invention has, but is not limited to, the following technical effects:

[0007] In the railway T-beam template detection system provided by the present invention, the length detection device can be installed in the T-shaped cavity to detect the width of the T-shaped cavity, thereby automatically detecting and obtaining the length information of the T-shaped cavity; the width detection device can be installed in the T-shaped cavity to detect the width of the T-shaped cavity, thereby automatically detecting and obtaining the width information of the T-shaped cavity; the pre-camber detection device can be installed on the mounting frame above the T-beam template to detect the bottom surface pre-camber of the T-shaped cavity, thereby automatically detecting and obtaining the pre-camber information of the T-shaped cavity. In this way, the length information, width information and pre-camber information of the T-shaped cavity can be automatically detected by this system, replacing The invention relates to a method for detecting the pre-camber of a railway beam template, which is a kind of railway beam template which is mainly composed of a plurality of pre-cambered parts and a plurality of pre-cambered parts, and a plurality of pre-cambered parts having a plurality of pre-cambered parts and a plurality of pre-cambered parts.

[0008] Optionally, the T-shaped cavity has a first inner wall and a second inner wall arranged opposite to each other along the length direction; the length detection device includes a first laser ranging sensor and a first reflector, the first laser ranging sensor is used to be arranged on the first inner wall of the T-shaped cavity, and the first reflector is used to be arranged on the second inner wall of the T-shaped cavity and horizontally opposite to the first laser ranging sensor.

[0009] Optionally, four length detection devices are provided, and the first laser ranging sensors of the four length detection devices are respectively located at the four corners of the first inner wall of the T-shaped cavity, and the first reflectors of the four length detection devices are respectively located at the four corners of the second inner wall of the T-shaped cavity.

[0010] Optionally, the T-shaped cavity has a third inner wall and a fourth inner wall arranged opposite to each other along the width direction; the width detection device includes a second laser ranging sensor and a second reflective plate, the second laser ranging sensor is used to be arranged on the third inner wall of the T-shaped cavity, and the second reflective plate is used to be arranged on the fourth inner wall of the T-shaped cavity and horizontally opposite to the second laser ranging sensor.

[0011] Optionally, three width detection devices are provided, and the second laser ranging sensors of the three width detection devices are all located on the third inner wall of the T-shaped cavity, and one of the three second laser ranging sensors is located in the middle of the third inner wall of the T-shaped cavity along the length direction, and the other two are respectively located at both ends of the third inner wall of the T-shaped cavity along the length direction, and the second reflectors of the three width detection devices are all located on the fourth inner wall of the T-shaped cavity and are horizontally opposite to the three second laser ranging sensors.

[0012] Optionally, a track extending along the width direction of the T-shaped cavity is provided on the lower side of the mounting frame; and a roller that rolls with the track is provided on the inspection vehicle.

[0013] Optionally, the pre-curvature detector includes three measuring modules and a calculation module; the three measuring modules are arranged on the detection vehicle and are respectively opposite to the middle and both ends of the bottom surface of the T-shaped cavity, and the measuring module is used to detect the distance between the measuring module and the bottom surface of the T-shaped cavity; the calculation module is electrically connected to the three measuring modules, and is used to calculate the distance data detected by the three measuring modules to obtain the pre-curvature of the bottom surface of the T-shaped cavity.

[0014] Optionally, a control device is further included, which is electrically connected to the length detection device, the width detection device and the pre-curvature detection device, respectively, and is used to receive the length information detected by the length detection device, the width information detected by the width detection device and the pre-curvature information detected by the pre-curvature detection device.

[0015] The present invention also provides a railway T-beam template detection method, based on the railway T-beam template detection system described above, the railway T-beam template detection method includes:

[0016] Control the length detection device, width detection device and pre-camber detection device to detect the T-beam template respectively;

[0017] acquiring, by a control device, the length information detected by the length detecting device, the width information detected by the width detecting device, and the pre-camber information detected by the pre-camber detecting device;

[0018] generating a three-dimensional model of the prefabricated component according to the length information, the width information and the pre-camber information;

[0019] The prefabricated component three-dimensional model is compared with a preset component three-dimensional model, and whether the T-beam template is qualified is determined based on the comparison result.

[0020] Optionally, after comparing the prefabricated component three-dimensional model with a preset component three-dimensional model and determining whether the T-beam template is qualified according to the comparison result, the method further includes:

[0021] If the T-beam template is determined to be qualified, the installation state of the T-beam template is kept unchanged;

[0022] If the T-beam template is determined to be unqualified, the installation state of the T-beam template is adjusted.

[0023] Compared with the prior art, the railway T-beam template detection method provided by the present invention has but is not limited to the following technical effects:

[0024] In the railway T-beam template detection method provided by the present invention, the railway T-beam template detection method first detects the T-beam template, then obtains the detection information through the control device, and then generates a three-dimensional model of the prefabricated component. Finally, it compares with the preset three-dimensional model of the component to determine whether the T-beam template is qualified, that is, it realizes automatic detection, automatic transmission and automatic result judgment of the T-beam template, avoids a large amount of manual participation, and improves the detection accuracy and detection efficiency of the T-beam template. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a transverse cross-sectional view of a railway T-beam template detection system according to an embodiment of the present invention;

[0026] Figure 2 It is a longitudinal cross-sectional view of a railway T-beam formwork detection system according to an embodiment of the present invention.

[0027] Description of reference numerals:

[0028] 1-T beam template, 11-T cavity, 111-first inner wall, 112-second inner wall, 113-third inner wall, 114-fourth inner wall, 2-mounting frame, 21-track, 31-first laser ranging sensor, 32-first reflector, 41-second laser ranging sensor, 42-second reflector, 51-inspection vehicle, 511-roller, 52-measuring module, 6-control device, 7-computer. DETAILED DESCRIPTION

[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0030] In the description of the present invention, if there are terms such as "first", "second" and "third", they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In this way, the features defined as "first", "second" and "third" may explicitly or implicitly include at least one of such features. In addition, in the description of the present invention, if there are terms such as "embodiment" and "exemplarily", the description means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or implementation are included in at least one embodiment or implementation of the present invention. In the present invention, the schematic representation of the above terms does not necessarily refer to the same embodiment or implementation. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or implementations.

[0031] In the description of the present invention, if there are terms such as "up", "down", "front", "back", "left" and "right", the directions or positional relationships indicated are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention.

[0032] In addition, in the description of the present invention, the X-axis in the accompanying drawings represents the horizontal direction and is designated as the front-to-back position, and the positive direction of the X-axis represents the front, and accordingly, the reverse direction of the X-axis represents the rear; the Y-axis in the accompanying drawings represents the horizontal direction and is designated as the left-to-right position, and the positive direction of the Y-axis represents the left, and accordingly, the reverse direction of the Y-axis represents the right; the Z-axis in the accompanying drawings represents the vertical direction, that is, the up-down position, and the positive direction of the Z-axis represents the top, and accordingly, the reverse direction of the Z-axis represents the bottom. It should be noted that the aforementioned X-axis, Y-axis, and Z-axis are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0033] Please refer to Figure 1 and Figure 2An embodiment of the present invention provides a railway T-beam formwork detection system, comprising a T-beam formwork 1, a mounting frame 2, a length detection device, a width detection device and a pre-camber detection device; a horizontally extending T-shaped cavity 11 is formed in the T-beam formwork 1; the mounting frame 2 is arranged above the T-beam formwork 1; the length detection device is used to be arranged in the T-shaped cavity 11 to detect the length of the T-shaped cavity 11; the width detection device is used to be arranged in the T-shaped cavity 11 to detect the width of the T-shaped cavity 11; the pre-camber detection device comprises a detection vehicle 51 and a pre-camber detector, the detection vehicle 51 is arranged on the mounting frame 2, and can reciprocate relative to the mounting frame 2 along the width direction of the T-shaped cavity 11, the pre-camber detector is arranged at the lower end of the detection vehicle 51, and is used to detect the pre-camber of the bottom surface of the T-shaped cavity 11.

[0034] Specifically, the horizontal extension, that is, the length direction of the T-shaped cavity 11 is the horizontal direction, for example, referring to Figure 2 , the horizontal direction can be the X-axis direction as shown in the figure. It should be noted that the T-shaped cavity 11 is adapted to the shape of the railway T-beam to be prefabricated. When the dimensional accuracy of the T-shaped cavity 11 is detected to be qualified, the quality of the railway T-beam cast through the T-shaped cavity 11 can be guaranteed. It should also be noted that after the T-beam formwork 1 is assembled, the length detection device and the width detection device can be installed correspondingly in the T-shaped cavity 11, and then the pre-camber detection device can be installed correspondingly on the mounting frame 2 to detect the T-beam formwork 1. After the detection is completed, the length detection device, the width detection device and the pre-camber detection device can be removed accordingly.

[0035] In this embodiment, the length detection device can be installed in the T-shaped cavity 11 to detect the width of the T-shaped cavity 11, thereby automatically detecting and obtaining the length information of the T-shaped cavity 11; the width detection device can be installed in the T-shaped cavity 11 to detect the width of the T-shaped cavity 11, thereby automatically detecting and obtaining the width information of the T-shaped cavity 11; the pre-camber detection device can be installed on the mounting frame 2 above the T-beam template 1 to detect the bottom surface pre-camber of the T-shaped cavity 11, thereby automatically detecting and obtaining the pre-camber information of the T-shaped cavity 11. In this way, the length information, width information and pre-camber information of the T-shaped cavity 11 can be automatically detected by this system, replacing the manual detection. Manual measurement avoids the large deviation easily produced by manual measurement and causes inaccurate detection results, thereby improving the detection accuracy of the railway T-beam template 1; in addition, by setting the pre-camber detection device as a detection vehicle 51 and a pre-camber detector, and the detection vehicle 51 can move back and forth along the width direction of the T-shaped cavity 11 on the mounting frame 2, so as to drive the pre-camber detector to detect the pre-camber of multiple areas along the width direction of the bottom surface of the T-shaped cavity 11, the pre-camber of multiple places along the width of the bottom surface of the T-shaped cavity 11 can be obtained, and the detection result is more comprehensive, thereby providing more accurate pre-camber information, and further improving the detection accuracy of the railway T-beam template 1.

[0036] Alternatively, see Figure 1 and Figure 2 The T-shaped cavity 11 has a first inner wall 111 and a second inner wall 112 arranged opposite to each other along the length direction; the length detection device includes a first laser ranging sensor 31 and a first reflector 32, the first laser ranging sensor 31 is used to be arranged on the first inner wall 111 of the T-shaped cavity 11, and the first reflector 32 is used to be arranged on the second inner wall 112 of the T-shaped cavity 11 and horizontally opposite to the first laser ranging sensor 31.

[0037] Specifically, the first laser ranging sensor 31 can determine the distance between the first laser ranging sensor 31 and the first reflector 32 by emitting a laser pulse to the first reflector 32 and measuring the time it takes for the laser pulse to be reflected back, thereby obtaining the length of the T-shaped cavity 11 .

[0038] In this embodiment, the length detection device is provided with a first laser ranging sensor 31 and a first reflector 32, so as to detect the length of the T-shaped cavity 11 by means of laser ranging. Laser ranging is not interfered with by the external environment, which is conducive to improving the detection accuracy of the length of the T-shaped cavity 11. In addition, the first reflector 32 can reflect the laser beam emitted by the first laser ranging sensor 31, so that the first laser ranging sensor 31 can receive a stronger echo signal, thereby further improving the detection accuracy of the length of the T-shaped cavity 11.

[0039] Alternatively, see Figure 1 and Figure 2 Four length detection devices are provided, and the first laser ranging sensors 31 of the four length detection devices are respectively located at the four corners of the first inner wall 111 of the T-shaped cavity 11, and the first reflectors 32 of the four length detection devices are respectively located at the four corners of the second inner wall 112 of the T-shaped cavity 11.

[0040] In this embodiment, four length detection devices are used to simultaneously detect the length of the T-shaped cavity 11, so that the length data of the four corners of the T-shaped cavity 11 can be obtained. The detection data is more comprehensive, avoiding the situation where the lengths at different locations are different due to template processing errors, and further improving the detection accuracy of the length of the T-shaped cavity 11.

[0041] Alternatively, see Figure 1 and Figure 2 The T-shaped cavity 11 has a third inner wall 113 and a fourth inner wall 114 arranged opposite to each other along the width direction; the width detection device includes a second laser ranging sensor 41 and a second reflector 42, the second laser ranging sensor 41 is used to be arranged on the third inner wall 113 of the T-shaped cavity 11, and the second reflector 42 is used to be arranged on the fourth inner wall 114 of the T-shaped cavity 11 and horizontally opposite to the second laser ranging sensor 41.

[0042] Specifically, the second laser ranging sensor 41 can determine the distance between the second laser ranging sensor 41 and the second reflector 42 by emitting laser pulses to the second reflector 42 and measuring the time it takes for the laser pulses to be reflected back, thereby obtaining the width of the T-shaped cavity 11 .

[0043] In this embodiment, the width detection device is provided with a second laser ranging sensor 41 and a second reflector 42, so as to detect the length of the T-shaped cavity 11 by means of laser ranging. Laser ranging is not interfered with by the external environment, which is conducive to improving the detection accuracy of the width of the T-shaped cavity 11; and the second reflector 42 can reflect the laser beam emitted by the second laser ranging sensor 41, so that the second laser ranging sensor 41 can receive a stronger echo signal, thereby further improving the detection accuracy of the width of the T-shaped cavity 11.

[0044] Alternatively, see Figure 1 and Figure 2 Three width detection devices are provided, and the second laser ranging sensors 41 of the three width detection devices are all located on the third inner wall 113 of the T-shaped cavity 11, and one of the three second laser ranging sensors 41 is located in the middle of the third inner wall 113 of the T-shaped cavity 11 along the length direction, and the other two are respectively located at both ends of the third inner wall 113 of the T-shaped cavity 11 along the length direction. The second reflectors 42 of the three width detection devices are all located on the fourth inner wall 114 of the T-shaped cavity 11 and are horizontally opposite to the three second laser ranging sensors 41.

[0045] In this embodiment, three width detection devices are used to simultaneously detect the width of the T-shaped cavity 11, so that the width data of the three detection points along the length direction of the T-shaped cavity 11 can be obtained. The detection data is more comprehensive, avoiding the situation where the width at different locations is different due to template processing errors, and further improving the detection accuracy of the width of the T-shaped cavity 11.

[0046] Alternatively, see Figure 1 and Figure 2 A track 21 extending along the width direction of the T-shaped cavity 11 is provided on the lower side of the mounting frame 2 ; a roller 511 rollingly engaged with the track 21 is provided on the inspection vehicle 51 .

[0047] Specifically, the cross-section of the track 21 can be configured as a "T"-shaped structure, comprising a horizontally extending bottom wall, a connecting wall extending upward from the middle of the bottom wall, and two limiting walls extending horizontally from the connecting wall to either side. A rolling groove adapted to the shape of the roller 511 is defined between each limiting wall and the bottom wall. The inspection vehicle 51 is provided with two rollers 511, which are respectively disposed in the two rolling grooves and roll back and forth along the rolling grooves. Specifically, two tracks 21 can be provided, and the two tracks 21 are spaced apart along the length of the T-shaped cavity 11. The inspection vehicle 51 is simultaneously mounted on the two tracks 21 via the rollers 511. It should be noted that the bottom surface of the T-shaped cavity 11 is divided into multiple detection areas distributed in sequence along the width direction of the T-shaped cavity 11. Due to processing errors in the template, the pre-curvature of multiple detection areas may be different. At this time, if the pre-curvature detection device only detects one detection area and regards the detection result as the pre-curvature of each detection area, the final judgment on the template accuracy may not be consistent with the actual situation.

[0048] In this embodiment, a track 21 extending along the width direction of the T-shaped cavity 11 is provided on the mounting frame 2, and a roller 511 is provided on the detection vehicle 51. In this way, when the roller 511 rolls along the track 21, it can drive the detection vehicle 51 to move back and forth along the width direction of the T-shaped cavity 11, so as to facilitate the delivery of the pre-curvature detector to different detection areas, thereby correspondingly detecting the pre-curvature of multiple detection areas on the bottom surface of the T-shaped cavity 11, thereby improving the detection accuracy of the pre-curvature.

[0049] Alternatively, see Figure 1 and Figure 2 The pre-camber detector includes three measuring modules 52 and a calculation module; the three measuring modules 52 are arranged on the detection vehicle 51 and are respectively opposite to the middle and both ends of the bottom surface of the T-shaped cavity 11, and the measuring modules 52 are used to detect the distance between the measuring modules 52 and the bottom surface of the T-shaped cavity 11; the calculation module is electrically connected to the three measuring modules 52, and is used to calculate the distance data detected by the three measuring modules 52 to obtain the pre-camber of the bottom surface of the T-shaped cavity 11.

[0050] Specifically, the calculation module can calculate the pre-camber of the corresponding inspection area based on the distance data detected by the three measurement modules 52. For example, let the distance measured by the central measurement module 52 be d1, and the distances measured by the two end measurement modules 52 be d2 and d3 respectively, then the pre-camber h = (d2 + d3) / 2 - d1. Specifically, the inspection vehicle 51 can include a vehicle beam extending along the length of the T-shaped cavity 11, and the three measurement modules 52 are disposed on the vehicle beam.

[0051] In this embodiment, the pre-camber of the corresponding detection area on the bottom surface of the T-shaped cavity 11 can be automatically detected and calculated by the measuring module 52 and the calculating module, thereby avoiding manual measurement and calculation and further improving the detection accuracy.

[0052] Alternatively, see Figure 1 The railway T-beam formwork detection system also includes a control device 6, which is electrically connected to the length detection device, the width detection device and the pre-camber detection device, and is used to receive the length information detected by the length detection device, the width information detected by the width detection device and the pre-camber information detected by the pre-camber detection device.

[0053] For details, please refer to Figure 1 The railway T-beam formwork detection system may further include a computer 7 connected to the control device 6. The detection information obtained by the control device 6 may be transmitted to the computer 7. A three-dimensional model of a prefabricated component is generated by the computer 7 software, and the three-dimensional model of the prefabricated component is compared with the three-dimensional model of the component preset in the computer 7 software to determine whether the T-beam formwork 1 is qualified.

[0054] The embodiment of the present invention also provides a railway T-beam template detection method, based on the railway T-beam template detection system as described above, please refer to Figure 1 and Figure 2 , the railway T-beam template detection method includes:

[0055] Control the length detection device, the width detection device and the pre-camber detection device to detect the T-beam template 1 respectively;

[0056] The control device 6 obtains the length information detected by the length detection device, the width information detected by the width detection device, and the pre-camber information detected by the pre-camber detection device;

[0057] generating a three-dimensional model of the prefabricated component according to the length information, the width information and the pre-camber information;

[0058] The prefabricated component three-dimensional model is compared with a preset component three-dimensional model, and whether the T-beam template 1 is qualified is determined based on the comparison result.

[0059] It should be noted that the above-mentioned "generating a three-dimensional model of the prefabricated component based on the length information, the width information and the pre-camber information" can be performed in the computer 7, for example, using the finite element analysis software of the computer 7 to generate the three-dimensional model of the prefabricated component.

[0060] In this embodiment, the railway T-beam template detection method first detects the T-beam template 1, then obtains the detection information through the control device 6, and then generates a three-dimensional model of the prefabricated component. Finally, it compares it with the preset three-dimensional model of the component to determine whether the T-beam template 1 is qualified, that is, it realizes automatic detection, automatic transmission and automatic result judgment of the T-beam template 1, avoids a large amount of manual participation, and improves the detection accuracy and detection efficiency of the T-beam template 1.

[0061] Optionally, after comparing the prefabricated component three-dimensional model with a preset component three-dimensional model and determining whether the T-beam template 1 is qualified according to the comparison result, the method further includes:

[0062] If the T-beam template 1 is determined to be qualified, the installation state of the T-beam template 1 is kept unchanged;

[0063] If the T-beam formwork 1 is determined to be unqualified, the installation state of the T-beam formwork 1 is adjusted.

[0064] It should be noted that the standard for judging whether the T-beam template 1 is qualified is determined according to the error requirements. When the difference between the prefabricated component three-dimensional model and the preset component three-dimensional model regarding a certain size parameter is not within the required error range, the T-beam template 1 is judged to be unqualified.

[0065] In this embodiment, the installation status of the T-beam template 1 is adjusted according to the qualification of the T-beam template 1 to ensure that the final installation status of the T-beam template 1 meets the requirements, thereby avoiding the quality of the T-beam due to unqualified installation of the T-beam template 1.

[0066] Although the present invention is disclosed as above, the protection scope of the present invention is not limited thereto. Those skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications will fall within the protection scope of the present invention.

Claims

1. A railway T-beam template detection system, characterized in that: The invention comprises a T-beam template (1), a mounting frame (2), a length detection device, a width detection device and a pre-camber detection device; a horizontally extending T-shaped cavity (11) is formed in the T-beam template (1); the mounting frame (2) is arranged above the T-beam template (1); the length detection device is used to be arranged in the T-shaped cavity (11) to detect the length of the T-shaped cavity (11); the width detection device is used to be arranged in the T-shaped cavity (11) to detect the width of the T-shaped cavity (11); the pre-camber detection device comprises a detection vehicle (51) and a pre-camber detector; the detection vehicle (51) is arranged on the mounting frame (2) and can reciprocate relative to the mounting frame (2) along the width direction of the T-shaped cavity (11); the pre-camber detector is arranged at the lower end of the detection vehicle (51) and is used to detect the pre-camber of the bottom surface of the T-shaped cavity (11).

2. The railway T-beam template detection system according to claim 1 is characterized in that: The T-shaped cavity (11) has a first inner wall (111) and a second inner wall (112) arranged opposite to each other along the length direction; the length detection device comprises a first laser distance sensor (31) and a first reflector (32); the first laser distance sensor (31) is arranged on the first inner wall (111) of the T-shaped cavity (11); and the first reflector (32) is arranged on the second inner wall (112) of the T-shaped cavity (11) and is horizontally opposite to the first laser distance sensor (31).

3. The railway T-beam template detection system according to claim 2, characterized in that: Four length detection devices are provided, the first laser distance measuring sensors (31) of the four length detection devices are respectively located at the four corners of the first inner wall (111) of the T-shaped cavity (11), and the first reflective plates (32) of the four length detection devices are respectively located at the four corners of the second inner wall (112) of the T-shaped cavity (11).

4. The railway T-beam template detection system according to claim 1, characterized in that: The T-shaped cavity (11) has a third inner wall (113) and a fourth inner wall (114) arranged opposite to each other along the width direction; the width detection device comprises a second laser distance measuring sensor (41) and a second reflective plate (42); the second laser distance measuring sensor (41) is arranged on the third inner wall (113) of the T-shaped cavity (11); and the second reflective plate (42) is arranged on the fourth inner wall (114) of the T-shaped cavity (11) and is horizontally opposite to the second laser distance measuring sensor (41).

5. The railway T-beam template detection system according to claim 4, characterized in that: Three width detection devices are provided, and the second laser distance measuring sensors (41) of the three width detection devices are all located on the third inner wall (113) of the T-shaped cavity (11), and one of the three second laser distance measuring sensors (41) is located in the middle of the third inner wall (113) of the T-shaped cavity (11) along the length direction, and the other two are respectively located at both ends of the third inner wall (113) of the T-shaped cavity (11) along the length direction; the second reflective plates (42) of the three width detection devices are all located on the fourth inner wall (114) of the T-shaped cavity (11) and are horizontally opposite to the three second laser distance measuring sensors (41).

6. The railway T-beam template detection system according to claim 1, characterized in that: A track (21) extending along the width direction of the T-shaped cavity (11) is provided on the lower side of the mounting frame (2); and a roller (511) rollingly engaged with the track (21) is provided on the inspection vehicle (51).

7. The railway T-beam template detection system according to claim 6, characterized in that: The pre-camber detector comprises three measuring modules (52) and a calculation module; the three measuring modules (52) are arranged on the detection vehicle (51) and are respectively opposite to the middle and both ends of the bottom surface of the T-shaped cavity (11) in the upper and lower directions; the measuring modules (52) are used to detect the distance between the measuring modules (52) and the bottom surface of the T-shaped cavity (11); the calculation module is electrically connected to the three measuring modules (52) and is used to calculate the distance data detected by the three measuring modules (52) to obtain the pre-camber of the bottom surface of the T-shaped cavity (11).

8. The railway T-beam template detection system according to any one of claims 1 to 7, characterized in that: The invention also includes a control device (6), which is electrically connected to the length detection device, the width detection device and the pre-camber detection device, and is used to receive the length information detected by the length detection device, the width information detected by the width detection device and the pre-camber information detected by the pre-camber detection device.

9. A railway T-beam template detection method, based on the railway T-beam template detection system according to any one of claims 1 to 8, characterized in that: The railway T-beam template detection method comprises: Controlling the length detection device, the width detection device and the pre-camber detection device to detect the T-beam template (1) respectively; Acquiring, by means of a control device (6), length information detected by the length detection device, width information detected by the width detection device, and pre-camber information detected by the pre-camber detection device; generating a three-dimensional model of the prefabricated component according to the length information, the width information and the pre-camber information; The prefabricated component three-dimensional model is compared with a preset component three-dimensional model, and whether the T-beam template (1) is qualified is determined based on the comparison result.

10. The railway T-beam template detection method according to claim 9, characterized in that: After comparing the prefabricated component three-dimensional model with a preset component three-dimensional model and judging whether the T-beam template (1) is qualified according to the comparison result, the method further includes: If the T-beam template (1) is determined to be qualified, the installation state of the T-beam template (1) is kept unchanged; If the T-beam template (1) is determined to be unqualified, the installation state of the T-beam template (1) is adjusted.

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