Automatic filling production line for corn juice beverage production
By combining the rotating sterilization components and the clamping ring, the problems of poor sterilization effect and residue on plastic bottles are solved, achieving more efficient sterilization treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- LIAOCHENG HAOJIAYI BIOLOGICAL DAIRY CO LTD
- Filing Date
- 2024-08-01
- Publication Date
- 2026-07-24
AI Technical Summary
In existing technologies, the disinfection methods for plastic bottles are not very effective, and the problem of disinfectant residue has not been effectively solved.
The rotating sterilization component ensures full contact between the plastic bottle and the disinfectant solution by rotating it. Combined with the clamping ring and the pushing cylinder, it achieves all-round sterilization and reduces residue.
This improves the disinfection effect of plastic bottles, reduces the amount of disinfectant residue in the bottles, and ensures more efficient disinfection.
Smart Images
Figure CN118851074B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of beverage filling technology, specifically to an automated filling production line for corn juice beverage production. Background Technology
[0002] As an indispensable daily necessity, beverages are processed and produced in large quantities in factories every day. The beverage production process generally includes blow molding of plastic bottles, disinfection and cleaning after molding, beverage filling, sealing of beverage bottles, and passing inspection before the beverage can be completely filled into the plastic bottle.
[0003] After the plastic bottles are blow-molded, the filling production line needs to disinfect them. Disinfectant is poured into the inside of the plastic bottle, and then the plastic bottle is inverted to pour out the disinfectant. This method of disinfection, which only involves the disinfectant coming into contact with the inside of the plastic bottle, is not effective enough. Moreover, after the disinfectant is poured out, a small amount of disinfectant will still remain inside the beverage bottle. Summary of the Invention
[0004] The purpose of this invention is to provide an automated filling production line for corn juice beverage production, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an automated filling production line for corn juice beverage production, comprising a base, a rotating seat rotatably connected to the top of the base, a storage cylinder fixedly connected to the top of the rotating seat, a plurality of equidistantly distributed feeding pipes fixedly connected to the storage cylinder, a fixed rod fixedly connected to the rotating seat, a connecting frame fixedly connected to the front end of the fixed rod, a swing arm rotatably connected to the front end of the connecting frame, a clamping frame fixedly connected to the front end of the swing arm, clamping rings slidably connected to both sides inside the clamping frame, the bottom end of the feeding pipes fixedly positioned above the clamping frame, a limiting frame fixedly connected to the outside of the base, a support rod fixedly connected to the bottom of the swing arm for docking with the limiting frame, and a rotating sterilization component provided on the swing arm, the rotating sterilization component being used to rotate the plastic bottle during sterilization, so that the sterilizing liquid and the plastic bottle are in full contact.
[0006] As a further embodiment of the present invention, the rotating disinfection assembly includes a slot, which is located at the bottom of the base. A slide rail is fixedly connected to the inner wall of the slot, and a slider is slidably connected to the slide rail. A connecting rod is fixedly connected to the bottom of the slider, and a transmission cylinder is rotatably sleeved on the outside of the connecting rod. A sliding wheel is fixedly connected to one end of the transmission cylinder, and the bottom of the sliding wheel contacts the inner wall at the bottom of the slot. A second bevel gear is fixedly connected to the front end of the transmission cylinder, and a first bevel gear meshing with the second bevel gear is rotatably connected to the top end of the connecting rod. A fixed sleeve rod is rotatably connected to the top end of the first bevel gear, and a sliding rod is slidably connected to the top end of the fixed sleeve rod. A rotating rod is rotatably connected to the top end of the sliding rod. A fixed plate is rotatably connected to the side wall of the swing arm, and a protrusion is rotatably connected to the bottom end of the front end of the fixed plate. The protrusion and the rotating rod are connected together to a rotating belt. A connecting shaft is fixedly connected to the top end of the clamping ring, and a protrusion is fixedly connected to the upper end of the connecting shaft. A groove for engaging with the protrusion is provided on the fixed plate.
[0007] As a further embodiment of the present invention, each end of the clamping frame is embedded with a pusher cylinder, and the output end of each pusher cylinder is fixedly connected to a clamping ring.
[0008] As a further embodiment of the present invention, the inner wall of the clamping ring is embedded with balls.
[0009] As a further embodiment of the present invention, a feed pipe is fixedly connected to the top of the storage cylinder, and an air pump is installed inside the feed pipe.
[0010] As a further embodiment of the present invention, a connecting pipe is fixedly connected to the top of the clamping frame, and the discharge end of the feeding pipe is fixed to the top of the connecting pipe.
[0011] As a further embodiment of the present invention, the sliding wheel is fitted with a silicone sleeve with a high coefficient of friction.
[0012] As a further embodiment of the present invention, a cavity is provided at the top of the fixed sleeve rod, and the sliding rod is slidably sleeved inside the cavity, with the sliding rod and the inner wall of the cavity being completely fitted together.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] This invention employs a rotating sterilization assembly. During the sterilization process of plastic bottles, when the pushing cylinder pushes the clamping ring to hold the bottle mouth, the sliding of the clamping ring causes the protrusion to slide. The protrusion slides forward, causing the fixed plate to deflect, allowing one end of the rotating belt to contact the bottle mouth. When the rotating seat drives the fixed rod to rotate, the slider slides along the slide rail, and the sliding wheel rotates with the slider due to friction. The sliding wheel drives the transmission cylinder to rotate, which in turn drives the second bevel gear at the front end to rotate. The second bevel gear drives the meshing first bevel gear to rotate, which in turn drives the fixed sleeve rod to rotate. The fixed sleeve rod, through the sliding rod, drives the rotating rod at the top to rotate, which in turn drives the rotating belt to rotate. The rotating belt then drives the plastic bottle to rotate, and the feeding pipe adds sterilization solution into the plastic bottle. The rotating plastic bottle ensures full contact with the sterilization solution, thereby improving the sterilization effect of the plastic bottle. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0016] Figure 2 This is a schematic diagram of the structure of a single disinfection component of the present invention;
[0017] Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle;
[0018] Figure 4 for Figure 2 Enlarged structural diagram at point B;
[0019] Figure 5 This is a schematic diagram of the rotating disinfection component.
[0020] Figure 6 for Figure 5 Enlarged structural diagram at point C.
[0021] The attached diagram lists the components represented by each number as follows:
[0022] 1. Feed pipe; 2. Storage cylinder; 3. Feeding pipe; 4. Limiting frame; 5. Swing rod; 6. Clamping frame; 7. Base; 8. Connecting frame; 9. Fixing rod; 10. Slide rail; 11. Groove; 13. Pushing cylinder; 14. Clamping ring; 15. Protrusion; 16. Fixing plate; 17. Rotating belt; 18. Support rod; 19. Rotating rod; 20. Sliding rod; 21. Fixing sleeve rod; 22. First bevel gear; 23. Transmission cylinder; 24. Connecting rod; 25. Second bevel gear; 26. Slider; 27. Sliding wheel; 28. Connecting shaft; 29. Rotating seat. Detailed Implementation
[0023] Please see Figures 1-6This invention provides a technical solution: an automated filling production line for corn juice beverage production, comprising a base 7, a rotating seat 29 rotatably connected to the top of the base 7, a storage cylinder 2 fixedly connected to the top of the rotating seat 29, a plurality of equally spaced feeding pipes 3 fixedly connected to the storage cylinder 2, a fixing rod 9 fixedly connected to the rotating seat 29, a connecting frame 8 fixedly connected to the front end of the fixing rod 9, a swing rod 5 rotatably connected to the front end of the connecting frame 8, a clamping frame 6 fixedly connected to the front end of the swing rod 5, clamping rings 14 slidably connected to both sides inside the clamping frame 6, and the bottom end of the feeding pipe 3 fixedly mounted on the clamping frame 6. Above, a limiting frame 4 is fixedly connected to the outside of the base 7. A support rod 18 for docking with the limiting frame 4 is fixedly connected to the bottom of the swing rod 5. A rotating disinfection component is provided on the swing rod 5. The rotating disinfection component is used to rotate the plastic bottle during disinfection so that the disinfectant and the plastic bottle can fully contact each other. Both ends of the clamping frame 6 are respectively embedded with a pushing cylinder 13. The output end of the pushing cylinder 13 is fixedly connected to a clamping ring 14. The top of the storage cylinder 2 is fixedly connected to the feed pipe 1. An air pump is provided inside the feed pipe 1. The top of the clamping frame 6 is fixedly connected to the connecting pipe. The discharge end of the feed pipe 3 is fixed to the top of the connecting pipe.
[0024] In practical use, the blow-molded and cooled plastic bottles are transported to the vicinity of base 7 via a transport device. The rotating seat 29 on top of base 7 rotates, causing the fixing rod 9 to rotate as well. When the fixing rod 9 rotates until the front clamping frame 6 is directly above the plastic bottle, the pushing cylinder 13 automatically starts, causing the clamping ring 14 to clamp the bottle mouth from the top of the plastic bottle, thereby removing the plastic bottle from the transport device. The bottle rotates along with the fixing rod 9, and then the disinfectant inside the storage cylinder 2 is transported to the inside of the plastic bottle through the feeding pipe 3 via an air pump. At the same time, the rotating disinfection component contacts the bottle mouth and causes the plastic bottle to rotate. When in motion, it will come into full contact with the disinfectant, allowing the plastic bottle to be thoroughly disinfected. One side of the limiting frame 4 is tilted upwards. When the swing rod 5 rotates until the bottom support rod 18 contacts the tilted part of the limiting frame 4, the support rod 18 will push the swing rod 5 upwards along the tilted part of the limiting frame 4, causing the swing rod 5 to rotate around the connection point with the connecting frame 8. The rotation of the swing rod 5 will cause the plastic bottle held by the clamping ring 14 to rotate, making the plastic bottle turn upside down. After the plastic bottle is turned upside down, the disinfectant inside will be poured out. The rotating plastic bottle will fully pour out the disinfectant inside, which can effectively reduce the residue of disinfectant inside the plastic bottle.
[0025] As a further embodiment of the present invention, the rotating disinfection assembly includes a slot 11, which is located at the bottom of the base 7. A slide rail 10 is fixedly connected to the inner wall of the slot 11, and a slider 26 is slidably connected to the slide rail 10. A connecting rod 24 is fixedly connected to the bottom of the slider 26, and a transmission cylinder 23 is rotatably sleeved on the outside of the connecting rod 24. A sliding wheel 27 is fixedly connected to one end of the transmission cylinder 23, and the bottom of the sliding wheel 27 contacts the bottom inner wall of the slot 11. A second bevel gear 25 is fixedly connected to the front end of the transmission cylinder 23, and a first bevel gear 22 that meshes with the second bevel gear 25 is rotatably connected to the top end of the connecting rod 24. The top of the 22 is rotatably connected to a fixed sleeve rod 21, the top of the fixed sleeve rod 21 is slidably connected to a sliding rod 20, the top of the sliding rod 20 is rotatably connected to a rotating rod 19, the side wall of the swing rod 5 is rotatably connected to a fixed plate 16, the bottom of the front end of the fixed plate 16 is rotatably connected to a protruding rod, the protruding rod and the rotating rod 19 are connected together to a rotating belt 17, the top of the clamping ring 14 is fixedly connected to a connecting shaft 28, the upper end of the connecting shaft 28 is fixedly connected to a protrusion 15, the fixed plate 16 is provided with a groove for docking with the protrusion 15, the sliding wheel 27 is sleeved with a silicone sleeve with a high coefficient of friction, and the inner wall of the clamping ring 14 is embedded with balls;
[0026] When the above scheme is put into actual use, when the pushing cylinder 13 pushes the clamping ring 14 to clamp the mouth of the plastic bottle, the sliding of the clamping ring 14 will cause the protrusion 15 to slide. The protrusion 15 slides forward and causes the fixing plate 16 to deflect, so that one end of the rotating belt 17 can contact the bottle mouth. When the rotating seat 29 drives the fixing rod 9 to rotate, the slider 26 will slide together on the slide rail 10, and the sliding wheel 27 will rotate with the slider 26 through friction. The sliding wheel 27 drives the transmission cylinder 23 to rotate together. The transmission cylinder 23 drives the second bevel gear 25 at the front end to rotate. The second bevel gear 25 drives the meshing first bevel gear 22 to rotate. The first bevel gear 22 drives the fixing sleeve rod 21 to rotate. The fixing sleeve rod 21 drives the rotating rod 19 at the top to rotate together through the sliding rod 20. The rotating rod 19 drives the rotating belt 17 to rotate together. The rotating belt 17 will then drive the plastic bottle to rotate together. The feeding pipe 3 adds disinfectant to the inside of the plastic bottle. The rotating plastic bottle makes it fully contact with the disinfectant, further improving the efficiency. For disinfection, when the support rod 18 rotates to contact the raised part of the limit frame 4, the slide rail 10 also rises to the same height, causing the slider 26 to slide upwards synchronously. This causes the sliding wheel 27 to disengage from the inner wall of the slot 11, preventing it from rotating and thus preventing the rotating belt 17 from continuing to rotate. At this time, the swing rod 5 flips upwards, causing the fixed plate 16 to rotate upwards as well. This causes the sliding rod 20 at the bottom of the rotating rod 19 to flip and slide upwards from inside the fixed sleeve rod 21. Since the clamping ring 14 is equipped with rotating balls, the plastic bottle containing disinfectant will continue to rotate under inertia after the rotating belt 17 stops rotating. The rotating plastic bottle will discharge the disinfectant as the swing rod 5 rotates. When the support rod 18 contacts the bottom of the limit frame 4 again, the plastic bottle returns to its original position. Then, the pushing cylinder 13 drives the clamping ring 14 to open, thereby detaching the plastic bottle from the clamping frame 6. It can then be transported by the external transport components.
[0027] As a further embodiment of the present invention, a cavity is provided at the top of the fixed sleeve rod 21, and the sliding rod 20 is slidably sleeved inside the cavity, with the sliding rod 20 and the inner wall of the cavity completely in contact.
[0028] When the above solution is put into actual use, the rotation of the fixed sleeve 21 when they are fully fitted together can be completely transmitted to the sliding rod 20, and the sliding rod 20 will not wobble in other directions.
[0029] Working principle: After the plastic bottle is cooled by the blow molding, it is transported to the vicinity of the base 7 by the transport equipment. The rotating seat 29 on the top of the base 7 rotates and drives the fixed rod 9 to rotate together. When the fixed rod 9 rotates to the point where the front clamping frame 6 is directly above the plastic bottle, the pushing cylinder 13 will automatically start and drive the clamping ring 14 to clamp the bottle mouth from the top of the plastic bottle, thereby removing the plastic bottle from the transport equipment and rotating together with the fixed rod 9. Then the disinfectant inside the storage cylinder 2 is transported to the inside of the plastic bottle through the feeding pipe 3 by the air pump.
[0030] When the pusher cylinder 13 pushes the clamping ring 14 to clamp the bottle mouth of the plastic bottle, the sliding of the clamping ring 14 will cause the protrusion 15 to slide. The protrusion 15 slides forward, causing the fixing plate 16 to deflect, so that one end of the rotating belt 17 can contact the bottle mouth. When the rotating seat 29 drives the fixing rod 9 to rotate, the slider 26 will slide together on the slide rail 10, and the sliding wheel 27 will rotate with the slider 26 through friction. The sliding wheel 27 drives the transmission cylinder 23 to rotate together. The transmission cylinder 23 drives the second bevel gear 25 at the front end to rotate. The second bevel gear 25 drives the meshing first bevel gear 22 to rotate. The first bevel gear 22 drives the fixing sleeve rod 21 to rotate. The fixing sleeve rod 21 drives the rotating rod 19 at the top to rotate together through the sliding rod 20. The rotating rod 19 drives the rotating belt 17 to rotate together. The rotating belt 17 will then drive the plastic bottle to rotate together. The feeding pipe 3 adds disinfectant to the inside of the plastic bottle. The rotating plastic bottle makes it fully contact with the disinfectant, further improving the disinfection effect. When the support rod 18 rotates to contact the raised part of the limit frame 4, the slide rail 10 also rises to the raised part of the limit frame 4, causing the slider 26 to slide upward synchronously. This causes the sliding wheel 27 to disengage from the contact position with the inner wall of the slot 11, so that the sliding wheel 27 will not rotate, and the rotating belt 17 will also be unable to continue rotating. At this time, the swing rod 5 flips upward, driving the fixed plate 16 to rotate upward together, causing the sliding rod 20 at the bottom of the rotating rod 19 to flip and slide upward from inside the fixed sleeve rod 21. Since the clamping ring 14 is equipped with rotating balls, when the rotating belt 17 stops rotating, the plastic bottle containing disinfectant will continue to rotate under inertia. The rotating plastic bottle rotates with the swing rod 5 to discharge the disinfectant. When the support rod 18 contacts the bottom of the limit frame 4 again, the plastic bottle resets and returns to the correct order. Then, the pushing cylinder 13 drives the clamping ring 14 to open, thereby detaching the plastic bottle from the clamping frame 6, and then it can be transported by the external transport component.
Claims
1. An automated filling production line for corn juice beverage production, comprising a base (7), a rotating seat (29) rotatably connected to the top of the base (7), a storage cylinder (2) fixedly connected to the top of the rotating seat (29), a plurality of feeding pipes (3) equidistantly distributed fixedly connected to the storage cylinder (2), a fixed rod (9) fixedly connected to the rotating seat (29), a connecting frame (8) fixedly connected to the front end of the fixed rod (9), a swing rod (5) rotatably connected to the front end of the connecting frame (8), a clamping frame (6) fixedly connected to the front end of the swing rod (5), clamping rings (14) slidably connected to both sides inside the clamping frame (6), the bottom end of the feeding pipe (3) fixedly disposed above the clamping frame (6), a limiting frame (4) fixedly connected to the outside of the base (7), and a support rod (18) for docking with the limiting frame (4) fixedly connected to the bottom of the swing rod (5), characterized in that: The swing arm (5) is provided with a rotating disinfection component, which is used to rotate the plastic bottle during disinfection so that the disinfectant and the plastic bottle can come into full contact. The rotating disinfection assembly includes a slot (11) located at the bottom of the base (7). A slide rail (10) is fixedly connected to the inner wall of the slot (11). A slider (26) is slidably connected to the slide rail (10). A connecting rod (24) is fixedly connected to the bottom of the slider (26). A transmission cylinder (23) is rotatably sleeved on the outside of the connecting rod (24). A sliding wheel (27) is fixedly connected to one end of the transmission cylinder (23). The bottom of the sliding wheel (27) contacts the bottom inner wall of the slot (11). A second bevel gear (25) is fixedly connected to the front end of the transmission cylinder (23). A part of the connecting rod (24) is rotatably connected to mesh with the second bevel gear (25). The first bevel gear (22) is rotatably connected to the top of the first bevel gear (22) and a fixed sleeve rod (21) is slidably connected to the top of the fixed sleeve rod (21). A rotating rod (19) is rotatably connected to the top of the sliding rod (20). A fixed plate (16) is rotatably connected to the side wall of the swing rod (5). A protruding rod is rotatably connected to the bottom front end of the fixed plate (16). The protruding rod and the rotating rod (19) are connected together to a rotating belt (17). A connecting shaft (28) is fixedly connected to the top of the clamping ring (14). A protrusion (15) is fixedly connected to the upper end of the connecting shaft (28). A groove for docking with the protrusion (15) is provided on the fixed plate (16).
2. The automated filling production line for corn juice beverage production according to claim 1, characterized in that: Both ends of the clamping frame (6) are respectively embedded with a pusher cylinder (13), and the output end of the pusher cylinder (13) is respectively fixedly connected to a clamping ring (14).
3. The automated filling production line for corn juice beverage production according to claim 1, characterized in that: The inner wall of the clamping ring (14) is embedded with balls.
4. The automated filling production line for corn juice beverage production according to claim 1, characterized in that: The top of the storage cylinder (2) is fixedly connected to a feed pipe (1), and an air pump is installed inside the feed pipe (1).
5. The automated filling production line for corn juice beverage production according to claim 1, characterized in that: The clamping frame (6) is fixedly connected to the top of the connecting pipe, and the discharge end of the feeding pipe (3) is fixed to the top of the connecting pipe.
6. The automated filling production line for corn juice beverage production according to claim 1, characterized in that: The sliding wheel (27) is fitted with a silicone sleeve.
7. The automated filling production line for corn juice beverage production according to claim 1, characterized in that: The top of the fixed sleeve (21) has a cavity, and the sliding rod (20) is slidably sleeved inside the cavity, with the sliding rod (20) fitting against the inner wall of the cavity.