An adjustable transformer based on quick installation structure
By designing a quick installation structure with automatic docking and locking mechanism and curved extrusion position adjustment in the transformer, the problems of low installation efficiency and unstable quality of traditional transformers are solved, and an efficient and stable installation process is achieved, and the transformer is improved. Stability and safety.
Patent Information
- Application Number
- CN202411357675.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-09-27
AI Technical Summary
Traditional on-load pressure regulating oil immersion transformers have problems with low installation efficiency and unstable installation quality in terms of rapid installation structure, which can easily cause loose components to be connected due to vibration, temperature changes, improper operation and position deviation, which affects the stability of the transformer and Security.
An adjustable transformer based on a fast-mount structure is designed, with docking components and connecting rod components with automatic docking and locking mechanisms. Position adjustment is achieved through curved extrusion pressure, combined with steel plate springs and pulley design to ensure tight connections and fault tolerance. Strong, preventing loose connections caused by vibration and temperature changes.
Significantly simplifies installation steps, shortens installation time, improves installation efficiency and quality stability, reduces the risk of installation failure due to position deviation, and protects the transformer from damage through dust cover and buffer design.
Smart Images

Figure CN118888263B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of transformer installation, and in particular to an adjustable transformer based on a quick installation structure. Background Art
[0002] With the rapid development of the power industry and the continuous expansion of the power grid, the performance and installation efficiency of on-load tap-changing oil-immersed transformers, as important voltage regulation equipment in the power system, directly affect the stable operation and economic benefits of the power system. However, in current power practice, traditional on-load tap-changing oil-immersed transformers face many challenges and shortcomings in terms of rapid installation structure.
[0003] First, low installation efficiency is a common problem of on-load tap-changing oil-immersed transformers. Due to the complex structure and numerous components of the transformer, the installation process often requires multiple steps, and some operations require highly specialized skills and tools, which not only increases the installation time, but also increases the technical requirements for installers. In addition, the cumbersome steps and complex connections during the installation process can easily lead to installation errors, affecting the normal operation of the transformer.
[0004] Secondly, the instability of installation quality is also an urgent problem to be solved. During the installation of the transformer, due to factors such as vibration, temperature changes or improper operation, the connection between the transformer components may be loose or loose, which in turn affects the stability and safety of the transformer. In addition, a slight deviation in the installation position of the transformer may also have a significant impact on its operating performance, increasing the risk of failure. Summary of the invention
[0005] The present invention discloses an adjustable transformer based on a quick installation structure to solve the problems of low installation efficiency and unstable installation quality proposed in the above background technology. Factors such as vibration, temperature change, improper operation and position deviation during the installation process may affect the tightness of component connection and transformer performance, thereby threatening its stability and safety.
[0006] In order to solve the above technical problems, a technical solution adopted by the present invention is: to provide an adjustable transformer based on a quick installation structure, including a transformer main body and a mounting mechanism, a support rod is fixedly connected to the bottom of the transformer main body, and mounting grooves are provided at both ends of the support rod, and the mounting mechanism includes a support assembly, a docking assembly and a connecting rod assembly, and the support assembly includes a base, a slide groove 1 is provided on the inner wall of the base, a mounting plate is arranged inside the base, a support block is provided at the bottom of the mounting plate, a docking sliding hole is penetrated through the outer wall of the support block, a sliding rod is slidably connected in the docking sliding hole, both ends of the sliding rod extend into the inside of the slide groove 1 and are fixedly connected with a slider, a steel plate spring is provided at the bottom of the slider, and the steel plate spring The two ends of the spring are rotatably connected with pulleys, and the docking assembly is arranged on the top of the mounting plate. The docking assembly includes a fixed seat, a docking seat is arranged at the center position inside the fixed seat, a groove is arranged on the top of the docking seat, and a docking hole is arranged at the bottom position inside the groove, a sliding mouth is arranged on the outer wall of the docking seat, a card block is slidably connected inside the sliding mouth, and a pressure frame is slidably connected to the position above the card block inside the fixed seat, and the connecting rod assembly includes a plug slidably installed inside the mounting groove, one end of the plug located inside the mounting groove is fixedly connected with a magnet, and the bottom of the end of the plug located outside the mounting groove is provided with an active cavity, a connecting bolt is slidably connected in the active cavity, and a connecting head is provided at the bottom of the connecting bolt.
[0007] The present invention is further configured such that a slide opening 2 is provided on the inner wall of the fixing seat near the slide opening 1, one end of the clamping block 1 extends into the interior of the slide opening 2, a spring 1 is provided at one end of the clamping block 1 away from the docking seat, and one end of the spring 1 is connected to the docking seat.
[0008] The present invention is further configured as follows: an inclined pressing surface 1 is provided on the outer wall of the card block 1 near the fixed seat, a card slot is provided on the bottom of the pressure frame near the pressing surface 1, an inner wall of the pressure frame near the card slot is configured as an inclined pressing surface 2, the top of the pressure frame passes through the fixed seat and extends to the outside thereof, a bayonet 1 is provided on the side of the pressure frame away from the card block 1, a bayonet 2 is provided on the outer wall of the fixed seat near the bayonet 1, and a spring 2 is provided on the bottom of the pressure frame away from the spring 1.
[0009] The present invention is further configured as follows: the docking assembly also includes a protective shell, which is fixedly installed on the outer wall of the fixed seat near the second bayonet, a slide groove 2 is provided inside the protective shell, a push rod is slidably connected inside the second slide groove, a slide groove 3 is provided in the second slide groove near the second bayonet, a spring 3 is provided inside the third slide groove, one end of the spring 3 is connected to a block 2, a docking interface is provided on the side of the block 2 close to the push rod, the push rod passes through the docking interface and is slidably connected, an extrusion block is provided on the outer wall of the push rod close to the docking interface, a telescopic rod is provided at one end of the protective shell, and the output end of the telescopic rod passes through the inside of the protective shell and is fixedly connected to the push rod.
[0010] The present invention is further configured such that the bottom height of the support block is higher than the bottom height of the base, so as to ensure that the support block can first contact the ground during the installation process to form effective support.
[0011] The present invention is further configured such that the connecting head is spherical, the inner wall of the groove at the top of the docking seat is arc-shaped, and the two are positioned by curved surface extrusion force, and a damping spring connected to the top of the active cavity is provided at the top of the connecting bolt located in the active cavity.
[0012] The present invention is further configured such that the inner wall of the installation groove is non-circular, and the outer wall of the connecting portion of the plug and the installation groove is in a shape that fits the inner wall of the installation groove.
[0013] The beneficial effects of the adjustable transformer based on the quick installation structure of the present invention are as follows:
[0014] 1. The installation steps of the transformer are greatly simplified by designing a clever quick installation structure, especially the automatic docking and locking mechanism in the docking assembly. The support rod at the bottom of the transformer can automatically adjust its position through curved surface extrusion between the connecting rod assembly and the docking assembly, ensuring that the connector is smoothly inserted into the docking hole, achieving fast and accurate docking. This design not only reduces the difficulty of installation, but also significantly shortens the installation time and improves the overall installation efficiency.
[0015] 2. During the installation process, the pressure of the transformer falling is transmitted to the docking assembly through the connecting rod assembly, thereby triggering the locking mechanism of block 1 and block 2. Block 1 tightly clamps the connector under the action of spring 1, while block 2 is inserted into bayonet 1 under the push of spring 3, achieving double locking, effectively preventing the loose connection caused by vibration, temperature changes and other factors, and significantly improving the stability of installation quality.
[0016] 3. The docking mechanism has the function of automatically adjusting the position. Even if the initial position of the connector and the docking hole is not completely aligned, it can automatically adjust to the correct position through curved surface extrusion, thus achieving fault tolerance during the installation process. This design greatly reduces the risk of installation failure caused by slight deviation of the installation position and improves the reliability and success rate of installation.
[0017] 4. The installation mechanism is designed with a dust cover, which effectively blocks the gap between the base and the installation plate, reduces the entry of dust and other impurities, and is conducive to the long-term stable operation of the transformer. In addition, the leaf spring and pulley design in the installation mechanism effectively buffer the impact force during the installation of the transformer, protecting the transformer and the installation mechanism from damage. At the same time, the combined structure of the support block and the slide bar enables the installation plate to be flexibly adjusted as needed, enhancing the stability and safety of the overall structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.
[0019] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0020] Figure 1 It is a three-dimensional structural diagram of an adjustable transformer based on a quick installation structure of the present invention;
[0021] Figure 2 This is a separation diagram of an adjustable transformer based on a quick installation structure of the present invention;
[0022] Figure 3 A cross-sectional view of a connecting rod assembly of an adjustable transformer based on a quick installation structure of the present invention;
[0023] Figure 4 A top view of a support assembly of an adjustable transformer based on a quick installation structure according to the present invention;
[0024] Figure 5 A bottom view of a support assembly of an adjustable transformer based on a quick installation structure according to the present invention;
[0025] Figure 6 An exploded view of a support assembly of an adjustable transformer based on a quick installation structure of the present invention;
[0026] Figure 7 This is a separation diagram of a docking assembly of an adjustable transformer based on a quick installation structure of the present invention;
[0027] Figure 8 The invention provides an adjustable transformer based on a quick installation structure. Figure 7 Sectional view at point A;
[0028] Fig. 9 The invention provides an adjustable transformer based on a quick installation structure. Figure 7 Explosion diagram at A in the middle;
[0029] Fig.10 The invention provides an adjustable transformer based on a quick installation structure. Figure 7 Separation diagram at B in the middle;
[0030] Fig.11 The invention provides an adjustable transformer based on a quick installation structure. Figure 7 Sectional view at point B.
[0031] The following are marked in the figure: 1. Transformer body; 11. Support rod; 12. Mounting slot;
[0032] 2. Installation mechanism; 21. Support assembly; 211. Base; 212. Slide groove 1; 213. Installation plate; 214. Support block; 2141. Docking slide hole; 215. Slide rod; 216. Sliding block; 217. Leaf spring; 2171. Pulley; 218. Dust cover;
[0033] 22, docking assembly; 221, fixing seat; 2211, docking seat; 22111, docking hole; 2212, clamping block 1; 22121, pressing surface 1; 22122, spring 1; 2213, pressing frame; 22131, pressing surface 2; 22132, clamping slot; 22133, bayonet 1; 22134, spring 2; 2214, sliding mouth 1; 2215, sliding mouth 2; 2216, bayonet 2;
[0034] 222, protective shell; 2221, slide slot 2; 2222, slide slot 3; 2223, push rod; 2224, extrusion block; 2225, clamping block 2; 22251, docking port; 2226, spring 3; 2227, telescopic rod;
[0035] 23. Connecting rod assembly; 231. Plug; 232. Active cavity; 233. Magnet; 234. Connecting bolt; 235. Connecting head; 236. Shock-absorbing spring. DETAILED DESCRIPTION
[0036] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other; the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left" and "right" etc. indicate directions or positional relationships based on directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the positions or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limitations of the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or a transmission connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements or the interaction relationship between two elements.
[0038] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11, an adjustable transformer based on a quick installation structure, including a transformer body 1 and a mounting mechanism 2, a support rod 11 is fixedly connected to the bottom of the transformer body 1, and mounting grooves 12 are provided at both ends of the support rod 11, and the mounting mechanism 2 includes a support component 21, a docking component 22 and a connecting rod component 23, the support component 21 includes a base 211, a slide groove 212 is provided on the inner wall of the base 211, a mounting plate 213 is arranged inside the base 211, a support block 214 is arranged at the bottom of the mounting plate 213, a docking slide hole 2141 is penetrated through the outer wall of the support block 214, a slide rod 215 is slidably connected in the docking slide hole 2141, and both ends of the slide rod 215 extend to the inside of the slide groove 212 and are fixedly connected with a slider 216, a leaf spring 217 is provided at the bottom of the slider 216, and pulleys 2171 are rotatably connected at both ends of the leaf spring 217, and the docking component 22 is provided with a pulley 2171. Placed on the top of the mounting plate 213, the docking assembly 22 includes a fixed seat 221, a docking seat 2211 is arranged at the center position inside the fixed seat 221, a groove is opened on the top of the docking seat 2211, a docking hole 22111 is opened at the bottom position of the inner side of the groove, a sliding mouth 2214 is opened on the outer wall of the docking seat 2211, a block 2212 is slidably connected inside the sliding mouth 2214, a pressing frame 2213 is slidably connected at a position above the block 2212 inside the fixed seat 221, and the connecting rod assembly 23 includes a plug 231 slidably installed inside the mounting groove 12, one end of the plug 231 located inside the mounting groove 12 is fixedly connected to a magnet 233, and the bottom of the end of the plug 231 located outside the mounting groove 12 is provided with an active cavity 232, a connecting bolt 234 is slidably connected in the active cavity 232, and a connecting head 235 is provided at the bottom of the connecting bolt 234.
[0039] By adopting the above technical solution, the transformer body 1 is hoisted above the installation mechanism 2 through the hoisting mechanism, and the plug 231 is inserted into the installation slot 12 and fixed by the magnet 233. The connecting rod assembly 23 is docked with the docking assembly 22, and the spherical surface of the connector 235 and the groove curved surface of the docking seat 2211 are squeezed to adjust the position to achieve fault-tolerant docking. Continue to fall, the support rod 11 touches the pressure frame 2213, and the pressure frame 2213 presses down to trigger the locking mechanism of the card block 1 2212 and the card block 2 2225, and the transformer body 1 is quickly installed. When the mounting plate 213 moves, the force is transmitted to the leaf spring 217 for buffering through the support block 214, the slide bar 215, and the slider 216. During dismantling, the telescopic rod 2227 pushes the push rod 2223, the squeezing block 2224 moves to release the lock of the block 2225, the lifting mechanism moves up the transformer body 1, the support rod 11 leaves the fixing seat 221 first, the pressing frame 2213 is reset, the block 1 2212 is released, the connecting bolt 234 and the connecting head 235 are disengaged from the docking hole 22111, the plug 231 is pulled out, and the dismantling is completed.
[0040] The inner wall of the fixing seat 221 is provided with a second slide 2215 near the first slide 2214, one end of the block 1 2212 extends into the second slide 2215, the end of the block 1 2212 away from the docking seat 2211 is provided with a spring 1 22122, one end of the spring 1 22122 is connected to the docking seat 2211, the outer wall of the block 1 2212 is provided with an inclined pressing surface 1 22121 near the fixing seat 221, and the bottom of the pressing frame 2213 is close to the pressing surface 1 22121 A card slot 22132 is provided, and the inner wall of the pressing frame 2213 near the card slot 22132 is set to be an inclined pressing surface 22131, the top of the pressing frame 2213 passes through the fixed seat 221 and extends to the outside thereof, a bayonet 1 22133 is provided on the side of the pressing frame 2213 away from the card block 1 2212, a bayonet 2216 is penetrated through the outer wall of the fixed seat 221 near the bayonet 1 22133, and a spring 22134 is provided at the bottom of the pressing frame 2213 away from the spring 1 22122.
[0041] By adopting the above technical solution, the support rod 11 presses down the pressing frame 2213, and the clamping block 1 2212 clamps the connector 235 in the docking hole 22111 through the pressing surface. After the pressing frame 2213 is in place, the bayonet is aligned, and the spring 3 2226 pushes the clamping block 2225 to lock the pressing frame 2213 and fix the clamping block 1 2212, thereby realizing the rapid installation of the transformer body 1.
[0042] The docking assembly 22 also includes a protective shell 222, which is fixedly installed on the outer wall of the fixing seat 221 near the second bayonet 2216, a second slide groove 2221 is provided inside the protective shell 222, a push rod 2223 is slidably connected inside the second slide groove 2221, a third slide groove 2222 is provided in the second slide groove 2221 near the second bayonet 2216, a spring third 2226 is provided inside the third slide groove 2222, a block second 2225 is connected to one end of the spring third 2226, a docking port 22251 is provided on the side of the block second 2225 near the push rod 2223, the push rod 2223 passes through the docking port 22251 and is slidably connected, an extrusion block 2224 is provided on the outer wall of the push rod 2223 near the docking port 22251, a telescopic rod 2227 is provided at one end of the protective shell 222, and the output end of the telescopic rod 2227 passes through the inside of the protective shell 222 and is fixedly connected to the push rod 2223.
[0043] By adopting the above technical solution, the output end of the telescopic rod 2227 pushes the push rod 2223 to drive the extrusion block 2224 to move toward the movable block 2225. When the extrusion block 2224 moves to the inside of the docking interface 22251 of the block 2225, the extrusion block 2224 will squeeze the inclined surface in the docking interface 22251 through the inclined surface, thereby moving the block 2225 out of the bayonet 1 22133.
[0044] The bottom height of the support block 214 is higher than the bottom height of the base 211 to ensure that the support block 214 can first contact the ground during the installation process to form an effective support. The connecting head 235 is spherical, and the inner wall of the groove at the top of the docking seat 2211 is arc-shaped. The two are adjusted in position through the curved surface extrusion force. The top of the connecting bolt 234 located in the active cavity 232 is provided with a shock-absorbing spring 236 connected to the top of the active cavity 232. The inner wall of the mounting groove 12 is non-circular, and the outer wall shape of the connecting part of the plug 231 and the mounting groove 12 fits the inner wall of the mounting groove 12.
[0045] By adopting the above technical solution, the support block 214 is used to support the transformer body 1 after it falls completely, and the connector 235 and the docking seat 2211 are adjusted in position through the curved surface extrusion force.
[0046] When the present invention is in use, a mounting mechanism 2 is provided at the bottom of the transformer body 1, and the mounting mechanism 2 includes a support assembly 21, a docking assembly 22, and a connecting rod assembly 23, wherein the support assembly 21 includes a base 211, the base 211 is provided on a flat ground, and four surfaces inside the base 211 are provided with a slide groove 212, a mounting plate 213 is provided inside the base 211, and a plurality of support blocks 214 are provided at the bottom of the mounting plate 213, and a plurality of docking sliding holes 2141 are provided through the outer wall of the support block 214, and a sliding rod 215 is slidably connected inside the docking sliding hole 2141, and both ends of the sliding rod 215 extend to the inside of the slide groove 212 and are located A slider 216 is fixedly connected to the end of the inner part of the slide groove 212, and the slider 216 is slidably connected to the inner wall of the slide groove 212. A leaf spring 217 is arranged at the bottom of the slider 216, and pulleys 2171 are rotatably connected at both ends of the leaf spring 217. The pulley 2171 rolls inside the slide groove 212 following the moving direction of the slider 216. The bottom height of the support block 214 is higher than the bottom height of the base 211. A dust cover 218 is arranged between the top of the base 211 and the mounting plate 213. The dust cover 218 is used to cover the gap between the top of the base 211 and the mounting plate 213, and it will move with the up and down movement of the mounting plate 213.
[0047] The docking assembly 22 is arranged on the top of the mounting plate 213, and the docking assembly 22 includes a fixing seat 221 fixedly connected to the mounting plate 213, a docking seat 2211 is arranged at the center position inside the fixing seat 221, the top of the docking seat 2211 is a groove, a docking hole 22111 is arranged at the center position of the bottom of the groove at the top of the docking seat 2211, a slide 1 2214 is connected to the docking hole 22111, a slide 2215 is arranged on the inner wall of the fixing seat 221 near the slide 1 2214, a card block 1 2212 is slidably connected inside the slide 1 2214, one end of the card block 1 2212 extends to the inside of the slide 2215, a spring 1 22122 is arranged at the bottom of the card block 1 2212, one end of the spring 1 22122 is connected to the docking seat 2211, and the card block 1 2212 is close to the slide 1 2214. A pressing surface 1 22121 is provided at one end near the fixed seat 221, and a pressing frame 2213 is slidably connected to the fixed seat 221 above the card block 1 2212. A slot 22132 is provided at the bottom of the pressing frame 2213 near the card block 1 2212, and the slot 22132 is stuck in the position of the pressing surface 1 22121 of the card block 1 2212, and a pressing surface 22131 is provided on the inner wall of the pressing frame 2213 near the card block 1 2212. The top of the pressing frame 2213 penetrates the fixed seat 221 and extends to the outside thereof, and bayonet 2216 is provided on both sides of the outside of the fixed seat 221 away from the card block 1 2212, and a bayonet 1 22133 is provided on one side of the pressing frame 2213 near the bayonet 2216, and a spring 22134 is provided at the bottom of the pressing frame 2213 near the bayonet 2216.
[0048] The docking assembly 22 also includes a protective shell 222 fixedly connected to the outside of the fixing seat 221 near the second bayonet 2216, the protective shell 222 is provided with a second slide groove 2221 inside, the second slide groove 2221 is provided with a third slide groove 2222 near the second bayonet 2216, the third slide groove 2222 is provided with a spring 3 2226, one end of the spring 3 2226 is connected to a block 2225, the block 2225 is slidably connected to the inner wall of the third slide groove 2222, one end of the block 2225 extends to the inside of the second bayonet 2216, and the inside of the second slide groove 2221 is slidably connected to the inner wall of the third slide groove 2222. A push rod 2223 and a docking port 22251 are provided on one side of the block 2225 close to the push rod 2223, the push rod 2223 passes through the docking port 22251 and is slidably connected, an extrusion block 2224 is provided on the outer wall of the push rod 2223 close to the docking port 22251, one side of the interior of the docking port 22251 is an inclined surface, and the side of the extrusion block 2224 close to the inclined surface of the interior of the docking port 22251 is also an inclined surface, a telescopic rod 2227 is provided at one end of the protective shell 222, and the output end of the telescopic rod 2227 passes through the interior of the protective shell 222 and is fixedly connected to the push rod 2223.
[0049] The connecting rod assembly 23 includes a support rod 11 fixedly mounted on the bottom of the transformer body 1, and mounting grooves 12 are provided at both ends of the support rod 11. A plug 231 is inserted into the mounting groove 12 and fixed by a magnet 233. The magnet 233 on the plug 231 is a strong magnet, and the inner wall of the mounting groove 12 is non-circular. The outer wall shape of the connecting part of the plug 231 and the mounting groove 12 is in contact with the inner wall of the mounting groove 12. An active cavity 232 is provided at the bottom of one end of the plug 231 located outside the mounting groove 12, and a connecting bolt 234 is slidably connected inside the active cavity 232. A connecting head 235 is provided at the bottom of the connecting bolt 234, and the diameter of the connecting head 235 is larger than that of the connecting bolt 234. A damping spring 236 connected to the top of the active cavity 232 is provided at the top of the connecting bolt 234 located inside the active cavity 232.
[0050] When in use, the transformer body 1 is lifted and moved to the top of the installation mechanism 2 by the lifting mechanism, and then the plug 231 is inserted into the installation groove 12 to be fixed by magnetic force. Then the lifting mechanism lowers the transformer body 1 so that the connecting rod assembly 23 is docked with it and the docking assembly 22. When lowering, the connecting head 235 will contact the groove at the top of the docking seat 2211 first. When the connecting head 235 cannot be directly inserted into the docking hole 22111, it will contact the groove at the top of the docking seat 2211. The connecting head 235 is spherical and the inner wall of the groove is arc-shaped. After the two contact, the groove will be squeezed by the downward pressure of the connecting head 235. The curved squeezing force of the two will cause the docking seat 2211 to drive the docking assembly 22 and the mounting plate 213 to move, so that it moves with the squeezing until the connecting head 235 can be inserted into the docking hole 22111. The docking is achieved by adjusting the position by squeezing, which greatly improves the fault tolerance of the installation.
[0051] After the connector 235 is inserted into the docking hole 22111, the transformer body 1 continues to fall until the connector 235 falls to the bottom of the docking hole 22111, and then the support rod 11 falls again to contact the pressing frame 2213. As the support rod 11 falls, the pressing frame 2213 is pressed down. The pressing frame 2213 presses the pressing surface 1 22121 of the block 1 2212 through the pressing surface 22131. By squeezing, one end of the block 1 2212 moves toward the inside of the docking hole 22111. As the support rod 11 falls onto the fixing seat 221, the block 1 The first end 2212 will clamp the connector 235 inside the docking hole 22111, and when the top of the pressing frame 2213 is pressed down and is level with the top of the fixing seat 221, the first bayonet 22133 will be level with the second bayonet 2216. When they are level, the spring 3 2226 inside the sliding groove 3 2222 will push one end of the second clamping block 2225 into the first bayonet 22133, and the pressing frame 2213 will be clamped so that the first clamping block 2212 can no longer move, thereby locking the connector 235, thereby realizing the rapid installation of the transformer body 1;
[0052] The mounting plate 213 will move in the direction of being squeezed. When the mounting plate 213 is squeezed, the force is transmitted to the leaf spring 217 through the support block 214, the slide bar 215, and the slider 216 for buffering. At the same time, the movement of the mounting plate 213 will move synchronously with the support block 214. For example, when the support block 214 moves left and right, it will drive the longitudinally arranged slide bar 215 to move along the transversely arranged slide bar 215, and vice versa for the longitudinal movement. The slide bar 215 will move with the support block 214. When the transformer body 1 drives the support rod 11 to fall to the top of the fixed seat 221, it will press the bottom of the support block 214 to contact the ground, thereby forming an effective support. The transformer will vibrate due to magnetostriction, electromagnetic force, mechanical stress and structural problems, load changes, short circuit faults and other problems. These vibrations are usually relatively mild and may affect the normal operation of the transformer, such as generating noise, accelerating insulation aging, and even causing mechanical failures. Therefore, a damping spring 236 is preferably provided between the connecting bolt 234 and the movable cavity 232 to reduce vibration, and at the same time, it also plays a supporting role. The damping spring 236 is continuously compressed during the falling process of the transformer body 1, and is compressed until a constant value is reached between the damping spring 236 and the transformer body 1, thereby achieving a damping of slight vibration by the damping spring 236.
[0053] When the transformer body 1 needs to be removed from the mounting mechanism 2, first, the output end of the telescopic rod 2227 pushes the push rod 2223 to drive the extrusion block 2224 to move toward the movable block 2225. When the extrusion block 2224 moves to the inside of the docking interface 22251 of the block 2225, the extrusion block 2224 will squeeze the inclined surface in the docking interface 22251 through the inclined surface, so that the block 2225 moves out of the bayonet 1 22133. Then, the transformer body 1 is driven upward by the lifting mechanism, and the connecting bolt 234 can move a short distance inside the movable cavity 232. Therefore, the upward movement of the transformer body 1 will first drive the support rod 11 to leave the fixed seat 221, and at the same time the pressure frame 2213 loses pressure, and the spring 22134 pushes the pressure frame 2213 to reset. The reset of the pressure frame 2213 causes the block 1 2212 to lose its extrusion, and then the spring 1 22122 will push the block 1 2212 to reset. At this time, as the transformer body 1 continues to move upward, the connecting bolt 234 and the connecting head 235 will be pulled out of the docking hole 22111, and then the plug 231 will be pulled out of the mounting slot 12 of the support rod 11, and the removal of the transformer body 1 can be completed.
[0054] By designing a quick installation mechanism 2, especially the automatic docking and locking mechanism of the docking assembly 22, the installation of the transformer body 1 is simplified. The connecting rod assembly 23 and the docking assembly 22 automatically adjust their positions, quickly dock, reduce technical requirements, and shorten installation time. The falling pressure triggers the locking of block 1 2212 and block 2 2225, which doubles the protection against loosening and improves the installation quality. The docking mechanism automatically adjusts its position, has strong fault tolerance, and reduces the risk of installation failure. The installation mechanism 2 is equipped with a dust cover 218 to prevent dust and dust, facilitate quick disassembly and installation, and is easy to maintain. Buffer elements such as leaf springs 217 protect the transformer body 1 from installation impact.
[0055] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. An adjustable transformer based on a quick installation structure, comprising a transformer body (1) and an installation mechanism (2), characterized in that: The bottom of the transformer body (1) is fixedly connected to a support rod (11), both ends of the support rod (11) are provided with mounting grooves (12), and the mounting mechanism (2) comprises a support assembly (21), a docking assembly (22) and a connecting rod assembly (23); The support assembly (21) comprises a base (211), the inner wall of the base (211) is provided with a slide groove (212), a mounting plate (213) is arranged inside the base (211), a support block (214) is arranged at the bottom of the mounting plate (213), a docking slide hole (2141) is penetrated through the outer wall of the support block (214), a slide rod (215) is slidably connected in the docking slide hole (2141), both ends of the slide rod (215) extend into the inside of the slide groove (212) and are fixedly connected with a slider (216), a leaf spring (217) is arranged at the bottom of the slider (216), and both ends of the leaf spring (217) are rotatably connected with pulleys (2171); The docking assembly (22) is arranged on the top of the mounting plate (213), and the docking assembly (22) comprises a fixing seat (221), a docking seat (2211) is arranged at the center position inside the fixing seat (221), a groove is arranged at the top of the docking seat (2211), a docking hole (22111) is arranged at the bottom position inside the groove, a sliding opening (2214) is arranged on the outer wall of the docking seat (2211), a clamping block (2212) is slidably connected inside the sliding opening (2214), and a pressing frame (2213) is slidably connected at a position above the clamping block (2212) inside the fixing seat (221); The connecting rod assembly (23) comprises a plug (231) slidably mounted inside the mounting groove (12); one end of the plug (231) located inside the mounting groove (12) is fixedly connected to a magnet (233); an end of the plug (231) located outside the mounting groove (12) is provided with a movable cavity (232) at the bottom; a connecting bolt (234) is slidably connected inside the movable cavity (232); and a connecting head (235) is provided at the bottom of the connecting bolt (234).
2. The adjustable transformer based on the quick installation structure according to claim 1, characterized in that: A second slide opening (2215) is provided on the inner wall of the fixing seat (221) near the first slide opening (2214); one end of the first clamping block (2212) extends into the second slide opening (2215); one end of the first clamping block (2212) away from the docking seat (2211) is provided with a spring (22122); one end of the spring (22122) is connected to the docking seat (2211).
3. The adjustable transformer based on the quick installation structure according to claim 2 is characterized in that: An inclined pressing surface 1 (22121) is provided on the outer wall of the clamping block 1 (2212) near the fixing seat (221); a clamping groove (22132) is provided on the bottom of the clamping frame (2213) near the pressing surface 1 (22121); an inner wall of the clamping frame (2213) near the clamping groove (22132) is provided with an inclined pressing surface 2 (22131); a top end of the clamping frame (2213) passes through the fixing seat (221) and extends to the outside thereof; a bayonet 1 (22133) is provided on a side of the clamping frame (2213) away from the clamping block 1 (2212); a bayonet 2 (2216) is provided on the outer wall of the fixing seat (221) near the bayonet 1 (22133); and a spring 2 (22134) is provided on the bottom of the clamping frame (2213) away from the spring 1 (22122).
4. The adjustable transformer based on the quick installation structure according to claim 3 is characterized in that: The docking assembly (22) further comprises a protective shell (222), wherein the protective shell (222) is fixedly mounted on the outer wall of the fixing seat (221) near the second bayonet (2216), wherein a second slide groove (2221) is provided inside the protective shell (222), wherein a push rod (2223) is slidably connected inside the second slide groove (2221), wherein a third slide groove (2222) is provided near the second bayonet (2216), wherein a third spring (2226) is provided inside the third slide groove (2222), wherein the third spring (2226) is provided inside the third spring (2226) and wherein the third spring (2226) is provided inside the third slide groove (2221). ) is connected to one end of a card block 2 (2225), a docking port (22251) is provided on a side of the card block 2 (2225) close to the push rod (2223), the push rod (2223) passes through the docking port (22251) and is slidably connected, an extrusion block (2224) is provided on the outer wall of the push rod (2223) close to the docking port (22251), a telescopic rod (2227) is provided at one end of the protective shell (222), and an output end of the telescopic rod (2227) passes through the interior of the protective shell (222) and is fixedly connected to the push rod (2223).
5. The adjustable transformer based on the quick installation structure according to claim 1, characterized in that: The bottom height of the support block (214) is higher than the bottom height of the base (211), so as to ensure that the support block (214) can first contact the ground during the installation process to form effective support.
6. The adjustable transformer based on the quick installation structure according to claim 1, characterized in that: The connecting head (235) is spherical, and the inner wall of the groove at the top of the docking seat (2211) is arc-shaped. The two are adjusted in position through the squeezing force of the curved surface. The top of the connecting bolt (234) located in the active cavity (232) is provided with a damping spring (236) connected to the top of the active cavity (232).
7. The adjustable transformer based on the quick installation structure according to claim 1, characterized in that: The inner wall of the installation groove (12) is non-circular, and the outer wall of the connecting portion of the plug (231) and the installation groove (12) is in a shape that fits the inner wall of the installation groove (12).