A heat exchange device and a heat exchange system for tempering residual temperature thereof

By designing a detachable heat exchange device, the problem of difficult cleaning of the outer wall of the heat exchange tube in the prior art is solved, and the device is easily maintained and efficient heat exchange is achieved.

CN118836712BActive Publication Date: 2025-02-28ZHEJIANG ZHONGTONG AUTO PARTS
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Patent Information

Application Number
CN202411053461.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-02-28
Estimated Expiration
2044-08-02

AI Technical Summary

Technical Problem

The outer wall of the heat exchanger of existing heat exchangers is difficult to effectively clean, resulting in accumulation of dirt and affecting the heat exchange efficiency.

Method used

A heat exchange device with a simple structure and easy-to-maintain heat exchange device is designed, including a removable heat exchange plate and heat exchange tube. The outer wall of the heat exchange tube is cleaned through the arrangement of the end cap and the heat exchange bearing cylinder, and the stability and sealing of the external connection are ensured through the end seal.

Benefits of technology

It realizes convenient maintenance and cleaning of the heat exchange device, improves heat exchange efficiency, and ensures the stability and sealing of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of heat exchangers, and in particular relates to a heat exchange device and a heat exchange system of tempering residual heat thereof, wherein the heat exchange device comprises: an end cover, wherein the two end covers are symmetrically arranged and are in the shape of an arc shell; a heat exchange receiving tube, wherein a plurality of heat exchange receiving tubes are arranged between the two end covers and are coaxially arranged with the end covers; a heat exchange plate, wherein a plurality of heat exchange plates are equidistantly distributed, and the heat exchange plate connects two adjacent heat exchange receiving tubes or adjacent end covers and the heat exchange receiving tube; a heat exchange joint, wherein a plurality of heat exchange joints are evenly distributed and penetrate each heat exchange plate, and the heat exchange joints on each heat exchange plate are all arranged one by one; a heat exchange tube, wherein a plurality of heat exchange tubes are evenly distributed and arranged between each two adjacent heat exchange plates, and are connected to the heat exchange joint; wherein the heat exchange plate and the heat exchange receiving tube or the end cover can be detachably fixed, and the heat exchange tube and the heat exchange joint are plug-in connected.
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Description

Technical Field

[0001] The invention belongs to the technical field of heat exchange, and in particular relates to a heat exchange device and a heat exchange system of tempering residual temperature thereof. Background Art

[0002] Heat exchangers are widely used in industrial fields such as petrochemicals, electric power, and environmental protection to achieve heat transfer between materials between two or more fluids at different temperatures. In the production process of metal parts, they will go through processes such as quenching and tempering. Before quenching, the metal parts need to be cleaned, and cold water is used for tempering. Therefore, the cleaning water and the cold water for tempering contain certain oil and other impurities; the heat exchanger is used to heat the water used to clean the metal parts before quenching with the residual heat of the water in the tempering. In the long run, the outer wall and inner wall of the heat exchange tube in the heat exchanger will produce and accumulate dirt, affecting the heat exchange efficiency. Therefore, the heat exchanger needs to be cleaned regularly. The inner wall of the heat exchange tube can be effectively cleaned by a high-pressure water gun and a cleaning agent. However, since the heat exchange tube of the existing heat exchanger is fixed, the outer wall of the heat exchange tube cannot be effectively cleaned. Summary of the invention

[0003] The object of the present invention is to provide a heat exchange device with a simple structure and easy maintenance, and a tempering residual heat heat exchange system with the heat exchange device in order to solve the above-mentioned technical problems.

[0004] In view of this, the present invention provides a heat exchange device, comprising:

[0005] End sealing covers, the two end sealing covers are symmetrically arranged with each other, and the end sealing covers are in the shape of a curved shell;

[0006] A heat exchange receiving tube, wherein a plurality of heat exchange receiving tubes are arranged between two end sealing covers and are arranged coaxially with the end sealing covers;

[0007] Heat exchange plates, several heat exchange plates are equidistantly distributed, and the heat exchange plates are connected to two adjacent heat exchange receiving tubes or adjacent end seals and heat exchange receiving tubes;

[0008] Heat exchange joints, a plurality of heat exchange joints are evenly distributed and arranged throughout each heat exchange plate, and the heat exchange joints on each heat exchange plate are arranged one by one;

[0009] Heat exchange tubes, a plurality of heat exchange tubes are evenly distributed and arranged between every two adjacent heat exchange plates and connected to the heat exchange joints;

[0010] The heat exchange plate and the heat exchange receiving tube or the end cover can be detachably fixed, and the heat exchange tube is plug-in connected to the heat exchange joint; a first medium tube is arranged on the end cover, a second medium tube is arranged on the side wall of the heat exchange receiving tube close to the two end covers, and a plurality of evenly distributed heat exchange grooves are arranged on the heat exchange plate connecting the two heat exchange receiving tubes, and the heat exchange plate connected to the end cover has no heat exchange groove.

[0011] In the above technical solution, further, it also includes:

[0012] The end connection plate, the end surface of the end cover connected to the heat exchange plate and the end surface of the heat exchange receiving tube connected to the heat exchange plate are all integrally formed with an end connection plate;

[0013] An end sealing fixture, the end sealing fixture connects the end connection plate and the heat exchange plate;

[0014] End connectors, protruding end connectors are formed on both sides of the heat exchange plate, and the end connectors extend into the end cover or the heat exchange receiving tube;

[0015] The heat exchange plate is disc-shaped, and the end connectors are coaxially formed in the middle of both sides of the heat exchange plate. The heat exchange joint passes through the heat exchange plate arranged on the inner side of the end connector and the two ends of the heat exchange joint are connected. The end connection disk is against the heat exchange plate outside the end connector, and the heat exchange groove is arranged on the heat exchange plate inside the end connector.

[0016] In the above technical solution, further, the end sealing firmware includes:

[0017] An end pressure ring is arranged on the outer edge of the heat exchange plate;

[0018] A fastening sheet, wherein a plurality of fastening sheets are evenly distributed on the side wall of the end connection plate according to the circumference;

[0019] A sealing assembly, the sealing assembly being arranged between the end surface of the end connection plate and the end surface of the heat exchange plate;

[0020] The end pressure ring includes:

[0021] The pressing ring body is annular, and the inner wall is conical, and the diameter of the conical surface increases from the side away from the heat exchange plate to the heat exchange plate;

[0022] Fasteners, a plurality of fasteners are evenly distributed on the pressing ring body according to the circumference and pass through the pressing ring body to fix the pressing ring body on the heat exchange plate.

[0023] In the above technical solution, further, the side wall of the end connection plate is a conical surface with a diameter increasing from the direction away from the heat exchange plate to the heat exchange plate, and the conical surface is evenly provided with placement grooves along the circumference, and the placement groove extends obliquely from the end surface of the end connection plate away from the heat exchange plate to the other side along the outer wall of the end connection plate, and does not pass through the end connection plate, and the fastening sheet is arranged on the placement groove;

[0024] Fastening tabs include:

[0025] An inner sliding part, the inner sliding part is slidably arranged in the placement groove;

[0026] An outer support portion, which is integrally formed with the inner sliding portion and extends out of a placement groove;

[0027] An inclined floating portion, which is arranged on a side of the outer supporting portion away from the inner sliding portion and abuts against an inner wall of a pressure ring body in the end pressure ring;

[0028] A deformation groove is formed on the inner sliding portion;

[0029] The cross-section of the seating groove is convex and the bottom of the groove on the side close to the side wall of the end connecting plate is inclined with a deep outside and a shallow inside. The side of the inner sliding part close to the bottom of the seating groove is an inclined surface that slides with the seating groove, and a retaining groove for the fastening plate to be placed is formed on the inner wall of the pressure ring body.

[0030] In the above technical solution, further, it also includes:

[0031] An external positioning groove, the external positioning groove is coaxially arranged on the heat exchange plate at the outer edge of the end connector;

[0032] An inner positioning groove, which is coaxially arranged on the outer edge of the end connector and located on the inner side of the outer positioning groove;

[0033] Positioning ribs, which are integrally formed on the end connection plate and can be inserted into the inner positioning grooves;

[0034] An upper positioning groove, which is arranged on the end connection plate and is located outside the positioning rib and is connected to the outer positioning groove;

[0035] The sealing assembly includes:

[0036] An outer sealing member, which is arranged between the outer positioning groove and the upper positioning groove;

[0037] An inner sealing member is arranged on the inner positioning groove and abuts against the positioning rib.

[0038] In the above technical solution, further, the outer seal comprises:

[0039] A lower sealing block, the cross section of which is an isosceles trapezoid and is adapted to the outer positioning groove;

[0040] An extrusion groove, which is arranged toward the upper positioning groove and has an isosceles trapezoidal cross section;

[0041] Sealing grooves, which are arranged on two oblique edges of the lower sealing block;

[0042] A sealing ring, the sealing ring being arranged in the sealing groove;

[0043] An upper sealing block, which is arranged in the upper positioning groove;

[0044] The upper extrusion block is integrally formed with the upper sealing block and extends out an upper positioning groove, and the upper extrusion block is in an isosceles trapezoidal shape that is interference-fitted with the extrusion groove.

[0045] In the above technical solution, further, the inner seal comprises:

[0046] An inner sealing block, which is arranged at the bottom of the inner positioning groove and has an arc-shaped cross section;

[0047] Inner extension blocks, two inner extension blocks are respectively formed in the direction of the inner sealing block close to the inner positioning groove, and the inclination angle of the inner extension block on one side is greater than the inclination angle of the inner extension block on the other side;

[0048] An inner matching groove is formed between the two inner extension blocks, and the cross section of the inner matching groove is V-shaped;

[0049] The cross section of the positioning rib is V-shaped and is against the inner matching groove with interference fit, and the cross section of the inner positioning groove is a V-shaped structure with one side having a larger inclination angle than the other side, and the bottom of the inner positioning groove is arc-shaped.

[0050] In the above technical solution, further, the end sealing firmware also includes:

[0051] A floating fixing assembly is provided on the outer wall of the pressing ring body with a plurality of floating grooves evenly distributed along the circumference, the floating grooves extend from the outer wall to the inner wall of the pressing ring body, and a floating fixing assembly is provided on each floating groove, and the floating groove is communicated with the retaining groove;

[0052] The floating fixed components include:

[0053] A blocking block, which is fixedly arranged on the outside of the floating groove;

[0054] A limiting ring, which is integrally formed on the blocking block and extends into the floating groove;

[0055] A floating rod, the floating rod is inserted in the limiting ring and a positioning plate is formed on the side of the floating rod away from the limiting ring, and the floating rod and the limiting ring are clearance-matched;

[0056] A floating spring, wherein the floating spring is arranged in the limiting ring, and the floating rod is sleeved on the floating spring, one end of the floating spring abuts against the inner wall of the blocking block in the limiting ring, and the other end abuts against the positioning plate;

[0057] A floating ball, the floating ball is arranged on a positioning plate, and a spherical groove for positioning the floating ball is formed on the positioning plate;

[0058] The floating groove and the placement groove are arranged corresponding to each other, and a stop groove cooperating with the floating ball is formed on the inclined floating part of the fastening plate.

[0059] A heat exchange system for tempering residual heat with the above heat exchange device, comprising:

[0060] Heat exchange device;

[0061] Tempering water cooling tank;

[0062] A cleaning tank assembly, wherein a temperature sensor and an electric heating device are arranged in the cleaning tank assembly;

[0063] A first circulation pipe, the first circulation pipe is connected to the tempering water cooling tank and the heat exchange device to form a first circulation water circuit;

[0064] A second circulation pipe, the second circulation pipe connects the cleaning tank assembly and the heat exchange device to form a second circulation water circuit;

[0065] A first circulation pump, wherein the first circulation pipe is provided with a first circulation pump;

[0066] A second circulation pump, wherein the second circulation pipe is provided with a second circulation pump;

[0067] Filters are provided on the first circulation pipe and the second circulation pipe.

[0068] The beneficial effects of the present invention are:

[0069] 1. The end seal, heat exchange receiving tube, heat exchange plate and heat exchange tube in the heat exchange device can be installed and fixed in a detachable manner, so that the maintenance and cleaning of the heat exchange device can be facilitated;

[0070] 2. The stability and sealing of the external connection of the heat exchange device can be ensured by setting the end sealing firmware. BRIEF DESCRIPTION OF THE DRAWINGS

[0071] Figure 1 It is a schematic diagram of the structure of the heat exchange device in the present invention;

[0072] Figure 2 is a cross-sectional schematic diagram of a heat exchange device in the present invention;

[0073] Figure 3 yes Figure 2 A partial enlarged view of point Ⅰ in the middle;

[0074] Figure 4 yes Figure 2 A partial enlarged view of the middle II;

[0075] Figure 5 It is a schematic diagram of the structure of the fastening sheet in the present invention;

[0076] Figure 6 is a cross-sectional schematic diagram of the installation of the fastening sheet in the present invention;

[0077] Figure 7It is a schematic diagram of the structure of the heat exchange system in the present invention;

[0078] The markings in the figure are as follows: 1-end cover, 2-heat exchange receiving tube, 3-heat exchange plate, 4-heat exchange joint, 5-heat exchange tube, 6-first medium tube, 7-second medium tube, 8-heat exchange groove, 9-end connection plate, 10-end connection head, 11-fastening sheet, 11a-inner sliding part, 11b-outer support part, 11c-inclined floating part, 11d-deformation groove, 11e-retraction groove, 12-pressing ring body, 13-fastener, 14- Placement groove, 15-lower sealing block, 16-extrusion groove, 17-sealing ring, 18-upper sealing block, 19-upper extrusion block, 20-inner sealing block, 21-inner extension block, 22-inner matching groove, 23-blocking block, 24-limiting ring, 25-floating rod, 26-floating spring, 27-floating ball, 28-positioning rib, 100-tempered water cooling tank, 101-cleaning tank assembly, 102-first circulation pipe, 103-second circulation pipe. DETAILED DESCRIPTION

[0079] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.

[0080] Embodiment 1:

[0081] This embodiment provides a heat exchange device, including:

[0082] End sealing covers 1, the two end sealing covers 1 are symmetrically arranged with each other, and the end sealing covers 1 are in the shape of an arc shell;

[0083] A heat exchange receiving tube 2, wherein a plurality of heat exchange receiving tubes 2 are arranged between two end sealing covers 1 and are arranged coaxially with the end sealing covers 1;

[0084] Heat exchange plates 3, a plurality of heat exchange plates 3 are equidistantly distributed, and the heat exchange plates 3 are connected to two adjacent heat exchange receiving tubes 2 or adjacent end sealing covers 1 and heat exchange receiving tubes 2;

[0085] Heat exchange joints 4, a plurality of heat exchange joints 4 are evenly distributed and arranged through each heat exchange plate 3, and the heat exchange joints 4 on each heat exchange plate 3 are arranged one by one;

[0086] Heat exchange tubes 5, a plurality of heat exchange tubes 5 are evenly distributed between each two adjacent heat exchange plates 3 and connected to the heat exchange joints 4;

[0087] The heat exchange plate 3 and the heat exchange receiving tube 2 or the end cover 1 can be detachably fixed, and the heat exchange tube 5 is plug-in connected to the heat exchange joint 4; a first medium tube 6 is arranged on the end cover 1, and a second medium tube 7 is arranged on the side wall of the heat exchange receiving tube 2 close to the two end covers 1, and a plurality of evenly distributed heat exchange grooves 8 are arranged on the heat exchange plate 3 connecting the two heat exchange receiving tubes 2, and the heat exchange plate 3 connected to the end cover 1 does not have a heat exchange groove 8.

[0088] In this embodiment, the heat exchange tubes 5 arranged at the same position between a number of equidistantly distributed heat exchange plates 3 form a complete heat exchange tube 5 inside the heat exchanger, and the several inner heat exchange tubes 5 and the internal space of the two end covers 1 form a first medium space; and the outside of the heat exchange tubes 5 in the several heat exchange receiving tubes 2 and the heat exchange grooves 8 on the heat exchange plates 3 form a second medium space; the first fluid medium passes through the first medium space through the first medium tubes 6 on the end covers 1 on both sides; the second fluid medium passes through the second medium space through the two second medium tubes 7; when there is a large temperature difference between the first fluid medium and the other fluid medium, good heat transfer or exchange can be carried out.

[0089] Since the heat exchange plate 3 and the heat exchange receiving tube 2 or the end cover 1 can be detachably fixed, it is convenient to clean the first medium space and the outer wall of the heat exchange tube 5; and the heat exchange tube 5 is plug-in connected to the heat exchange joint 4, so that the inner wall of the heat exchange tube 5 can be better cleaned. And since the heat exchange receiving tube 2 and the heat exchange tube 5 can be detached, it is convenient for the maintenance of the heat exchange device in the later stage, and the heat exchange device can add or reduce the number of heat exchange receiving tubes 2 according to actual needs, thereby increasing or reducing the capacity of the first medium space and the second medium space, so as to adjust the heat exchange effect, thereby improving the performance of the heat exchange device.

[0090] Embodiment 2:

[0091] This embodiment provides a heat exchange device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0092] Also includes:

[0093] The end connection plate 9, the end surface of the end cover 1 connected to the heat exchange plate 3 and the end surface of the heat exchange receiving tube 2 connected to the heat exchange plate 3 are integrally formed with an end connection plate 9;

[0094] An end sealing piece, the end sealing piece connects the end connection plate 9 and the heat exchange plate 3;

[0095] End connectors 10, protruding end connectors 10 are formed on both sides of the heat exchange plate 3, and the end connectors 10 extend into the end cover 1 or the heat exchange receiving tube 2;

[0096] The heat exchange plate 3 is disc-shaped, and the end connector 10 is coaxially formed in the middle of both sides of the heat exchange plate 3. The heat exchange joint 4 passes through the heat exchange plate 3 arranged on the inner side of the end connector 10 and the two ends of the heat exchange joint 4 are connected. The end connection disk 9 is against the heat exchange plate 3 on the outer side of the end connector 10, and the heat exchange groove 8 is arranged on the heat exchange plate 3 on the inner side of the end connector 10.

[0097] In this embodiment, the provision of the end connecting plate 9 can increase the contact area when the end sealing cover 1 and the heat exchange receiving tube 2 are connected to the heat exchange plate 3, thereby ensuring the stability of the connection; and the provision of the end fixing piece can ensure the stability and strength of the connection between the end connecting plate 9 and the heat exchange plate 3; the provision of the end connecting head 10 can improve the stability of the connection between the heat exchange plate 3 and the end sealing cover 1 and the heat exchange receiving tube 2.

[0098] Embodiment 3:

[0099] This embodiment provides a heat exchange device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0100] End seal hardware includes:

[0101] An end pressure ring, which is arranged on the outer edge of the heat exchange plate 3;

[0102] A fastening sheet 11, wherein a plurality of fastening sheets 11 are evenly distributed on the side wall of the end connection plate 9 according to the circumference;

[0103] A sealing assembly, which is arranged between the end surface of the end connection plate 9 and the end surface of the heat exchange plate 3;

[0104] The end pressure ring includes:

[0105] The pressing ring body 12 is annular, and the inner wall is conical, and the diameter of the conical surface increases from the side away from the heat exchange plate 3 to the heat exchange plate 3;

[0106] The fasteners 13 are evenly distributed on the pressure ring body 12 along the circumference and pass through the pressure ring body 12 to fix the pressure ring body 12 on the heat exchange plate 3 .

[0107] In this embodiment, the setting of the pressure ring body 12 can compress and fix the end connection disk 9 on the heat exchange plate 3; the fastening sheet 11 plays a good elastic support effect between the end connection disk 9 and the pressure ring body 12, so that when the medium flows and the heat exchange device as a whole vibrates, the integrated vibration can be better achieved, thereby achieving a good shock-absorbing and buffering effect, and at the same time, the probability of loosening of the connection between the heat exchange plate 3 and the end connection disk 9 can be reduced; the setting of the sealing assembly can ensure the connection sealing effect of the detachable heat exchange device, thereby ensuring the overall performance of the heat exchange device; and the pressure ring body 12 limits the end connection disk 9 through the pressure ring body 12, and then fixes the pressure ring body 12 to the heat exchange plate 3 through the fastener 13.

[0108] Embodiment 4:

[0109] This embodiment provides a heat exchange device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0110] The side wall of the end connection plate 9 is a conical surface with a diameter increasing from the direction away from the heat exchange plate 3 to the heat exchange plate 3, and the conical surface is evenly provided with placement grooves 14 along the circumference. The placement grooves 14 extend obliquely along the outer wall of the end connection plate 9 from the end surface of the end connection plate 9 away from the heat exchange plate 3 to the other side, and do not pass through the end connection plate 9. The fastening sheet 11 is arranged on the placement groove 14;

[0111] The fastening sheet 11 comprises:

[0112] An inner sliding portion 11a, wherein the inner sliding portion 11a is slidably disposed in the placement groove 14;

[0113] An outer support portion 11b, which is integrally formed with the inner sliding portion 11a and extends out of a placement groove 14;

[0114] An inclined floating portion 11c, which is arranged on a side of the outer support portion 11b away from the inner sliding portion 11a and abuts against an inner wall of the pressure ring body 12 in the end pressure ring;

[0115] A deformation groove 11d, wherein the deformation groove 11d is formed on the inner sliding portion 11a;

[0116] The cross-section of the seating groove 14 is convex and the bottom of the groove on the side close to the side wall of the end connecting plate 9 is inclined, deep on the outside and shallow on the inside. The side of the inner sliding portion 11a close to the bottom of the seating groove 14 is an inclined surface that slides with the seating groove 14, and a retaining groove for the fastening plate 11 to be seated is formed on the inner wall of the pressure ring body 12.

[0117] In this embodiment, since the side wall of the end connecting disk 9 is conical, the end connecting disk 9 is pressed toward the heat exchange plate 3 through the inner wall of the pressing ring body 12 when the fixed section pressing ring is in operation, thereby fixing the end connecting disk 9; the fastening plate 11 is made of elastic metal as a whole, and the inner sliding portion 11a of the fastening plate 11 will be squeezed when sliding toward or out of the bottom of the mounting groove 14. Due to the setting of the deformation groove 11d, the inner sliding portion 11a can be compressed to a certain extent, so that the fastening plate 11 can slide toward the bottom of the mounting groove 14, and when the inner sliding portion 11a is elastically reset, the fastening plate 11 slides in a direction away from the bottom of the mounting groove 14; thereby, the fastening plate 11 is elastically fixed on the mounting groove 14; thereby, the end connecting disk 9 supported by the fastening plate 11 and the pressing ring body 12 can float axially or radially with each other, thereby achieving a good comprehensive medium flow channel brought about by the fluctuation and vibration reduction effect, thereby improving the stability and strength of the fixed section connecting disk of the pressing ring body 12.

[0118] Embodiment 5:

[0119] This embodiment provides a heat exchange device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0120] Also includes:

[0121] An external positioning groove, which is coaxially arranged on the heat exchange plate at the outer edge of the end connector 10;

[0122] An inner positioning groove, which is coaxially arranged on the outer edge of the end connector 10 and located inside the outer positioning groove;

[0123] Positioning ribs 28, which are integrally formed on the end connection plate 9 and can be inserted into the inner positioning groove;

[0124] An upper positioning groove, which is arranged on the end connection plate 9 and is located outside the positioning rib 28 and is connected to the outer positioning groove;

[0125] The sealing assembly includes:

[0126] An outer sealing member, which is arranged between the outer positioning groove and the upper positioning groove;

[0127] The inner seal is arranged on the inner positioning groove and abuts against the positioning rib 28 .

[0128] In this embodiment, the upper positioning groove and the outer positioning groove are used to place the seal, and at the same time ensure the sealing of the connection between the heat exchange plate and the end connecting plate 9; and the positioning rib 28 and the inner positioning groove are used to fix the inner seal, thereby further improving the sealing effect of the connection between the heat exchange plate and the end connecting plate 9, thereby improving the overall performance of the heat exchange device.

[0129] Embodiment 6:

[0130] This embodiment provides a heat exchange device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0131] The outer seal consists of:

[0132] A lower sealing block 15, the cross section of which is an isosceles trapezoid and is adapted to the outer positioning groove;

[0133] An extrusion groove 16, which is arranged toward the upper positioning groove and has an isosceles trapezoidal cross section;

[0134] Sealing grooves, which are arranged on two oblique sides of the lower sealing block 15;

[0135] A sealing ring 17, wherein the sealing ring 17 is arranged in the sealing groove;

[0136] An upper sealing block 18, the upper sealing block 18 is arranged in the upper positioning groove;

[0137] The upper extrusion block 19 is integrally formed with the upper sealing block 18 and extends out of an upper positioning groove, and the upper extrusion block 19 is in an isosceles trapezoidal shape that is interference-fitted with the extrusion groove 16 .

[0138] In this embodiment, the lower sealing block 15 is arranged in the outer positioning groove and is adapted to the outer positioning groove, thereby ensuring the sealing effect of the contact between the lower sealing block 15 and the outer positioning groove; the sealing groove is used to accommodate the sealing ring 17, and the upper sealing block 18 is arranged in the upper positioning groove and is in sealing contact with the upper positioning groove, thereby ensuring the sealing effect of the contact between the upper sealing block 18 and the upper positioning groove; at the same time, in the process of the heat exchange plate and the end connecting plate 9 being abutted and fixed, the upper extrusion block 19 is inserted into the extrusion groove 16 and squeezes the lower sealing block 15, and the initial lower sealing block 15 is better in sealing contact with the outer positioning groove, and the cooperation of the extrusion groove 16 and the upper extrusion block 19 ensures that the outer seal has a good sealing effect between the outer positioning groove and the upper positioning groove; at the same time, due to the setting of the sealing groove and the sealing ring 17, when the lower sealing block 15 is squeezed, the sealing ring 17 will be more closely attached to the outer positioning groove, thereby further ensuring the sealing effect of the outer seal.

[0139] Embodiment 7:

[0140] This embodiment provides a heat exchange device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0141] The inner seal includes:

[0142] An inner sealing block 20, which is disposed at the bottom of the inner positioning groove and has an arc-shaped cross section;

[0143] Inner extension blocks 21, two inner extension blocks 21 are respectively formed in the direction of the inner sealing block 20 close to the inner positioning groove, and the inclination angle of the inner extension block 21 on one side is greater than the inclination angle of the inner extension block 21 on the other side;

[0144] An inner matching groove 22, which is formed between the two inner extension blocks 21, and has a V-shaped cross section;

[0145] The cross section of the positioning rib 28 is V-shaped and abuts against the inner matching groove 22 with interference fit. The cross section of the inner positioning groove is a V-shaped structure with one side having a larger inclination angle than the other side, and the bottom of the inner positioning groove is arc-shaped.

[0146] In this embodiment, the inner sealing block 20 is configured to be in sealing contact with the bottom of the inner positioning groove, and the inner sealing block 20 is arc-shaped, thereby better improving the sealing effect of the contact with the inner positioning groove; and the inclined inner extension block 21 and the positioning rib 28 cooperate so that the positioning rib 28 will squeeze the inner extension block 21 when inserted into the inner matching groove 22, so that the inner extension block 21 can better seal against the inner positioning groove, and at the same time, the inner matching groove 22 and the positioning rib 28 have an interference fit, thereby further improving the sealing performance of the connection between the heat exchange plate and the end connecting plate 9.

[0147] Embodiment 8:

[0148] This embodiment provides a heat exchange device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0149] The end seal firmware also includes:

[0150] A floating fixing assembly is provided on the outer wall of the pressing ring body 12 with a plurality of floating grooves evenly distributed along the circumference, the floating grooves extend from the outer wall to the inner wall of the pressing ring body 12, and a floating fixing assembly is provided on each floating groove, and the floating groove is communicated with the retaining groove;

[0151] The floating fixed components include:

[0152] A blocking block 23, the blocking block 23 is fixedly arranged on the outside of the floating groove;

[0153] A limiting ring 24, which is integrally formed on the blocking block 23 and extends into the floating groove;

[0154] A floating rod 25, the floating rod 25 is inserted into the limiting ring 24 and a positioning plate is formed on the side of the floating rod 25 away from the limiting ring 24, and the floating rod 25 and the limiting ring 24 are clearance-matched;

[0155] A floating spring 26, which is disposed in the limiting ring 24, and a floating rod 25 is sleeved on the floating spring 26, one end of the floating spring 26 abuts against the inner wall of the blocking block 23 in the limiting ring 24, and the other end abuts against the positioning plate;

[0156] A floating ball 27, the floating ball 27 is arranged on the positioning plate, and a spherical groove for positioning the floating ball 27 is formed on the positioning plate;

[0157] The floating groove and the placement groove 14 are arranged corresponding to each other, and a stop groove 11 e cooperating with the float ball 27 is formed on the inclined floating portion 11 c of the fastening piece 11 .

[0158] In this embodiment, the setting of the floating fixing part can provide good elastic support for the fastening plate 11, thereby reducing the displacement of the fastening plate 11 relative to the pressure ring body 12, so that the part that can elastically float is the end connecting plate 9; and the blocking block 23 provided therein is used to limit the floating rod 25 and the floating spring 26 to prevent them from escaping from the floating groove; and the limiting ring 24 is used to limit the floating spring 26. At the same time, the end face of the limiting ring 24 can play the effect of a limiting positioning plate, limiting the maximum distance that the floating rod 25 enters the limiting ring 24, thereby ensuring that the float 27 can better rest in the stop groove 11e, thereby achieving a good fixation and limiting effect on the fastening plate 11.

[0159] Embodiment 9:

[0160] This embodiment provides a tempering residual heat exchange system with the above-mentioned heat exchange device, which, in addition to the technical solutions of the above-mentioned embodiments, also has the following technical features.

[0161] include:

[0162] Heat exchange device;

[0163] Tempering water cooling tank 100;

[0164] A cleaning tank assembly 101, wherein a temperature sensor and an electric heating device are arranged in the cleaning tank assembly 101;

[0165] A first circulation pipe 102, the first circulation pipe 102 connects the tempering water cooling tank 100 and the heat exchange device to form a first circulation water circuit;

[0166] A second circulation pipe 103, the second circulation pipe 103 connects the cleaning tank assembly 101 and the heat exchange device to form a second circulation water circuit;

[0167] A first circulation pump, wherein the first circulation pipe 102 is provided with a first circulation pump;

[0168] A second circulation pump: the second circulation pipe 103 is provided with a second circulation pump;

[0169] Filters: Filters are provided on the first circulation pipe 102 and the second circulation pipe 103 .

[0170] In this embodiment, the water in the tempering water cooling tank 100 is cold water. When the metal parts are tempered, the water in the initial tempering water cooling tank 100 will be heated up to form a first fluid medium. The cleaning tank assembly 101 includes a cleaning tank and a receiving tank. The receiving tank and the cleaning tank are connected by a pipeline. The temperature sensor and the electric heating device are arranged in the receiving tank. The receiving tank provides the cleaning tank with heated water for cleaning the metal parts.

[0171] The first circulation pipe 102 connects the inlet and outlet of the tempering water cooling tank 100 and the first medium pipes 6 at both ends of the heat exchange device, so that the heated water in the tempering water cooling tank 100 circulates in the first medium space; one section of the second circulation pipe 103 connects the water outlet of the cleaning tank and the second medium pipe 7 on one side of the heat exchange device, and the other section of the second circulation pipe 103 connects the water inlet of the heating tank and the second medium pipe 7 on the other side of the heat exchange device, so that the cleaning water in the cleaning tank assembly 101 circulates in the second medium pipe 7; that is, the water in the tempering water cooling tank 100 is a high-temperature medium, and the high-temperature medium circulates in the first medium space to transfer or exchange heat to the low-temperature medium in the second medium space, and the low-temperature medium is the cleaning water that has washed the metal parts and flows out of the cleaning tank. Since the water temperature of the cleaning water will drop after washing the metal parts, a low-temperature medium is formed, which is input into the second medium space through the low-temperature medium, and then heat exchange is performed to form heated cleaning water. After the cleaning water enters the receiving tank, if the cleaning water temperature is not enough, it will be further heated by the point heater to reach the water temperature for washing the metal parts.

[0172] Since the water in the return water cooling water tank and the cleaning tank assembly 101 do not interfere with each other, they will not contaminate each other. At the same time, the water temperature in the return water cooling water tank is used to clean the metal parts in the cleaning tank assembly 101, thereby reducing the heating frequency and output power of the motor thermal device in the cleaning tank assembly 101, better saving energy input in production, and achieving energy saving effects. At the same time, a filter is set to perform preliminary filtering on the medium entering the heat exchange device, thereby reducing the speed of dirt accumulation in the heat exchange device, thereby reducing the frequency of cleaning the heat exchange device.

[0173] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. A heat exchange device, characterized in that: include: End sealing covers (1), wherein the two end sealing covers (1) are symmetrically arranged with respect to each other, and the end sealing covers (1) are in the shape of an arc shell; A heat exchange receiving tube (2), wherein a plurality of the heat exchange receiving tubes (2) are arranged between two end sealing covers (1) and are coaxially arranged with the end sealing covers (1); Heat exchange plates (3), wherein a plurality of the heat exchange plates (3) are equidistantly distributed, and the heat exchange plates (3) are connected to two adjacent heat exchange receiving tubes (2) or adjacent end seals (1) and heat exchange receiving tubes (2); Heat exchange joints (4), wherein a plurality of the heat exchange joints (4) are evenly distributed and arranged throughout each heat exchange plate (3); Heat exchange tubes (5), wherein a plurality of the heat exchange tubes (5) are evenly distributed and arranged between each two adjacent heat exchange plates (3) and connected to the heat exchange joints (4); An end connection plate (9), wherein the end surface of the end sealing cover (1) connected to the heat exchange plate (3) and the end surface of the heat exchange receiving tube (2) connected to the heat exchange plate (3) are integrally formed with an end connection plate (9); An end sealing piece, wherein the end sealing piece connects the end connection plate (9) and the heat exchange plate (3); End connectors (10), with protruding end connectors (10) formed on both sides of the heat exchange plate (3), and the end connectors (10) extending into the end cover (1) or the heat exchange receiving tube (2); The end sealing firmware comprises: An end pressure ring, wherein the end pressure ring is arranged on the outer edge of the heat exchange plate (3); A fastening sheet (11), wherein a plurality of the fastening sheets (11) are evenly distributed on the side wall of the end connection plate (9) along a circumference; A sealing assembly, wherein the sealing assembly is arranged between an end surface of the end connection plate (9) and an end surface of the heat exchange plate (3); The side wall of the end connection plate (9) is a conical surface with a diameter increasing from a direction away from the heat exchange plate (3) toward the heat exchange plate (3), and the conical surface is provided with mounting grooves (14) evenly arranged along the circumference, and the fastening sheet (11) is arranged on the mounting groove (14); The fastening sheet (11) comprises: An inner sliding portion (11a), wherein the inner sliding portion (11a) is slidably disposed in the placement groove (14); An outer support portion (11b), wherein the outer support portion (11b) is integrally formed with the inner sliding portion (11a) and extends out of a placement groove (14); An inclined floating portion (11c), wherein the inclined floating portion (11c) is arranged on a side of the outer supporting portion (11b) away from the inner sliding portion (11a) and abuts against an inner wall of the end pressure ring; A deformation groove (11d), wherein the deformation groove (11d) is formed on the inner sliding portion (11a).

2. A heat exchange device according to claim 1, characterized in that: Also includes: An external positioning groove, wherein the external positioning groove is coaxially arranged on the heat exchange plate at the outer edge of the end connector (10); An inner positioning groove, the inner positioning groove being coaxially arranged on the outer edge of the end connector (10) and located on the inner side of the outer positioning groove; A positioning rib (28), wherein the positioning rib (28) is integrally formed on the end connection plate (9) and can be inserted into the inner positioning groove; An upper positioning groove, the upper positioning groove being arranged on the end connection plate (9) and located outside the positioning rib (28) and communicating with the outer positioning groove; The sealing assembly comprises: An outer seal, the outer seal being arranged between the outer positioning groove and the upper positioning groove; An inner sealing member is arranged on the inner positioning groove and abuts against the positioning rib (28).

3. A heat exchange device according to claim 2, characterized in that: The outer seal comprises: A lower sealing block (15), wherein the cross section of the lower sealing block (15) is an isosceles trapezoid and is adapted to fit the outer positioning groove; An extrusion groove (16), wherein the extrusion groove (16) is arranged in the direction of the upper positioning groove and has an isosceles trapezoidal cross section; A sealing groove, wherein the sealing groove is arranged on two oblique edges of the lower sealing block (15); A sealing ring (17), wherein the sealing ring (17) is arranged in the sealing groove; An upper sealing block (18), wherein the upper sealing block (18) is arranged in the upper positioning groove; An upper extrusion block (19), wherein the upper extrusion block (19) is integrally formed with the upper sealing block (18) and extends out of an upper positioning groove.

4. A heat exchange device according to claim 3, characterized in that: The inner seal comprises: An inner sealing block (20), wherein the inner sealing block (20) is arranged at the bottom of the inner positioning groove; Inner extension blocks (21), wherein the two inner extension blocks (21) are respectively formed in the direction of the inner positioning groove opening of the inner sealing block (20); An inner matching groove (22), wherein the inner matching groove (22) is formed between the two inner extension blocks (21), and the cross section of the inner matching groove (22) is V-shaped.

5. A heat exchange system for tempering residual heat with any of the heat exchange devices described above, characterized in that: include: Heat exchange device; Tempering water cooling tank (100); A cleaning tank assembly (101), wherein a temperature sensor and an electric heating device are arranged in the cleaning tank assembly (101); A first circulation pipe (102), wherein the first circulation pipe (102) is connected to the tempering water cooling tank (100) and the heat exchange device to form a first circulation water circuit; A second circulation pipe (103), wherein the second circulation pipe (103) is connected to the cleaning tank assembly (101) and the heat exchange device to form a second circulation water circuit; A first circulation pump, wherein the first circulation pipe (102) is provided with a first circulation pump; A second circulation pump, wherein the second circulation pipe (103) is provided with a second circulation pump; Filter: The first circulation pipe (102) and the second circulation pipe (103) are both provided with filters.

Citation Information

Patent Citations

  • Double-pipe heat exchanger and U-shaped double-pipe heat exchanger

    CN210346413U

  • Detachable graphite heat exchanger

    CN210426199U

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    CN217351470U