A smart switch
Through the combined structure of liquid water and metal heat sink, the problems of unstable voltage and insufficient heat dissipation in the smart switch are solved, and the voltage stabilization and efficient heat dissipation are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202411304239.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-09-19
AI Technical Summary
During use, the microcontroller power supply voltage fluctuates due to voltage instability, which affects its working performance and information processing effect. The heat dissipation effect is poor due to heat accumulation, which affects the component life.
设计了一种智能开关,采用液态水和金属散热片的组合结构,通过拨杆与密封板的运动实现散热效果,并在关闭时封闭缝隙防止灰尘和水汽进入,确保电控盒内环境干燥。
Maintain the voltage-steady state of the microcontroller under unstable external power supply, improve its working performance and information processing effect, and at the same time reduce the impact of temperature on components through effective heat dissipation and extend the equipment life.
Smart Images

Figure CN118819057B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a switch control system, in particular to an intelligent switch. Background Art
[0002] The intelligent switch control system is an electrical switch device based on electronic technology and intelligent control technology, which is used to control the opening and closing of electrical equipment. Compared with traditional mechanical switches, it has higher intelligence, remote control and automation functions.
[0003] Existing smart switch control systems generally use mobile phone applications, the Internet or wireless communication modules to achieve intelligent opening and closing of switches. In the smart switch control system, a microcontroller is generally required as a processor to process and feedback the information sent remotely, thereby controlling the switch to open or close.
[0004] In actual use, intelligent switch control systems often fail, and the main reason is generally unstable voltage, which causes the microcontroller to cause its power supply voltage to fluctuate when processing information, affecting its working performance and information processing effect. The reason for the unstable voltage may be periodic fluctuations in the external AC power supply or because the intelligent switch generates heat when in use, affecting the resistivity of its internal components when the temperature rises, etc. Summary of the invention
[0005] The purpose of the present application is to provide an intelligent switch that can ensure good heat dissipation during use and reduce the impact of temperature on a microcontroller.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions:
[0007] 1. The intelligent switch of claim 1, further comprising: a connecting seat; a panel, arranged on the connecting seat; a lever, slidably arranged on the panel; an electric control box, arranged in the connecting seat; a mounting groove is provided on the connecting seat, the panel is mounted in the mounting groove; a matching groove is provided on the panel, the lever is slidably arranged in the matching groove; the lever comprises a spring sheet and a static contact, the spring sheet is in electrical contact with the static contact; slide grooves are provided on both sides of the connecting seat, a hollow sealing plate is slidably connected in the slide groove, two extension strips are provided on one side of the sealing plate corresponding to the lever, and the extension strips are arranged corresponding to the gap between the lever and the matching groove; the lever is hollow inside and filled with liquid water, a water pipe is provided between the lever and the sealing plate, the water pipe connects the lever and the sealing plate, so that the liquid water in the lever can flow into the sealing plate through the water pipe; when the lever moves to turn on the intelligent switch, the gap between the lever and the matching groove is exposed, and the heat dissipation effect is improved by the liquid water and the metal heat sink. When the lever is moved to close the intelligent switch, the extension strip enters into the gap between the lever and the matching slot to close the gap, thereby preventing external dust or water vapor from entering the connecting seat and the electric control box.
[0008] The present invention is further configured as follows: the sealing plate is provided with a plurality of metal heat sinks arranged in sequence, the metal heat sinks are interconnected with the sealing plate, and the metal heat sinks are hollow structures made of metal with good thermal conductivity.
[0009] The present invention is further configured such that when the intelligent switch is placed vertically and installed at a wall switch installation position, liquid water enters into a plurality of metal heat sinks through a water pipe, so that heat absorbed by the liquid water can be quickly dissipated through the metal heat sinks.
[0010] In summary, the present invention has the following beneficial effects: the intelligent switch control system can maintain a stable voltage state for the microcontroller when the external power supply is unstable or fluctuating, thereby ensuring the working performance and information processing effect of the microcontroller. The intelligent switch applies the above-mentioned intelligent switch control system, and can ensure that it has a good heat dissipation effect during use, reducing the impact of temperature on the microcontroller. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural diagram of the intelligent switch control system;
[0012] Figure 2 is a circuit diagram of a power conversion module;
[0013] Figure 3 is the circuit diagram of the microcontroller module;
[0014] Figure 4 It is the circuit diagram of the power detection and signal conversion module;
[0015] Figure 5This is the circuit diagram of the relay control module;
[0016] Figure 6 A circuit diagram for the connection interface;
[0017] Figure 7 It is a structural diagram of the intelligent switch;
[0018] Figure 8 It is a rear view structural diagram of the intelligent switch;
[0019] Fig. 9 This is a front view structural diagram of the intelligent switch;
[0020] Fig.10 This is a schematic diagram of the connection relationship of the internal levers of the smart switch;
[0021] Fig.11 for Fig.10 Schematic diagram of the structure viewed from above;
[0022] Fig.12 It is a structural schematic diagram of the upper cover of the connection seat;
[0023] Fig.13 for Fig.10 A schematic diagram of a top view structure;
[0024] Fig.14 for Fig.13 A magnified image of area A;
[0025] Fig.15 The figure is a schematic diagram of the internal structure of the lever;
[0026] Fig.16 This is the state diagram when the smart switch is turned off;
[0027] Fig.17 for Fig.16 Left view of .
[0028] Figure numerals: 1. Connecting seat; 2. Panel; 3. Mounting groove; 4. Matching groove; 5. Lever; 6. Spring; 7. Static contact; 8. Electric control box; 9. Slide groove; 10. Sealing plate; 11. Extension strip; 12. Water pipe; 13. Metal heat sink; 14. Spring; 15. Fixing block; 16. Positioning seat; 17. Gap. DETAILED DESCRIPTION
[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
[0031] In the description of the present invention, "multiple" means two or more than two, unless otherwise clearly defined. In the present invention, unless otherwise clearly defined and defined, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0032] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0033] like Figure 1 As shown, an intelligent switch control system includes a power conversion module, a voltage regulating and stabilizing module, a power detection and signal conversion module, a microcontroller module and a relay control module. The power conversion module is electrically connected to the voltage regulating and stabilizing module so that the external AC power input to the power conversion module is converted into DC power. After that, the DC voltage is regulated and controlled by the voltage regulating and stabilizing module to ensure voltage stability. The microcontroller module is electrically connected to the power detection and signal conversion module and the relay control module respectively, so that the power detection and signal conversion module inputs a signal to the microcontroller, the microcontroller processes the signal and transmits the signal to the relay control module, so that the relay control module controls the opening and closing of the intelligent switch in response to different signals.
[0034] like Figure 2 As shown, in order to solve the technical purpose of converting alternating current (AC) into more stable direct current (DC).
[0035] The power conversion module of the present application is composed of the following circuit elements:
[0036] AC input (Traveler A, Traveler B):
[0037] Traveler A and Traveler B are the input terminals of AC power, which are usually connected to the live wire and neutral wire of the AC power supply.
[0038] Fuse resistor (FR1, FR2):
[0039] FR1 and FR2 are fuse resistors with a value of 10Ω / 1W, which are used for overcurrent protection. When the current is too large, these resistors will fuse to protect the subsequent circuits.
[0040] Rectifier bridge (DB1-MB10F):
[0041] DB1 is a rectifier bridge used to convert AC power into pulsating DC power. MB10F is a compact rectifier bridge suitable for high current handling.
[0042] Varistor (MOV110D471K):
[0043] MOV1 is a varistor used to absorb high voltage spikes and protect the circuit from overvoltage shock.
[0044] Filter capacitors (C1, C2):
[0045] C1 and C2 are 3.3μF / 400V capacitors used to smooth the pulsating DC and reduce high frequency noise.
[0046] Inductor (L1):
[0047] L1 is a 330μH inductor used for further filtering and reducing power supply noise.
[0048] AC-DC conversion chip (U1-BP2525):
[0049] U1 is a BP2525 chip, which is used to convert filtered DC power into a stable 5V DC power.
[0050] Key pins:
[0051] 1(CS): Current sense pin.
[0052] 2(SEL): Mode selection pin.
[0053] 3(VCC): Power supply pin.
[0054] 4 (DRAIN): Power switch pin, connected to the drain of the external switch tube.
[0055] 5(GND): Ground pin.
[0056] Filter capacitors (C9, C21, C4):
[0057] C9 and C21 are used for filtering of BP2525 to ensure stable operation of the chip.
[0058] C4 is a 100μF / 16V capacitor for further output filtering.
[0059] Inductor (L2):
[0060] L2 is a 330μH inductor used for output filtering to ensure output voltage stability.
[0061] Protection diodes (D1-ES1J, D2):
[0062] D1 and D2 are used to protect the circuit from reverse voltage causing damage to circuit components.
[0063] Resistors (R1, R2):
[0064] R1 is used for current sensing.
[0065] R2 is a 1kΩ resistor for current limiting and protection.
[0066] The working principle of the above power conversion module is as follows:
[0067] 1. AC input and rectification:
[0068] The AC power is input through Traveler A and Traveler B, passes through fuse resistors FR1 and FR2, enters rectifier bridge DB1, and outputs pulsating direct current (DC).
[0069] 2. Filtering:
[0070] The pulsating DC is smoothed by filter capacitors C1 and C2 to reduce high-frequency noise and obtain smooth DC.
[0071] 3.AC-DC conversion:
[0072] The smoothed DC enters the BP2525 chip (U1) and is converted into a stable 5V DC.
[0073] 4. Further filtering and voltage stabilization:
[0074] The 5V DC power is further processed by inductor L2 and filter capacitor C4 to ensure stable output voltage.
[0075] 5. Protection circuit:
[0076] In the power supply line, the varistor MOV1 absorbs overvoltage spikes to protect the circuit.
[0077] Diodes D1 and D2 protect circuit components from reverse voltage damage.
[0078] The power conversion module converts AC power into DC power and provides a relatively stable 5V DC power supply through multi-stage filtering and voltage stabilization to ensure the stability and safety of the circuit.
[0079] like Figure 3 As shown, in order to solve the technical problem of converting a relatively stable 5V DC into a regulated 3.3V DC of.
[0080] The voltage stabilizing and regulating module of the present application mainly includes the following components:
[0081] LDO regulator (U4-BL1117):
[0082] BL1117 is a low dropout linear regulator (LDO) used to regulate the input voltage to a lower output voltage.
[0083] Key pins:
[0084] 1(GND): Ground pin.
[0085] 2 (VOUT): Output voltage pin, providing a stable 3.3V output.
[0086] 3 (VIN): Input voltage pin, connected to 5V power supply.
[0087] 4 (VOUT): Output voltage pin, provides a stable 3.3V output (same as pin 2).
[0088] Filter capacitors (C7, C8):
[0089] C7 is a 0.1μF / 16V capacitor used for high frequency filtering and smoothing the output voltage.
[0090] C8 is a 10μF / 10V capacitor used to further smooth and stabilize the output voltage to ensure a stable output voltage.
[0091] The working process of the above voltage regulation and stabilization module is as follows:
[0092] 1. Input voltage (VIN):
[0093] The input voltage is 5V and is connected to the VIN pin (pin 3) of the BL1117 regulator.
[0094] 2. Voltage stabilization process
[0095] BL1117 regulates the input 5V voltage to 3.3V output. The chip has a low voltage dropout characteristic and can normally regulate the voltage when the input voltage is slightly higher than the output voltage. The regulated 3.3V DC is output to the VOUT pin (pin 2 and pin 4).
[0096] 3. Output voltage (VOUT):
[0097] The regulated 3.3V voltage is output through the VOUT pin and supplied to the subsequent circuits.
[0098] 4. Filter capacitor
[0099] Filter capacitors (C7, C8):
[0100] C7 and C8 are used to filter and smooth the output voltage, reduce voltage fluctuations, and ensure a stable output 3.3V voltage.
[0101] The voltage regulator module mentioned above stabilizes the input 5V voltage to 3.3V through the BL1117 regulator, and smoothes the output through filter capacitors C7 and C8 to ensure a stable 3.3V power supply.
[0102] Combining the above-mentioned power conversion module and voltage regulation and stabilization module, when AC power fluctuations appear at the power input end, it is first converted through the BP2525 chip, and the inductor and filter capacitor are connected on both sides of the chip respectively, so that the unstable AC power output is relatively stable 5V DC power.
[0103] The relatively stable 5V DC power enters the voltage regulating module, and is converted into 3.3V DC power after voltage regulation by BL1117. It is then filtered at high frequency through capacitor C7, and further stabilized by C8 to obtain a stable 3.3V DC power.
[0104] As mentioned above, the BP2525 chip converts the AC power into a higher 5V DC power (5V), filters the input AC power, and then filters the output 5V DC power again. This is a filtering process, and a relatively stable 5V DC power is obtained.
[0105] After that, the 5V DC power is regulated and stabilized again to obtain 3.3V DC power, and a secondary filtering process is performed.
[0106] When the input AC power fluctuates and may affect the operation of the intelligent switch control system, the 220V or 110V AC power is first converted into high-voltage (5V) DC power. At this time, the unstable AC power undergoes a filtering and voltage stabilization process. Then the high-voltage (5V) DC power is stepped down to 3.3V DC power, thereby minimizing the impact of the unstable AC power. After multiple filtering and voltage regulation processes, a stable 3.3V DC power is obtained.
[0107] like Figure 4 As shown, in order to solve the technical purpose of remote control switch.
[0108] 3. The microcontroller module described in this application includes the following components:
[0109] Power supply filtering (FB1, C16, C13):
[0110] FB1 is a 1.5A / 100MHz common mode inductor used to suppress power supply noise.
[0111] C16 is a 0.1μF / 16V capacitor used for high frequency filtering.
[0112] C13 is a 47μF / 6.3V capacitor used for low frequency filtering and voltage smoothing.
[0113] Microcontroller (M1-CB2S):
[0114] CB2S is a multi-functional microcontroller module that supports PWM, ADC, UART and other functions.
[0115] Key pins: 1 (3.3V): Power input pin, connected to 3.3V power supply.
[0116] 2(RELAY1): used to control the relay.
[0117] 3(GND): Ground pin.
[0118] 4 (AC_detect): used to detect the AC power status.
[0119] 5 (RXD): Serial port receiving pin.
[0120] 7 (TXD): Serial port sending pin.
[0121] 9(PWMP6): PWM output pin.
[0122] 11(PWMP26): Another PWM output pin.
[0123] Other pins: used for other control and detection functions.
[0124] Key input (KEYON)
[0125] KEYON is a key input, connected to the CB2S module's KEYON pin through resistor R17 (1kΩ).
[0126] When a button is pressed, a control signal is input to the microcontroller.
[0127] LED Indication
[0128] The LED indicator is connected through C13 and R17 to indicate the current switch status.
[0129] The workflow of the above microcontroller module is as follows:
[0130] 1. Power supply filtering
[0131] Power supply filtering: The 3.3V power supply is filtered through the FB1 common-mode inductor to reduce power supply noise.
[0132] The filtered current is further smoothed by C16 and C13 to provide a stable 3.3V power supply.
[0133] 2. Microcontroller power supply and signal processing
[0134] Microcontroller power supply: A regulated 3.3V supply is provided to the 3.3V pin (pin 1) of the CB2S module through FB1.
[0135] Key input:
[0136] When the KEYON button is pressed, the R17 current limiting resistor transmits the signal to the corresponding pin of the CB2S module.
[0137] LED Indication:
[0138] The LED is connected through C13 and R17 to indicate the current switch state. When the CB2S module controls the LED to light up or go out, the current passes through R17 and the LED, making the LED glow.
[0139] Relay control:
[0140] The CB2S module controls the on / off of the relay through the RELAY1 pin (pin 2) to achieve on / off control of the load.
[0141] AC power detection:
[0142] The AC_detect pin (pin 4) is used to detect the AC power status and the signal is passed to the CB2S module for processing by the microcontroller.
[0143] The intelligent control switch circuit realizes its function through the following steps:
[0144] 1. Power filtering and power supply: After the 3.3V power supply is smoothed by the filter inductor FB1 and the filter capacitors C16 and C13, a stable 3.3V power supply is provided to the CB2S module.
[0145] 2. Key input and signal processing: The KEYON key inputs the control signal to the CB2S module through R17 for processing by the microcontroller.
[0146] 3.LED status indication: The LED indicator is controlled by the CB2S module to display the current switch status.
[0147] 4. Relay control: The CB2S module controls the relay through the RELAY1 pin to achieve the switching operation of the load.
[0148] 5. AC power detection: The AC_detect pin receives the AC power status signal and passes it to the CB2S module for processing.
[0149] The above-mentioned microcontroller module provides two signal input methods. One is to transmit signals to the CB2S module by pressing a button to control the opening and closing of the relay. The other is to input signals through the serial port to realize remote signal input to control the opening and closing of the relay.
[0150] like Figure 5 As shown, in order to solve the technical purpose of power signal processing and input at the AC_detect connection end.
[0151] The power detection and signal conversion module of the present application includes the following components:
[0152] AC input (Traveler A, Traveler B)
[0153] Traveler A and Traveler B are the input terminals of AC power, which are usually connected to the live wire and neutral wire of the AC power supply.
[0154] R5 and R6 are 1.5MΩ resistors used for current limiting and voltage division.
[0155] Rectifier bridge (DB2-MB10F)
[0156] DB2 is a rectifier bridge used to convert AC power into pulsating DC power. MB10F is a compact rectifier bridge suitable for high current handling.
[0157] Optocoupler (U3-EL357C)
[0158] EL357C is an optocoupler used for signal isolation. The optocoupler achieves electrical isolation of the control signal through the internal LED and phototransistor.
[0159] Filter capacitors (C5, C6)
[0160] C5 and C6 are capacitors used for smoothing the DC voltage and filtering.
[0161] Microcontroller interface (U5)
[0162] U5 is a signal processing chip that detects the presence of AC voltage and passes the signal to the microcontroller.
[0163] Key pins:
[0164] 1(IN+): Positive input pin.
[0165] 2(GND): Ground pin.
[0166] 3(IN): Reverse input pin.
[0167] 5 (VCC): Power pin, connected to 3.3V power supply.
[0168] 4 (output): Detection output signal, passed to AC_detect.
[0169] Filtering and voltage stabilizing capacitors (C10, C12)
[0170] C10 is a capacitor used for filtering.
[0171] C12 is a 1μF / 10V capacitor used to further smooth the voltage.
[0172] The working process of the above power detection and signal conversion module is as follows:
[0173] 1. AC input and rectification
[0174] The AC power is input through Traveler A and Traveler B, passes through current limiting resistors R5 and R6, and enters the rectifier bridge DB2.
[0175] DB2 converts AC power into pulsating DC power and outputs it to optocoupler U3.
[0176] 2. Optocoupler isolation
[0177] The LED inside the optocoupler EL357C lights up, and the phototransistor turns on, achieving signal isolation.
[0178] 3. Signal processing and filtering
[0179] Filter capacitor
[0180] C5 and C6 are used to smooth the DC voltage output by the optocoupler to reduce noise and voltage fluctuations.
[0181] Signal processing chip
[0182] U5 receives the smoothed DC voltage and detects the presence of AC voltage through the IN+ and IN pins.
[0183] U5 outputs a detection signal to AC_detect to indicate the status of the alternating current.
[0184] C10 and C12 are used to further filter and smooth the voltage to ensure a stable signal.
[0185] In summary, the power detection and signal conversion module realizes its functions through the following steps:
[0186] 1. AC input and rectification: AC power is input through Traveler A and Traveler B, enters the rectifier bridge DB2 through the current limiting resistor, and is converted into pulsating DC power.
[0187] 2. Optocoupler isolation: Pulsating DC is isolated through the optocoupler EL357C to protect the control circuit.
[0188] 3. Signal processing and filtering: The DC voltage output by the optocoupler is smoothed by filter capacitors C5 and C6 and passed to the signal processing chip U5.
[0189] 4. AC detection: U5 detects the presence of AC voltage and outputs a detection signal to AC_detect, ensuring signal stability through filter capacitors C10 and C12.
[0190] The power supply detection and signal conversion module can detect the existence of AC voltage, determine whether the whole system is powered on, filter and smooth the AC signal and process it through the microcontroller module, and can control the on and off of the relay through serial port signals or buttons.
[0191] like Figure 6 As shown, in order to achieve the technical purpose of controlling the on and off of the relay.
[0192] The relay control module of the present application includes the following components:
[0193] Relay (K1-RELAYTH_HF3FF0051ZT)
[0194] K1 is a relay used to control the on and off of high voltage loads.
[0195] The relay coil is connected to a 5V power supply and the relay switch is driven by a control signal.
[0196] Driver transistor (Q1-S8050)
[0197] Q1 is an NPN transistor used to drive the relay coil.
[0198] The base resistor R3 (1kΩ) is used for current limiting, and the base resistor R4 (10kΩ) is used for voltage division and stabilization of the base voltage.
[0199] Protection diode (D3-1N4148WS)
[0200] D3 is a fast recovery diode used to protect transistors and other circuit components from damaging the circuit due to the reverse electromotive force generated when the relay coil is de-energized.
[0201] 2. Input and load parts
[0202] Input (Traveler A, Traveler B)
[0203] Traveler A and Traveler B are control signal input terminals, usually connected to a control circuit or switch.
[0204] Load end (L / Load)
[0205] L / Load is the load terminal, which is connected to the high voltage load that needs to be controlled.
[0206] The working process of the above relay control module is as follows:
[0207] 1. Control signal input
[0208] Control signal (RELAY1)
[0209] The control signal is input to the base of transistor Q1 through RELAY1 (corresponding to the output of the microcontroller module).
[0210] 2. Driving transistor
[0211] Driver transistor (Q1)
[0212] When the control signal RELAY1 causes the base current of Q1 to flow in, Q1 is turned on.
[0213] 3. Relay drive
[0214] Relay coil (K1)
[0215] After Q1 is turned on, current flows from the 5V power supply through the relay coil K1, through the collector to the emitter of Q1, and finally to the ground (GND).
[0216] When the relay coil is energized, the relay contacts close or open to achieve load control.
[0217] 4. Protection circuit
[0218] Protection diode (D3)
[0219] When the relay coil is de-energized, the generated reverse electromotive force is discharged to the ground through the protection diode D3, protecting Q1 and other circuit components.
[0220] In summary, the relay control module implements its functions through the following steps:
[0221] 1. Control signal input: The control signal RELAY1 is input to the base of transistor Q1 and current is limited by R3.
[0222] 2. Driving transistor: The control signal turns on Q1, and the collector current passes through the relay coil K1 to realize the switching control of the relay.
[0223] 3. Relay drive: After the relay coil is energized, the relay contacts close or open to achieve control of the high voltage load.
[0224] 4. Protection circuit: The protection diode D3 prevents the reverse electromotive force generated when the relay coil is powered off from damaging the circuit components.
[0225] Through the above settings, the information processed by the microcontroller is input into the relay control module through RELAY1 to control the on and off of the relay, thereby achieving the purpose of controlling the intelligent switch.
[0226] like Figure 7 As shown, for the technical purpose of connecting the above modules.
[0227] This application also sets up a physical connection interface, the specific components are as follows:
[0228] Key input part
[0229] Key input (KEY_ON, KEY_OFF)
[0230] KEY_ON and KEY_OFF are two buttons used to manually control the state of the switch.
[0231] C11 is a 100nF / 16V capacitor used for filtering to ensure the stability of the key input signal.
[0232] Two LEDs are used to indicate the switch status (ie, on or off).
[0233] The LED pins are connected to a microcontroller or other control circuit to display the current status.
[0234] The connection port contains a 5-pin connector for connecting the key inputs and LED indicators to the main control circuit or microcontroller.
[0235] The overall workflow of the connection interface:
[0236] Key input: The keys KEY_ON and KEY_OFF are used to manually control the opening and closing of the switch respectively. The key signal is filtered by the filter capacitor C11 to ensure signal stability.
[0237] LED indication: The LED indicator is used to display the current switch status and is lit or extinguished by the control signal.
[0238] Connection Ports: Key input and LED status signals are passed to the main control circuit or microcontroller through the connector.
[0239] The physical connection interface facilitates the connection between modules and the signal input of physical buttons.
[0240] In summary, the intelligent switch control system of the present invention has the following technical effects:
[0241] 1. Highly integrated design:
[0242] The system integrates multiple functional modules such as AC-DC conversion, multi-stage voltage regulation, filtering, relay control, signal conditioning and protection.
[0243] This high level of integration not only simplifies circuit design, but also significantly improves the overall performance and reliability of the system.
[0244] The collaborative work among modules reduces the complexity of interfaces and lowers the system failure rate.
[0245] 2. Multi-level protection mechanism:
[0246] The system adopts multiple protection strategies, including overvoltage protection, optocoupler isolation, reverse electromotive force protection, etc.
[0247] Varistors and multi-stage filter capacitors provide effective suppression of high voltage spikes and power supply noise.
[0248] Optocoupler isolation establishes a safety barrier between the high-voltage load and the control circuit, greatly improving system safety.
[0249] This multi-layer protection ensures the safe and stable operation of the system under various extreme conditions and greatly extends the life of the equipment.
[0250] 3. Intelligent control and scalability:
[0251] The use of CB2S module provides the system with powerful control and communication capabilities, supporting multiple functions such as PWM, ADC, and UART.
[0252] The integration of wireless communication modules enables remote control and status feedback, greatly improving the intelligence of the system.
[0253] This design not only meets the current needs of smart home and industrial control, but also provides a solid foundation for future functional expansion and upgrading.
[0254] 4. Optimized human-computer interaction design:
[0255] The system uses intuitive key input (KEY_ON, KEY_OFF) and LED indicator light design.
[0256] The use of buttons ensures the stability of the operation signal and effectively avoids misoperation.
[0257] This design greatly improves the user experience, making system operation simpler and more intuitive, and status monitoring more convenient.
[0258] 5. High performance and high stability:
[0259] The use of BP2525 high-efficiency AC-DC converter chip and BL1117 LDO regulator significantly improves the power conversion efficiency.
[0260] Multi-stage filtering design (including inductance, capacitance, and common-mode inductance) ensures high stability of power output.
[0261] This design enables the system to adapt to various complex load conditions and electromagnetic environments, ensuring stable and reliable operation.
[0262] 6. Accurate signal processing and isolation:
[0263] The AC detection module uses an optical coupler and a dedicated signal processing chip to achieve accurate AC voltage detection and isolation.
[0264] The optimized design of the rectifier bridge and filter circuit provides a stable and reliable signal source for the subsequent processing circuit.
[0265] This design significantly improves the system's signal processing capability and anti-interference ability.
[0266] 7. Electromagnetic compatibility optimization:
[0267] The system greatly improves the electromagnetic compatibility of the circuit through the combination of common-mode inductors and multi-stage filter capacitors.
[0268] This not only reduces the system's sensitivity to the external electromagnetic environment, but also reduces interference to other electronic equipment.
[0269] The optimized electromagnetic compatibility design makes the system more suitable for stable operation in complex electromagnetic environments.
[0270] 8. Modular design concept:
[0271] The various functional modules of the system (such as power management, relay control, microcontroller, etc.) adopt a modular design.
[0272] This design approach not only improves the maintainability and testability of the system, but also facilitates future upgrades and customization.
[0273] The modular design also makes the system easier to adapt to different application scenarios and improves the market adaptability of the product.
[0274] The above-mentioned intelligent switch control system can solve the technical problem of microcontroller failure caused by unstable AC voltage. However, in actual use, since the intelligent switch may generate a lot of heat when in use, and since the exterior is made of injection-molded rubber and the overall structure is compact, it is easy for heat to accumulate in the switch and cannot be released, which may affect the properties of internal components, thereby causing the microcontroller to fail.
[0275] In order to achieve the technical purpose of accelerating heat dissipation, the present application provides an intelligent switch as described below.
[0276] like Figure 8 , Fig. 9 , Fig.10 , Fig.11 As shown, an intelligent switch applies the above-mentioned intelligent switch control system. It includes a connection base 1. One side of the connection base 1 is connected to a panel 2 through an inner bolt. When in use, the connection base 1 can be connected with a corresponding circuit, so that the intelligent switch is energized.
[0277] Correspondingly, the panel 2 is provided with a mounting groove 3 in the middle of the corresponding connection seat 1. A matching groove 4 is provided in the middle of the connection seat 1. A lever 5 is provided in the matching groove 4. The lever 5 is hinged to the connection seat 1. The lever 5 can swing in the matching groove 4.
[0278] Among them, a spring piece 6 is arranged below the lever 5. A static contact 7 is arranged on one side of the spring piece 6. When the lever 5 swings to the other side as shown in the figure, the spring piece 6 is squeezed by the bottom of the lever 5 and moves away from the static contact 7, thereby achieving the technical effect of power off.
[0279] Among them, an electric control box 8 is arranged on one side of the lever 5, and the storage medium corresponding to the above-mentioned intelligent switch control system, that is, the PCB board is located in the electric control box 8, and each module is connected through a connection interface.
[0280] The core technical solution of this application is as follows:
[0281] like Fig.12 , Fig.13 , Fig.14 As shown, in order to achieve the technical purpose of improving the heat dissipation effect. The present application is provided with slide grooves 9 on both sides of the connection seat 1. A hollow sealing plate 10 is slidably connected in the slide groove 9. The sealing plate 10 is made of rubber material, has a certain elasticity, and can be deformed, and two extension strips 11 are provided on one side of the sealing plate 10 corresponding to the lever 5. The extension strip 11 is provided corresponding to the gap between the lever 5 and the matching groove 4.
[0282] Correspondingly, such as Fig.15 As shown, the lever 5 described in the present application is hollow inside and filled with liquid water. After the liquid water is filled in the lever 5, the lever 5 is sealed. A water pipe 12 is provided between the lever 5 and the two sealing plates 10 near the upper side. The water pipe 12 has the characteristic of elastic deformation. The water pipe 12 connects the lever 5 and the two sealing plates 10. The liquid water in the lever 5 can flow into the sealing plates 10 on both sides through the water pipe 12.
[0283] In such Fig.16 , Fig.17 In the state shown, the gap 17 between the lever 5 and the matching groove 4 is not filled, thereby enhancing heat dissipation. At the same time, in combination with corresponding liquid water, it can absorb the heat inside the connecting seat 1, thereby achieving the purpose of further enhancing heat dissipation.
[0284] like Fig.13 , Fig.14 As shown, the sealing plate 10 is optimized to be provided with a plurality of metal heat sinks 13 arranged in sequence. The heat sink is hollow and made of metal with good heat dissipation, and specifically copper, iron and other metals can be used. The heat sink is connected to the sealing plate 10. When in use, when the above-mentioned smart switch is placed vertically and installed in the wall switch installation position, under the action of gravity, liquid water passes through the water pipe 12 and enters the plurality of heat sinks, so that the heat absorbed by the liquid water can be quickly dissipated through the metal spring 6, thereby ensuring that the heat is discharged in time when the smart switch is working.
[0285] Through the above-mentioned dual heat dissipation effect, the heat release effect is enhanced, preventing the temperature in the connecting socket 1 from being too high and affecting the normal operation of the intelligent switch control system.
[0286] In order to prevent external dust or water vapor from entering the electric control box 8 or the connection socket 1 when the intelligent switch is turned off The technical purpose is to prevent rust and corrosion of internal components and circuits. When the lever 5 in the present application swings, the water pipe 12 has a tendency to move obliquely downward, so that the water pipe 12 pulls the sealing seats on both sides to move toward each other, so that the two extension strips 11 on one side of the sealing plate 10 enter the gap 17 between the lever 5 and the matching groove 4, thereby achieving the effect of closing the gap 17. When the intelligent switch is not working, external water vapor is prevented from entering the connecting seat 1 and the electric control box 8, thereby improving the service life of the intelligent switch.
[0287] Optimally, springs 14 are provided on both sides of the sealing plate 10, and the springs 14 are connected to fixing blocks 15. The fixing blocks 15 are fixedly connected to positioning seats 16. The positioning seats 16 are fixedly connected to the connecting seats 1. When the lever 5 drives the intelligent switch to be closed, the spring 14 stretches and has a certain elastic potential energy. Among them, the metal heat sink 13 enters the slide groove 9, and the metal heat sink 13 is recovered into the slide groove 9, reducing the safety risk of scratches caused by the metal heat sink 13.
[0288] When the lever 5 is rotated to start the intelligent switch, the extension bars 11 on both sides automatically move to both sides under the action of the spring 14, thereby exposing the gap 17 to facilitate heat dissipation.
[0289] Under the above settings, the smart switch described in the present application presents different technical effects as the lever 5 moves. When the lever 5 moves to turn on the smart switch, the gap 17 between the lever 5 and the matching groove 4 is exposed, and the liquid water inside is used to improve heat dissipation, and the metal heat sink 13 is used to achieve multiple heat dissipation effects.
[0290] When the lever 5 is moved to close the intelligent switch, the metal heat sink 13 is retracted to reduce potential safety hazards. At the same time, the extension strip 11 fills the gap 17 between the lever 5 and the matching slot 4 to prevent external dust or water vapor from entering the connection base 1.
[0291] When the lever 5 is moved again to open the intelligent switch, the sealing plate 10 is automatically reset under the action of the spring 14 to resume the heat dissipation function.
[0292] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. An intelligent switch, characterized in that: include: Connecting seat; A panel, arranged on the connecting seat; A lever, slidably disposed on the panel; An electric control box, arranged in the connecting seat; The connecting seat is provided with a mounting groove, and the panel is mounted in the mounting groove; The panel is provided with a matching groove, and the lever is slidably arranged in the matching groove; The lever comprises a spring piece and a static contact, and the spring piece is in electrical contact with the static contact; Slide grooves are provided on both sides of the connecting seat, and a hollow sealing plate is slidably connected in the slide grooves. Two extension strips are provided on one side of the sealing plate corresponding to the lever, and the extension strips are provided corresponding to the gap between the lever and the matching groove; The lever is hollow inside and filled with liquid water. A water pipe is provided between the lever and the sealing plate. The water pipe connects the lever and the sealing plate so that the liquid water in the lever can flow into the sealing plate through the water pipe. When the lever is moved to turn on the intelligent switch, the gap between the lever and the matching groove is exposed, and the heat dissipation effect is improved through liquid water and the metal heat sink; When the lever is moved to close the intelligent switch, the extension strip enters into the gap between the lever and the matching slot to close the gap, thereby preventing external dust or water vapor from entering the connecting seat and the electric control box.
2. The intelligent switch according to claim 1, characterized in that: The sealing plate is provided with a plurality of metal heat sinks arranged in sequence, the metal heat sinks and the sealing plate are interconnected, and the metal heat sinks are of a hollow structure.
3. The intelligent switch according to claim 2, characterized in that: When the intelligent switch is placed vertically and installed at the wall switch installation position, liquid water enters into the plurality of metal heat sinks through the water pipe, so that the heat absorbed by the liquid water can be dissipated through the metal heat sinks.
Citation Information
Patent Citations
Intelligent control switch
CN103558796A
