Wire twisting machine for power cable processing

By designing a skein machine for power cable processing that includes co-rotating drive components, planetary gears and ring gear meshes, adjustable telescopic cylinders and auxiliary conductor components, and traction cable components, the problem that existing skein machines cannot be efficient is solved. The problem of stranding and precise guidance enables an efficient and precise cable stranding process.

CN118866472BActive Publication Date: 2025-01-24SHANDONG TONGCHUANG ELECTRICAL CO LTD
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Patent Information

Application Number
CN202411095278.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-01-24
Estimated Expiration
2044-08-12

AI Technical Summary

Technical Problem

Existing wire twisters cannot perform efficient twisting and precise guidance, and cannot flexibly adapt and adjust, which affects the cable formation efficiency and quality of power cables.

Method used

A twisted wire machining machine for power cable processing, including the same direction rotation driver component of the horizontal inner tube and the horizontal outer cylinder, the meshing of the planetary gear and the gear of the tooth, the adjustable telescopic cylinder and the deputy wire component, and the traction cable component. Realize the orientation of multiple sub -lines and the main line.

Benefits of technology

Through the co-directional rotation and meshing mechanism, the auxiliary wires are tightly twisted and multiple stranded. The auxiliary conductor assembly provides stable guidance, and the pulling cable assembly ensures the smoothness and efficiency of the stranding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention is applicable to the technical field of wire twisting machines, and provides a wire twisting machine for power cable processing, including a machine base, and also including: a transverse inner cylinder and a transverse outer cylinder, a turntable is fixed at the end of the transverse outer cylinder, a gear ring is fixed on the turntable, an axle frame is fixed on the transverse inner cylinder, a shaft sleeve is fixed at one end of the shaft frame, a support shaft is rotatably installed in the shaft sleeve, a planetary gear meshing with the gear ring is fixed at one end of the support shaft, and a secondary conductor assembly is fixed at the other end of the support shaft; a telescopic cylinder is adjustable and slidably provided on the transverse inner cylinder, and a secondary conductor assembly for guiding the secondary conductor is fixed on the telescopic cylinder; a traction and cabling assembly, the traction and cabling assembly is used to pull the secondary conductor, and cooperates with the driving assembly to drive the transverse inner cylinder and the transverse outer cylinder to rotate, so as to realize the twisting of multiple secondary conductors into finished cables. The present invention can realize efficient twisting and accurate guiding, enhance the adaptability of the system through a flexible adjustment mechanism, and ensure the efficiency and quality of twisting into cables.
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Description

Technical Field

[0001] The invention belongs to the technical field of wire twisting machines, and in particular relates to a wire twisting machine for processing power cables. Background Art

[0002] Power cables are made of one or more mutually insulated conductors and an outer insulating protective layer. They are used to transmit electricity or information from one place to another. They are widely used in the fields of electricity, communication, transportation, construction, etc. Power cables can be divided into many types according to their uses, voltage levels, insulation materials, etc., such as low-voltage cables, medium-voltage cables, high-voltage cables, extra-high-voltage cables, and UHV cables.

[0003] The wire twisting machine is a stranding equipment specially used in the production process of power cables, but the existing wire twisting machines cannot perform efficient twisting and precise guidance, and cannot be flexibly adapted and adjusted, which affects the efficiency and quality of cable production. Therefore, in view of the above situation, it is urgent to develop a wire twisting machine for power cable processing to overcome the shortcomings in current practical applications. Summary of the invention

[0004] The object of the present invention is to provide a wire twisting machine for power cable processing, aiming to solve the problems mentioned in the above background technology.

[0005] The present invention is achieved in that a wire twisting machine for power cable processing comprises a machine base and also comprises:

[0006] A transverse inner cylinder and a transverse outer cylinder, wherein the transverse inner cylinder and the transverse outer cylinder are rotatably connected, and a support 2 and a support 1 are rotatably mounted on the transverse inner cylinder and the transverse outer cylinder, respectively, and the lower ends of the support 2 and the support 1 are both fixed on the machine base; a driving assembly for driving the transverse inner cylinder and the transverse outer cylinder to rotate in the same direction is also mounted on the machine base;

[0007] A rotating disk is fixed at the end of the horizontal outer cylinder, a gear ring is fixed on the rotating disk, a plurality of shaft frames are fixed circumferentially distributed on the horizontal inner cylinder, a shaft sleeve is fixed at one end of the shaft frame away from the horizontal inner cylinder, a support shaft is rotatably installed in the shaft sleeve, a planetary gear meshing with the gear ring is fixed at one end of the support shaft, and a secondary wire assembly for carrying and outputting the secondary wire is fixed at the other end of the support shaft;

[0008] The horizontal inner cylinder is provided with a telescopic cylinder which can be adjusted and slidably provided, and a plurality of auxiliary wire assemblies for guiding the auxiliary wire outputted by the auxiliary wire-paying assembly are fixedly installed on the telescopic cylinder in a circumferential distribution corresponding to the auxiliary wire-paying assembly;

[0009] A traction cable assembly is also installed on the machine base, and the traction cable assembly is used to pull the secondary line and cooperate with the driving assembly to drive the horizontal inner cylinder and the horizontal outer cylinder to rotate, so as to realize the twisting of multiple secondary lines into finished cable 2;

[0010] The traction cable forming assembly comprises an inverted U-shaped frame, a translation seat is fixed at the lower end of the inverted U-shaped frame, and the translation seat is slidably connected with the guide rail fixed on the machine base, and a translation telescopic cylinder for driving the translation seat to move along the guide rail is also fixed on the machine base; an upper traction wheel and a lower traction wheel are respectively provided on the inner side of the inverted U-shaped frame, and a wheel axle is fixed in the middle of the upper traction wheel and the lower traction wheel, and a wheel frame is rotatably installed at both ends of the wheel axle, and a vertical guide rod is slidably provided on the wheel frame, and the upper and lower ends of the vertical guide rod are respectively fixedly connected to the top of the inverted U-shaped frame and the translation seat, and the wheel frame is also threadedly connected with a screw rod, and the upper and lower ends of the screw rod are respectively rotatable with the top of the inverted U-shaped frame and the translation seat Connection; the upper ends of the two screw rods are respectively fixed with pulleys, and the two pulleys are connected by a transmission belt; the upper end of one of the screw rods is also transmission-connected to motor 2, and motor 2 is also fixedly connected to the top of the inverted U-shaped frame through a motor frame, and when motor 2 drives the screw rod to rotate, the upper traction wheel and the lower traction wheel approach or move away synchronously; an end gear is also fixed to one end of the wheel axle, and one side of the two end gears is meshedly connected with a long gear, and the upper and lower ends of the long gear are rotatably connected with a fixed plate, and the two fixed plates are also fixedly connected to the inner side wall of the inverted U-shaped frame, and one of the fixed plates is also fixed to motor 3 transmission-connected to the long gear.

[0011] A further technical solution is that the wire twisting machine for power cable processing also includes a main pay-off assembly for carrying and outputting the main line, and the main pay-off assembly is installed and fixed on the machine base; a main conductor assembly for guiding the main line output by the main pay-off assembly is provided between the main pay-off assembly and the transverse inner cylinder, and the main line passing through the main conductor assembly passes through the transverse inner cylinder and the telescopic cylinder in sequence, and the main conductor assembly is installed and fixed on the driving assembly; the traction and cabling assembly is also used to pull the main line while pulling the auxiliary line, so as to achieve the goal of twisting multiple auxiliary lines on the main line and forming a finished cable.

[0012] A further technical solution is that the main pay-off assembly includes a main frame, a main line roller, a main roller frame and an L-shaped rod, the main frame is installed and fixed on the machine base, the main roller frame is fixed on the upper end of the main frame, the main line roller for carrying and outputting the main line is rotatably installed on the main roller frame, and the main line roller corresponds horizontally to the transverse inner cylinder.

[0013] According to a further technical solution, the main guide wire assembly includes an L-shaped rod and a main guide ring. The L-shaped rod is mounted and fixed on the driving assembly, and the upper end of the L-shaped rod is fixed with a main guide ring coaxial with the horizontal inner cylinder.

[0014] A further technical solution is that the drive assembly includes gear one, gear two, gear three, gear four, a transmission shaft, support three and motor one, gear one and gear two are fixed on the horizontal inner cylinder and the horizontal outer cylinder respectively, support three is fixed on the machine base, motor one is fixed on support three, the output end of motor one is fixedly connected to the transmission shaft, the transmission shaft is also rotationally connected to support two and support one respectively, gear four and gear three are also fixed on the transmission shaft respectively, and gear four and gear three are meshingly connected with gear one and gear two respectively.

[0015] According to a further technical solution, the auxiliary pay-off assembly makes one revolution in the circumferential direction and one rotation in the reverse direction at the same time.

[0016] A further technical solution is that the support shaft is arranged parallel to the horizontal inner cylinder; the auxiliary pay-off assembly includes an auxiliary line roller and an auxiliary roller frame, the auxiliary roller frame is installed and fixed to the end of the support shaft away from the planetary gear, and the auxiliary line roller for carrying and outputting the auxiliary line is rotatably installed on the auxiliary roller frame.

[0017] A further technical solution is that a fixing bolt for locking the telescopic cylinder is installed on the horizontal inner cylinder; the secondary conductor assembly includes a secondary guide ring and a ring support rod, the ring support rod is fixed to the surface of the telescopic cylinder, and a secondary guide ring corresponding to the middle of the secondary line roller is fixed at one end of the ring support rod away from the telescopic cylinder.

[0018] According to a further technical solution, the axes of the transverse inner cylinder and the telescopic cylinder pass through between the upper traction wheel and the lower traction wheel, and the upper traction wheel and the lower traction wheel are provided with an annular groove with an arc-shaped inward concave middle portion.

[0019] The wire twisting machine for power cable processing provided by the present invention has the following beneficial effects:

[0020] Through the configuration of support two and support one, the horizontal inner cylinder and the horizontal outer cylinder can be supported for rotation. The design of the drive assembly ensures that the horizontal inner cylinder and the horizontal outer cylinder can rotate in the same direction, and the meshing between the planetary gear and the ring gear. The auxiliary pay-off assembly can realize reverse rotation while revolving around the center in a circumferential direction, which promotes the kinking of a single auxiliary line and the twisting of multiple auxiliary lines. The guiding function of the auxiliary conductor assembly is used to provide a stable and reliable path for the auxiliary line, so that the traction cable assembly can smoothly twist multiple auxiliary lines into finished cable two during the traction process. In addition, the adjustable sliding design of the telescopic cylinder facilitates the relative position adjustment between the auxiliary conductor assembly and the auxiliary pay-off assembly, enhances the flexibility of the system, and significantly improves the accuracy and reliability of the auxiliary conductor assembly's output guidance of the auxiliary line, ensuring the smoothness and efficiency of the entire twisting and cabling process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic structural diagram of a wire twisting machine for power cable processing provided by an embodiment of the present invention;

[0022] Figure 2 for Figure 1 An enlarged structural diagram of the traction cabling assembly part;

[0023] Figure 3 for Figure 1 A schematic diagram of the rear-view angle structure;

[0024] Figure 4 for Figure 3 An enlarged structural diagram of the main conductor assembly, auxiliary pay-off assembly, auxiliary conductor assembly and driving assembly;

[0025] Figure 5 A schematic diagram of the structure of a wire twisting machine for power cable processing provided by an embodiment of the present invention during application.

[0026] In the figure: 1-machine base, 2-main pay-off assembly, 3-main frame, 4-main line roller, 5-main roller frame, 6-L-shaped rod, 7-main ring, 8-main line assembly, 9-transverse inner cylinder, 10-gear one, 11-transverse outer cylinder, 12-gear two, 13-turntable, 14-auxiliary pay-off assembly, 15-auxiliary conductor assembly, 16-traction cable assembly, 17-driving assembly, 18-support one, 19-gear three, 20-support two, 21-gear four, 22-transmission shaft, 23-support three, 24-motor one, 25-translation telescopic cylinder, 26-translation seat, 27-guide rail, 28-inverted U-shaped frame, 29-lower traction wheel, 30-upper traction wheel, 31-motor frame, 32-motor two, 33-transmission belt, 34-screw, 35-pulley, 36-motor three, 37-long gear, 38-end gear, 39-axle, 40-wheel frame, 41-vertical guide rod, 42-fixing bolt, 43-secondary line roller, 44-secondary roller frame, 45-telescopic cylinder, 46-gear ring, 47-shaft sleeve, 48-planetary gear, 49-support shaft, 50-shaft frame, 51-secondary guide ring, 52-ring support rod, 53-finished cable one, 54-main line, 55-secondary line. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0028] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0029] like Figure 1-Figure 5 As shown, a wire twisting machine for power cable processing provided by one embodiment of the present invention includes a machine base 1, and also includes:

[0030] A transverse inner cylinder 9 and a transverse outer cylinder 11, wherein the transverse inner cylinder 9 and the transverse outer cylinder 11 are rotatably connected, and a support 20 and a support 18 are rotatably mounted on the transverse inner cylinder 9 and the transverse outer cylinder 11, respectively, and the lower ends of the support 20 and the support 1 18 are fixed on the machine base 1; a driving assembly 17 for driving the transverse inner cylinder 9 and the transverse outer cylinder 11 to rotate in the same direction is also mounted on the machine base 1;

[0031] A turntable 13 is fixed at the end of the horizontal outer cylinder 11, and a gear ring 46 is fixed on the turntable 13. A plurality of shaft frames 50 are fixed circumferentially distributed on the horizontal inner cylinder 9. A shaft sleeve 47 is fixed at one end of the shaft frame 50 away from the horizontal inner cylinder 9. A support shaft 49 is rotatably installed in the shaft sleeve 47. A planetary gear 48 meshing with the gear ring 46 is fixed at one end of the support shaft 49, and a secondary wire assembly 15 for carrying and outputting a secondary wire 55 is fixed at the other end of the support shaft 49.

[0032] The horizontal inner cylinder 9 is provided with a telescopic cylinder 45 which can be adjusted and slidably mounted, and a plurality of auxiliary wire assemblies 15 for guiding the auxiliary wire 55 outputted by the auxiliary wire-paying assembly 14 are fixedly mounted on the telescopic cylinder 45 in a circumferential distribution corresponding to the auxiliary wire-paying assembly 14;

[0033] A traction cabling assembly 16 is also installed on the machine base 1. The traction cabling assembly 16 is used to pull the secondary line 55 and cooperate with the driving assembly 17 to drive the horizontal inner cylinder 9 and the horizontal outer cylinder 11 to rotate, so as to realize the twisting of multiple secondary lines 55 into finished cable 2 (not shown).

[0034] In the embodiment of the present invention, through the configuration of the support 20 and the support 1 18, the horizontal inner cylinder 9 and the horizontal outer cylinder 11 can be supported for rotation. The design of the driving assembly 17 ensures that the horizontal inner cylinder 9 and the horizontal outer cylinder 11 can rotate in the same direction, and the planetary gear 48 and the ring gear 46 are meshed. The auxiliary pay-off assembly 14 can realize reverse rotation while performing circumferential revolution around the center, which promotes the kinking of a single auxiliary line 55 and the twisting of multiple auxiliary lines 55. The guiding function of the auxiliary conductor assembly 15 is used to provide a stable and reliable path for the auxiliary line 55, so that the traction cable assembly 16 can smoothly twist multiple auxiliary lines 55 into finished cable 2 during the traction process. In addition, the adjustable sliding design of the telescopic cylinder 45 facilitates the relative position adjustment between the auxiliary conductor assembly 15 and the auxiliary pay-off assembly 14, enhances the flexibility of the system, and significantly improves the accuracy and reliability of the auxiliary conductor assembly 15 in outputting the auxiliary line 55, ensuring the smoothness and efficiency of the entire twisting and cabling process.

[0035] like Figure 1 and Figure 5As shown, as a preferred embodiment of the present invention, the wire twisting machine for power cable processing also includes a main pay-off assembly 2 for carrying and outputting the main line 54, and the main pay-off assembly 2 is installed and fixed on the machine base 1; a main conductor assembly 8 for guiding the main line 54 output by the main pay-off assembly 2 is provided between the main pay-off assembly 2 and the horizontal inner cylinder 9, and the main line 54 passing through the main conductor assembly 8 passes through the horizontal inner cylinder 9 and the telescopic cylinder 45 in turn, and the main conductor assembly 8 is installed and fixed on the driving assembly 17.

[0036] The traction cable assembly 16 is also used to pull the secondary line 55 while pulling the main line 54, so that multiple secondary lines 55 are twisted on the main line 54 to form a finished cable 1 53. The difference between the finished cable 1 53 and the finished cable 2 is whether there is a main line 54, which will not be elaborated.

[0037] The structural description of the main pay-off assembly 2 and the main conductor assembly 8 is as follows:

[0038] The main pay-off assembly 2 includes a main frame 3, a main line roller 4, a main roller frame 5 and an L-shaped rod 6. The main frame 3 is installed and fixed on the machine base 1. The main roller frame 5 is fixed on the upper end of the main frame 3. The main line roller 4 for carrying and outputting the main line 54 is rotatably installed on the main roller frame 5, and the main line roller 4 corresponds horizontally to the transverse inner cylinder 9.

[0039] The main guide wire assembly 8 includes an L-shaped rod 6 and a main guide ring 7. The L-shaped rod 6 is installed and fixed on the driving assembly 17. The upper end of the L-shaped rod 6 is fixed with a main guide ring 7 coaxial with the horizontal inner cylinder 9. The main line 54 can be reliably guided by the main guide ring 7 to avoid the main line 54 from touching the horizontal inner cylinder 9 and the telescopic cylinder 45.

[0040] like Figure 1 As shown, as a preferred embodiment of the present invention, the driving assembly 17 includes gear one 10, gear two 12, gear three 19, gear four 21, transmission shaft 22, support three 23 and motor one 24, the transverse inner cylinder 9 and the transverse outer cylinder 11 are respectively fixed with gear one 10 and gear two 12, the support three 23 is fixed on the machine base 1, the support three 23 is fixed with motor one 24, the output end of motor one 24 is fixedly connected with the transmission shaft 22, the transmission shaft 22 is also respectively connected with support two 20 and support one 18 for rotation, the transmission shaft 22 is also respectively fixed with gear four 21 and gear three 19, and the gear four 21 and gear three 19 are respectively meshed and connected with gear one 10 and gear two 12, by arranging the driving assembly 17 of such structure, the purpose of regulating the rotation speed of the transverse inner cylinder 9 and the transverse outer cylinder 11 can be achieved by adjusting the size of the gears, thereby changing the relative speed of the revolution and rotation of the auxiliary pay-off assembly 14, and improving the quality of the twisted wire forming.

[0041] Preferably, the auxiliary pay-off assembly 14 performs one revolution in the circumferential direction and one rotation in the reverse direction at the same time, so as to achieve a better application effect.

[0042] like Figure 1 , Figure 3 and Figure 4 As shown, as a preferred embodiment of the present invention, the support shaft 49 is arranged parallel to the horizontal inner cylinder 9; the auxiliary pay-off assembly 14 includes an auxiliary line roller 43 and an auxiliary roller frame 44, and the auxiliary roller frame 44 is installed and fixed on the support shaft 49 at one end away from the planetary gear 48, and the auxiliary line roller 43 for carrying and outputting the auxiliary line 55 is rotatably installed on the auxiliary roller frame 44.

[0043] The horizontal inner cylinder 9 is provided with a fixing bolt 42 for locking the telescopic cylinder 45, so as to maintain stability after adjustment; the secondary conductor assembly 15 comprises a secondary guide ring 51 and a ring support rod 52, the ring support rod 52 is fixed to the surface of the telescopic cylinder 45, and a secondary guide ring 51 corresponding to the middle of the secondary line roller 43 is fixed to the end of the ring support rod 52 away from the telescopic cylinder 45, so as to improve the guiding effect.

[0044] It should be noted that the main roller frame 5 and the auxiliary roller frame 44 can adopt a U-shaped structure; the main line roller 4 and the auxiliary line roller 43 can be arranged conventionally, and the structure shown in the figure can be referred to without limitation or elaboration; balls (not shown) are preferably arranged on the inner side of the main guide ring 7 and the auxiliary guide ring 51 to reduce friction and improve the reliability of the guidance.

[0045] like Figure 1-Figure 3 As shown, as a preferred embodiment of the present invention, the traction cabling assembly 16 includes an inverted U-shaped frame 28, a translation seat 26 is fixed at the lower end of the inverted U-shaped frame 28, the translation seat 26 is slidably connected to a guide rail 27 fixed on the machine base 1, and a translation telescopic cylinder 25 for driving the translation seat 26 to move along the guide rail 27 is also fixed on the machine base 1. The inverted U-shaped frame 28 can be driven by the translation telescopic cylinder 25 to adjust and move relative to the secondary conductor assembly 15 to improve adaptability.

[0046] An upper traction wheel 30 and a lower traction wheel 29 are respectively provided on the inner side of the inverted U-shaped frame 28, and a wheel axle 39 is fixed in the middle of the upper traction wheel 30 and the lower traction wheel 29, and a wheel frame 40 is rotatably installed at both ends of the wheel axle 39, and a vertical guide rod 41 is slidably provided on the wheel frame 40, and the upper and lower ends of the vertical guide rod 41 are respectively fixedly connected to the top of the inverted U-shaped frame 28 and the translation seat 26, and the wheel frame 40 is also threadedly connected with a screw rod 34, and the upper and lower ends of the screw rod 34 are respectively rotatably connected to the top of the inverted U-shaped frame 28 and the translation seat 26.

[0047] The upper ends of the two screw rods 34 are respectively fixed with pulleys 35, and the two pulleys 35 are connected to each other through a transmission belt 33; the upper end of one of the screw rods 34 is also connected to a second motor 32, and the second motor 32 is also fixedly connected to the top of the inverted U-shaped frame 28 through a motor frame 31. When the second motor 32 drives the screw rod 34 to rotate, the upper traction wheel 30 and the lower traction wheel 29 are synchronously approached or moved away.

[0048] An end gear 38 is also fixed to one end of the wheel axle 39, and a long gear 37 is meshed and connected to one side of the two end gears 38. Fixed plates are rotatably connected to the upper and lower ends of the long gear 37. The two fixed plates are also fixedly connected to the inner wall of the inverted U-shaped frame 28, and a motor 36 that is transmission-connected to the long gear 37 is also fixed to one of the fixed plates.

[0049] Preferably, the axes of the transverse inner cylinder 9 and the telescopic cylinder 45 pass through between the upper traction wheel 30 and the lower traction wheel 29, and the upper traction wheel 30 and the lower traction wheel 29 are provided with an annular groove with an arc-shaped concave middle portion to improve the reliability of limiting and outputting the finished cable 53.

[0050] When in use, the position of the inverted U-shaped frame 28 can be adjusted by translating the telescopic cylinder 25 to improve the overall adaptability; the lead screw 34 is driven to rotate by the motor 2 32, and the two lead screws 34 can be rotated synchronously by the transmission of the transmission belt 33 and the pulley 35, thereby controlling the upper traction wheel 30 and the lower traction wheel 29 to approach or move away from each other, so that the upper traction wheel 30 and the lower traction wheel 29 can match different types of main lines 54 and secondary lines 55; the long gear 37 can be driven to rotate by the motor 36, so that the end gear 38 can be used to drive the upper traction wheel 30 and the lower traction wheel 29 to rotate towards each other, so as to achieve the purpose of conveying the finished cable, and no matter how the distance between the upper traction wheel 30 and the lower traction wheel 29 is adjusted, the long gear 37 can reliably transmit the two end gears 38.

[0051] It should be noted that the end face gear 38 is a specially designed gear whose tooth surface is located on the end face of a cylinder or a disk, rather than the usual side face. That is, the end face gear 38 is a mating gear that forms an axial intersection angle of 90 degrees with the spur gear or the bevel gear. The central axis of the pinion and the end face gear 38 are perpendicular, and the two vertical central axes can be intersecting or offset. Here, the pinion is lengthened to obtain the long gear 37 of the present invention, so as to realize the reliable transmission of the long gear 37 to the two end face gears 38, which will not be elaborated.

[0052] The above embodiment of the present invention provides a wire twisting machine for power cable processing, and its main working principle is as follows:

[0053] 1) With the support of support 20 and support 1 18 and the drive of drive assembly 17, the transverse inner cylinder 9 and the transverse outer cylinder 11 can rotate in the same direction. With the meshing mechanism of planetary gear 48 and ring gear 46, the auxiliary pay-off assembly 14 realizes reverse rotation while revolving, which promotes the tight twisting of a single auxiliary line 55 and the twisting of multiple auxiliary lines 55.

[0054] 2) The secondary conductor assembly 15 provides a stable and reliable guide for the secondary wire 55, ensuring that the wire bundle is neat and orderly during the twisting process. At the same time, the main conductor assembly 8 effectively guides the main wire 54, and passes through the horizontal inner tube 9 and the telescopic tube 45 to combine with the secondary wire 55, laying the foundation for subsequent twisting.

[0055] 3) The adjustable sliding design of the telescopic cylinder 45 can adjust the relative position between the auxiliary conductor assembly 15 and the auxiliary pay-off assembly 14 according to actual needs, which improves flexibility and adaptability. In addition, the adjustment of the position of the inverted U-shaped frame 28 by the translation telescopic cylinder 25 and the adjustment of the traction wheel spacing achieved by the motor 2 32 driving the screw rod 34 both enhance the compatibility and adaptability of the equipment to the molding of different types of cables.

[0056] 4) The traction cable assembly 16 can pull the main line 54 while pulling the auxiliary line 55, ensuring that multiple auxiliary lines 55 can be twisted on the main line 54 to form a finished cable 1 53 or a separate finished cable 2. The motor 36 drives the long gear 37 and the end gear 38 to achieve the synchronous rotation of the upper traction wheel 30 and the lower traction wheel 29, ensuring the reliable transportation of the finished cable regardless of how the spacing between the traction wheels changes.

[0057] In addition, the control of each component can be carried out by using a PLC controller disclosed in the prior art, and the model and circuit connection of each component are not specifically limited and can be flexibly set in actual application.

[0058] The circuits, electronic components and modules involved are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.

[0059] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0060] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A wire twisting machine for power cable processing, comprising a machine base (1), characterized in that: Also includes: A transverse inner cylinder (9) and a transverse outer cylinder (11), wherein the transverse inner cylinder (9) and the transverse outer cylinder (11) are rotatably connected, and a second support (20) and a first support (18) are rotatably mounted on the transverse inner cylinder (9) and the transverse outer cylinder (11), respectively, and the lower ends of the second support (20) and the first support (18) are fixed on the machine base (1); The base (1) is also provided with a driving assembly (17) for driving the transverse inner cylinder (9) and the transverse outer cylinder (11) to rotate in the same direction. A rotating disk (13) is fixed to the end of the horizontal outer cylinder (11), and a gear ring (46) is fixed to the rotating disk (13); A plurality of shaft frames (50) are fixedly arranged circumferentially on the transverse inner cylinder (9), a shaft sleeve (47) is fixedly arranged at one end of the shaft frame (50) away from the transverse inner cylinder (9), a support shaft (49) is rotatably mounted in the shaft sleeve (47), a planetary gear (48) meshingly connected to the gear ring (46) is fixedly arranged at one end of the support shaft (49), and a secondary wire assembly (15) for carrying and outputting a secondary wire (55) is fixedly arranged at the other end of the support shaft (49); The transverse inner cylinder (9) is provided with a telescopic cylinder (45) which can be adjusted and slidably mounted, and a plurality of auxiliary wire assemblies (15) for guiding the auxiliary wire (55) output by the auxiliary wire-paying assembly (14) are fixedly mounted on the telescopic cylinder (45) in a circumferentially distributed manner corresponding to the auxiliary wire-paying assembly (14); A traction cabling assembly (16), wherein the machine base (1) is further provided with a traction cabling assembly (16), and the traction cabling assembly (16) is used to pull the secondary wire (55), and cooperate with the driving assembly (17) to drive the horizontal inner cylinder (9) and the horizontal outer cylinder (11) to rotate, so as to realize twisting of a plurality of the secondary wires (55) into a finished cable 2; The traction cabling assembly (16) comprises an inverted U-shaped frame (28); A translation seat (26) is fixed at the lower end of the inverted U-shaped frame (28), and the translation seat (26) is slidably connected to a guide rail (27) fixed on the machine base (1). A translation telescopic cylinder (25) for driving the translation seat (26) to move along the guide rail (27) is also fixed on the machine base (1); An upper traction wheel (30) and a lower traction wheel (29) are respectively provided on the inner side of the inverted U-shaped frame (28), a wheel shaft (39) is fixed in the middle of each of the upper traction wheel (30) and the lower traction wheel (29), a wheel frame (40) is rotatably mounted on each of the two ends of the wheel shaft (39), a vertical guide rod (41) is slidably provided on the wheel frame (40), and the upper and lower ends of the vertical guide rod (41) are respectively fixedly connected to the top of the inverted U-shaped frame (28) and the translation seat (26); The wheel frame (40) is also threadedly connected with a screw rod (34), and the upper and lower ends of the screw rod (34) are rotatably connected to the top of the inverted U-shaped frame (28) and the translation seat (26) respectively; A pulley (35) is fixed to the upper end of each of the two screw rods (34), and the two pulleys (35) are connected to each other via a transmission belt (33); The upper end of one of the screw rods (34) is also drivingly connected to a second motor (32), and the second motor (32) is also fixedly connected to the top of the inverted U-shaped frame (28) through a motor frame (31); when the second motor (32) drives the screw rod (34) to rotate, the upper traction wheel (30) and the lower traction wheel (29) move closer or farther away synchronously; An end gear (38) is also fixed to one end of the wheel shaft (39), one side of the two end gears (38) is meshingly connected to a long gear (37), and the upper and lower ends of the long gear (37) are rotatably connected to fixed plates, and the two fixed plates are also fixedly connected to the inner side wall of the inverted U-shaped frame (28), and a motor 3 (36) drivingly connected to the long gear (37) is also fixed to one of the fixed plates; The driving assembly (17) comprises a gear 1 (10), a gear 2 (12), a gear 3 (19), a gear 4 (21), a transmission shaft (22), a support 3 (23) and a motor 1 (24); Gear 1 (10) and gear 2 (12) are fixed to the transverse inner cylinder (9) and the transverse outer cylinder (11) respectively; The support three (23) is fixed on the machine base (1), and a motor one (24) is fixed on the support three (23). The output end of the motor one (24) is fixedly connected to the transmission shaft (22), and the transmission shaft (22) is also rotatably connected to the support two (20) and the support one (18) respectively; The transmission shaft (22) is also respectively fixed with a gear four (21) and a gear three (19), and the gear four (21) and the gear three (19) are respectively meshed and connected with the gear one (10) and the gear two (12); The auxiliary pay-off assembly (14) performs one revolution in the circumferential direction and one rotation in the reverse direction at the same time; The support shaft (49) is arranged parallel to the horizontal inner cylinder (9); The auxiliary pay-off assembly (14) comprises an auxiliary line roller (43) and an auxiliary roller frame (44); The auxiliary roller frame (44) is fixedly mounted on an end of the support shaft (49) away from the planetary gear (48), and an auxiliary line roller (43) for carrying and outputting the auxiliary line (55) is rotatably mounted on the auxiliary roller frame (44); A fixing bolt (42) for locking the telescopic cylinder (45) is installed on the transverse inner cylinder (9); The secondary conductor assembly (15) comprises a secondary guide ring (51) and a ring support rod (52); The ring support rod (52) is fixed to the surface of the telescopic cylinder (45), and a secondary guide ring (51) corresponding to the middle of the secondary line roller (43) is fixed to one end of the ring support rod (52) away from the telescopic cylinder (45).

2. The wire twisting machine for power cable processing according to claim 1, characterized in that: The wire twisting machine for processing power cables also includes a main pay-off assembly (2) for carrying and outputting a main wire (54), the main pay-off assembly (2) being mounted and fixed on the machine base (1); A main conductor assembly (8) for guiding a main line (54) output from the main conductor assembly (2) is provided between the main conductor assembly (2) and the transverse inner cylinder (9), and the main line (54) passing through the main conductor assembly (8) passes through the transverse inner cylinder (9) and the telescopic cylinder (45) in sequence, and the main conductor assembly (8) is mounted and fixed on the driving assembly (17); The traction cable assembly (16) is also used to pull the secondary line (55) while pulling the main line (54), so that multiple secondary lines (55) are twisted on the main line (54) to form a finished cable (53).

3. The wire twisting machine for power cable processing according to claim 2, characterized in that: The main pay-off assembly (2) comprises a main frame (3), a main line roller (4), a main roller frame (5) and an L-shaped rod (6); The main frame (3) is fixedly mounted on the machine base (1), a main roller frame (5) is fixedly mounted on the upper end of the main frame (3), a main line roller (4) for carrying and outputting the main line (54) is rotatably mounted on the main roller frame (5), and the main line roller (4) corresponds horizontally to the transverse inner cylinder (9).

4. The wire twisting machine for power cable processing according to claim 3, characterized in that: The main guide wire assembly (8) comprises an L-shaped rod (6) and a main guide ring (7); The L-shaped rod (6) is mounted and fixed on the driving assembly (17), and a main guide ring (7) coaxial with the horizontal inner cylinder (9) is fixed on the upper end of the L-shaped rod (6).

5. The wire twisting machine for power cable processing according to any one of claims 1 to 4, characterized in that: The axes of the transverse inner cylinder (9) and the telescopic cylinder (45) pass through between the upper traction wheel (30) and the lower traction wheel (29), and the upper traction wheel (30) and the lower traction wheel (29) are provided with an annular groove with an arc-shaped inward concave middle portion.

Citation Information

Patent Citations

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    CN112185627A

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