Fuse box assembly machine
By designing the fuse box assembly machine and using modular design to realize automated assembly line operations, the high cost and low efficiency problems caused by the reliance on manual operation of existing car fuse box assembly are solved, and a more efficient and stable production process is achieved.
Patent Information
- Application Number
- CN202411375542.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2044-09-30
AI Technical Summary
The assembly of existing car fuse boxes relies on manual operations, resulting in high labor costs, low production efficiency, unstable quality and safety risks.
A fuse box assembly machine is designed, including a top screw assembly module, a side screw assembly module, a connecting piece assembly module, a fuse assembly module and a gasket assembly module, and an automated assembly line operation is realized through modular design.
Through automated assembly line operations, the time and error rate of manual operation is significantly reduced, the assembly speed is accelerated, the overall production efficiency is improved, the continuity and stability of the production process is ensured, and the production line can be quickly adjusted according to product needs.
Smart Images

Figure CN118875724B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fuse box assembly, and in particular to a fuse box assembly machine. Background Art
[0002] In the prior art, with the diversification of automotive modules and electrical components, automotive circuits are becoming more and more complex, and more fuse boxes are needed to distribute and protect the entire vehicle circuit. A fuse box is installed on the positive pole of the battery in the car. Its purpose is to distribute the first level of the vehicle power supply and protect the electrical safety operation of each circuit, so that the electrical components in the circuit will not be damaged or fail due to overload or short circuit of the vehicle current.
[0003] Existing car fuse boxes such as Figure 1 As shown, it includes a box body, a partition fixed on the top surface of the box body, a plurality of undercuts integrally arranged on the top surface of the box body, a plurality of top screws assembled on the top surface of the box body, a side screw assembled on the side of the box body, a connecting piece assembled on the side screws and the top screws of the box body, a plurality of safety sheets assembled on the top screws of the box body, and a plurality of gaskets assembled on the top screws of the box body; the screws on the top surface of the traditional automobile fuse box are assembled manually, with high labor cost and low production efficiency, unstable quality and great safety risks. Summary of the invention
[0004] According to an embodiment of the present invention, a fuse box assembly machine is provided, comprising: a top screw assembly module, a side screw assembly module, a connecting piece assembly module, a fuse piece assembly module and a gasket assembly module;
[0005] The top screw assembly module, the side screw assembly module and the connecting piece assembly module are connected to each other in sequence, and the side screw assembly module, the safety piece assembly module and the gasket assembly are connected to each other in sequence;
[0006] The top screw assembly module receives the box body outputted by the external output device, assembles the top screws on the box body, and outputs the box body assembled with the top screws to the side screw assembly module;
[0007] The side screw assembly module receives the box body output by the top screw assembly module, flips the box body so that the side of the box body faces upward, and assembles the side screws on the side of the box body;
[0008] The connecting piece assembly module conveys the connecting piece and assembles the connecting piece on the side screws and top screws of the box body;
[0009] The side screw assembly module outputs the box body with the assembled connecting piece to the fuse piece assembly module;
[0010] The fuse assembly module assembles the fuse onto the top screw of the box body, and outputs the box body to the gasket assembly module;
[0011] The gasket assembly module assembles the gasket to the top screw of the box body, and outputs the box body assembled with all parts to the external conveyor belt.
[0012] Further, the top screw assembly module comprises: a first indexing turntable, a first transplanting mechanism, a top screw discharging mechanism, a top screw assembly mechanism and a second transplanting mechanism;
[0013] The first transplanting mechanism, the top screw discharging mechanism, the top screw assembling mechanism and the second transplanting mechanism are sequentially arranged around the first indexing turntable;
[0014] The first transfer mechanism is connected with the first indexing turntable and the output device, and the first transfer mechanism moves the box body output by the output device to the first indexing turntable;
[0015] The top screw discharging mechanism vibrates to output multiple top screws;
[0016] The top screw assembly mechanism is connected with the top screw discharging mechanism and the first indexing turntable, and the top screw assembly mechanism clamps a plurality of top screws and fixes them to the box body conveyed by the first indexing turntable;
[0017] The second transfer mechanism is connected with the first indexing turntable and the side screw assembly module, and the second transfer mechanism moves the box body assembled with the top screws to the side screw assembly module.
[0018] Furthermore, the side screw assembly module comprises: a flipping and moving mechanism, a side screw discharging mechanism and a pushing mechanism;
[0019] The flipping and moving mechanism is connected with the top surface screw assembly module, the connecting piece assembly module, the safety piece assembly module and the pushing mechanism;
[0020] The flipping and moving mechanism receives the box body output by the top screw assembly module, and flips the box body 90 degrees so that the side of the box body faces upward, and the flipping and moving mechanism drives the box body to move between the top screw assembly module and the safety piece assembly module;
[0021] The side screw discharging mechanism vibrates to output the side screws;
[0022] The material pushing mechanism is connected with the side screw discharging mechanism to push the side screw to the side of the box body.
[0023] Further, the flipping movement mechanism comprises: a first linear module, a flipping cylinder, a flipping fixture and a pair of rotating downward pressing cylinders;
[0024] The flip cylinder is fixed at the output end of the first linear module, the flip fixture is fixed at the output end of the flip cylinder, and a pair of rotary downward pressure cylinders are relatively arranged on both sides of the flip fixture;
[0025] The first linear module drives the flip cylinder to reciprocate between the top screw assembly module and the safety plate assembly module;
[0026] Flip the fixture support and position the top screw assembly module output box;
[0027] Rotate and press the cylinder to clamp and fix the box body;
[0028] The turning cylinder turns the box body 90 degrees until the side of the box body faces upward.
[0029] Further, the connecting piece assembly module comprises: a connecting piece feeding mechanism, a pushing mechanism and a third transplanting mechanism;
[0030] The connecting piece feeding mechanism, the pushing mechanism, the third transplanting mechanism and the side screw assembly module are connected in sequence;
[0031] The connecting piece feeding mechanism conveys the connecting piece to the ejecting mechanism;
[0032] The ejector mechanism ejects the connecting piece to a set height;
[0033] The third transplanting mechanism moves and assembles the connecting piece onto the box body assembled with the top screws and the side screws.
[0034] Further, the connecting piece feeding mechanism comprises: a support frame, a pair of rotating shafts, a pair of conveying wire units, a driving unit, a fixing plate and a plurality of strip-shaped protrusions;
[0035] A pair of rotating shafts are respectively arranged at two ends of the supporting frame, and the two ends of the rotating shafts are respectively rotatably connected to the supporting frame;
[0036] A pair of conveying wire units are arranged opposite to each other, the conveying wire units are arranged on a pair of rotating shafts and a supporting frame, and the conveying wire units convey the connecting piece;
[0037] The driving unit is connected to one of the rotating shafts, driving one of the rotating shafts to rotate, thereby driving the transmission wire unit and the other rotating shaft to rotate;
[0038] The fixing plate is arranged between a pair of conveying wire units;
[0039] A plurality of strip-shaped protrusions are arranged on the top surface of the fixing plate and along the length direction of the fixing plate, and the plurality of strip-shaped protrusions are respectively matched with the notches of the connecting plate;
[0040] The driving unit includes: a driving motor, a synchronous belt and a pair of synchronous wheels;
[0041] A pair of synchronous wheels are respectively fixed to the output end of the driving motor and one of the rotating shafts;
[0042] The synchronous belt is sleeved on a pair of synchronous wheels;
[0043] The driving motor drives the synchronous wheel connected to it to rotate, which in turn drives the synchronous belt and the synchronous wheel fixed on one of the rotating shafts to rotate, thereby driving one of the rotating shafts to rotate.
[0044] Further, the conveying wire unit comprises: a conveying wire, a first guide wheel and a second guide wheel;
[0045] The first guide wheel is sleeved and fixed on one of the rotating shafts;
[0046] The second guide wheel is rotatably mounted on the support frame;
[0047] The conveying wire is annular and is sleeved on the first guide wheel, another rotating shaft and the second guide wheel. The conveying wire is matched with the notch of the connecting piece, and the conveying wire conveys the connecting piece.
[0048] One of the rotating shafts rotates, which in turn drives the first guide wheel, the conveying wire, the other rotating shaft and the second guide wheel to rotate.
[0049] Furthermore, the fuse piece assembly module comprises: a second indexing turntable, a fourth transplanting mechanism, a fifth transplanting mechanism and a plurality of fuse piece assembly mechanisms;
[0050] The fourth transplanting mechanism, the plurality of safety piece assembly mechanisms and the fifth transplanting mechanism are sequentially arranged around the second indexing turntable, and the fourth transplanting mechanism and the fifth transplanting mechanism are adjacently arranged;
[0051] The fourth transfer mechanism is connected with the second indexing turntable and the side screw assembly module, and the fourth transfer mechanism moves the box body output by the side screw assembly module to the second indexing turntable;
[0052] A plurality of fuse piece assembly mechanisms are connected to the second indexing turntable respectively, and the fuse piece assembly mechanisms output and assemble the fuse pieces on the box body transported by the second indexing turntable;
[0053] The fifth transfer mechanism is connected with the second indexing turntable and the gasket assembly module, and the fifth transfer mechanism moves the box body assembled with the safety plate to the gasket assembly module.
[0054] Furthermore, the fuse assembly mechanism comprises: a vibration discharging unit and an assembly unit;
[0055] The vibration discharging unit is arranged adjacent to the assembly unit, and the assembly unit is connected with the vibration discharging unit and the second indexing turntable;
[0056] The vibration discharging unit vibrates to output the safety piece;
[0057] The assembly unit absorbs the safety sheet outputted by the vibration discharging unit, and drives the safety sheet to move to the box body for installation.
[0058] Further, the gasket assembly module comprises: a transport mechanism, a gasket discharging mechanism, a gasket assembly mechanism and a sixth transplanting mechanism;
[0059] The transport mechanism is connected with the safety piece assembly module, the gasket assembly mechanism and the sixth transplanting mechanism;
[0060] The gasket discharging mechanism is connected with the gasket assembling mechanism;
[0061] The gasket discharging mechanism vibrates to output the gasket;
[0062] The transport mechanism receives the box body output by the fuse assembly module and moves the box body to the bottom of the gasket assembly mechanism;
[0063] The gasket assembly mechanism absorbs the gasket and installs it on the box body;
[0064] The sixth transplanting mechanism moves the box body with the gasket installed to the conveyor belt.
[0065] According to the fuse box assembly machine of the embodiment of the present invention, the beneficial effects of the present invention are: through the automated assembly line operation, the time and error rate of manual operation are significantly reduced, the assembly speed is accelerated, and the overall production efficiency is improved. The seamless connection between the modules of the machine ensures the continuity and stability of the production process; the modular design enables the production line to be quickly adjusted according to product requirements. When the assembly process needs to be replaced or upgraded, only the corresponding module needs to be adjusted or replaced without large-scale transformation of the entire production line.
[0066] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS
[0067] Figure 1 Assemble the schematic diagram for the existing fuse box;
[0068] Figure 2 It is a schematic diagram of the overall structure of a fuse box assembly machine according to an embodiment of the present invention;
[0069] Figure 3 It is a schematic diagram of the structure of the top screw assembly module of the fuse box assembly machine according to an embodiment of the present invention;
[0070] Figure 4 It is a structural schematic diagram of a first indexing turntable of a fuse box assembly machine according to an embodiment of the present invention;
[0071] Figure 5 It is a structural schematic diagram of a first transplanting mechanism of a fuse box assembly machine according to an embodiment of the present invention;
[0072] Figure 6 It is a structural schematic diagram of the top screw discharging mechanism of the fuse box assembly machine according to an embodiment of the present invention;
[0073] Figure 7 It is a schematic diagram of the structure of the top screw assembly mechanism of the fuse box assembly machine according to an embodiment of the present invention;
[0074] Figure 8 for Figure 7 Enlarged view of point A in the middle;
[0075] Fig. 9 A schematic diagram of the connection between the top screw assembly module and the side screw assembly module of the fuse box assembly machine according to an embodiment of the present invention;
[0076] Fig.10 It is a structural schematic diagram of a side screw assembly module of a fuse box assembly machine according to an embodiment of the present invention;
[0077] Fig.11 It is a structural schematic diagram of a flipping and moving mechanism of a fuse box assembly machine according to an embodiment of the present invention;
[0078] Fig.12 It is a front view schematic diagram of a flipping fixture of a fuse box assembly machine according to an embodiment of the present invention;
[0079] Fig.13 It is a structural schematic diagram of a material pushing mechanism of a fuse box assembly machine according to an embodiment of the present invention;
[0080] Fig.14 A schematic top view of a material pushing mechanism of a fuse box assembly machine according to an embodiment of the present invention;
[0081] Fig.15 It is a schematic diagram of the connection between the side screw assembly module and the connecting piece assembly module of the fuse box assembly machine according to an embodiment of the present invention;
[0082] Fig.16 It is a schematic diagram of the connection between the connecting piece feeding mechanism and the ejecting mechanism of the fuse box assembly machine according to an embodiment of the present invention;
[0083] Fig.17 It is a structural schematic diagram of a connecting piece feeding mechanism of a fuse box assembly machine according to an embodiment of the present invention;
[0084] Fig.18 for Fig.17 Enlarged view of point B in the middle;
[0085] Fig.19 It is a structural schematic diagram of a material ejecting mechanism of a fuse box assembly machine according to an embodiment of the present invention;
[0086] Fig. 20 It is a structural schematic diagram of a fuse piece assembly module of a fuse box assembly machine according to an embodiment of the present invention;
[0087] Fig.21 It is a structural schematic diagram of a fuse piece assembly mechanism of a fuse box assembly machine according to an embodiment of the present invention;
[0088] Fig. 22 Schematic diagram of the structure of a vibration discharging unit of a fuse box assembly machine according to an embodiment of the present invention;
[0089] Fig.23 It is a structural schematic diagram of an assembly unit of a fuse box assembly machine according to an embodiment of the present invention;
[0090] Fig.24 It is a structural schematic diagram of a gasket assembly module of a fuse box assembly machine according to an embodiment of the present invention;
[0091] Fig.25 It is a structural schematic diagram of a transport mechanism of a fuse box assembly machine according to an embodiment of the present invention;
[0092] Fig.26 The figure is a structural schematic diagram of a gasket assembly mechanism of a fuse box assembly machine according to an embodiment of the present invention. DETAILED DESCRIPTION
[0093] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to further illustrate the present invention.
[0094] First, combine Figure 1 to Figure 26 A fuse box assembling machine according to an embodiment of the present invention is described, which is used for assembling parts of a fuse box and has a wide range of application scenarios.
[0095] like Figure 2~Figure 26 As shown, the fuse box assembly machine according to the embodiment of the present invention comprises: a top screw assembly module 2, a side screw assembly module 3, a connecting piece assembly module 4, a fuse piece assembly module 5 and a gasket assembly module 6.
[0096] Specifically, Figure 2~Figure 26As shown, in this embodiment, the top screw assembly module 2, the side screw assembly module 3 and the connecting piece assembly module 4 are connected to each other in sequence, and the side screw assembly module 3, the safety piece assembly module 5 and the gasket assembly are connected to each other in sequence; the top screw assembly module 2 receives the box body 11 output by the external input device 7, assembles the top screw 14 on the box body 11, and outputs the box body 11 assembled with the top screw 14 to the side screw assembly module 3, and the external input device 7 can be a conveyor belt; the side screw assembly module 3 receives the box body 11 output by the top screw assembly module 2, flips the box body 11 so that the box body 11 The side of the box body 11 faces upwards, and the side screws 15 are assembled on the side of the box body 11; the connecting piece assembly module 4 conveys the connecting piece 16, and assembles the connecting piece 16 on the side screws 15 and the top screws 14 of the box body 11; the side screw assembly module 3 outputs the box body 11 assembled with the connecting piece 16 to the fuse assembly module 5; the fuse assembly module 5 assembles the fuse 17 to the top screws 14 of the box body 11, and outputs the box body 11 to the gasket assembly module 6; the gasket assembly module 6 assembles the gasket 18 to the top screws 14 of the box body 11, and outputs the box body 11 assembled with all parts to the external conveyor belt 8. Automated assembly line operation significantly reduces the time and error rate of manual operation, speeds up assembly speed, and improves overall production efficiency. The seamless connection between modules ensures the continuity and stability of the production process; the modular design allows the production line to be quickly adjusted according to product requirements. When the assembly process needs to be replaced or upgraded, only the corresponding module needs to be adjusted or replaced, without large-scale transformation of the entire production line.
[0097] Specifically, Figure 3~Figure 8 As shown, in this embodiment, the top screw assembly module 2 includes: a first indexing turntable 21, a first transplanting mechanism 22, a top screw discharging mechanism 23, a top screw assembly mechanism 24, and a second transplanting mechanism 25; the first transplanting mechanism 22, the top screw discharging mechanism 23, the top screw assembly mechanism 24, and the second transplanting mechanism 25 are sequentially arranged around the first indexing turntable 21; the first transplanting mechanism 22 is connected with the first indexing turntable 21 and the input device 7, and the first transplanting mechanism 22 moves the box body 11 output by the input device 7 To the first dividing turntable 21; the top screw discharging mechanism 23 vibrates and outputs multiple top screws 14; the top screw assembling mechanism 24 is connected with the top screw discharging mechanism 23 and the first dividing turntable 21, and the top screw assembling mechanism 24 clamps multiple top screws 14 and fixes them to the box body 11 transported by the first dividing turntable 21; the second transplanting mechanism 25 is connected with the first dividing turntable 21 and the side screw assembly module 3, and the second transplanting mechanism 25 moves the box body 11 assembled with the top screws 14 to the side screw assembly module 3.
[0098] Specifically, in this embodiment, the first transplanting mechanism 22 includes a first synchronous belt linear module 221, a first cylinder 222 and a first clamp 223; the output end of the first synchronous belt linear module 221 is connected to the first cylinder 222; the output end of the first cylinder 222 is connected to the first clamp 223; the first synchronous belt linear module 221 drives the first cylinder 222 and the first clamp 223 to move horizontally, which can accurately control the position of the box body 11 on the horizontal plane, meeting the demand for accurate positioning of materials on the production line; the first cylinder 222 drives the first clamp 223 to move vertically to clamp the box body 11, specifically to clamp the partition 12 on the box body 11 to achieve the overall clamping of the box body 11. The entire material picking process is automatically controlled by the first synchronous belt linear module 221 and the first cylinder 222, without manual intervention, which greatly improves the automation degree of the production line. The entire first transplanting mechanism 22 has a compact structure and occupies a small space. The second transplanting mechanism 25 has the same structure as the first transplanting mechanism 22.
[0099] Further, in the present embodiment, the top screw discharging mechanism 23 comprises: a first vibration disk 231, a first straight vibration feeder 232, a first material receiving block 233 and a cover plate 234; the first straight vibration feeder 232 is provided with a plurality of first conveying tracks, one end of which is respectively connected to a plurality of discharge ports of the first vibration disk 231, the cover plate 234 is fixed on the plurality of first conveying tracks, and the cover plate 234 limits the top screw 14 from turning over; the first material receiving block 233 is provided with a plurality of first material receiving grooves, which are respectively connected to the other end of the plurality of first conveying tracks, and the first material receiving block 233 is connected to the top screw assembly mechanism 24; the first vibration disk 231 vibrates and outputs the top screw 14, and transports it to the first material receiving block 233 through a plurality of first conveying tracks, and the top screw assembly mechanism 24 clamps the top screw 14 on the first material receiving block 233. Since ten top screws 14 need to be assembled on the top surface of the box body 11, and the ten top screws 14 are arranged in two rows, the several discharge ports of the first vibration plate 231 can be adaptably set to five, and the several first conveying tracks and the first material receiving troughs on the first material receiving block 233 are correspondingly set to five to realize the simultaneous conveying of five top screws 14. The first vibration plate 231 vibrates to output the top screws 14 from the material plate evenly and continuously, and the first conveying track enables the top screws 14 to be transmitted along a specific path, reducing deviation and confusion during the transmission process, and ensuring that the top screws 14 can be accurately conveyed to the designated position on the first material receiving block 233.
[0100] Furthermore, in the present embodiment, the top screw assembly mechanism 24 includes: a second synchronous belt linear module 241, a vertical linear module 242 and a plurality of second clamps 243; the output end of the second synchronous belt linear module 241 is connected to the vertical linear module 242, and the output end of the vertical linear module 242 is fixed with a plurality of second clamps 243; the second synchronous belt linear module 241 drives the plurality of second clamps 243 to move in the horizontal direction, driving the second clamps 243 to push the top screw 14 down to press the undercut 13 on the box body 11, and push the top screw 14 to be fixed between the top surface of the box body 11 and the undercut 13, the vertical linear module 242 drives the plurality of second clamps 243 to move in the vertical direction, and the plurality of second clamps 243 simultaneously clamp the plurality of top screws 14 output by the top screw discharging mechanism 23, thereby realizing the simultaneous clamping of a plurality of top screws 14 and improving the working efficiency. The number of second clamps 243 can be increased or decreased according to production requirements to adapt to the assembly tasks of top screws 14 of different specifications and quantities, so that the system has high scalability. The combined use of the second synchronous belt linear module 241 and the vertical linear module 242 realizes multi-axis linkage in the horizontal and vertical directions, so that the second clamp 243 can move freely in three-dimensional space and accurately locate the top screw 14 and the box body 11.
[0101] Furthermore, in this embodiment, the vertical linear module 242 adopts a synchronous belt linear module, which has high-precision transmission characteristics, can ensure that the module can achieve precise displacement control during movement, has a strong structure, good rigidity, can maintain a stable operating state under various loads and working conditions, and has a fast response speed.
[0102] Furthermore, in the present embodiment, a pair of clamping blocks 244 are fixed at the bottom of the second clamping jaw 243, and a screw groove is provided on the clamping block 244, which is adapted to the top surface screw 14. The closing and separation of the second clamping jaw 243 drives the pair of clamping blocks 244 to close and separate, and the screw groove provided on the clamping block 244 is adapted to the shape of the top surface screw 14, ensuring that the second clamping jaw 243 can accurately align with the top surface screw 14 when clamping the top surface screw 14, thereby avoiding falling or damage caused by inaccurate clamping position. The design of the screw groove enables the top surface screw 14 to be stably fixed in the clamping block 244, and the position can be maintained unchanged even during movement, thereby improving the stability of clamping. The number of screw grooves can be adaptively set according to the number of top surface screws 14 to achieve simultaneous clamping of multiple top surface screws 14.
[0103] Specifically, Figure 9~Figure 14As shown, in this embodiment, the side screw assembly module 3 includes: a flipping movement mechanism 31, a side screw discharging mechanism 32 and a pushing mechanism 33; the flipping movement mechanism 31 is connected with the top screw assembly module 2, the connecting piece assembly module 4, the safety piece assembly module 5 and the pushing mechanism 33; the flipping movement mechanism 31 receives the box body 11 output by the top screw assembly module 2, and flips the box body 11 90° so that the side of the box body 11 faces upward, and the flipping movement mechanism 31 drives the box body 11 to move between the top screw assembly module 2 and the safety piece assembly module 5; the side screw discharging mechanism 32 vibrates and outputs the side screw 15; the pushing mechanism 33 is connected with the side screw discharging mechanism 32 to push the side screw 15 on the side of the box body 11.
[0104] Furthermore, in the present embodiment, the flipping and moving mechanism 31 comprises: a first linear module 311, a flipping cylinder 312, a flipping fixture 313 and a pair of rotating downward-pressing cylinders 314; the flipping cylinder 312 is fixed at the output end of the first linear module 311, the flipping fixture 313 is fixed at the output end of the flipping cylinder 312, and a pair of rotating downward-pressing cylinders 314 are relatively arranged on both sides of the flipping fixture 313; the first linear module 311 drives the flipping cylinder 312 to reciprocate between the top screw assembly module 2 and the safety plate assembly module 5; the flipping fixture 313 supports and positions the box body 11 output by the top screw assembly module 2; the rotating downward-pressing cylinder 314 clamps and fixes the box body 11; the flipping cylinder 312 flips the box body 11 ninety degrees until the side of the box body 11 faces upward. The flip cylinder 312 adopts the existing rack-type side cylinder, which can quickly drive the flip fixture 313 to flip ninety degrees without manual intervention, thereby improving the degree of automation; a pair of rotating downward pressure cylinders 314 prevent the box body 11 from shifting, tilting or falling during the clamping process, thereby ensuring the stability of the box body 11 during processing or transportation.
[0105] Furthermore, in the present embodiment, the side screw discharging mechanism 32 comprises: a second vibration disk 321, a second direct vibration feeder 322 and a second conveying track 323; the discharging port of the second vibration disk 321 is connected to one end of the second direct vibration feeder 322; the second conveying track 323 is arranged at the other end of the second direct vibration feeder 322, and the second conveying track 323 and the feeding track of the second direct vibration feeder 322 are perpendicular to each other, and the second conveying track 323 is connected to the second direct vibration feeder 322 and the pushing mechanism 33; the second vibration disk 321 vibrates and outputs the side screws 15 to the second direct vibration feeder 322, the second direct vibration feeder 322 conveys the side screws 15 to the second conveying track 323, and the second conveying track 323 conveys the side screws 15 to the pushing mechanism 33. The second vibration plate 321 automatically arranges the side screws 15 through vibration and outputs them to the second direct vibration feeder 322 without manual intervention, thus realizing automatic feeding, reducing the workers' work of carrying and arranging the side screws 15 and reducing labor intensity.
[0106] Furthermore, in the present embodiment, the pushing mechanism 33 comprises: a second cylinder 331, a third cylinder 332, a fourth cylinder 333, a first push plate 334, a second push plate 335, and a second material receiving block 336; the first push plate 334 is fixed to the output end of the second cylinder 331, the first push plate 334 is placed in the second conveying track 323, and the second cylinder 331 can accurately push the side screws 15 in the second conveying track 323 to the second material receiving block 336; the second material receiving block 336 is adjacent to the second conveying track 323, and the second material receiving block 336 is provided with a second material receiving block along its length direction. The second material receiving trough is connected to the box body 11, and the second material receiving trough is connected to a side of the second conveying track 323 and is provided with a slot; the second push plate 335 is fixed to the output end of the third cylinder 332 and is placed in the second material receiving trough, and the third cylinder 332 drives the second push plate 335 to move in the second material receiving trough, and pushes the side screws 15 stably to the side of the box body 11, ensuring the accurate installation position of the side screws 15; the output end of the fourth cylinder 333 is connected to the second material receiving block 336, and the fourth cylinder 333 drives the second material receiving block 336 to move, driving the slot to connect with the second conveying track 323.
[0107] The material pushing assembly process is as follows: the second vibration plate 321 vibrates and outputs the side screw 15 to the second conveying track 323 via the second linear oscillator, and the second cylinder 331 drives the first push plate 334 to move, pushing the side screw 15 in the second conveying track 323 to the second material receiving trough; the third cylinder 332 drives the second push plate 335 to move, pushing the side screw 15 in the second material receiving trough to the side of the box body 11. Through the drive of multiple cylinders, the side screw 15 is pushed from the second conveying track 323 to the second material receiving trough, and then to the side of the box body 11. Fully automated pushing of the side screw 15 from the second conveying track 323 to the second material receiving trough and then to the side of the box body 11 is achieved, greatly improving production efficiency; the collaborative work of the three cylinders makes the material pushing mechanism 33 more flexible, and can be quickly adjusted and optimized according to production needs.
[0108] Furthermore, in the present embodiment, the pushing mechanism 33 also includes: a first guide rail 337, a second material receiving block 336 is slidably disposed on the first guide rail 337, the first guide rail 337 guides the moving direction of the second material receiving block 336, that is, moves in the direction of approaching or moving away from the flip cylinder 312, and its moving direction is parallel to the conveying direction of the second straight vibration feeder 322, ensuring that the second material receiving block 336 can move along a predetermined trajectory during the movement, thereby improving the positioning accuracy and improving the stability of the push.
[0109] Specifically, Figure 15~Figure 19As shown, in this embodiment, the connecting piece assembly module 4 includes: a connecting piece feeding mechanism 41, a lifting mechanism 42 and a third transplanting mechanism 43; the connecting piece feeding mechanism 41, the lifting mechanism 42, the third transplanting mechanism 43 and the side screw assembly module 2 are connected in sequence; the connecting piece feeding mechanism 41 conveys the connecting piece 16 to the lifting mechanism 42; the lifting mechanism 42 lifts the connecting piece 16 to a set height; the third transplanting mechanism 43 moves and assembles the connecting piece 16 to the box body 11 assembled with the top screws 14 and the side screws 15, and the third transplanting mechanism 43 has the same structure as the first transplanting mechanism 22.
[0110] Further, the connecting piece feeding mechanism 41 includes: a support frame 411, a pair of rotating shafts 412, a pair of conveying wire units 413, a driving unit 414, a fixing plate 415 and a plurality of strip-shaped protrusions 416; a pair of rotating shafts 412 are respectively arranged at both ends of the support frame 411, and the two ends of the rotating shafts 412 are respectively connected to the support frame 411 for rotation; a pair of conveying wire units 413 are arranged opposite to each other, and the conveying wire units 413 are arranged on a pair of rotating shafts 412 and the support frame 411, and the conveying wire units 413 convey the connecting piece 16; the driving unit 414 is connected to one of the rotating shafts 412, and drives one of the rotating shafts 412 to rotate, thereby driving the conveying wire unit 413 to transmit and the other rotating shaft 412 to rotate; the fixing plate 415 is arranged between the pair of conveying wire units 413; a plurality of strip-shaped protrusions 416 are arranged on the top surface of the fixing plate 415, and are arranged along the length direction of the fixing plate 415, and the plurality of strip-shaped protrusions 416 are respectively matched with the notches of the connecting piece 16;
[0111] Further, in the present embodiment, the driving unit 414 includes: a driving motor 4141, a synchronous belt 4142 and a pair of synchronous wheels 4143; the pair of synchronous wheels 4143 are respectively fixed on one of the pair of rotating shafts 412 and on the output end of the driving motor 4141; the synchronous belt 4142 is sleeved on the pair of synchronous wheels 4143; the driving motor 4141 drives the synchronous wheel 4143 connected thereto to rotate, thereby driving the synchronous belt 4142 and the synchronous wheel 4143 fixed on one of the rotating shafts 412 to rotate in turn, thereby driving one of the rotating shafts 412 to rotate.
[0112] Further, in the present embodiment, the conveying wire unit 413 includes: a conveying wire 4131, a first guide wheel 4132 and a second guide wheel 4133; the first guide wheel 4132 is sleeved and fixed on one of the rotating shafts 412; the second guide wheel 4133 is rotatably installed on the support frame 411; the conveying wire 4131 is annular, and the conveying wire 4131 is sleeved on the first guide wheel 4132, another rotating shaft 412 and the second guide wheel 4133, the conveying wire 4131 is adapted to the groove of the connecting plate 16, and the conveying wire 4131 conveys the connecting plate 16; one of the rotating shafts 412 rotates, thereby driving the first guide wheel 4132, the conveying wire 4131, another rotating shaft 412 and the second guide wheel 4133 to rotate in turn.
[0113] Furthermore, in this embodiment, the conveying wire 4131 can be a metal wire, and the conveying wire 4131 is used to adapt to the grooves on the connecting piece 16, which can ensure that the connecting piece 16 maintains the correct position and posture during the conveying process, avoiding misalignment and deviation during the conveying process; the number of conveying wires 4131 and guide wheels can be adaptively adjusted to adapt to different products.
[0114] Furthermore, in the present embodiment, the support, guidance and positioning of the connecting piece 16 are realized by the fixing plate 415 and the strip-shaped protrusion 416. Through the guidance of the strip-shaped protrusion 416, the connecting piece 16 can be smoothly conveyed by a pair of conveying wire units 413, ensuring the stability and continuity of the conveying process, and can further ensure that the connecting piece 16 is always kept in the correct position and direction during the conveying process, preventing the displacement or misalignment of the connecting piece 16. The strip-shaped protrusion 416 can be a long metal wire or a long plate material integrated with the fixing plate 415, which is durable, reliable and low in cost. In the present embodiment, a limiting mechanism is also provided above the conveying wire unit 413 and the strip-shaped protrusion 416. The limiting mechanism can be a limiting plate or a plurality of metal wires, which can more accurately position and fix the connecting piece 16, ensure the stability and safety of the conveying process, and prevent the connecting piece 16 from falling off or flipping.
[0115] Further, in the present embodiment, the lifting mechanism 42 comprises: a lifting cylinder 421, a lifting plate 422 and a guide mechanism; the guide mechanism is arranged at the discharge end of the connecting piece feeding mechanism 41, and the lifting plate 422 is arranged below the connecting piece feeding mechanism 41; the lifting plate 422 is slidably connected with the guide mechanism and connected with the output end of the lifting cylinder 421; the lifting plate 422 is connected with the connecting piece feeding mechanism 41 and the third transplanting mechanism 43; the lifting cylinder 421 drives the lifting plate 422 to lift the connecting piece 16. In the present embodiment, the guide mechanism comprises: a vertical plate 423 and a pair of second guide rails 424; the vertical plate 423 is arranged at the discharge end of the connecting piece feeding mechanism 41; the pair of second guide rails 424 are fixed on the vertical plate 423 in the vertical direction and are slidably connected with the lifting plate 422, and the second guide rails 424 guide the lifting plate 422. The guiding mechanism provides a stable sliding path for the lifting plate 422, prevents deviation and shaking during the lifting process, and improves the stability and reliability of the lifting; the lifting cylinder 421 responds quickly, has strong adaptability, is efficient and flexible, and a number of slots are set on the lifting plate 422 to adapt to the conveying wire 4131. Through the cooperation of the lifting plate 422 and the lifting cylinder 421, the connecting pieces 16 can be ejected one by one so that they can be grasped by the third transplanting mechanism 43.
[0116] Specifically, Figure 20~Figure 23 As shown, in this embodiment, the fuse assembly module 5 includes: a second indexing turntable 51, a fourth transplanting mechanism 52, a fifth transplanting mechanism 53 and a plurality of fuse assembly mechanisms 54; the fourth transplanting mechanism 52, the plurality of fuse assembly mechanisms 54 and the fifth transplanting mechanism 53 are sequentially arranged around the second indexing turntable 51, and the fourth transplanting mechanism 52 and the fifth transplanting mechanism 53 are adjacently arranged; the fourth transplanting mechanism 52 is connected with the second indexing turntable 51 and the side screw assembly module 3, and the fourth transplanting mechanism 52 moves the box body 11 output by the side screw assembly module 3 to the second indexing turntable 51; the plurality of fuse assembly mechanisms 54 are respectively connected with the second indexing turntable 51, and the fuse assembly mechanism 54 outputs and assembles the fuse 17 on the box body 11 transported by the second indexing turntable 51; the fifth transplanting mechanism 53 is connected with the second indexing turntable 51 and the gasket assembly module 6, and the fifth transplanting mechanism 53 moves the box body 11 assembled with the fuse 17 to the gasket assembly module 6. The structures of the fourth transplanting mechanism 52 and the fifth transplanting mechanism 53 are the same as that of the first transplanting mechanism 22 .
[0117] Furthermore, in the present embodiment, the safety plate assembly mechanism 54 includes: a vibration discharging unit and an assembly unit; the vibration discharging unit is arranged adjacent to the assembly unit, and the assembly unit is connected with the vibration discharging unit and the second dividing turntable 51; the vibration discharging unit vibrates and outputs the safety plate 17; the assembly unit absorbs the safety plate 17 output by the vibration discharging unit, and drives the safety plate 17 to move to the box body 11 for installation.
[0118] Furthermore, in the present embodiment, the vibration discharging unit comprises: a third vibration disk 541, a third straight vibration feeder 542 and a limiting cover plate 543; the discharging port of the third vibration disk 541 is connected to the feeding end of the third straight vibration feeder 542, the limiting cover plate 543 is fixed above the third straight vibration feeder 542, and the third straight vibration feeder 542 is connected to the assembly unit; the third vibration disk 541 vibrates and outputs the safety sheet 17 to the third straight vibration feeder 542; the third straight vibration feeder 542 transports the safety sheet 17 from the feeding end to the discharging end; the limiting cover plate 543 can effectively limit the posture of the safety sheet 17 during the transportation process to prevent the safety sheet 17 from flipping over during the transportation process, such as Fig. 22 As shown, during the conveying process, the two side wings of the safety sheet 17 are close to the third straight vibration feeder 542, and the middle raised part is close to the limit cover plate 543, ensuring that the safety sheet 17 passes through the third straight vibration feeder 542 in the correct direction and angle. The third vibration plate 541 automatically arranges the safety sheets 17 and guides them to the discharge port through vibration, so that the safety sheets 17 can be discharged quickly, stably and continuously. The automated discharge method reduces manual intervention and improves the automation level and production efficiency of the production line.
[0119] Further, in this embodiment, the assembly unit includes: a second linear module 544, a third linear module 545 and an adsorption component; the second linear module 544 is arranged adjacent to the second indexing turntable 51, the output end of the second linear module 544 is connected to the third linear module 545, and the output end of the third linear module 545 is connected to the adsorption component; the second linear module 544 drives the third linear module 545 and the adsorption component to move horizontally; the third linear module 545 drives the adsorption component to move vertically; the adsorption component is connected to the vibration discharge module and the second indexing turntable 51, and the adsorption component adsorbs the safety plate 17 and is installed on the box body 11. The second linear module 544 and the third linear module 545 allow the adsorption component to move freely between different positions to achieve flexible positioning and installation of the safety plate 17. Both the second linear module 544 and the third linear module 545 can use cylinders, which have fast response, high efficiency, low cost, simple and stable structure.
[0120] Further, in this embodiment, the adsorption assembly includes: a first mounting plate 546, a pair of positioning plates 547, a first air pipe 548 and a first suction cup 549; the first mounting plate 546 is fixed to the output end of the third linear module 545; the pair of positioning plates 547 are respectively fixed to the two ends of the first mounting plate 546; the first air pipe 548 is arranged between the pair of positioning plates 547, the first air pipe 548 is fixed on the first mounting plate 546 and passes through the first mounting plate 546, the bottom end of the first air pipe 548 is connected to the first suction cup 549, the top end of the first air pipe 548 is connected to the external vacuum generator, and the safety piece 17 is quickly adsorbed and released by controlling the vacuum degree; the pair of positioning plates 547 positions the safety piece 17, and the first suction cup 549 adsorbs and fixes the safety piece 17. The positioning plate 547 abuts against the safety piece 17 to ensure the accurate position of the safety piece 17 before adsorption, thereby improving the precision and consistency of assembly; the physical damage to the safety piece 17 can be reduced by the adsorption of the first suction cup 549.
[0121] Specifically, Figure 2~Figure 26 As shown, in this embodiment, the gasket assembly module 6 includes: a conveying mechanism 61, a gasket discharging mechanism 62, a gasket assembly mechanism 63 and a sixth transplanting mechanism 64; the conveying mechanism 61 is connected with the safety piece assembly module 5, the gasket assembly mechanism 63 and the sixth transplanting mechanism 64; the gasket discharging mechanism 62 is connected with the gasket assembly mechanism 63; the gasket discharging mechanism 62 vibrates and outputs the gasket 18; the conveying mechanism 61 receives the box body 11 output by the safety piece assembly module 5, and moves the box body 11 to the bottom of the gasket assembly mechanism 63; the gasket assembly mechanism 63 absorbs the gasket 18 and installs it on the box body 11; the sixth transplanting mechanism 64 moves the box body 11 with the gasket 18 installed to the conveyor belt 8. The sixth transplanting mechanism 64 has the same structure as the first transplanting mechanism 22.
[0122] Furthermore, in the present embodiment, the transport mechanism 61 includes: a first mounting frame 611, a third synchronous belt linear module 612, a pair of third guide rails 613 and a jig assembly; the third synchronous belt linear module 612 and the pair of third guide rails 613 are fixed on the first mounting frame 611; the pair of third guide rails 613 are parallel to each other and to the length direction of the third synchronous belt linear module 612; the output end of the third synchronous belt linear module 612 is connected to the jig assembly, and the jig assembly is slidably connected to the pair of third guide rails 613; the jig assembly supports and positions the box body 11; the third synchronous belt linear module 612 drives the box body 11 to move along the third guide rails 613, ensuring that the box body 11 can be smoothly and accurately transported to the designated position along the set trajectory, reducing positioning errors, improving assembly accuracy, and providing good support for the jig assembly. Since multiple gaskets 18 need to be assembled on the box body 11, the use of a synchronous belt linear module can accurately control the moving position of the box body 11 within a longer travel range, which is suitable for assembling multiple gaskets 18, has small motion inertia, can achieve rapid start and stop, and has strong load capacity and adaptability.
[0123] Further, in this embodiment, the fixture assembly includes: a fixed fixture 614 and a slider 615; the fixed fixture 614 is fixedly connected to the slider 615; the slider 615 is slidably disposed on a pair of third guide rails 613 and connected to the output end of the third synchronous belt linear module 612; the fixed fixture 614 supports and positions the box body 11. In this embodiment, the fixed fixture 614 can be a panel tray to ensure that the position of the box body 11 remains stable during movement and assembly, reducing shaking or offset. The third guide rail 613 and the slider 615 can reduce the impact of high-frequency vibration on the device and the box body 11, thereby improving the stability of the device.
[0124] Furthermore, in the present embodiment, the gasket discharging mechanism 62 comprises: a fourth vibration disk 621, a fourth direct vibration feeder 622 and a top plate 623; the discharging port of the fourth vibration disk 621 is connected to the feeding end of the fourth direct vibration feeder 622, and the discharging end of the fourth direct vibration feeder 622 is connected to the gasket assembly mechanism 63; the fourth vibration disk 621 outputs the gasket 18 from the storage area to the fourth direct vibration feeder 622 in an orderly manner through vibration, so as to realize the automatic and continuous feeding of the gasket 18; the fourth direct vibration feeder 622 transports the gasket 18 from the feeding end to the discharging end, reduces accumulation and jamming, and ensures the continuity of the material flow; the top plate 623 is covered on the fourth direct vibration feeder 622, and is used to limit the gasket 18, to ensure that the gasket 18 maintains the correct posture during the conveying process, and to prevent the gasket 18 from falling, and can also improve the cleanliness of the gasket 18 during the conveying process.
[0125] Further, in the present embodiment, the gasket assembly mechanism 63 comprises: a second mounting frame 631, a pair of fourth guide rails 632, a fifth cylinder 633, a sixth cylinder 634 and a suction assembly; the fifth cylinder 633 and the pair of fourth guide rails 632 are fixed on the second mounting frame 631; the pair of fourth guide rails 632 are parallel to each other, and the extension and retraction directions of the fourth guide rails 632 and the fifth cylinder 633 are parallel to each other; the output end of the fifth cylinder 633 is connected to the sixth cylinder 634, and the output end of the sixth cylinder 634 is connected to the suction assembly, and the sixth cylinder 634 is slidably arranged on the pair of fourth guide rails 632; the fifth cylinder 633 drives the sixth cylinder 634 and the suction assembly to reciprocate between the gasket discharging mechanism 62 and the conveying mechanism 61, and the second driving assembly drives the suction assembly to move in the vertical direction; the suction assembly adsorbs and fixes the gasket 18 output by the gasket discharging mechanism 62, and releases the gasket 18 on the box body 11. The fifth cylinder 633 is responsible for the horizontal movement of the suction assembly, and the sixth cylinder 634 controls the movement in the vertical direction, providing flexible multi-axis movement capabilities, ensuring that the gasket 18 can accurately reach the target position in three-dimensional space, and a pair of fourth guide rails 632 ensure the stability of the sixth cylinder 634 and the suction assembly during horizontal movement, ensuring that the suction assembly can accurately align the gasket 18 and the box body 11, reduce position errors, and improve the assembly accuracy of the gasket 18.
[0126] Furthermore, in the present embodiment, the suction assembly includes: a second mounting plate 635, a second air pipe 636, a second suction cup 637 and a vacuum generator; the second mounting plate 635 is fixed to the output end of the sixth cylinder 634; the second air pipe 636 is fixed to the second mounting plate 635 and passes through the second mounting plate 635; the bottom end of the second air pipe 636 is connected to the second suction cup 637, and the top end of the second air pipe 636 is connected to the vacuum generator; the vacuum generator drives the second suction cup 637 to adsorb or release the gasket 18; compared with mechanical clamping, vacuum adsorption is more suitable for handling thin gaskets 18, ensuring that the gasket 18 will not be damaged or deformed during operation, with fast response and flexible adjustment.
[0127] Working principle: the input device 7 transports the box body 11 to the specified position, the first synchronous belt linear module 221 drives the first cylinder 222 and the first clamp 223 to move above the box body 11 on the input device 7, the first cylinder 222 extends, drives the first clamp 223 to move downward, the first clamp 223 clamps the partition on the box body 11, the first cylinder 222 retracts, the first synchronous belt linear module 221 drives the first cylinder 222 and the first clamp 223 to move above the first indexing turntable 21, the first cylinder 222 extends, and the first clamp 223 releases the box body 11 to the first indexing turntable 21; the first indexing turntable 21 rotates to the corresponding position of the top screw assembly mechanism 24, and at the same time, the first vibration disk 231 vibrates the top screw 14 with the output head facing downward, and transports the top screw 14 to the first receiving slot on the first receiving block 233 through five first conveying tracks, and the second synchronous belt linear module 241 drives the vertical linear module and a plurality of second clamps 243 moves to the top of the first receiving trough, the vertical linear module drives the second clamping jaws 243 to move to the top screw 14, and the second clamping jaws 243 simultaneously clamp the five top screws 14, the second synchronous belt linear module 241 and the vertical linear module drive the second clamping jaws 243 to move to the box body 11, and the second synchronous belt linear module 241 drives the top screw 14 to be pushed along the top surface of the box body 11, and presses down the undercut 13 until it is connected with the inner wall of the box body 11. At this time, the top screw 14 is clamped between the undercut 13 and the box body 11 for fixation, and the second clamping jaw 243 loosens the top screw 14. After completing the fixation of a row of five top screws 14, the operation is repeated to complete the fixation of the next row of five top screws 14. After completing the fixation of ten top screws 14, the first dividing turntable 21 rotates the box body 11 with the top screws 14 fixed to move to the second transfer mechanism 25 for output, and the second transfer mechanism 25 outputs the box body 11 to the next workstation.
[0128] The flipping fixture 313 receives the box body 11 output by the second transplanting mechanism 25, and a pair of rotating downward pressing cylinders 314 rotate and press down to fix the box body 11, and the flipping cylinder 312 drives the flipping fixture 313 and the box body 11 to flip 90 degrees, so that the side of the box body 11 faces upward; the fourth cylinder 333 drives the second material receiving block 336 to move forward until the second material receiving trough is docked with the side of the box body 11, and at this time, the slot on the side of the second material receiving trough is also docked with the second conveying track 323; at the same time, the second vibration plate 321 vibrates and outputs the side screw 15, and is transported to the second conveying track 323 through the second straight vibration feeder 322, the second cylinder 331 drives the first push plate 334 to move forward, and pushes the side screw 15 from the second conveying track 323 to the second material receiving trough, and the third cylinder 332 drives the second push plate 335 to move forward along the second material receiving trough, and pushes the side screw 15 to move to the screw fixing position on the side of the box body 11, thereby completing the assembly of the side screw 15.
[0129] The external manipulator places the connecting piece 16 on the conveying wire 4131, so that the conveying wire 4131 and the strip-shaped protrusion 416 are inserted into the groove on the connecting piece 16; the driving motor 4141 drives the synchronous wheel 4143 connected thereto to rotate, driving the synchronous belt 4142 to rotate, thereby driving the synchronous wheel 4143 on the rotating shaft 412 to rotate, and then driving the rotating shaft 412 to rotate; the rotation of the rotating shaft 412 drives the first guide wheel 4132, the conveying wire 4131, another rotating shaft 412 and the second guide wheel 4133 to rotate in turn, so as to realize the connection of the connecting piece 16 from one end to the other. It is transported to the other end until it is pushed onto the lifting plate 422, and the lifting cylinder 421 drives the lifting plate 422 to lift the connecting piece 16; the third transfer mechanism 43 moves the connecting piece 16 to the box body 11 fixed by the flipping fixture 313, so that the connecting piece 16 is clamped on the top screw 14 and the side screw 15, and the assembly of the connecting piece 16 is completed. The flipping cylinder 312 drives the flipping fixture 313 and the box body 11 to reset, and the first linear module 311 drives the box body 11 to move to the next workstation docking position, and a pair of rotating downward pressing cylinders 314 loosen the box body 11.
[0130] The fourth transplanting mechanism 52 moves the box body 11 to the second indexing turntable 51; the second indexing turntable 51 rotates, driving the box body 11 to stop below the plurality of safety plate assembly mechanisms 54 in sequence; the third vibration plate 541 vibrates to discharge the material, which is transported to the discharge end via the third direct vibration feeder 542, the third linear module 545 drives the adsorption component to move downward, the positioning plate 547 abuts against the safety plate 17, the first suction cup 549 adsorbs the safety plate 17, the third linear module 545 resets, the second linear module 544 drives the third linear module 545 and the adsorption component to move above the box body 11, and the third linear module 545 drives the adsorption component The first suction cup 549 is released, and the third linear module 545 and the second linear module 544 are reset in sequence. The second indexing turntable 51 drives the box body 11 to move to the next safety piece assembly mechanism 54 to repeat the operation and assemble the next safety piece 17. After all the safety pieces 17 are assembled, the second indexing turntable 51 drives the box body 11 with the assembled safety pieces 17 to move to the fifth transfer mechanism 53, and the fifth transfer mechanism 53 moves the box body 11 to the next station.
[0131] The fixing fixture 614 receives the box body 11 output by the fifth transplanting mechanism 53; the third synchronous belt linear module 612 drives the fixing fixture 614 to move toward the assembly mechanism until the first top screw 14 on the box body 11 close to the gasket assembly mechanism 63 moves to the bottom of the gasket assembly mechanism 63; at the same time, the fourth vibration plate 621 vibrates and outputs the gasket 18, and is transported to the discharge end via the fourth direct vibration feeder 622, the sixth cylinder 634 drives the second suction cup 637 to move down and adsorb the gasket 18, the sixth cylinder 634 is reset, the fifth cylinder 633 drives the second suction cup 637 to move to the top of the first top screw 14, the sixth cylinder 634 drives the second suction cup 637 to move down, so that the gasket 18 is sleeved on the first top screw 14, and the second suction cup 637 releases the screw. The sixth cylinder 634 and the fifth cylinder 633 are reset. Since multiple gaskets 18 need to be assembled, it is necessary to set multiple moving strokes of the fixing fixture 614 according to the interval between each top screw 14 on the box body 11. The third synchronous belt linear module 612 drives the fixing fixture 614 forward in sequence according to the set moving stroke, so that the top screws 14 located on the outside of the box body 11 are moved in sequence to the bottom of the gasket assembly mechanism 63, and the operations of the gasket discharging mechanism 62 and the gasket assembly mechanism 63 are repeated to realize the assembly of all gaskets 18. After all the gaskets 18 are assembled, the third synchronous belt linear module 612 drives the box body 11 to move to the bottom of the sixth transplanting mechanism 64, and the sixth transplanting mechanism 64 moves the box body 11 to the conveyor belt 8 for unloading, completing the entire process.
[0132] Above, refer to Figure 1 to Figure 26 A fuse box assembly machine according to an embodiment of the present invention is described. Through automated assembly line operations, the time and error rate of manual operations are significantly reduced, the assembly speed is accelerated, and the overall production efficiency is improved. The seamless connection between the modules of the machine ensures the continuity and stability of the production process. The modular design allows the production line to be quickly adjusted according to product requirements. When the assembly process needs to be replaced or upgraded, only the corresponding modules need to be adjusted or replaced without large-scale transformation of the entire production line.
[0133] It should be noted that, in this specification, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0134] Although the content of the present invention has been described in detail through the above preferred embodiments, it should be appreciated that the above description should not be considered as a limitation of the present invention. After reading the above content, it will be apparent to those skilled in the art that various modifications and substitutions of the present invention will occur. Therefore, the protection scope of the present invention should be limited by the appended claims.
Claims
1. A fuse box assembly machine, characterized in that: Contains: top screw assembly module, side screw assembly module, connecting piece assembly module, safety piece assembly module and gasket assembly module; The top screw assembly module, the side screw assembly module and the connecting piece assembly module are connected to each other in sequence, and the side screw assembly module, the safety piece assembly module and the gasket assembly module are connected to each other in sequence; The top screw assembly module receives the box body outputted by the external output device, assembles the top screws on the box body, and outputs the box body assembled with the top screws to the side screw assembly module; The side screw assembly module receives the box body output by the top screw assembly module, flips the box body so that the side of the box body faces upward, and assembles the side screws on the side of the box body; The connecting piece assembly module conveys the connecting piece and assembles the connecting piece on the side screws and top screws of the box body; The side screw assembly module outputs the box body with the assembled connecting piece to the fuse piece assembly module; The fuse assembly module assembles the fuse onto the top screw of the box body, and outputs the box body to the gasket assembly module; The gasket assembly module assembles the gasket to the top screw of the box body, and outputs the box body assembled with all parts to the external conveyor belt; The top screw assembly module comprises: a first indexing turntable, a first transplanting mechanism, a top screw discharging mechanism, a top screw assembly mechanism and a second transplanting mechanism; The side screw assembly module includes: a flip moving mechanism, a side screw discharging mechanism and a pushing mechanism; The connecting piece assembly module comprises: a connecting piece feeding mechanism, a pushing mechanism and a third transplanting mechanism; The fuse piece assembly module comprises: a second indexing turntable, a fourth transplanting mechanism, a fifth transplanting mechanism and a plurality of fuse piece assembly mechanisms; The gasket assembly module comprises: a transport mechanism, a gasket discharging mechanism, a gasket assembling mechanism and a sixth transplanting mechanism.
2. A fuse box assembly machine as claimed in claim 1, characterized in that: The first transplanting mechanism, the top screw discharging mechanism, the top screw assembling mechanism and the second transplanting mechanism are sequentially arranged around the first indexing turntable; The first transfer mechanism is connected with the first indexing turntable and the output device, and the first transfer mechanism moves the box body output by the output device to the first indexing turntable; The top screw discharging mechanism vibrates to output multiple top screws; The top screw assembly mechanism is connected with the top screw discharging mechanism and the first indexing turntable, and the top screw assembly mechanism clamps a plurality of top screws and fixes them to the box body conveyed by the first indexing turntable; The second transfer mechanism is connected with the first indexing turntable and the side screw assembly module, and the second transfer mechanism moves the box body assembled with the top screws to the side screw assembly module.
3. A fuse box assembly machine as claimed in claim 1, characterized in that: The flipping and moving mechanism is connected with the top surface screw assembly module, the connecting piece assembly module, the safety piece assembly module and the pushing mechanism; The flipping and moving mechanism receives the box body output by the top screw assembly module, and flips the box body 90 degrees so that the side of the box body faces upward, and the flipping and moving mechanism drives the box body to move between the top screw assembly module and the safety piece assembly module; The side screw discharging mechanism vibrates to output the side screws; The material pushing mechanism is connected with the side screw discharging mechanism to push the side screw to the side of the box body.
4. A fuse box assembly machine as claimed in claim 3, characterized in that: The flipping movement mechanism comprises: a first linear module, a flipping cylinder, a flipping fixture and a pair of rotating downward pressing cylinders; The flip cylinder is fixed at the output end of the first linear module, the flip fixture is fixed at the output end of the flip cylinder, and a pair of rotary downward pressure cylinders are relatively arranged on both sides of the flip fixture; The first linear module drives the flip cylinder to reciprocate between the top screw assembly module and the safety plate assembly module; Flip the fixture support and position the top screw assembly module output box; Rotate and press the cylinder to clamp and fix the box body; The turning cylinder turns the box body 90 degrees until the side of the box body faces upward.
5. A fuse box assembly machine as claimed in claim 1, characterized in that: The connecting piece feeding mechanism, the pushing mechanism, the third transplanting mechanism and the side screw assembly module are connected in sequence; The connecting piece feeding mechanism conveys the connecting piece to the ejecting mechanism; The lifting mechanism pushes the connecting piece to the set height; The third transplanting mechanism moves and assembles the connecting piece onto the box body assembled with the top screws and the side screws.
6. A fuse box assembly machine as claimed in claim 5, characterized in that: The connecting piece feeding mechanism comprises: a supporting frame, a pair of rotating shafts, a pair of conveying wire units, a driving unit, a fixing plate and a plurality of strip-shaped protrusions; A pair of rotating shafts are respectively arranged at two ends of the supporting frame, and the two ends of the rotating shafts are respectively rotatably connected to the supporting frame; A pair of conveying wire units are arranged opposite to each other, the conveying wire units are arranged on a pair of rotating shafts and a supporting frame, and the conveying wire units convey the connecting piece; The driving unit is connected to one of the rotating shafts, driving one of the rotating shafts to rotate, thereby driving the transmission wire unit and the other rotating shaft to rotate; The fixing plate is arranged between a pair of conveying wire units; A plurality of strip-shaped protrusions are arranged on the top surface of the fixing plate and along the length direction of the fixing plate, and the plurality of strip-shaped protrusions are respectively matched with the notches of the connecting plate; The driving unit includes: a driving motor, a synchronous belt and a pair of synchronous wheels; A pair of synchronous wheels are respectively fixed to the output end of the driving motor and one of the rotating shafts; The synchronous belt is sleeved on a pair of synchronous wheels; The driving motor drives the synchronous wheel connected to it to rotate, which in turn drives the synchronous belt and the synchronous wheel fixed on one of the rotating shafts to rotate, thereby driving one of the rotating shafts to rotate.
7. A fuse box assembly machine as claimed in claim 6, characterized in that: The conveying wire unit comprises: a conveying wire, a first guide wheel and a second guide wheel; The first guide wheel is sleeved and fixed on one of the rotating shafts; The second guide wheel is rotatably mounted on the support frame; The conveying wire is annular and is sleeved on the first guide wheel, another rotating shaft and the second guide wheel. The conveying wire is matched with the notch of the connecting piece, and the conveying wire conveys the connecting piece. One of the rotating shafts rotates, which in turn drives the first guide wheel, the conveying wire, the other rotating shaft and the second guide wheel to rotate.
8. The fuse box assembly machine according to claim 1, characterized in that: The fourth transplanting mechanism, the plurality of safety piece assembly mechanisms and the fifth transplanting mechanism are sequentially arranged around the second indexing turntable, and the fourth transplanting mechanism and the fifth transplanting mechanism are adjacently arranged; The fourth transfer mechanism is connected with the second indexing turntable and the side screw assembly module, and the fourth transfer mechanism moves the box body output by the side screw assembly module to the second indexing turntable; A plurality of fuse piece assembly mechanisms are connected to the second indexing turntable respectively, and the fuse piece assembly mechanisms output and assemble the fuse pieces on the box body transported by the second indexing turntable; The fifth transfer mechanism is connected with the second indexing turntable and the gasket assembly module, and the fifth transfer mechanism moves the box body assembled with the safety plate to the gasket assembly module.
9. A fuse box assembly machine as claimed in claim 8, characterized in that: The fuse assembly mechanism includes: a vibration discharging unit and an assembly unit; The vibration discharging unit is arranged adjacent to the assembly unit, and the assembly unit is connected with the vibration discharging unit and the second indexing turntable; Vibration discharging unit vibrates to output the safety piece; The assembly unit absorbs the safety sheet outputted by the vibration discharging unit, and drives the safety sheet to move to the box body for installation.
10. The fuse box assembly machine according to claim 1, characterized in that: The transport mechanism is connected with the safety piece assembly module, the gasket assembly mechanism and the sixth transplanting mechanism; The gasket discharging mechanism is connected with the gasket assembling mechanism; The gasket discharging mechanism vibrates to output the gasket; The transport mechanism receives the box body output by the fuse assembly module and moves the box body to the bottom of the gasket assembly mechanism; The gasket assembly mechanism absorbs the gasket and installs it on the box body; The sixth transplanting mechanism moves the box body with the gasket installed to the conveyor belt.
Citation Information
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