A purification board end bending machine
Through the combination of the guide device and the upper pressure plate device, the presser foot position is controlled by the servo system to achieve stepless adjustment of the width of the purification plate and the consistency of the bending corners, which solves the adjustment limitations and inconsistencies of the existing bending machines, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202411212460.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2044-08-30
AI Technical Summary
The existing purification plate end bending machines have limitations in width adjustment and bending accuracy, and stepless adjustment cannot be achieved, and the inconsistent rounded corners during bending affect the product appearance quality.
The guide device and the upper pressure plate device are used to adjust the plate clamping and feeding through the guide pallet and the pressing wheel, and the fixed and movable end pressing feet are used to control the position of the pressing feet in combination with the servo system to achieve stepless adjustment of the width, and the bending operation is completed through the flip plate device.
The width of the purification plate is adjusted steplessly and the consistency of the bent corners, which improves production efficiency and product appearance quality.
Smart Images

Figure CN118847784B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of mechanical structures, and in particular relates to a purification plate end bending machine. Background Art
[0002] Currently, the end-bending machines used on the market for producing custom cleanroom panels have limitations in terms of width adjustment and bending accuracy. Traditional bending machines typically produce panels of varying widths by designing periodic notches in the upper die. Specifically, the vertical edges of panels of varying widths are bent through these periodically arranged notches.
[0003] However, this method can only produce plates with fixed width multiples and cannot achieve stepless width adjustment. In addition, due to the notch design of the upper die, the rounded corners of the notch and the non-notch are inconsistent during bending, affecting the appearance quality of the product. Summary of the Invention
[0004] In view of this, the present invention aims to provide a purification plate end bending machine to at least solve one of the problems in the background technology.
[0005] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0006] A purification plate end bending machine comprises a main frame and an upper pressing plate device, a plate turning device and a guide device installed on the main frame;
[0007] Use the guide device to load the plate to be processed and send the end of the plate to be processed to the processing area;
[0008] The end positioning structure in the upper pressing plate device is used to fix and press the end of the plate to be processed sent to the processing area;
[0009] The presser foot in the upper pressure plate device cooperates with the flap device to achieve bending of the plate to be processed;
[0010] The presser foot includes a fixed end presser foot and a movable end presser foot, and the width of the bending area is adjusted by the fixed end presser foot and the movable end presser foot.
[0011] Furthermore, the main frame includes:
[0012] Cylinder seat;
[0013] Flap support seat;
[0014] Left and right columns, the left and right columns are arranged at both ends of the cylinder base, and the inner walls of the left and right columns are provided with a first guide rail structure;
[0015] An adjusting crossbeam, the adjusting crossbeam being arranged between the left and right uprights;
[0016] in:
[0017] Both ends of the upper pressing plate device are installed on the main frame through the first guide rail structure, and the upper pressing plate device is driven to move vertically relative to the main frame by the first oil cylinder arranged on the oil cylinder seat;
[0018] The flap device is fixed to the main frame through the flap support seat;
[0019] The guide device is fixed to the main frame by adjusting the crossbeam.
[0020] Furthermore, the guiding device includes:
[0021] A guide support plate and a pressing wheel, wherein the plate to be processed is placed on the guide support plate, and the pressing wheel is arranged above the guide support plate, and a clamping and loading position for the plate to be processed is formed between the guide support plate and the pressing wheel;
[0022] The guide support plate includes a first guide support plate and a second guide support plate, and the upper surfaces of the first guide support plate and the second guide support plate form a loading plane;
[0023] At least one first guide support plate is provided, and the bottom of at least one first guide support plate is fixed to the first horizontal mounting rod through a first connecting plate;
[0024] The second guide support plate is arranged on a side away from the first guide support plate, and the bottom of the second guide support plate is slidably connected to the first horizontal mounting rod through a second connecting plate;
[0025] The guide device includes a guide drive motor, the power output end of the guide drive motor is connected to a first ball screw, the outer wall of the first ball screw is provided with an external thread structure, and a corresponding threaded hole is provided on the second connecting plate. The first ball screw is used to drive the second guide support plate to move along the length direction of the first horizontal mounting rod;
[0026] The pressing wheel includes a first pressing wheel corresponding to the first guide support plate and a second pressing wheel corresponding to the second guide support plate, the first pressing wheel and the second pressing wheel are connected to the same second horizontal mounting rod, and the second pressing wheel is movably connected to the second horizontal mounting rod;
[0027] Both ends of the second horizontal mounting rod are provided with guide adjustment shaft seats, and both ends of the second horizontal mounting rod are rotatably connected to the guide adjustment shaft seats;
[0028] A guide vertical adjustment unit is provided on the outside of the guide adjustment shaft seat, and the guide vertical adjustment unit is used to adjust the distance between the pressure wheel and the guide support plate. The guide vertical adjustment unit includes a slide rail structure provided on the side of the guide adjustment shaft seat, and the guide adjustment shaft seat is driven to move in the vertical direction by a vertical adjustment component provided above the guide adjustment shaft seat. The vertical adjustment component includes a pneumatic cylinder or an oil cylinder.
[0029] Furthermore, the flap device includes a fixed plate, a flap and a connecting rod structure;
[0030] The fixed plate is installed on the flap support seat;
[0031] The connecting rod structure includes a flap cylinder and a flap cylinder mounting seat. The flap cylinder is mounted on the fixed plate using the flap cylinder mounting seat. The power output end of the flap cylinder drives the flap to rotate relative to the fixed plate through the flip transmission assembly.
[0032] The upper edge of the fixing plate is provided with a lower jaw.
[0033] Furthermore, the flip transmission assembly includes:
[0034] Main transmission arm, the outer shell of the flap cylinder is installed on the main transmission arm;
[0035] The first transmission arm, the power output end of the flap cylinder is connected to the first end of the first transmission arm through the adapter block, and the second end of the first transmission arm is hinged to the first fixed block;
[0036] a central transmission arm, wherein a first end of the central transmission arm is hinged to a middle portion of the first transmission arm, a second end of the central transmission arm is hinged to the second fixing block, and a middle portion of the central transmission arm is hinged to the main transmission arm;
[0037] The second transmission arm has a first end hinged to the main transmission arm and a second end hinged to the second fixing block.
[0038] Furthermore, the flap includes a flap body and a flap head component, and the flap head component is detachably connected to the flap body;
[0039] The fixing plate comprises a fixing plate body and a lower jaw component, and the lower jaw component is detachably connected to the fixing plate body.
[0040] Furthermore, the upper pressing plate device includes a sliding frame and a synchronous rack, and both ends of the sliding frame cooperate with the first guide rail structure of the main frame and move vertically relative to the main frame through the first guide rail structure;
[0041] The power output end of the first oil cylinder on the main frame is connected to the sliding frame;
[0042] The main frame is provided with a synchronous gear matched with the synchronous rack.
[0043] Furthermore, an end positioning mechanism is provided on the sliding frame, and the end positioning mechanism is used to fix and press the end of the plate to be processed sent to the processing area;
[0044] The end positioning mechanism includes an end pressing strip, an end lifting unit, and an end translation unit. The end translation unit is connected to the end pressing strip, and the end lifting unit drives the end translation unit and the end pressing strip to move.
[0045] The end head translation unit includes a first horizontal driving cylinder, which is mounted on the first end head mounting block. The power output end of the first horizontal driving cylinder is connected to the end head pressing strip, and the first horizontal driving cylinder is used to drive the end head pressing strip to move in the horizontal direction.
[0046] The end head lifting unit includes a first vertical drive cylinder, which is mounted on the second end head mounting block. The power output end of the first vertical drive cylinder is connected to the first end head mounting block, and the first vertical drive cylinder is used to drive the first end head mounting block to move in the vertical direction.
[0047] The second end head mounting block is provided with an end head positioning guide mechanism, which includes an end head guide gear and an end head guide rack.
[0048] Furthermore, an upper die mechanism is provided on the sliding frame, and the upper die mechanism includes a fixed end presser foot, a first movable end presser foot, a second movable end presser foot, a clamping cylinder and a servo adjustment mechanism;
[0049] The upper die mechanism includes a mounting groove, and a servo adjustment mechanism is provided at the end of the mounting groove, and the servo adjustment mechanism is used to adjust the placement position of the first movable end presser foot and / or the second movable end presser foot in the mounting groove;
[0050] The clamping oil cylinder is arranged above the installation groove, and the clamping oil cylinder is used to fix the placement positions of the first movable end presser foot and the second movable end presser foot in the installation groove.
[0051] Furthermore, a gap adjustment mechanism is provided on the sliding frame, and the mounting slot in the upper die mechanism includes a slot connector, one side of the slot connector is a fixed slot block, and the other side is a fine-tuning slot block, and a mounting slot structure is formed between the slot connector, the fixed slot block, and the fine-tuning slot block;
[0052] The fixed slot block is fixedly connected to the slot connector, the fine-tuning slot block is mounted on the slot connector via a fine-tuning shaft, the fine-tuning slot block can be fine-moved horizontally relative to the slot connector via the slot connector, and the width of the mounting slot is adjusted by changing the horizontal position of the fine-tuning slot block and the slot connector.
[0053] A limit portion is provided at one end of the fine-tuning shaft away from the slot connector, and a fine-motion adjustment range of the fine-tuning slot block is provided between the limit portion and the slot connector;
[0054] The gap adjustment mechanism is arranged on the side of the installation slot close to the fine-tuning slot block, and the gap adjustment mechanism includes a side tightening block, an adjustment hand wheel, an adjustment synchronization rod, and a turbine transmission structure;
[0055] The turbine transmission structure includes a turbine body and a gap transmission rod;
[0056] The adjusting hand wheel is connected to the adjusting synchronization rod. The outer wall of the adjusting synchronization rod corresponding to the turbine body is provided with a turbine structure. The first end of the gap transmission rod is fixedly connected to the turbine body. The second end of the gap transmission rod is provided with an external thread. The side tightening block is provided with an internal thread structure corresponding to the external thread. The adjusting hand wheel is used to indirectly drive the side tightening block to move in the horizontal direction. By rotating the hand wheel, the side tightening block is driven to tighten the fine-tuning slot block from the side.
[0057] Compared with the existing technology, the purification plate end bending machine described in the present invention has the following advantages:
[0058] (1) The purification plate end bending machine described in the present invention comprises a main frame and an upper pressure plate device, a flap device and a guide device installed on the main frame; the guide device is used to load the plate to be processed and send the end of the plate to be processed to the processing area; the end positioning structure (43) in the upper pressure plate device is used to fix and press the end of the plate to be processed sent to the processing area; the pressure foot in the upper pressure plate device cooperates with the flap device to achieve bending of the plate to be processed; wherein, the pressure foot comprises a fixed end pressure foot and a movable end pressure foot, and the width of the bending area is adjusted by the fixed end pressure foot and the movable end pressure foot.
[0059] (2) The present invention relates to a purification board end bending machine, wherein the upper die mechanism includes a fixed end presser foot, a first movable end presser foot, and a second movable end presser foot. The positions of the first movable end presser foot and the second movable end presser foot are adjusted by a servo system to complete the inorganic adjustment of the purification board production width. The servo system controls the movement of each of the presser foot to the corresponding position to form an integral upper die, thereby solving the problem of stepless adjustment and ensuring that the rounded corners remain consistent after bending.
[0060] (3) A purification plate end bending machine described in the present invention, wherein the guide assembly includes a guide support plate and a pressure wheel, the plate to be processed is placed on the guide support plate, the pressure wheel is arranged above the guide support plate, and a clamping and loading position for the plate to be processed is formed between the guide support plate and the pressure wheel. By adjusting the distance between the pressure wheel and the guide support plate, it can adapt to plates of different thicknesses to be processed;
[0061] (4) The present invention relates to a purification plate end bending machine, wherein the guide assembly includes a first guide support plate and a second guide support plate, the second guide support plate is movable relative to the first guide support plate, and the width of the loading plane formed by the upper surface of the first guide support plate and the second guide support plate is changed by adjusting the position of the second guide support plate, thereby adapting to plates of different widths to be processed;
[0062] (5) The present invention relates to a purification plate end bending machine, wherein the flap device includes a fixed plate, a flap and a connecting rod structure, the fixed plate is mounted on the flap support seat, the connecting rod structure includes a flap cylinder and a flap cylinder mounting seat, the flap cylinder is mounted on the fixed plate using the flap cylinder mounting seat, the power output end of the flap cylinder drives the flap to rotate relative to the fixed plate through the flip transmission assembly, and then the flap is used to perform a preset action on the plate to be processed;
[0063] (6) The end bending machine of the purification plate described in the present invention is provided with an end positioning mechanism on the sliding frame, and the end positioning mechanism is used to fix and press the end of the plate to be processed sent to the processing area, thereby assisting the bending machine to complete the preset action;
[0064] (7) The present invention describes a purification plate end bending machine, wherein the flap includes a flap body and a flap head component, and the flap head component is detachably connected to the flap body; the fixed plate includes a fixed plate body and a lower jaw component, and the lower jaw component is detachably connected to the fixed plate body. In this solution, the flip head component and the lower jaw component that are prone to wear are set to be detachable. When the flip head component and the lower jaw component need to be replaced due to wear or mold replacement, only the flip head component and the lower jaw component need to be replaced, and there is no need to replace the entire component. On the one hand, production costs are saved, and on the other hand, the versatility of the device can be improved by replacing the lower jaw component and the fixed plate body of the required size and model. BRIEF DESCRIPTION OF THE DRAWINGS
[0065] The accompanying drawings, which constitute part of the present invention, are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:
[0066] Figure 1 This is a schematic diagram of the overall structure of a purification plate end bending machine according to an embodiment of the present invention from a first angle;
[0067] Figure 2 This is a second angle schematic diagram of the overall structure of a purification plate end bending machine according to an embodiment of the present invention;
[0068] Figure 3 This is a schematic diagram of the main frame structure according to an embodiment of the present invention;
[0069] Figure 4 This is a schematic diagram of the guide device structure according to an embodiment of the present invention from a first angle;
[0070] Figure 5 A second angle schematic diagram of the guide device structure according to an embodiment of the present invention;
[0071] Figure 6This is a schematic diagram of the structure of the flap device according to an embodiment of the present invention from a first angle;
[0072] Figure 7 This is a schematic diagram of the flip device structure from a second angle according to an embodiment of the present invention;
[0073] Figure 8 This is a schematic side view of the flip transmission assembly structure according to an embodiment of the present invention;
[0074] Figure 9 This is a schematic diagram of the upper pressing plate structure according to an embodiment of the present invention from a first angle;
[0075] Figure 10 A second angle schematic diagram of the upper pressing plate device structure according to an embodiment of the present invention;
[0076] Figure 11 A partial schematic diagram of the structure of the upper pressing plate device according to an embodiment of the present invention;
[0077] Figure 12 A schematic side view of the upper pressing plate structure according to an embodiment of the present invention;
[0078] Figure 13 This is an enlarged schematic side view of the upper pressing plate device structure according to an embodiment of the present invention;
[0079] Figure 14 A schematic diagram of a partial structure of a gap adjustment mechanism according to an embodiment of the present invention;
[0080] Figure 15 This is a schematic diagram of the upper die mechanism structure from a first angle according to an embodiment of the present invention;
[0081] Figure 16 A second angle schematic diagram of the upper die mechanism structure according to an embodiment of the present invention;
[0082] Figure 17 This is a schematic diagram of the working state of the fine-tuning slot block according to an embodiment of the present invention.
[0083] Description of reference numerals:
[0084] 1-Main frame; 11-Cylinder seat; 111-First cylinder; 12-Flap support seat; 13-Left and right columns; 14-First guide rail structure; 15-Adjustable beam;
[0085] 2-guide device; 21-first guide support plate; 211-first connecting plate; 22-second guide support plate; 221-second connecting plate; 222-guide power roller; 23-guide drive motor; 24-first ball screw; 25-first pressure roller; 26-second pressure roller; 27-second horizontal mounting rod; 28-guide adjustment shaft seat; 29-guide vertical adjustment unit; 30-first horizontal mounting rod;
[0086] 3- flap device; 31- fixed plate; 311- second fixed block; 312- fixed plate body; 313- lower jaw component; 32- flap; 321- first fixed block; 322- flap body; 323- flap head component; 33- flap cylinder; 34- main transmission arm; 35- first transmission arm; 36- center transmission arm; 37- second transmission arm;
[0087] 4-upper pressing plate device; 41-sliding frame; 42-synchronizing rack;
[0088] 43-end positioning structure; 431-end pressing strip;
[0089] 441 - first vertical drive cylinder; 442 - second end mounting block; 443 - end positioning guide mechanism;
[0090] 451-first horizontal drive cylinder; 452-first end mounting block;
[0091] 46 - upper die mechanism; 461 - fixed end presser foot; 462 - first movable end presser foot; 463 - second movable end presser foot; 464 - clamping cylinder; 465 - servo adjustment mechanism;
[0092] 47-mounting slot; 471-slot connector; 472-fixed slot block; 473-fine-tuning slot block; 474-fine-tuning shaft; 4741-limiting portion;
[0093] 48-clearance adjustment mechanism; 481-side tightening block; 482-adjusting hand wheel; 483-adjusting synchronization rod; 484-turbine body; 485-clearance transmission rod. DETAILED DESCRIPTION
[0094] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0095] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0096] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0097] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0098] This solution discloses a purification plate end bending machine, which mainly includes the following components: a main frame 1 and an upper pressing plate device 4, a flap device 3 and a guide device 2 installed on the main frame 1;
[0099] The guide device 2 is used to load the plate to be processed and to deliver the end of the plate to be processed to the processing area;
[0100] The end positioning structure 43 in the upper pressing plate device 4 is used to fix and press the end of the plate to be processed sent to the processing area;
[0101] The presser foot in the upper pressing plate device 4 cooperates with the flap device 3 to achieve bending of the plate to be processed;
[0102] The presser foot includes a fixed end presser foot 461 and a movable end presser foot, and the width of the bending area is adjusted by the fixed end presser foot 461 and the movable end presser foot.
[0103] Wherein, the main frame 1 includes:
[0104] Cylinder seat 11;
[0105] Flap support seat 12;
[0106] Left and right columns 13, which are arranged at both ends of the cylinder base 11, and the inner walls of the left and right columns 13 are provided with a first guide rail structure 14;
[0107] An adjusting beam 15 is provided between the left and right uprights 13;
[0108] in:
[0109] Both ends of the upper platen device 4 are mounted on the main frame 1 via a first guide rail structure 14 , and the upper platen device 4 is driven to move vertically relative to the main frame 1 by a first oil cylinder 111 provided on an oil cylinder seat 11 ;
[0110] The flap device 3 is fixed to the main frame 1 through the flap support seat 12;
[0111] The guide device 2 is fixed to the main frame 1 through an adjusting crossbeam 15 .
[0112] Wherein, the guiding device 2 comprises:
[0113] A guide support plate and a pressing wheel, wherein the plate to be processed is placed on the guide support plate, and the pressing wheel is arranged above the guide support plate, and a clamping and loading position for the plate to be processed is formed between the guide support plate and the pressing wheel;
[0114] The guide support plate includes a first guide support plate 21 and a second guide support plate 22, and the upper surfaces of the first guide support plate 21 and the second guide support plate 22 form a loading plane;
[0115] At least one first guide support plate 21 is provided, and the bottom of at least one first guide support plate 21 is fixed to the first horizontal mounting rod 30 through a first connecting plate 211 ;
[0116] The second guide support plate 22 is arranged on a side away from the first guide support plate 21 , and the bottom of the second guide support plate 22 is slidably connected to the first horizontal mounting rod 30 via a second connecting plate 221 ;
[0117] The guide device 2 includes a guide drive motor 23, the power output end of which is connected to a first ball screw 24. The outer wall of the FXCVB first ball screw 24 is provided with an external thread structure, and a corresponding threaded hole is provided on the second connecting plate 221. The first ball screw 24 drives the second guide support plate 22 to move along the length direction of the first horizontal mounting rod 30;
[0118] The pressing wheel includes a first pressing wheel 25 corresponding to the first guide support plate 21 and a second pressing wheel 26 corresponding to the second guide support plate 22. The first pressing wheel 25 and the second pressing wheel 26 are connected to the same second horizontal mounting rod 27, and the second pressing wheel 26 is movably connected to the second horizontal mounting rod 27.
[0119] The second horizontal mounting rod 27 is provided with guide adjustment shaft seats 28 at both ends, and the second horizontal mounting rod 27 is rotatably connected to the guide adjustment shaft seats 28 at both ends;
[0120] A guide vertical adjustment unit 29 is provided on the outside of the guide adjustment shaft seat 28, and the guide vertical adjustment unit 29 is used to adjust the distance between the pressure wheel and the guide support plate. The guide vertical adjustment unit 29 includes a slide rail structure provided on the side of the guide adjustment shaft seat 28, and the guide adjustment shaft seat 28 is driven to move in the vertical direction by a vertical adjustment component provided above the guide adjustment shaft seat 28. The vertical adjustment component includes a pneumatic cylinder or an oil cylinder.
[0121] The flap device 3 includes a fixed plate 31, a flap 32 and a connecting rod structure;
[0122] The fixing plate 31 is mounted on the flap support seat 12;
[0123] The connecting rod structure includes a flap cylinder 33 and a flap cylinder 33 mounting base. The flap cylinder 33 is mounted on the fixed plate 31 using the flap cylinder 33 mounting base. The power output end of the flap cylinder 33 drives the flap 32 to rotate relative to the fixed plate 31 through the flip transmission assembly.
[0124] The upper edge of the fixing plate 31 has a lower jaw.
[0125] Wherein, the flip transmission assembly includes:
[0126] Main transmission arm 34, the housing of the flap cylinder 33 is mounted on the main transmission arm 34;
[0127] The first transmission arm 35, the power output end of the flap cylinder 33 is connected to the first end of the first transmission arm 35 through the adapter block, and the second end of the first transmission arm 35 is hinged to the first fixed block 321;
[0128] A central transmission arm 36, wherein a first end of the central transmission arm 36 is hinged to the middle portion of the first transmission arm 35, a second end of the central transmission arm 36 is hinged to the second fixing block 311, and a middle portion of the central transmission arm 36 is hinged to the main transmission arm 34;
[0129] The second transmission arm 37 has a first end hinged to the main transmission arm 34 and a second end hinged to the second fixing block 311 .
[0130] The flap 32 includes a flap body 322 and a flap head component 323 , and the flap head component 323 is detachably connected to the flap body 322 ;
[0131] The fixing plate 31 includes a fixing plate body 312 and a lower jaw component 313 . The lower jaw component 313 is detachably connected to the fixing plate body 312 .
[0132] The upper pressing plate device 4 includes a sliding frame 41 and a synchronous rack 42. Both ends of the sliding frame 41 cooperate with the first guide rail structure 14 of the main frame 1 and move vertically relative to the main frame 1 through the first guide rail structure 14.
[0133] The power output end of the first oil cylinder 111 on the main frame 1 is connected to the sliding frame 41;
[0134] The main frame 1 is provided with a synchronization gear that cooperates with the synchronization rack 42 .
[0135] The sliding frame 41 is provided with an end positioning mechanism, which is used to fix and press the end of the plate to be processed sent to the processing area;
[0136] The end positioning mechanism includes an end pressing strip 431, an end lifting unit, and an end translation unit. The end translation unit is connected to the end pressing strip 431, and the end lifting unit drives the end translation unit and the end pressing strip 431 to move.
[0137] The end head translation unit includes a first horizontal drive cylinder 451, which is mounted on a first end head mounting block 452. The power output end of the first horizontal drive cylinder 451 is connected to the end head pressing strip 431, and the first horizontal drive cylinder 451 drives the end head pressing strip 431 to move in the horizontal direction.
[0138] The end head lifting unit includes a first vertical drive cylinder 441, which is mounted on a second end head mounting block 442. The power output end of the first vertical drive cylinder 441 is connected to the first end head mounting block 452. The first vertical drive cylinder 441 drives the first end head mounting block 452 to move in the vertical direction.
[0139] The second end head mounting block 442 is provided with an end head positioning guide mechanism 443 , which includes an end head guide gear and an end head guide rack.
[0140] Furthermore, an upper die pressing mechanism 46 is provided on the sliding frame 41 , and the upper die pressing mechanism 46 includes a fixed end presser foot 461 , a first movable end presser foot 462 , a second movable end presser foot 463 , a clamping cylinder 464 and a servo adjustment mechanism 465 ;
[0141] The upper die mechanism 46 includes a mounting groove 47, and a servo adjustment mechanism 465 is provided at the end of the mounting groove 47. The servo adjustment mechanism 465 is used to adjust the position of the first movable end presser foot 462 and / or the second movable end presser foot 463 in the mounting groove 47.
[0142] The clamping oil cylinder 464 is disposed above the mounting groove 47 , and the first movable end presser foot 462 and the second movable end presser foot 463 are fixed in their respective positions in the mounting groove 47 by the clamping oil cylinder 464 .
[0143] The sliding frame 41 is provided with a gap adjustment mechanism 48. The mounting groove 47 in the upper die mechanism 46 includes a groove connector 471. On one side of the groove connector 471 are fixed groove blocks 472 and on the other side are fine-tuning groove blocks 473. The groove connector 471, the fixed groove blocks 472, and the fine-tuning groove blocks 473 form the mounting groove 47 structure.
[0144] The fixed slot block 472 is fixedly connected to the slot connector 471, and the fine-tuning slot block 473 is mounted on the slot connector 471 via a fine-tuning shaft 474. The fine-tuning slot block 473 can be slightly moved horizontally relative to the slot connector 471 via the slot connector 471. The width of the mounting slot 47 is adjusted by changing the horizontal position of the fine-tuning slot block 473 and the slot connector 471.
[0145] Specific as Figure 17 As shown, a limit portion 4741 is provided at one end of the fine-tuning shaft 474 away from the slot connector 471, and the space between the limit portion 4741 and the slot connector 471 is a fine-motion adjustment range of the fine-tuning slot block 473; Figure 17 It can be seen that the right end surface of the side pressing block 481 is in contact with the fine-tuning groove block 473. During the processing of the plate to be processed, the pressure foot contacts the plate and the force is transmitted to the fine-tuning groove block 473, and the fine-tuning groove block 473 then transmits the force to squeeze the fine-tuning groove block 473, thereby causing the fine-tuning groove block 473 to move to the right. Figure 17 The side pressing block 481 is squeezed on the left side. It can be seen that the purpose of the side pressing block 481 and the fine-tuning slot block 473 is to adjust the width of the slideway for installing the presser foot so as to provide the presser foot with a front-to-back direction (i.e. Figure 17 The reserved fine-tuning amount (in the left and right directions) is adjusted according to the specific situation of the plate to be processed. Usually, when the plate to be processed is thicker, a larger reserved fine-tuning amount is often required. The purpose is to provide a reverse reserve when the presser foot contacts the plate to offset the thickness of the plate, thereby ensuring smooth bending.
[0146] The gap adjustment mechanism 48 is arranged on the side of the mounting slot 47 close to the fine-tuning slot block 473, and the gap adjustment mechanism 48 includes a side tightening block 481, an adjustment hand wheel 482, an adjustment synchronization rod 483, and a turbine transmission structure;
[0147] The turbine transmission structure includes a turbine body 484 and a gap transmission rod 485;
[0148] The adjusting hand wheel 482 is connected to the adjusting synchronization rod 483. The outer wall of the adjusting synchronization rod 483 corresponding to the turbine body 484 is provided with a turbine structure. The first end of the gap transmission rod is fixedly connected to the turbine body 484. The second end of the gap transmission rod 485 is provided with an external thread. The side tightening block 481 is provided with an internal thread structure corresponding to the external thread. The adjusting hand wheel 482 is used to indirectly drive the side tightening block 481 to move in the horizontal direction. By rotating the hand wheel, the side tightening block 481 is driven to tighten the fine-tuning slot block 473 from the side.
[0149] Based on the structural description of the above device, the complete working process of this device is as follows:
[0150] First, the plate to be processed is loaded through the guide device 2. The guide device 2 mainly includes a guide support plate and a pressure wheel. A loading channel for the plate to be processed is formed between the guide support plate and the pressure wheel. The width of the loading channel is adjusted according to the width of the feed plate in the actual production process. The adjustment method is as follows: start the guide drive motor 23 to drive the first ball screw 24 to rotate, thereby driving the second guide support plate 22 to move along the length direction of the first horizontal mounting rod 30, and then adjusting the width of the loading channel formed by the second guide support plate 22 and the first guide support plate 21. During the movement of the second guide support plate 22 along the length direction of the first horizontal mounting rod 30, the second pressure wheel 26 is driven to move horizontally synchronously;
[0151] Secondly, after the head end of the sheet to be processed reaches the preset bending processing position, the loading is stopped. At this time, the head end of the sheet to be processed needs to be fixed and pressed by the end head positioning structure 43 to improve the stability of the subsequent folding operation. The pressing method is as follows: the end head lifting unit is used to drive the head translation unit and the end head pressing strip 431 to move, and the end head pressing strip 431 is used to press the head end of the sheet to be processed. In the actual process, the horizontal position of the end head pressing strip 431 can be adjusted by the end head translation unit according to the part that needs to be pressed;
[0152] Finally, the folding operation is carried out, which involves the upper pressure plate device 4 and the flip plate device 3 mentioned in this scheme. The flip plate device 3 is arranged below the upper pressure plate device 4, and the upper pressure plate device 4 and the flip plate device 3 cooperate to realize the folding operation of the plate to be processed. The specific working process is as follows: when the head end of the plate to be processed is pressed by the end pressure strip 431, the first oil cylinder 111 arranged on the cylinder seat 11 is used to drive the upper pressure plate device 4 to move downward. After reaching the preset position, the first oil cylinder 111 stops moving, and the flip plate cylinder 33 is used to drive the flip plate 32 to flip, and the flip plate 32 is used to cooperate with the pressure foot of the upper pressure plate device 4 to complete the folding operation;
[0153] Among them, during the folding process, it is necessary to adjust the upper pressing plate device 4 according to the specific folding width. The upper pressing plate device 4 of this solution is provided with an upper die mechanism 46. The upper die mechanism 46 includes a fixed end presser foot 461 and at least one movable end presser foot. This solution takes two movable end presser feet as an example, namely a first movable end presser foot 462 and a second movable presser foot:
[0154] The effective presser foot widths of the fixed end presser foot 461 and the first movable end presser foot 462 are set to be the same, and the effective presser foot widths of the fixed end presser foot 461 and the second movable end presser foot are different. Assume that the width of the fixed end presser foot 461 is X, and the width of the second movable end presser foot 463 is;
[0155] There are two combination modes. One is a combination of a fixed end presser foot 461 and a first movable end presser foot 462. The first movable end presser foot 462 is driven by the servo system to move along the mounting groove 47. When the first movable end presser foot 462 moves to the outermost side and is flush with the outer side of the fixed end presser foot 461, the minimum width X can be achieved. When the first movable end presser foot 462 moves to the innermost side of the fixed end presser foot 461, the maximum width 2X of this mode is achieved.
[0156] The other is that the fixed end presser foot 461 does not move, the first movable end presser foot 462 and the second movable end presser foot 463 move together, the first movable end presser foot 462 and the second movable end presser foot 463 are respectively controlled step by step by the servo system, and the servo system is distributed on both sides of the presser foot. When the first movable end presser foot 462 moves to the outermost side and is flush with the outer side of the fixed end presser foot 461, the first movable end presser foot 462 and the second movable end presser foot 463 are combined, and this is the minimum width X+Y of this mode. The first movable end presser foot 462 moves to the innermost side of the fixed end presser foot 461, and the first movable end presser foot 462 and the second movable end presser foot 463 are combined to form the maximum width 2X+Y of this mode.
[0157] The combination of the above two modes can achieve stepless adjustment of the width from X to 2X+Y.
[0158] At the same time, the sharp corner of the fixed end presser foot 461 is combined with the first movable end presser foot 462 and the sharp corner to form a new sharp corner, and the sharp point position remains unchanged from the respective sharp point positions, so that the bending radius can be kept consistent during processing.
[0159] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A purification plate end bending machine, characterized in that, It comprises a main frame (1), an upper pressing plate device (4), a flap device (3) and a guide device (2) installed on the main frame (1); The guide device (2) is used to load the plate to be processed and to deliver the end of the plate to be processed to the processing area; The end portion of the plate to be processed sent to the processing area is fixed and pressed by using the end head positioning structure (43) in the upper pressing plate device (4); The presser foot in the upper pressing plate device (4) cooperates with the plate turning device (3) to achieve bending of the plate to be processed; The presser foot comprises a fixed end presser foot (461) and a movable end presser foot, and the width of the bending area is adjusted by the fixed end presser foot (461) and the movable end presser foot; An upper die pressing mechanism (46) is provided on the sliding frame (41), and the upper die pressing mechanism (46) includes a fixed end presser foot (461), a first movable end presser foot (462), a second movable end presser foot (463), a clamping oil cylinder (464) and a servo adjustment mechanism (465); The upper die mechanism (46) includes a mounting groove (47), and a servo adjustment mechanism (465) is arranged at the end of the mounting groove (47). The servo adjustment mechanism (465) is used to adjust the placement position of the first movable end presser foot (462) and / or the second movable end presser foot (463) in the mounting groove (47); A gap adjustment mechanism (48) is provided on the sliding frame (41), and the mounting groove (47) in the upper die mechanism (46) includes a groove connector (471), one side of the groove connector (471) is a fixed groove block (472), and the other side is a fine-tuning groove block (473), and the groove connector (471), the fixed groove block (472), and the fine-tuning groove block (473) form a mounting groove (47) structure. The fixed slot block (472) is fixedly connected to the slot connector (471), the fine-tuning slot block (473) is mounted on the slot connector (471) via a fine-tuning shaft (474), the fine-tuning slot block (473) can be slightly moved horizontally relative to the slot connector (471) via the slot connector (471), and the width of the mounting slot (47) can be adjusted by changing the horizontal position of the fine-tuning slot block (473) and the slot connector (471); A limiting portion (4741) is provided at one end of the fine-tuning shaft (474) away from the slot connector (471), and the area between the limiting portion (4741) and the slot connector (471) is a fine-motion adjustment range of the fine-tuning slot block (473); The gap adjustment mechanism (48) is arranged on one side of the installation slot (47) close to the fine-tuning slot block (473), and the gap adjustment mechanism (48) includes a side tightening block (481), an adjustment hand wheel (482), an adjustment synchronization rod (483), and a turbine transmission structure; The turbine transmission structure includes a turbine body (484) and a gap transmission rod (485).
2. A purification plate end bending machine according to claim 1, characterized in that: The main frame (1) comprises: Cylinder seat (11); Flap support seat (12); Left and right upright columns (13), the left and right upright columns (13) are arranged at both ends of the oil cylinder seat (11), and the inner walls of the left and right upright columns (13) are provided with a first guide rail structure (14); An adjusting crossbeam (15), wherein the adjusting crossbeam (15) is arranged between the left and right upright posts (13); in: Both ends of the upper pressing plate device (4) are mounted on the main frame (1) via a first guide rail structure (14), and the upper pressing plate device (4) is driven to move vertically relative to the main frame (1) by a first oil cylinder (111) disposed on an oil cylinder seat (11); The flap device (3) is fixed to the main frame (1) via a flap support seat (12); and the guide device (2) is fixed to the main frame (1) via an adjusting crossbeam (15).
3. The purification plate end bending machine according to claim 1, characterized in that: The guiding device (2) comprises: A guide support plate and a pressing wheel, wherein the plate to be processed is placed on the guide support plate, and the pressing wheel is arranged above the guide support plate, and a clamping and loading position for the plate to be processed is formed between the guide support plate and the pressing wheel; The guide support plate comprises a first guide support plate (21) and a second guide support plate (22), and the upper surfaces of the first guide support plate (21) and the second guide support plate (22) form a loading plane; At least one first guide support plate (21) is provided, and at least one first guide support plate (21) has its bottom fixed on the first horizontal mounting rod (30) via a first connecting plate (211); The second guide support plate (22) is arranged on a side away from the first guide support plate (21), and the bottom of the second guide support plate (22) is slidably connected to the first horizontal mounting rod (30) via a second connecting plate (221); The guide device (2) includes a guide drive motor (23), a power output end of the guide drive motor (23) is connected to a first ball screw (24), an outer wall of the first ball screw (24) is provided with an external thread structure, and a corresponding threaded hole is provided on the second connecting plate (221), and the first ball screw (24) is used to drive the second guide support plate (22) to move along the length direction of the first horizontal mounting rod (30); The pressing wheel comprises a first pressing wheel (25) corresponding to the first guide support plate (21) and a second pressing wheel (26) corresponding to the second guide support plate (22); the first pressing wheel (25) and the second pressing wheel (26) are connected to the same second horizontal mounting rod (27); and the second pressing wheel (26) is movably connected to the second horizontal mounting rod (27); Both ends of the second horizontal mounting rod (27) are provided with guide adjustment shaft seats (28), and both ends of the second horizontal mounting rod (27) are rotatably connected to the guide adjustment shaft seats (28); A guide vertical adjustment unit (29) is provided on the outside of the guide adjustment shaft seat (28), and the guide vertical adjustment unit (29) is used to adjust the spacing between the pressure wheel and the guide support plate. The guide vertical adjustment unit (29) includes a slide rail structure provided on the side of the guide adjustment shaft seat (28), and a vertical adjustment component provided above the guide adjustment shaft seat (28) is used to drive the guide adjustment shaft seat (28) to move in the vertical direction. The vertical adjustment component includes a cylinder or an oil cylinder.
4. The purification plate end bending machine according to claim 1, characterized in that: The flap device (3) comprises a fixed plate (31), a flap (32) and a connecting rod structure; The fixing plate (31) is mounted on the flap support seat (12); The connecting rod structure includes a flap oil cylinder (33) and a flap oil cylinder (33) mounting seat. The flap oil cylinder (33) is mounted on the fixed plate (31) using the flap oil cylinder (33) mounting seat. The power output end of the flap oil cylinder (33) drives the flap (32) to rotate relative to the fixed plate (31) through the flip transmission assembly. The upper edge of the fixing plate (31) is provided with a lower jaw.
5. The purification plate end bending machine according to claim 4, characterized in that: The flip transmission assembly includes: A main transmission arm (34), on which the housing of the flap oil cylinder (33) is mounted; A first transmission arm (35), a power output end of the flap oil cylinder (33) and a first end of the first transmission arm (35) are connected via a transfer block, and a second end of the first transmission arm (35) is hinged to a first fixed block (321); A central transmission arm (36), wherein a first end of the central transmission arm (36) is hinged to a middle portion of the first transmission arm (35), a second end of the central transmission arm (36) is hinged to a second fixed block (311), and a middle portion of the central transmission arm (36) is hinged to the main transmission arm (34); A second transmission arm (37), wherein a first end of the second transmission arm (37) is hinged to the main transmission arm (34), and a second end of the second transmission arm (37) is hinged to the second fixing block (311).
6. The purification plate end bending machine according to claim 4, characterized in that: The flap (32) comprises a flap (32) body and a flap head component, wherein the flap head component is detachably connected to the flap body; The fixing plate (31) comprises a fixing plate (31) main body and a lower jaw component (313), and the lower jaw component (313) is detachably connected to the fixing plate (31) main body.
7. The purification plate end bending machine according to claim 1, characterized in that: The upper pressing plate device (4) comprises a sliding frame (41) and a synchronous rack (42), wherein both ends of the sliding frame (41) cooperate with the first guide rail structure (14) of the main frame (1) and move vertically relative to the main frame (1) through the first guide rail structure (14); The power output end of the first oil cylinder (111) on the main frame (1) is connected to the sliding frame (41); A synchronous gear matched with the synchronous rack (42) is provided on the main frame (1).
8. The purification plate end bending machine according to claim 7, characterized in that: An end positioning mechanism is provided on the sliding frame (41), and the end positioning mechanism is used to fix and press the end of the plate to be processed sent to the processing area; The end positioning mechanism includes an end pressing strip (431), an end lifting unit, and an end translation unit. The end translation unit is connected to the end pressing strip (431), and the end lifting unit drives the translation unit and the end pressing strip (431) to move. The end head translation unit includes a first horizontal driving cylinder (451), which is installed on a first end head mounting block (452). The power output end of the first horizontal driving cylinder (451) is connected to the end head pressing strip (431), and the first horizontal driving cylinder (451) is used to drive the end head pressing strip (431) to move in the horizontal direction. The end head lifting unit includes a first vertical driving cylinder (441), the first vertical driving cylinder (441) is installed on the second end head mounting block (442), the power output end of the first vertical driving cylinder (441) is connected to the first end head mounting block (452), and the first vertical driving cylinder (441) is used to drive the first end head mounting block (452) to move in the vertical direction; The second end head mounting block (442) is provided with an end head positioning guide mechanism (443), and the end head positioning guide mechanism (443) comprises an end head guide gear and an end head guide rack.
9. The purification plate end bending machine according to claim 1, characterized in that: The clamping oil cylinder (464) is arranged above the installation groove (47), and the first movable end presser foot (462) and the second movable end presser foot (463) are fixed in their respective positions in the installation groove (47) by means of the clamping oil cylinder (464).
10. A purification plate end bending machine according to claim 1 or 9, characterized in that: The adjusting hand wheel (482) is connected to the adjusting synchronization rod (483), and the outer wall of the adjusting synchronization rod (483) corresponding to the turbine body (484) is provided with a turbine structure. The first end of the gap transmission rod (485) is fixedly connected to the turbine body (484), and the second end of the gap transmission rod (485) is provided with an external thread. The side tightening block (481) is provided with an internal thread structure corresponding to the external thread. The adjusting hand wheel (482) is used to indirectly drive the side tightening block (481) to move in the horizontal direction, and the hand wheel is rotated to drive the side tightening block (481) to tighten the fine-tuning slot block (473) from the side.
Citation Information
Patent Citations
Auxiliary supporting device in bending production process of power distribution cabinet
CN116673409A
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CN219233586U
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CN220049552U