A irradiation box for photovoltaic cable production
By designing an irradiation box that includes multi-section electric push rod drive, the problem of dirty reflecting mirror surface affecting irradiation efficiency in traditional irradiation devices is solved, uniform irradiation of the cable and automated operation of the equipment are realized, and irradiation efficiency and convenience of use are improved.
Patent Information
- Application Number
- CN202411004447.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-07-25
AI Technical Summary
In traditional irradiation devices, the reflective mirror surface is prone to dirt, affecting the ultraviolet light reflection effect, resulting in low irradiation efficiency.
An irradiation box for photovoltaic cable production is designed, including an isolation mechanism, an irradiation mechanism, a pulling mechanism and a heat dissipation mechanism. The irradiation mechanism adopts a series structure of ultraviolet lamp 1 and ultraviolet lamp 2. The U-shaped rod and rope body are driven by multiple electric push rods to achieve automatic drop of ultraviolet lamp 2 and uniform radiation on both sides of the cable.
Improves irradiation efficiency, ensures that the cable can be fully covered with ultraviolet light during the irradiation process, and through automated delivery and heat dissipation systems, simplifies operation and improves the efficiency of the equipment.
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Figure CN118888210B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of irradiation boxes, in particular to an irradiation box for producing photovoltaic cables. Background Art
[0002] Irradiation cross-linked wires are wires made using the radiation cross-linking process. Radiation cross-linking uses a high-energy electron beam generated by an electron accelerator to bombard the insulating layer, breaking the molecular chains to form polymer free radicals, which are then recombined into cross-linking bonds, thereby transforming the original linear molecular structure into a three-dimensional network molecular structure to form cross-links.
[0003] The ultraviolet lamps used in traditional irradiation devices are generally fixed, and multiple reflective mirrors are set to reflect ultraviolet light. In actual use, the reflective mirrors are easily dirty, which affects the ultraviolet light reflection effect. Summary of the invention
[0004] The present invention aims to solve one of the technical problems existing in the prior art or related technology.
[0005] To this end, the technical solution adopted in the present invention is:
[0006] A radiation box for photovoltaic cable production, comprising an isolation mechanism, an irradiation mechanism, a pulling mechanism and a heat dissipation mechanism, the isolation mechanism comprising a box body 1, a box body 2 connected to and communicated with the box body 1, two material feeding guide plates respectively penetrating the bottom of the box body 1 and the bottom of the box body 2, an irradiation mechanism, the irradiation mechanism comprising an ultraviolet lamp 1 connected to the top of the inner cavity of the box body 1, a horizontal plate installed inside the box body 2, two ultraviolet lamps 2 plugged into the horizontal plate, a connecting rod installed on one side of the box body 2, a multi-section electric push rod connected to the connecting rod, a U-shaped rod arranged inside the box body 2 and connected to the movable end of the multi-section electric push rod, a rope body connected between the ultraviolet lamp 2 and the U-shaped rod, a guide wheel movably sleeved on the outside of the rope body and connected to the top of the horizontal plate, and a pulling mechanism, the pulling mechanism comprising The heat dissipation mechanism comprises a plurality of horizontal columns installed at the bottom of the first box body and the bottom of the second box body, a water tank connected between the plurality of horizontal columns, two cooling fins respectively embedded in the bottom of the first box body and the bottom of the second box body, two water pipes plugged into the water tank, a plurality of shower heads connected and communicated with the water pipes, a one-way valve installed on the water pumping end of the water pipe, a piston rod movably plugged into the water pipe, and a push-pull plate connected between the two piston rods, and the push-pull plate is connected to the movable end of the multi-section electric push rod.
[0007] By adopting the above technical scheme, the cable passes through box one and box two, the top of the cable is irradiated by ultraviolet lamp one, and then the multi-section electric push rod is started. When the movable end of the multi-section electric push rod is extended, the U-shaped rod is close to the horizontal plate, and then the rope body becomes loose, and then the ultraviolet lamp two descends under the guidance of the horizontal plate, and the two ultraviolet lamps two cooperate to irradiate the front and back sides of the cable. At the same time, the U-shaped rod moves horizontally with the vertical plate and rubber pad, and the vertical plate comes to the right side of the limit plate under the guidance of the rod body, and then when the movable end of the multi-section electric push rod shrinks, the vertical plate enters the inner side of the limit plate, and then the rubber pad squeezes the cable, and the two rubber pads cooperate to clamp the cable, and then move with the cable, the irradiation is complete, and the irradiation efficiency is improved.
[0008] In a preferred example, the present invention can be further configured as follows: the two material guide plates are transversely coaxial, and the top of the material guide plate is set as a curved surface.
[0009] In a preferred example, the present invention can be further configured as follows: the two ultraviolet lamps 2 are vertically coaxial with respect to the material guide plate, and the ultraviolet lamp 1 and the two ultraviolet lamps 2 are connected in series.
[0010] In a preferred example, the present invention can be further configured as follows: the connecting rod is composed of a first telescopic rod, a second telescopic rod and a rod body, the rod body is fixedly connected to the outer end of the connecting rod, and the first telescopic rod movably extends to the inside of the second box.
[0011] In a preferred example, the present invention can be further configured as follows: two heat dissipation fins are respectively sleeved on the outsides of two material guide plates, and the bottom of the material guide plate and the bottom of the heat dissipation fins both extend into the water tank.
[0012] In a preferred example, the present invention can be further configured as follows: the two water pipes are vertically symmetrical about the heat dissipation fins, and one end of the water pipe is vertically flush with one side of the water tank.
[0013] In a preferred example, the present invention can be further configured as follows: a plurality of shower heads are arranged in groups of two, and are arranged in four groups. The four groups of shower heads are respectively located on the front and rear sides of the two heat dissipation fins, and the shower heads are arranged at an angle.
[0014] In a preferred example, the present invention can be further configured as follows: the push-pull plate is attached to the outer side of the second box body and is located at the bottom of the connecting rod, and the push-pull plate is sleeved on the outer side of the second telescopic rod.
[0015] By adopting the above technical solution, the beneficial effects achieved by the present invention are:
[0016] 1. In the present invention, the cable passes through box body 1 and box body 2, and the top of the cable is irradiated by a first ultraviolet lamp, and then the multi-section electric push rod is started. When the movable end of the multi-section electric push rod is extended, the U-shaped rod is close to the horizontal plate, the rope body becomes loose, and the second ultraviolet lamp descends under the guidance of the horizontal plate. The two second ultraviolet lamps cooperate to irradiate the front and rear sides of the cable. At the same time, the U-shaped rod translates with the vertical plate and the rubber pad, and the vertical plate moves to the right side of the limit plate under the guidance of the rod body; when the movable end of the multi-section electric push rod is contracted, the vertical plate enters the inner side of the limit plate, and the rubber pad squeezes the cable. The two rubber pads cooperate to clamp the cable and move the cable, thereby achieving complete irradiation and improving irradiation efficiency.
[0017] 2. In the present invention, each time the movable end of the multi-section electric push rod is extended and retracted, the push-pull plate will be moved left and right once, and then the two piston rods will reciprocate through the water pipe. When the piston rod moves to the right, the water in the water tank is pumped into the water pipe. When the piston rod moves to the left, the water in the water pipe is sprayed out from multiple shower heads to wet the heat dissipation fins and the bottom of the material guide plate, thereby improving the heat dissipation efficiency of box body 1 and box body 2, thereby improving the irradiation effect.
[0018] 3. In the present invention, the staff only needs to introduce the cable into box 1 and box 2, and then connect the power supply, so that the cable can be automatically transported and then irradiated by ultraviolet lamp 1 and ultraviolet lamp 2. The steps are simple and the use is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the isolation mechanism of the present invention;
[0021] Figure 3 It is a schematic diagram of the irradiation mechanism of the present invention;
[0022] Figure 4 It is a schematic diagram of the pulling mechanism of the present invention;
[0023] Figure 5 For the present invention Figure 4 A schematic diagram of the enlarged structure of part A;
[0024] Figure 6 It is a schematic diagram of the heat dissipation mechanism of the present invention.
[0025] Reference numerals:
[0026] 100, isolation mechanism; 110, box body 1; 120, box body 2; 130, material guide plate;
[0027] 200, irradiation mechanism; 210, ultraviolet lamp 1; 220, horizontal plate; 230, ultraviolet lamp 2; 240, connecting rod; 250, multi-section electric push rod; 260, U-shaped rod; 270, rope body; 280, guide wheel;
[0028] 300, pulling mechanism; 310, limiting plate; 320, rod body; 330, vertical plate; 340, rubber pad;
[0029] 400, heat dissipation mechanism; 410, horizontal column; 420, water tank; 430, heat dissipation fins; 440, water pipe; 450, shower head; 460, one-way valve; 470, piston rod; 480, push-pull plate. DETAILED DESCRIPTION
[0030] To make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in combination with specific implementations and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.
[0031] It is to be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention.
[0032] An irradiation box for photovoltaic cable production provided by some embodiments of the present invention will be described below in conjunction with the accompanying drawings.
[0033] Embodiment 1:
[0034] Combination Figures 1 to 6 As shown, the present invention provides an irradiation box for photovoltaic cable production, comprising an isolation mechanism 100, an irradiation mechanism 200, a pulling mechanism 300 and a heat dissipation mechanism 400, wherein the isolation mechanism 100 comprises a box body 110, a box body 2 120 connected to and in communication with the box body 110, and two material guide plates 130 respectively passing through the bottom of the box body 110 and the bottom of the box body 2 120;
[0035] The irradiation mechanism 200 comprises an ultraviolet lamp 1 210 connected to the top of the inner cavity of the box 1 110, a horizontal plate 220 installed inside the box 2 120, two ultraviolet lamps 230 plugged into the horizontal plate 220, a connecting rod 240 installed on one side of the box 2 120, a multi-section electric push rod 250 connected to the connecting rod 240, a U-shaped rod 260 provided inside the box 2 120 and connected to the movable end of the multi-section electric push rod 250, a rope body 270 connected between the ultraviolet lamp 230 and the U-shaped rod 260, and a guide wheel 280 movably sleeved on the outside of the rope body 270 and connected to the top of the horizontal plate 220;
[0036] The pulling mechanism 300 includes two limit plates 310 connected to the bottom of the inner cavity of the second box body 120, a plurality of rod bodies 320 installed on the outer side of the limit plates 310, a vertical plate 330 movably sleeved on the outer side of the U-shaped rod 260 and in contact with the inner side of the limit plates 310, and a rubber pad 340 installed on the inner side of the vertical plate 330, wherein the bottom of the rubber pad 340 is flush with the top of the material guide plate 130, and the two vertical plates 330 are vertically symmetrical about the material guide plate 130;
[0037] The heat dissipation mechanism 400 includes a plurality of horizontal columns 410 installed at the bottom of the first box body 110 and the bottom of the second box body 120, a water tank 420 connected between the plurality of horizontal columns 410, two heat dissipation fins 430 respectively embedded in the bottom of the first box body 110 and the bottom of the second box body 120, two water pipes 440 plugged into the water tank 420, a plurality of shower heads 450 connected and communicated with the water pipes 440, a one-way valve 460 installed on the water pumping end of the water pipe 440, a piston rod 470 movably plugged into the water pipe 440, and a push-pull plate 480 connected between the two piston rods 470, wherein the push-pull plate 480 is connected to the movable end of the multi-section electric push rod 250.
[0038] Furthermore, the connecting rod 240 is composed of a first telescopic rod, a second telescopic rod and a rod body, the rod body is fixedly connected to the outer end of the connecting rod 240, and the first telescopic rod is movably extended to the inside of the second box 120. With this structural design, the two operations of raising and lowering the ultraviolet lamp 230 and spraying water from the shower 450 to accelerate the heat dissipation of the heat dissipation fins 430 can be performed simultaneously.
[0039] Furthermore, two heat sink fins 430 are respectively sleeved on the outside of two material guide plates 130, and the bottom of the material guide plate 130 and the bottom of the heat sink fins 430 extend into the water tank 420. With this layout design, the heat on the heat sink fins 430 and the material guide plate 130 can be conducted away by cold water, thereby improving the heat dissipation speed inside box body 110 and box body 2 120.
[0040] Furthermore, the two water pipes 440 are vertically symmetrical about the heat sink fins 430 , and one end of the water pipe 440 is vertically flush with one side of the water tank 420 . This layout design provides conditions for uniformly wetting the heat sink fins 430 .
[0041] Furthermore, multiple shower heads 450 are arranged in groups of two, and are set to four groups. The four groups of shower heads 450 are respectively located on the front and rear sides of the two heat dissipation fins 430. The shower heads 450 are arranged at an angle. This layout design ensures that the entire heat dissipation fins 430 are wetted, thereby improving the heat dissipation efficiency.
[0042] Furthermore, the push-pull plate 480 is attached to the outside of the second box 120 and is located at the bottom of the connecting rod 240. The push-pull plate 480 is sleeved on the outside of the second telescopic rod. With this structural design, the heat dissipation operation can be linked with the irradiation operation, thereby improving the comfort of use of the device.
[0043] Embodiment 2:
[0044] Combination Figure 1 , Figure 2 , Figure 4 and Figure 6 As shown, based on the first embodiment, the two material guide plates 130 are transversely coaxial, and the top of the material guide plates 130 is set as an arc surface. With this structural design, the material guide plates 130 can limit the cable so that the cable can be irradiated stably.
[0045] Embodiment three:
[0046] Combination Figure 3 As shown, in the above embodiment, the two ultraviolet lamps 230 are vertically coaxial with respect to the material guide plate 130, and the ultraviolet lamp 1 210 and the two ultraviolet lamps 230 are connected in series. With this structural design, it is more convenient to start and close the ultraviolet lamps 1 210 and 230.
[0047] The working principle and use process of the present invention are as follows: when the device is put into actual use, the cable to be irradiated is inserted from one side of the box body 110, and then the material guide plate 130 supports it. The ultraviolet lamp 210 in the box body 110 irradiates the top of the cable, and then the cable is continued to be fed until the cable enters the box body 2 120, and then the multi-section electric push rod 250 is started. When the movable end of the multi-section electric push rod 250 is extended, the U-shaped rod 260 approaches the horizontal plate 220, and then the rope body 270 becomes loose, and then the ultraviolet lamp 230 descends under the guidance of the horizontal plate 220, and the two ultraviolet lamps 230 cooperate to irradiate the front and rear sides of the cable until the irradiation is complete. During this process, the U-shaped rod 260 translates with the vertical plate 330 and the rubber pad 340, and the vertical plate 330 comes to the right side of the limit plate 310 under the guidance of the rod body 320, and then When the movable end of the push rod 250 contracts, the vertical plate 330 enters the inner side of the limit plate 310, and then the rubber pad 340 squeezes the cable. The two rubber pads 340 cooperate to clamp the cable and then move with the cable, which can improve the irradiation efficiency. During this period, each time the movable end of the multi-section electric push rod 250 is extended and retracted, it will move the push-pull plate 480 left and right once, and then the two piston rods 470 reciprocate through the water pipe 440. When the piston rod 470 moves to the right, the water in the water tank 420 is pumped into the water pipe 440. Then, when the piston rod 470 moves to the left, since the one-way valve 460 at the water pumping end of the water pipe 440 is blocked, the water in the water pipe 440 can only be sprayed out from the multiple shower heads 450, and then wet the heat dissipation fins 430 and the bottom of the material guide plate 130. This can improve the heat dissipation efficiency of the box body 110 and the box body 2 120, and improve the irradiation effect.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the claims and their equivalents.
Claims
1. An irradiation box for photovoltaic cable production, characterized in that: include: An isolation mechanism (100), a pulling mechanism (300) located inside the isolation mechanism (100), and a heat dissipation mechanism (400) located at the bottom of the isolation mechanism (100), wherein the isolation mechanism (100) comprises a box body 1 (110), a box body 2 (120) connected to and in communication with the box body 1 (110), and two material guide plates (130) respectively penetrating the bottom of the box body 1 (110) and the bottom of the box body 2 (120); An irradiation mechanism (200), the irradiation mechanism (200) comprising an ultraviolet lamp (210) connected to the top of the inner cavity of the first box (110), a horizontal plate (220) installed inside the second box (120), two ultraviolet lamps (230) plugged into the horizontal plate (220), a connecting rod (240) installed on one side of the second box (120), a multi-section electric push rod (250) connected to the connecting rod (240), a U-shaped rod (260) arranged inside the second box (120) and connected to the movable ends of the multi-section electric push rod (250), a rope (270) connected between the second ultraviolet lamp (230) and the U-shaped rod (260), and a guide wheel (280) movably sleeved on the outside of the rope (270) and connected to the top of the horizontal plate (220); The pulling mechanism (300) comprises two limit plates (310) connected to the bottom of the inner cavity of the second box body (120), a plurality of rod bodies (320) installed on the outside of the limit plates (310), a vertical plate (330) movably sleeved on the outside of the U-shaped rod (260) and in contact with the inside of the limit plates (310), and a rubber pad (340) installed on the inside of the vertical plate (330), wherein the bottom of the rubber pad (340) is flush with the top of the material guide plate (130), and the two vertical plates (330) are vertically symmetrical with respect to the material guide plate (130); The heat dissipation mechanism (400) comprises a plurality of horizontal columns (410) installed at the bottom of the first box (110) and the bottom of the second box (120), a water tank (420) connected between the plurality of horizontal columns (410), two heat dissipation fins (430) respectively embedded in the bottom of the first box (110) and the bottom of the second box (120), two water pipes (440) plugged into the water tank (420), a plurality of shower heads (450) connected and communicating with the water pipes (440), a one-way valve (460) installed on the water pumping end of the water pipe (440), a piston rod (470) movably plugged into the water pipe (440), and a push-pull plate (480) connected between the two piston rods (470), wherein the push-pull plate (480) is connected to the movable end of the multi-section electric push rod (250).
2. The irradiation box for photovoltaic cable production according to claim 1, characterized in that: The two material guide plates (130) are transversely coaxial, and the top of the material guide plates (130) is configured as a curved surface.
3. The irradiation box for photovoltaic cable production according to claim 1, characterized in that: The two second ultraviolet lamps (230) are vertically coaxial with respect to the material feeding guide plate (130), and the first ultraviolet lamp (210) and the two second ultraviolet lamps (230) are connected in series.
4. The irradiation box for photovoltaic cable production according to claim 1, characterized in that: The connecting rod (240) is composed of a first telescopic rod, a second telescopic rod and a rod body, the rod body is fixedly connected to the outer end of the connecting rod (240), and the first telescopic rod movably extends into the interior of the second box body (120).
5. The irradiation box for photovoltaic cable production according to claim 1, characterized in that: The two heat dissipation fins (430) are respectively sleeved on the outsides of the two material feeding guide plates (130), and the bottoms of the material feeding guide plates (130) and the heat dissipation fins (430) both extend into the interior of the water tank (420).
6. The irradiation box for photovoltaic cable production according to claim 1, characterized in that: The two water pipes (440) are vertically symmetrical about the heat dissipation fins (430), and one end of the water pipe (440) is vertically flush with one side of the water tank (420).
7. The irradiation box for photovoltaic cable production according to claim 1, characterized in that: The plurality of shower heads (450) are arranged in groups of two, and are arranged in four groups. The four groups of shower heads (450) are respectively located on the front and rear sides of the two heat dissipation fins (430), and the shower heads (450) are arranged in an inclined manner.
8. The irradiation box for photovoltaic cable production according to claim 1, characterized in that: The push-pull plate (480) is attached to the outside of the second box body (120) and is located at the bottom of the connecting rod (240). The push-pull plate (480) is sleeved on the outside of the second telescopic rod.
Citation Information
Patent Citations
Irradiation device for special cable production
CN220381851U
Ultraviolet irradiation crosslinking equipment for cable production
CN220584985U