Battery pack assembly device
By designing the slide and drive components in the battery pack assembly device, the problems of large size and high cost of existing equipment are solved, and efficient, miniaturized and low-cost assembly of battery packs is achieved.
Patent Information
- Application Number
- CN202410928128.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2044-07-11
AI Technical Summary
Existing battery pack assembly equipment is large in size and high in cost, making it unsuitable for small-batch production.
A battery pack assembly device is designed, which includes an operating table, a cell slot assembly, a slide, a drive assembly, a pushing assembly and a lifting mechanism. Through the cooperation of the slide and the drive assembly, the battery cells can be automatically assembled, reducing the number of parts in the equipment.
The battery pack assembly device is miniaturized and low-cost, which improves assembly efficiency and is suitable for small-batch production.
Smart Images

Figure CN118841616B_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the field of battery technology, and in particular to a battery pack assembly device. Background Art
[0002] A battery pack is a unit composed of multiple battery modules that is used to store and provide electrical energy. During the battery pack assembly process, the battery cells are assembled into a battery holder and then processed into battery modules through other steps.
[0003] Therefore, an automatic assembly device is needed to improve the efficiency of assembling battery packs. Summary of the Invention
[0004] The present disclosure provides a battery pack assembly device that can solve the technical problems existing in the related art. The technical solution of the battery pack assembly device is as follows.
[0005] The present disclosure provides a battery pack assembly device, which includes an operating table, a battery cell slot assembly, a slide, a driving assembly, a first pushing assembly, a second pushing assembly, and a lifting mechanism;
[0006] The operating table has an operating hole, the operating hole is used for extending the first battery cell holder, wherein the first battery cell holder is parallel to the first direction X and the third direction Z, and perpendicular to the second direction Y, and the first battery cell holder has multiple rows of through holes arranged along the third direction Z;
[0007] The battery cell slot assembly has a plurality of sub-battery cell slots arranged along the first direction X, and the battery cell slot assembly is slidably connected to the operating table in the first direction X and the second direction Y;
[0008] The slide has a slideway, the slideway is arranged obliquely along the first direction X, the slideway is used to carry a plurality of battery cells, and the plurality of battery cells are arranged along the length direction of the slideway;
[0009] The first pushing assembly is used to push the battery cell located at the lower end of the slide into the sub-battery cell slot of the battery cell slot assembly;
[0010] The driving assembly is used to drive the battery cell slot assembly to slide along the first direction X to adjust the sub-battery cell slot opposite to the lower end of the slideway and drive the battery cell slot assembly to be opposite to the first battery cell bracket;
[0011] The second pushing assembly is used to push the battery cell slot assembly to slide along the second direction Y so that the battery cell is inserted into the at least one row of through holes of the first battery cell bracket;
[0012] The lifting mechanism is used to carry the first battery cell holder, and the lifting mechanism is used to drive the first battery cell holder to move along the third direction Z.
[0013] In one possible implementation, the battery cell tank assembly includes a first battery cell tank and a second battery cell tank, wherein the first battery cell tank is located above the second battery cell tank, the first battery cell tank is used to accommodate a positive electrode battery cell, and the second battery cell tank is used to accommodate a negative electrode battery cell;
[0014] The slide includes a first slide and a second slide, the first pushing assembly includes a first push rod and a second push rod, the first push rod is used to push the positive battery cell located at the lower end of the first slide to the first battery cell slot, and the second push rod is used to push the negative battery cell located at the lower end of the second slide to the second battery cell slot;
[0015] The driving assembly includes a first driving mechanism and a second driving mechanism. The first driving mechanism is used to drive the first battery cell slot to slide along the first direction X, and the second driving mechanism is used to drive the second battery cell slot to slide along the first direction X.
[0016] In a possible implementation, the first slide and the second slide are respectively located on two sides of the operating hole;
[0017] The height of the first slide gradually increases in a direction away from the operating hole;
[0018] The height of the second slide platform gradually increases in a direction away from the operating hole.
[0019] In one possible implementation, the first driving mechanism includes a first motor, a first gear, and a first support plate, the first motor is in transmission connection with the first gear, the first rack is engaged with the first gear, and the first battery cell slot is in sliding connection with the first support plate along the first direction X;
[0020] The second driving mechanism includes a second motor, a second gear and a second support plate. The second motor is connected to the second gear in a transmission manner. The second rack is engaged with the second gear. The second battery cell slot is connected to the second support plate in a sliding manner along the first direction X.
[0021] In a possible implementation, the drive assembly further includes a first back plate, a second back plate, and a connecting rod;
[0022] The first back plate is fixed to the operating table and is opposite to the first slide. The first slide is located between the first push rod and the first back plate. The first support plate is fixed to the first back plate.
[0023] The second back plate is fixed to the operating table and is opposite to the second slide. The second slide is located between the second push rod and the second back plate. One end of the connecting rod is fixed to the second back plate, and the other end of the connecting rod is connected to the first motor.
[0024] In a possible implementation, the operating table further has two baffles, which are located on both sides of the operating hole;
[0025] The inner sides of the two baffles are provided with a first sliding groove, and the two sides of the battery cell slot assembly are provided with a boss, and the boss is slidably connected to the first sliding groove.
[0026] In a possible implementation, the second pushing assembly includes a fixed block, a cylinder, a rod, and a first pushing plate;
[0027] The fixing block is fixed to the operating table;
[0028] The cylinder body is sleeved around the rod body and is slidably connected to the rod body along the second direction Y. The cylinder body is connected to the fixed block, and the rod body is connected to the first push plate. The first push plate is used to push the battery cell slot assembly.
[0029] In a possible implementation, the lifting mechanism includes a lifting motor, a limiting rod assembly, and a first supporting plate;
[0030] The extending direction of the limiting rod assembly is parallel to the third direction Z;
[0031] The lifting motor is used to drive the first supporting plate to slide along the limiting rod assembly, and the first supporting plate is used to carry the first battery cell bracket.
[0032] In one possible implementation, the battery pack assembly device further includes a base plate, a second support plate, and a support plate driving mechanism;
[0033] The base plate is located below the operating table, the second support plate is used to carry the second battery cell holder, and the support plate driving mechanism is used to drive the second support plate to slide along the second direction Y on the base plate to engage the second battery cell holder with the first battery cell holder.
[0034] In one possible implementation, the battery pack assembly device further includes a push plate assembly;
[0035] The push plate assembly is located below the operating table. When the first battery cell holder is opposite to the push plate assembly, the push plate assembly is used to push the first battery cell holder to slide along the first direction X.
[0036] The technical solution provided by the present disclosure includes at least the following beneficial effects:
[0037] When assembling the battery pack, multiple battery cells are placed on the slide of the slide. The driving component drives the battery cell slot assembly to slide in the first direction so that the sub-battery cell slot on the battery cell slot assembly is opposite to the lower end of the slide. At this time, the first pushing component pushes the battery cell located at the lower end of the slide to the sub-battery cell slot, and then the other battery cells on the slide slide down along the slide. The driving component continues to drive the battery cell slot assembly so that the other sub-battery cell slots are opposite to the lower end of the slide, and then the first pushing component repeats the above operation until the battery cell slot assembly is full of battery cells. After the battery cell slot assembly is full of battery cells, the driving component drives the battery cell slot assembly to move in the opposite direction until the battery cell slot assembly is aligned with the first battery cell bracket. The second pushing component then pushes the battery cell slot assembly full of battery cells toward the first battery cell bracket, and extends the battery cells on the battery cell slot assembly into the first battery cell bracket. Finally, the second pushing component pulls the battery cell slot assembly back. After the first cell holder is filled with a row of cells, the lifting mechanism drives the first cell holder downward, and aligns the upper row of through holes with the cell slot assembly, and repeats the above operation until the first cell holder is filled with cells.
[0038] Because a slide is provided, after placing multiple battery cells on the slide, each cell can slide to the bottom of the slide, eliminating the need for a separate mechanism to grab the cells. As a result, the battery pack assembly device contains fewer parts, resulting in a smaller and lower-cost battery pack assembly device.
[0039] It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The accompanying drawings, which are incorporated into and constitute a part of the specification, illustrate embodiments consistent with the present disclosure and, together with the description, serve to explain the principles of the present disclosure. In the drawings:
[0041] Figure 1 is a structural schematic diagram of a battery pack assembly device shown in an embodiment of the present disclosure;
[0042] Figure 2 is a structural schematic diagram of a battery pack assembly device shown in an embodiment of the present disclosure;
[0043] Figure 3 is a structural schematic diagram of a battery pack assembly device shown in an embodiment of the present disclosure;
[0044] Figure 4 is a structural schematic diagram of a battery pack assembly device shown in an embodiment of the present disclosure;
[0045] Figure 5 is a partial structural diagram of a battery pack assembly device shown in an embodiment of the present disclosure;
[0046] Figure 6 It is a structural schematic diagram of a battery pack assembly device shown in an embodiment of the present disclosure.
[0047] Legend:
[0048] 1. Operating table, 10. Operating hole, 11. Baffle, 110. First chute;
[0049] 2. Battery cell slot assembly, 20. Battery cell slot, 21. First battery cell slot, 211. First rack, 22. Second battery cell slot, 221. Second rack;
[0050] 3. Slide, 30. Slideway, 31. First slide, 32. Second slide, 301. Side panel;
[0051] 4. Drive assembly, 41. First drive mechanism, 411. First motor, 412. First gear, 413. First support plate, 42. Second drive mechanism, 421. Second motor, 422. Second gear, 423. Second support plate, 43. First back plate, 44. Second back plate, 45. Connecting rod;
[0052] 5. First pushing assembly, 51. First pushing rod, 52. Second pushing rod, 501. Fixed platform, 502. Telescopic rod, 503. Second pushing plate;
[0053] 6. Second pushing assembly, 61. Fixed block, 62. Cylinder, 63. Rod, 64. Push plate;
[0054] 7. Lifting mechanism, 71. Lifting motor, 72. Limiting rod assembly, 73. First support plate;
[0055] 8. Push plate assembly;
[0056] 9. Bottom plate;
[0057] 1a, second pallet, 1b pallet driving mechanism;
[0058] 100. A first battery cell bracket.
[0059] The above drawings illustrate specific embodiments of the present disclosure, which will be described in more detail below. These drawings and textual descriptions are not intended to limit the scope of the present disclosure in any way, but rather to illustrate the concepts of the present disclosure to those skilled in the art by reference to specific embodiments. DETAILED DESCRIPTION
[0060] In order to make the objectives, technical solutions and advantages of the present disclosure more clear, the embodiments of the present disclosure will be further described in detail below with reference to the accompanying drawings.
[0061] The terms used in the embodiments of the present disclosure are intended only to explain the embodiments of the present disclosure and are not intended to limit the present disclosure. Unless otherwise defined, technical or scientific terms used herein should have the same ordinary meaning as those of ordinary skill in the art to which the present disclosure pertains. The terms "first," "second," "third," and similar terms used in the patent specification and claims of the present disclosure do not denote any order, quantity, or importance, but are merely used to distinguish between different components. Similarly, terms such as "a" or "an" do not denote a limitation on quantity, but rather denote the presence of at least one. Terms such as "include" or "comprising" mean that the elements or objects preceding the term "include" or "comprising" include the elements or objects listed after the term and their equivalents, and do not exclude other elements or objects. Terms such as "connected" or "connected" are not limited to physical or mechanical connections but may include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0062] A battery pack is a unit composed of multiple battery modules, used to store and provide electrical energy. During the battery pack assembly process, the battery cells are assembled into a battery holder according to the positive and negative polarity pattern, and then processed through other steps to form battery modules.
[0063] Conventional assembly equipment is often used for mass production and requires a large number of components, such as a robotic arm that automatically grabs battery cells. This results in a large and expensive assembly system, making it unsuitable for small-batch production.
[0064] Therefore, it is necessary to provide a battery pack assembly device with a smaller volume and lower cost.
[0065] In view of the above technical problems, the present disclosure provides a battery pack assembly device, such as Figure 1 shown.
[0066] The battery pack assembling device comprises an operation table 1, a cell slot assembly 2, a sliding table 3, a driving assembly 4, a first pushing assembly 5, a second pushing assembly 6 and a lifting mechanism 7. The operation table 1 has an operation hole 10 for the first cell support 100 to extend out, wherein the first cell support 100 is parallel to the first direction X and the third direction Z, and perpendicular to the second direction Y, and the first cell support 100 has multiple rows of through holes arranged along the third direction Z. The cell slot assembly 2 has multiple sub-cell slots 20 arranged along the first direction X, and the cell slot assembly 2 is slidably connected with the operation table 1 along the first direction X and the second direction Y. The sliding table 3 has a sliding channel 30 arranged obliquely along the first direction X, the sliding channel 30 is used to carry multiple cells, and the multiple cells are arranged along the length direction of the sliding channel 30, and the first pushing assembly 5 is used to push the cells at the lower end of the sliding channel 30 into the sub-cell slots 20 of the cell slot assembly 2. The driving assembly 4 is used to drive the cell slot assembly 2 to slide along the first direction X, so as to adjust the sub-cell slots 20 opposite to the lower end of the sliding channel 30, and drive the cell slot assembly 2 to be opposite to the first cell support 100. The second pushing assembly 6 is used to push the cell slot assembly 2 to slide along the second direction Y, so as to make the cells inserted into at least one row of through holes of the first cell support 100. The lifting mechanism 7 is used to carry the first cell support 100, and the lifting mechanism 7 is used to drive the first cell support 100 to move along the third direction Z.
[0067] The first cell support 100 has multiple through holes for placing the cells.
[0068] The technical solution provided by the embodiment of the present disclosure can reduce the volume and cost of the battery pack assembly device. When assembling the battery pack, a plurality of battery cells are placed on the slide 30 of the slide 3. The driving component 4 drives the battery cell slot assembly 2 to slide along the first direction X, so that the sub-battery cell slot 20 on the battery cell slot assembly 2 is opposite to the lower end of the slide 30. At this time, the battery cell located at the lower end of the slide 30 is pushed to the sub-battery cell slot 20 by the first pushing component 5, and then the other battery cells on the slide 30 roll down along the slide 30. The driving component 4 continues to drive the battery cell slot assembly 2 so that the other sub-battery cell slots 20 are opposite to the lower end of the slide 30, and then the first pushing component 5 repeats the above operation until the battery cell slot assembly 2 is full of battery cells. After the battery cell slot assembly 2 is full of battery cells, the driving component 4 drives the battery cell slot assembly 2 to move in the opposite direction until the battery cell slot assembly 2 is aligned with the first battery cell bracket 100. The second pushing component 6 then pushes the battery cell slot assembly 2 filled with battery cells toward the first battery cell holder 100, and inserts the battery cells on the battery cell slot assembly 2 into the first battery cell holder 100. Finally, the second pushing component 6 pulls the battery cell slot assembly 2 back. After the first battery cell holder 100 is filled with a row of battery cells, the lifting mechanism 7 drives the first battery cell holder 100 to move downward, so that the upper row of through holes of the first battery cell holder 100 is aligned with the battery cell slot assembly 2, and repeats the above operation until the first battery cell holder 100 is filled with battery cells. Since the slide 3 is provided, after placing multiple battery cells on the slide 3, each battery cell can slide to the bottom of the slide 3, and there is no need to set up other mechanisms to grab the battery cells. Therefore, there are fewer components in the battery pack assembly device, which makes the battery pack assembly device smaller in size and lower in cost.
[0069] In some examples, such as Figure 1 and Figure 2 As shown, the cell tank assembly 2 includes a first cell tank 21 and a second cell tank 22. The first cell tank 21 is located above the second cell tank 22. The first cell tank 21 is used to accommodate positive electrode cells, and the second cell tank 22 is used to accommodate negative electrode cells. The first cell tank 21 and the second cell tank 22 both have sub-cell tanks 20, and the number of sub-cell tanks 20 in the first cell tank 21 and the second cell tank 22 is the same.
[0070] The slide 3 includes a first slide 31 and a second slide 32. The first pushing assembly 5 includes a first push rod 51 and a second push rod 52. The first push rod 51 is used to push the positive battery cell located at the lower end of the first slide 31 to the first battery cell slot 21, and the second push rod 52 is used to push the negative battery cell located at the lower end of the second slide 32 to the second battery cell slot 22. The first slide 31 and the second slide 32 both have a slide 30. To prevent the battery cell from deviating from the slide 30, both sides of the slide 30 have a side plate 301. The side plates 301 have notches at the bottom end of the first slide 31 and the bottom end of the second slide 32, so that the first push rod 51 and the second push rod 52 can withdraw the battery cell from the bottom end of the first slide 31 and the bottom end of the second slide 32.
[0071] like Figure 1 As shown, the driving assembly 4 includes a first driving mechanism 41 and a second driving mechanism 42. The first driving mechanism 41 is used to drive the first battery cell slot 21 to slide along the first direction X, and the second driving mechanism 42 is used to drive the second battery cell slot 22 to slide along the first direction X.
[0072] When assembling the battery pack assembly device, multiple positive cells are placed on the first slide 31 and multiple negative cells are placed on the second slide 32. Then, the first drive mechanism 41 drives the first cell slot 21 to slide to a position opposite the notch at the bottom of the first slide 31. The second drive mechanism 42 drives the second cell slot 22 to slide to a position opposite the notch at the bottom of the second slide 32. The first push rod 51 then pushes the positive cells into the first cell slot 21, and the second push rod 52 pushes the negative cells into the second cell slot 22.
[0073] After the first and second cell slots 21 and 22 are filled with cells, the first and second drive mechanisms 41 and 42 respectively move the first and second cell slots 21 and 22 to their initial positions. Finally, the second pushing assembly 6 pushes the first and second cell slots 21 and 22 toward the first cell support 100.
[0074] In this way, the assembly efficiency of the battery pack can be accelerated, so that the first battery cell holder 100 can be loaded with two rows of battery cells at the same time.
[0075] For example, Figure 2 As shown, the first push rod 51 and the second push rod 52 each include a fixed platform 501, a telescopic rod 502 and a second push plate 503. The fixed platform 501 is fixed to the operating table 1, one end of the telescopic rod 502 is connected to the fixed platform 501, and the other end is connected to the second push plate 503, which is used to push the battery cell.
[0076] In other examples, the cell slot assembly 2 may further include a third cell slot and a fourth cell slot, thereby further improving assembly efficiency. The embodiment of the present disclosure does not specifically limit the number of cell slots in the cell slot assembly 2.
[0077] In some examples, if the first battery cell slot 21 and the second battery cell slot 22 slide in the same direction at the same time, the first battery cell slot 21 and the second battery cell slot 22 may also share the same driving mechanism.
[0078] In some examples, such as Figure 2 and Figure 3As shown, the first slide 31 and the second slide 32 are located on either side of the operating hole 10. The height of the first slide 31 gradually increases as it moves away from the operating hole 10. The height of the second slide 32 gradually increases as it moves away from the operating hole 10. This facilitates the placement of battery cells on the first and second slides 31, 32. If the first and second slides 31, 32 are located on the same side of the operating hole 10, the first slide 31 will be located above the second slide 32. As a result, when placing a negative battery cell on the second slide 32, it will be obstructed by the first slide 31.
[0079] When assembling the battery pack, the first drive mechanism 41 and the second drive mechanism 42 respectively drive the first cell slot 21 and the second cell slot 22 to move away from each other. After the first cell slot 21 and the second cell slot 22 are fully loaded with battery cells, the first drive mechanism 41 and the second drive mechanism 42 respectively drive the first cell slot 21 and the second cell slot 22 to move toward each other.
[0080] The following is an exemplary description of the implementation of the first driving mechanism 41 and the second driving mechanism 42 .
[0081] In some examples, such as Figure 2 and Figure 3 As shown, the first drive mechanism 41 includes a first motor 411, a first gear 412 and a first support plate 413. The first motor 411 is connected to the first gear 412 through a coupling. The first rack 211 is engaged with the first gear 412, and the first battery cell 21 is connected to the first support plate 413 in a sliding manner along the first direction X. When it is necessary to drive the first battery cell 21 to slide, the first motor 411 drives the first gear 412 to rotate. Since the first rack 211 is engaged with the first gear 412, the first battery cell 21 will move linearly under the drive of the first rack 211. Since the length of the first battery cell 21 is long, the provision of the first support plate 413 can provide good support for the first battery cell 21 and prevent the first support plate 413 from tilting during movement. Moreover, when the first battery cell 21 needs to move along the second direction Y, the first rack 211 can be disengaged from the first gear 412, so that the first drive mechanism 41 will not affect the movement of the second pushing assembly 6.
[0082] The second drive mechanism 42 includes a second motor 421, a second gear 422, and a second support plate 423. The second motor 421 and the second gear 422 are connected by a coupling. The second rack 221 of the second battery cell 22 meshes with the second gear 422, and the second battery cell 22 and the second support plate 423 are slidably connected along the first direction X. The operating principle of the second drive mechanism 42 is the same as that of the first drive mechanism 41 and will not be further described here.
[0083] In some examples, such as Figure 1 and Figure 3 As shown, the drive assembly 4 also includes a first backplate 43, a second backplate 44 and a connecting rod 45. The first backplate 43 is fixed to the operating table 1 and is opposite to the first slide 31. The first slide 31 is located between the first push rod 51 and the first backplate 43. The first support plate 413 is fixed to the first backplate 43. The second backplate 44 is fixed to the operating table 1 and is opposite to the second slide 32. The second slide 32 is located between the second push rod 52 and the second backplate 44. One end of the connecting rod 45 is fixed to the second backplate 44, and the other end of the connecting rod 45 is connected to the first motor 411. The first backplate 43 can support the first battery cell slot 21 in the second direction Y. Similarly, the second backplate 44 can support the second battery cell slot 22 in the second direction Y.
[0084] In some examples, such as Figure 4 and Figure 5 As shown, the operating platform 1 also has two baffles 11, which are located on both sides of the operating hole 10. The inner sides of the two baffles 11 have first sliding grooves 110, and the battery cell trough assembly 2 has bosses 23 on both sides, which are slidably connected to the first sliding grooves 110. This can enhance the stability of the battery cell trough assembly 2 during sliding.
[0085] In some examples, such as Figure 3 As shown, the second pushing assembly 6 includes a fixed block 61, a cylinder body 62, a rod body 63 and a first push plate 64. The fixed block 61 is fixed to the operating table 1, the cylinder body 62 is looped around the rod body 63, and is slidably connected to the rod body 63 along the second direction Y, the cylinder body 62 is connected to the fixed block 61, and the rod body 63 is connected to the first push plate 64. The first push plate 64 is used to push the battery cell slot assembly 2 to slide along the second direction Y. The side walls of the first battery cell slot 21 and the second battery cell slot 22 are provided with a sliding groove 201, and the sliding groove 201 extends along the first direction X. The first push plate 64 has a sliding protrusion, which is located in the sliding groove 201, so that the first battery cell slot 21 and the second battery cell slot 22 can be slidably connected to the first push plate 64.
[0086] In some examples, such as Figure 6 As shown, the lifting mechanism 7 includes a lifting motor 71, a limiting rod assembly 72, and a first support plate 73. The limiting rod assembly 72 extends parallel to the third direction Z. The lifting motor 71 is used to drive the first support plate 73 to slide along the limiting rod assembly 72. The first support plate 73 is used to support the first battery cell holder 100. The longitudinal cross-section of the first support plate 73 is U-shaped, that is, the first support plate 73 forms a U-shaped groove. This prevents the first battery cell holder 100 from deflecting when the push plate assembly 8 pushes it.
[0087] The limiting rod assembly 72 includes a screw and a slide rod. The lifting motor 71 is in driving connection with the screw. When the lifting motor 71 drives the screw to rotate, the first support plate 73 can move up and down along the screw. The slide rod is used to assist in positioning the first support plate 73 and prevent it from shifting during movement.
[0088] In some examples, such as Figure 1 As shown, the battery pack assembly apparatus further includes a base plate 9, a second support plate 1a, and a support plate drive mechanism 1b. The base plate 9 is located below the operating table 1. The second support plate 1a is used to support the second battery cell holder. The support plate drive mechanism 1b is used to drive the second support plate 1a to slide along the base plate 9 in the second direction Y to engage the second battery cell holder with the first battery cell holder 100.
[0089] When the height of the first cell holder 100 is the same as that of the second cell holder, the second cell holder on the second support plate 1a is joined to the first cell holder 100. The interface of the second support plate 1a is U-shaped, thereby preventing the second cell holder from falling off the second support plate 1a.
[0090] The bottom plate 9 has a second sliding groove 91 extending along the second direction Y. The bottom of the second supporting plate 1 a has a protrusion located in the second sliding groove 91 , so that the second supporting plate 1 a can slide along the bottom plate 9 .
[0091] When the first cell holder 100 is filled with cells, the support plate driving mechanism 1b drives the second support plate 1a toward the first support plate 73, thereby combining the second cell holder with the first cell holder 100. Then, the push plate assembly 8 pushes the second cell holder and the first cell holder 100, causing the second cell holder to leave the second support plate 1a and the first cell holder 100 to leave the first support plate 73.
[0092] Exemplarily, the support plate driving mechanism 1b may be a telescopic cylinder.
[0093] In some examples, such as Figure 6 As shown, the battery pack assembly device further includes a push plate assembly 8. The push plate assembly 8 is located below the operating table 1. When the first battery cell holder 100 faces the push plate assembly 8, the push plate assembly 8 is used to push the first battery cell holder 100 to slide along the first direction X.
[0094] When assembling the battery pack, the lifting mechanism 7 is located at the bottom. After the first cell holder 100 is placed on the lifting mechanism 7, the lifting mechanism 7 drives the first cell holder 100 upward, positioning it above the access hole 10. After the first cell holder 100 is fully loaded with cells, the lifting mechanism 7 drives it downward. Then, the push plate assembly 8 pushes the first cell holder 100 off the lifting mechanism 7.
[0095] The working process of the battery pack assembly device is exemplarily described below.
[0096] In the first step, the lifting motor 71 drives the screw in the limiting rod assembly 72 to rotate, so that the first battery cell holder 100 moves upward to above the operating hole 10 .
[0097] In the second step, a plurality of battery cells are placed on the first slide 31 and the second slide 32. The first driving mechanism 41 and the second driving mechanism 42 respectively drive the first battery cell tank 21 and the second battery cell tank 22 to slide away from each other.
[0098] In the third step, the first push rod 51 pushes the positive battery cell at the lower end of the first slide 31 to the first battery cell slot 21, and the second push rod 52 pushes the negative battery cell at the lower end of the second slide 32 to the second battery cell slot 22. This continues until the first battery cell slot 21 and the second battery cell slot 22 are filled with battery cells.
[0099] In the fourth step, the first driving mechanism 41 and the second driving mechanism 42 respectively drive the first battery cell slot 21 and the second battery cell slot 22 to slide in a direction approaching each other until the first battery cell slot 21 and the second battery cell slot 22 are opposite to the first battery cell bracket 100 .
[0100] In the fifth step, the second pushing assembly 6 pushes the first cell slot 21 and the second cell slot 22 to the first cell holder 100. After the cell is inserted into the through hole of the first cell holder 100, the second pushing assembly 6 drives the first cell slot 21 and the second cell slot 22 away from the first cell holder 100.
[0101] In the sixth step, the lifting mechanism 7 moves the first cell holder 100 downward so that the through holes in the upper row are opposite to the first cell slots 21 and the second cell slots 22. The above operation is then repeated until the first cell holder 100 is filled with cells.
[0102] In the seventh step, the lifting mechanism 7 drives the first battery cell holder 100 filled with battery cells to descend to the bottom plate 9 .
[0103] In the eighth step, the support plate driving mechanism 1 b drives the second support plate 1 a to approach the first support plate 73 , thereby combining the second battery cell holder with the first battery cell holder 100 .
[0104] In the ninth step, the push plate assembly 8 pushes the second cell holder and the first cell holder 100 , so that the second cell holder leaves the second support plate 1 a and the first cell holder 100 leaves the first support plate 73 .
[0105] The above descriptions are merely optional embodiments of the present disclosure and are not intended to limit the present disclosure. Any modifications, equivalent replacements, improvements, etc. made within the principles of the present disclosure shall be included in the scope of protection of the present disclosure.
Claims
1. A battery pack assembly device, characterized in that: The battery pack assembly device comprises an operating table (1), a battery cell slot assembly (2), a slide (3), a driving assembly (4), a first pushing assembly (5), a second pushing assembly (6) and a lifting mechanism (7); The operating table (1) has an operating hole (10), and the operating hole (10) is used for allowing a first battery cell holder (100) to extend, wherein the first battery cell holder (100) is parallel to the first direction (X) and the third direction (Z), and perpendicular to the second direction (Y), and the first battery cell holder (100) has multiple rows of through holes arranged along the third direction (Z); The battery cell slot assembly (2) has a plurality of sub-battery cell slots (20) arranged along the first direction (X), and the battery cell slot assembly (2) is slidably connected to the operating table (1) in the first direction (X) and the second direction (Y); The slide (3) has a slideway (30), the slideway (30) is arranged obliquely along the first direction (X), the slideway (30) is used to carry a plurality of battery cells, and the plurality of battery cells are arranged along the length direction of the slideway (30); The first pushing assembly (5) is used to push the battery cell located at the lower end of the slideway (30) into the sub-battery cell slot (20) of the battery cell slot assembly (2); The driving assembly (4) is used to drive the battery cell slot assembly (2) to slide along the first direction (X) to adjust the sub-battery cell slot (20) opposite to the lower end of the slideway (30), and to drive the battery cell slot assembly (2) to be opposite to the first battery cell bracket (100); The second pushing assembly (6) is used to push the battery cell slot assembly (2) to slide along a second direction (Y) so that the battery cell is inserted into at least one row of through holes of the first battery cell bracket (100); The lifting mechanism (7) is used to carry the first battery cell support (100), and the lifting mechanism (7) is used to drive the first battery cell support (100) to move along a third direction (Z).
2. The battery pack assembly device according to claim 1, wherein: The battery cell tank assembly (2) comprises a first battery cell tank (21) and a second battery cell tank (22), wherein the first battery cell tank (21) is located above the second battery cell tank (22), the first battery cell tank (21) is used to accommodate a positive electrode battery cell, and the second battery cell tank (22) is used to accommodate a negative electrode battery cell; The slide (3) includes a first slide (31) and a second slide (32); the first pushing assembly (5) includes a first push rod (51) and a second push rod (52); the first push rod (51) is used to push the positive electrode battery cell located at the lower end of the first slide (31) to the first battery cell slot (21); the second push rod (52) is used to push the negative electrode battery cell located at the lower end of the second slide (32) to the second battery cell slot (22); The driving assembly (4) comprises a first driving mechanism (41) and a second driving mechanism (42), wherein the first driving mechanism (41) is used to drive the first battery cell slot (21) to slide along the first direction (X), and the second driving mechanism (42) is used to drive the second battery cell slot (22) to slide along the first direction (X).
3. The battery pack assembly device according to claim 2, wherein: The first slide (31) and the second slide (32) are respectively located on both sides of the operating hole (10); The height of the first slide (31) gradually increases in a direction away from the operating hole (10); The height of the second slide (32) gradually increases in a direction away from the operating hole (10).
4. The battery pack assembly device according to claim 2, wherein: The first driving mechanism (41) comprises a first motor (411), a first gear (412) and a first support plate (413); the first motor (411) is transmission-connected to the first gear (412); the first battery cell tank (21) has a first rack (211); the first rack (211) is meshed with the first gear (412); the first battery cell tank (21) is slidingly connected to the first support plate (413) along the first direction (X); The second driving mechanism (42) comprises a second motor (421), a second gear (422) and a second support plate (423); the second motor (421) is transmission-connected to the second gear (422); the second battery cell tank (22) has a second rack (221); the second rack (221) is meshed with the second gear (422); and the second battery cell tank (22) is slidingly connected to the second support plate (423) along the first direction (X).
5. The battery pack assembly device according to claim 4, characterized in that: The driving assembly (4) further comprises a first back plate (43), a second back plate (44) and a connecting rod (45); The first back plate (43) is fixed to the operating table (1) and is opposite to the first slide (31); the first slide (31) is located between the first push rod (51) and the first back plate (43); and the first support plate (413) is fixed to the first back plate (43); The second back plate (44) is fixed to the operating table (1) and is opposite to the second slide (32). The second slide (32) is located between the second push rod (52) and the second back plate (44). One end of the connecting rod (45) is fixed to the second back plate (44), and the other end of the connecting rod (45) is connected to the first motor (411).
6. The battery pack assembly device according to claim 1, wherein: The operating table (1) further comprises two baffles (11), and the two baffles (11) are located on both sides of the operating hole (10); The inner sides of the two baffles (11) are provided with first slide grooves (110), and the two sides of the battery cell slot assembly (2) are provided with bosses (23), and the bosses (23) are slidably connected to the first slide grooves (110).
7. The battery pack assembly device according to claim 1, wherein: The second pushing assembly (6) comprises a fixed block (61), a cylinder (62), a rod (63) and a first pushing plate (64); The fixing block (61) is fixed to the operating table (1); The cylinder body (62) is sleeved around the rod body (63) and is slidably connected to the rod body (63) along the second direction (Y). The cylinder body (62) is connected to the fixed block (61). The rod body (63) is connected to the first push plate (64). The first push plate (64) is used to push the battery cell slot assembly (2).
8. The battery pack assembly device according to claim 1, wherein: The lifting mechanism (7) comprises a lifting motor (71), a limiting rod assembly (72) and a first supporting plate (73); The extending direction of the limiting rod assembly (72) is parallel to the third direction (Z); The lifting motor (71) is used to drive the first supporting plate (73) to slide along the limiting rod assembly (72), and the first supporting plate (73) is used to carry the first battery cell bracket (100).
9. The battery pack assembly device according to claim 1, wherein: The battery pack assembly device further includes a base plate (9), a second support plate (1a) and a support plate driving mechanism (1b); The base plate (9) is located below the operating table (1); the second support plate (1a) is used to carry a second battery cell holder; and the support plate driving mechanism (1b) is used to drive the second support plate (1a) to slide along the second direction (Y) on the base plate (9) to engage the second battery cell holder with the first battery cell holder (100).
10. The battery pack assembly device according to claim 9, characterized in that: The battery pack assembly device further includes a push plate assembly (8); The push plate assembly (8) is located below the operating table (1); when the first battery cell holder (100) is opposite to the push plate assembly (8), the push plate assembly (8) is used to push the first battery cell holder (100) to slide along a first direction (X).
Citation Information
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