A hardware production and processing equipment
By designing a hardware production and processing equipment that includes electric shift platforms, electric cutting saws, and clamps, the problem of low -cut and cutting efficiency of metal hose when cutting is cut, and it has achieved flat cutting and efficient multi -pipe cutting. Improve the quality of the finished product.
Patent Information
- Application Number
- CN202411387923.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-10-08
AI Technical Summary
When cutting metal hoses, the existing cutting devices are easy to bend due to their soft properties, resulting in uneven cutting sections and inability to cut multiple metal hoses at one time, which makes the cutting efficiency low.
Design a type of hardware production and processing equipment, including the workbench, electric translation platform, and electric cutting saw. The metal hose is fixed and supported by the electric clamping device and the support component. Hoschen pipes, and remove internal metal debris through suction blocks.
The fixation and support of the metal hose during cutting, avoid bending and deformed, and ensure that the cutting section is flat; at the same time, it can cut multiple metal hoses at one time, significantly improve the cutting efficiency, and remove the internal through the suction block to remove the internal internal Metal debris has improved the quality of the finished product.
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Figure CN118893244B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hardware processing equipment, and in particular to a hardware production and processing equipment. Background Art
[0002] The metal hose belonging to the category of building hardware needs to be cut in sections during the production process. The existing cutting device cuts the metal hose in the following steps: manually adjust the position of the metal hose so that the part to be cut is aligned with the cutting saw for cutting, so as to obtain a cut product of a length that meets the production requirements;
[0003] However, when the existing cutting device cuts the metal hose, due to the soft characteristics of the metal hose, the saw blade has a certain squeezing force on the metal hose during cutting, which makes the metal hose easy to bend and deform during cutting, thereby causing the cut cross-section to be uneven, affecting the quality of the cut product. A small amount of metal debris is generated during cutting, and some metal debris enters the interior of the metal hose. In addition, manual operation only cuts one metal hose at a time, and it is impossible to cut multiple metal hoses at one time, resulting in low cutting efficiency. Summary of the invention
[0004] In order to overcome the shortcomings that metal hoses are prone to bending and deformation during cutting, resulting in uneven cut sections, inability to cut multiple metal hoses at one time, and low cutting efficiency, the present invention provides a hardware production and processing equipment.
[0005] The technical solution of the present invention is: a hardware production and processing equipment, including a workbench, an electric translation table and an electric cutting saw; a first through slot is opened in the middle of the workbench; an electric translation table is installed in the lower middle part of the workbench; the moving part of the electric translation table is connected to the electric cutting saw; the saw blade of the electric cutting saw is located in the first through slot; it also includes a first electric clamp, an elastic member, a second electric clamp and a supporting assembly; a plurality of first electric clamps are slidably connected to the middle of the workbench; the first electric clamps are evenly distributed on the left and right sides of the first through slot; an elastic member is fixedly connected between each first electric clamp and the workbench; a second electric clamp for driving the metal hose to move left and right is connected to the left side of the workbench; the second electric clamp is provided with a plurality of clamping areas; a supporting assembly for supporting the metal hose is connected to the electric cutting saw.
[0006] To further explain, the supporting assembly includes a fixed plate and a supporting plate; two fixed plates distributed on the left and right are fixedly connected to the lower side of the electric cutting saw; an L-shaped supporting plate is fixedly connected to each fixed plate, and the supporting plate is used to support the metal hose.
[0007] To further explain, a guide block is provided on a side of each supporting plate away from the electric cutting saw.
[0008] Further description, it also includes a suction block; each support plate is arranged to be hollow inside, and each support plate is connected to an external air pump through an air pipe; the upper rear part of each support plate is fixedly connected to and connected to a suction block with a hollow inside; each suction block is provided with a plurality of suction ports on the side away from the electric cutting saw.
[0009] Further description, it also includes a limit plate; a limit plate is fixedly connected to the right side of the workbench for evenly dividing the metal hose; and a plurality of second through grooves are opened on the limit plate.
[0010] Further description, it also includes a top block; each second through groove is connected to a top block for fixing the metal hose, and the top block can only be turned to the left and reset.
[0011] To further explain, the inner wall of each second through groove is covered with a rubber layer.
[0012] Further explanation: a scale is provided on the left front side of the workbench.
[0013] Further description, it also includes a fixed block, an electric flip plate, a driving member and a support plate; two fixed blocks are fixedly connected to the middle of the workbench; the two fixed blocks are commonly connected to the electric flip plate, and the electric flip plate is located above the first through groove; a number of driving members are fixedly connected to the lower side of the electric flip plate; and an abutment plate is fixedly connected to the output end of each driving member.
[0014] To further explain, each abutment plate is L-shaped, and a rubber layer is attached to the contact surface between each abutment plate and the metal hose.
[0015] The present invention has the following advantages: 1. The left end of the metal hose is clamped and fixed by the second electric clamp, and then the second electric clamp is manually driven to move to the left, thereby driving the metal hose to move to the left until the metal hose is at a position of a specified cutting length, and the clamping part of the first electric clamp is controlled to clamp the metal hose above it, so that the part of the metal hose located above the first through groove is fixed, thereby avoiding the metal hose from shifting during cutting, and then the metal hoses are cut off one by one by an electric cutting saw, thereby realizing cutting of multiple metal hoses at one time, effectively ensuring cutting efficiency.
[0016] Second, the first electric clamp is pushed by the guide block to move away from the center line of the first through slot, so that the portion of the metal hose located above the first through slot is stretched by the first electric clamp, so that the portion changes from a naturally relaxed state to an elongated and taut state, thereby effectively avoiding deformation of the metal hose during the cutting process, and thus effectively ensuring the cutting quality of the metal hose.
[0017] 3. When the electric cutting saw cuts off the metal hose and continues to move forward, the suction block moves forward to fit the cut section of the cut metal hose. At this time, the inside of the metal hose is connected to the air suction port of the suction block. By allowing the suction block to suck the inside of the metal hose, the metal debris entering the metal hose is sucked out, thereby removing the metal debris inside the metal hose and effectively ensuring the quality of the finished cut metal hose.
[0018] The present invention also has the following beneficial effects:
[0019] When the metal hose is cut by an electric cutting saw, the front and upper sides of the metal hose are abutted by the abutment plate, and the bottom of the metal hose is supported by the support plate, thereby effectively preventing the metal hose from bending during cutting and affecting the flatness of the cut section of the metal hose, thereby effectively ensuring the quality of the finished metal hose cutting product. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the hardware production and processing equipment of the present invention;
[0021] Figure 2 It is a partial three-dimensional structural schematic diagram of the present invention;
[0022] Figure 3 is a cross-sectional view of a workbench of the present invention;
[0023] Figure 4 This is a first state diagram of cutting a metal hose according to the present invention;
[0024] Figure 5 This is a second state diagram of the cutting metal hose of the present invention.
[0025] In the above drawings: 1-workbench, 1001-first through slot, 2-electric translation table, 3-electric cutting saw, 4-first electric clamp, 5-elastic member, 6-second electric clamp, 7-metal hose, 101-fixed block, 102-electric flip plate, 103-driving member, 104-rest plate, 201-limiting plate, 20101-second through slot, 202-top block, 301-fixed plate, 302-supporting plate, 30201-guide block, 401-suction block. DETAILED DESCRIPTION
[0026] The present invention will be further described below in conjunction with specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.
[0027] Example 1
[0028] A hardware production and processing equipment, such as Figure 1-Figure 5As shown, it includes a workbench 1, an electric translation platform 2 and an electric cutting saw 3; a first through slot 1001 is opened in the middle of the workbench 1; the electric translation platform 2 is installed in the middle and lower part of the workbench 1; the electric cutting saw 3 is connected to the moving part of the electric translation platform 2; the saw blade of the electric cutting saw 3 is located in the first through slot 1001, and the electric cutting saw 3 is driven by the electric translation platform 2 to move forward and backward in the first through slot 1001;
[0029] It also includes a first electric clamper 4, an elastic member 5, a second electric clamper 6 and a supporting assembly; eight first electric clampers 4 in a rectangular array are slidably connected to the middle of the workbench 1; the first electric clampers 4 are evenly distributed on the left and right sides of the first through groove 1001; an elastic member 5 is fixedly connected between each first electric clamper 4 and the workbench 1, and the elastic member 5 is an elastic telescopic plate; the second electric clamper 6 is connected to the left side of the workbench 1; the second electric clamper 6 is provided with four clamping areas; a handle is provided on the left side of the second electric clamper 6; and a supporting assembly is connected to the electric cutting saw 3.
[0030] The supporting assembly includes a fixing plate 301 and a supporting plate 302 . Two fixing plates 301 distributed on the left and right are fixedly connected to the lower side of the electric cutting saw 3 . An L-shaped supporting plate 302 is fixedly connected to each fixing plate 301 .
[0031] A guide block 30201 is provided on one side of each supporting plate 302 away from the electric cutting saw 3 , and the guide block 30201 is used to push the first electric clamper 4 to move.
[0032] It also includes a suction block 401; each support plate 302 is configured to be hollow inside, and each support plate 302 is connected to an external air pump through an air pipe; the upper rear part of each support plate 302 is fixedly connected to and connected to a suction block 401 with a hollow inside; each suction block 401 is provided with a plurality of suction ports on the side away from the electric cutting saw 3.
[0033] It also includes a limiting plate 201 ; the limiting plate 201 is fixedly connected to the right side of the workbench 1 ; and four second through slots 20101 are formed on the limiting plate 201 .
[0034] It also includes a top block 202; each second through slot 20101 is rotatably connected to a top block 202 via a torsion spring, and the top block 202 can only be flipped to the left and reset.
[0035] The inner wall of each second through groove 20101 is covered with a rubber layer to prevent bumps.
[0036] A scale is provided on the left front side of the workbench 1 to facilitate manual and precise adjustment of the position of the metal hose 7 .
[0037] The working principle of the above embodiment is as follows:
[0038] During operation, the device is connected to a power source, and then multiple metal hoses 7 are manually passed through the second through slot 20101 of the limit plate 201 from right to left, and the left end of the metal hose 7 is placed in the clamping area of the second electric clamp 6. The clamping part of the second electric clamp 6 is then controlled to clamp and fix the left end of the metal hose 7. It should be noted that when driving the metal hose 7 to move to the left, the metal hose 7 must be kept in a straight state and placed above the corresponding first electric clamp 4. Then, the handle of the second electric clamp 6 is manually pulled to drive the second electric clamp 6 and the metal hose 7 clamped therein to move to the left until the metal hose 7 is at a position of a specified cutting length.
[0039] It should be noted that when the metal hose 7 is driven to slide to the left in the second through groove 20101, since the portion of the metal hose 7 located on the right side of the limiting plate 201 is in an unsupported state, in order to avoid the metal hose 7 being placed on the workbench 1 and the portion of the metal hose 7 located on the right side of the limiting plate 201 being in an unsupported state, under the action of gravity, the metal hose 7 will be driven to slide to the lower right of the limiting plate 201. Therefore, a top block 202 that can only flip and reset to the left is provided. When the metal hose 7 has a movement tendency to move to the right, it is stuck in the groove of the metal hose 7 to achieve the metal hose 7 being abutted and fixed, thereby preventing the metal hose 7 from sliding to the lower right of the limiting plate 201, thereby facilitating the workers to adjust the positions of multiple metal hoses 7 at the same time. When the metal hose 7 moves to the left, the top block 202 adaptively flips to the left, effectively preventing the top block 202 from blocking the metal hose 7 from moving to the left.
[0040] Then, the clamping part of the first electric clamper 4 is controlled to clamp the metal hose 7 above it, so that the part of the metal hose 7 located above the first through groove 1001 is in a fixed state, thereby preventing the metal hose 7 from shifting during cutting, and then the electric translation table 2 is controlled to drive the electric cutting saw 3 to move forward, and the saw blade of the electric cutting saw 3 is controlled to rotate. In the process of the electric cutting saw 3 moving from the rear side of the first through groove 1001 to the front side of the first through groove 1001, the metal hoses 7 are cut off one by one, thereby realizing the cutting of multiple metal hoses 7 at one time, effectively ensuring the cutting efficiency.
[0041] Since the metal hose 7 is relatively soft and has a certain degree of expansion and contraction ability, that is, the portion of the metal hose 7 located above the first through slot 1001 is in a relaxed state, the metal hose 7 is easily deformed during cutting, resulting in an uneven cut section. In order to prevent the metal hose 7 from deforming during cutting and affecting the cutting quality, when the electric translation platform 2 drives the electric cutting saw 3 to move forward, it also drives the fixing plate 301 and the supporting plate 302 to move forward. When the supporting plate 302 moves to the bottom of the metal hose 7, the guide block 30201 contacts the corresponding first electric clamp 4, and when the electric cutting saw 3 continues to move forward, as shown in FIG. Figure 4 As shown, the first electric clamper 4 is squeezed to the left or right side by the guide block 30201, so that the first electric clamper 4 moves away from the center line of the first through groove 1001, thereby stretching the portion of the metal hose 7 located above the first through groove 1001 through the first electric clamper 4, so that the portion changes from a naturally relaxed state to an elongated and taut state, thereby effectively preventing the metal hose 7 from being deformed during the cutting process.
[0042] Furthermore, since metal debris is generated when the electric cutting saw 3 cuts the metal hose 7, some of the metal debris enters the metal hose 7, and it is necessary to remove the metal debris entering the metal hose 7. When the electric cutting saw 3 cuts off the metal hose 7 and continues to move forward, Figure 5 As shown, the suction block 401 moves forward until it fits into the cut section of the cut metal hose 7. At this time, the interior of the metal hose 7 is connected to the air suction port of the suction block 401. By controlling the air pump connected to the support plate 302 to evacuate air, the suction block 401 generates a suction force to draw out the metal debris entering the interior of the metal hose 7, thereby removing the metal debris inside the metal hose 7 and effectively ensuring the quality of the cut product of the metal hose 7.
[0043] According to the above working principle, we know that the present invention has the following effects:
[0044] The left end of the metal hose 7 is clamped and fixed by the second electric clamper 6, and then the second electric clamper 6 is manually driven to move to the left, thereby driving the metal hose 7 to move to the left until the metal hose 7 is at a position with a specified cutting length, and the clamping part of the first electric clamper 4 is controlled to clamp the metal hose 7 above it, so that the part of the metal hose 7 located above the first through groove 1001 is fixed, thereby preventing the metal hose 7 from shifting during cutting, and then the metal hoses 7 are cut off one by one by the electric cutting saw 3, so that multiple metal hoses 7 can be cut at one time, effectively ensuring the cutting efficiency.
[0045] The first electric clamp 4 is pushed by the guide block 30201 to move away from the center line of the first through groove 1001, so that the part of the metal hose 7 located above the first through groove 1001 is stretched by the first electric clamp 4, so that it changes from a naturally relaxed state to an elongated and taut state, thereby effectively avoiding deformation of the metal hose 7 during the cutting process, thereby effectively ensuring the cutting quality of the metal hose 7.
[0046] When the electric cutting saw 3 cuts off the metal hose 7 and continues to move forward, the suction block 401 moves forward until it fits into the cut section of the cut metal hose 7. At this time, the interior of the metal hose 7 is connected to the air intake port of the suction block 401. By allowing the suction block 401 to suck the interior of the metal hose 7, metal debris entering the interior of the metal hose 7 is sucked out, thereby removing the metal debris inside the metal hose 7 and effectively ensuring the quality of the finished cut metal hose 7.
[0047] Example 2
[0048] On the basis of Example 1, Figure 1 and Figure 5 As shown, it also includes a fixed block 101, an electric flip plate 102, a driving member 103 and a supporting plate 104; two fixed blocks 101 are fixedly connected to the middle of the workbench 1; the two fixed blocks 101 are commonly connected to the electric flip plate 102, and the electric flip plate 102 is located above the first through groove 1001; eight driving members 103 in a rectangular array are fixedly connected to the lower side of the electric flip plate 102; and each driving member 103 output end is fixedly connected to a supporting plate 104.
[0049] Each abutting plate 104 is L-shaped, and a rubber layer is pasted on the contact surface between each abutting plate 104 and the metal hose 7 .
[0050] The working principle of the above embodiment is as follows:
[0051] When the electric cutting saw 3 described in Example 1 cuts the metal hose 7:
[0052] In order to further ensure the flatness of the cut section of the metal hose 7, before the electric cutting saw 3 cuts the metal hose 7, the driving member 103 is controlled to push the abutment plate 104 downward, so that the abutment plate 104 moves to contact the metal hose 7, so that when the electric cutting saw 3 cuts the metal hose 7, the abutment plate 104 abuts against the front and upper sides of the metal hose 7, and the supporting plate 302 supports the bottom of the metal hose 7, thereby effectively preventing the metal hose 7 from bending during cutting. And when the electric cutting saw 3 cuts the metal hose 7, as shown in FIG. Figure 5As shown, the corresponding driving member 103 is controlled to drive the abutment plate 104 to move upward to avoid obstruction to the forward movement of the suction block 401. It should be noted that each time the metal hose 7 is manually fixed, the electric flip plate 102 is controlled to flip upward to a vertical state, thereby effectively facilitating the workers' operation and avoiding obstruction.
[0053] According to the above working principle, we know that the present invention has the following effects:
[0054] When the metal hose 7 is cut by the electric cutting saw 3, the front side and the upper side of the metal hose 7 are abutted by the abutment plate 104, and the bottom of the metal hose 7 is supported by the support plate 302, thereby effectively preventing the metal hose 7 from bending during cutting and affecting the flatness of the cut section of the metal hose 7, thereby effectively ensuring the quality of the finished product of the cut metal hose 7.
[0055] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A hardware production and processing equipment, comprising a workbench (1), an electric translation table (2) and an electric cutting saw (3); a first through slot (1001) is provided in the middle of the workbench (1); the electric translation table (2) is installed in the middle and lower part of the workbench (1); the electric cutting saw (3) is connected to the moving part of the electric translation table (2); the saw blade of the electric cutting saw (3) is located in the first through slot (1001); the characteristics are: It also includes a first electric clamp (4), an elastic member (5), a second electric clamp (6) and a supporting assembly; a plurality of first electric clamps (4) are slidably connected to the middle of the workbench (1); the first electric clamps (4) are evenly distributed on the left and right sides of the first through slot (1001); an elastic member (5) is fixedly connected between each first electric clamp (4) and the workbench (1); a second electric clamp (6) for driving the metal hose (7) to move left and right is connected to the left side of the workbench (1); the second electric clamp (6) is provided with a plurality of clamping areas; a supporting assembly for supporting the metal hose (7) is connected to the electric cutting saw (3); The supporting assembly comprises a fixing plate (301) and a supporting plate (302); two fixing plates (301) distributed on the left and right are fixedly connected to the lower side of the electric cutting saw (3); an L-shaped supporting plate (302) is fixedly connected to each fixing plate (301), and the supporting plate (302) is used to support the metal hose (7); A guide block (30201) is provided on a side of each supporting plate (302) away from the electric cutting saw (3); It also includes a suction block (401); each support plate (302) is configured to be hollow inside, and each support plate (302) is connected to an external air pump through an air pipe; the upper rear portion of each support plate (302) is fixedly connected to and connected to a suction block (401) with a hollow inside; each suction block (401) is provided with a plurality of suction ports on a side away from the electric cutting saw (3); It also comprises a fixed block (101), an electric flip plate (102), a driving member (103) and a supporting plate (104); two fixed blocks (101) are fixedly connected to the middle of the workbench (1); the two fixed blocks (101) are commonly connected to the electric flip plate (102), and the electric flip plate (102) is located above the first through slot (1001); a plurality of driving members (103) are fixedly connected to the lower side of the electric flip plate (102); and an abutting plate (104) is fixedly connected to the output end of each driving member (103).
2. The hardware production and processing equipment according to claim 1 is characterized in that: It also includes a limiting plate (201); a limiting plate (201) for evenly dividing the metal hose (7) is fixedly connected to the right side of the workbench (1); and a plurality of second through slots (20101) are formed on the limiting plate (201).
3. The hardware production and processing equipment according to claim 2 is characterized in that: It also includes a top block (202); each second through groove (20101) is connected to a top block (202) for fixing the metal hose (7), and the top block (202) can only be turned leftward and reset.
4. The hardware production and processing equipment according to claim 2 is characterized in that: The inner wall of each second through groove (20101) is covered with a rubber layer.
5. The hardware production and processing equipment according to claim 1 is characterized in that: A scale is provided on the left front side of the workbench (1).
6. The hardware production and processing equipment according to claim 1 is characterized in that: Each abutting plate (104) is L-shaped, and a rubber layer is pasted on the contact surface between each abutting plate (104) and the metal hose (7).
Citation Information
Patent Citations
Full-automatic fixed-length cutting device of metallic hose
CN101623780A
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CN220825313U
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