A pile foundation construction mud solidification treatment equipment and treatment method

By designing mud solidification treatment equipment, efficient mud treatment in pile foundation construction was achieved, solving the problem of large-area mud pit treatment, reducing operating costs, improving the site environment, and realizing resource recycling.

CN118894622BActive Publication Date: 2026-02-13NO 1 ENG CO LTD OF FHEC OF CCCC +1
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Patent Information

Application Number
CN202411097737.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2026-02-13
Estimated Expiration
2044-08-12

AI Technical Summary

Technical Problem

When treating mud during pile foundation construction, the mud pits are large in area and deep in depth, which makes the subsequent treatment of the mud difficult and costly, creates a poor on-site environment, and the gravel and sand inside the mud cannot be recycled, resulting in a waste of resources.

Method used

A mud solidification treatment device was designed, including a filter cylinder, a squeezing mechanism, a solidification mechanism, a vibration mechanism, and a tilting mechanism. Through steps such as filtration, squeezing, solidification, screening, and collection, the device achieves efficient mud treatment.

Benefits of technology

It improved the efficiency of mud treatment, reduced operating costs, improved the on-site environment, and enabled the recycling of crushed stone and mud, thus avoiding resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of pile foundation construction mud solidification treatment equipment and processing method, including bottom plate, the top left side of the bottom plate is equipped with box, the top middle part of the bottom plate is provided with feeding mechanism, and the feeding mechanism includes filter cartridge.The application is provided with solidification mechanism, and the mud water falling from filter hole falls into the inside of frame body, gas generator generates gas, and the storage tank stores solidifying agent, under the action of gas pump, gas enters into spray head and sprays out, while opening valve, solidifying agent falls into the inside of gas pipe and also enters into spray head and sprays out under the blowing of gas, so that the mud water in the inside of frame body is contacted with solidifying agent under the action of " stirring " and accelerates solidification rate, meets the demand of staff, and secondly provided with vibration mechanism, realizes reciprocating motion of filter box in vertical and horizontal two directions, improves screening effect, avoids the occurrence of jamming.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of pile foundation construction technology, in particular to a mud solidification treatment equipment and method in pile foundation construction. BACKGROUND

[0002] At present, the mud discharged in the drilling and piling of bridge engineering is one of the sources of waste soil in road construction engineering, and the usual treatment method for the mud is to be deposited and treated on site or to be naturally evaporated after being transported to the outskirts by tank truck. When the mud is deposited and treated on site, the mud pool for storing the mud has a large area and a great depth, and most of the mud is excavated by an excavator for treatment in the later stage, and other processes must be stopped during the operation, thereby increasing the difficulty of work, the operation cost, and the poor site environment. In addition, the direct discharge and deposition treatment of the mud cannot recycle the gravel and sand in the mud, resulting in resource waste. SUMMARY

[0003] To solve the above technical problems, the present application provides a mud solidification treatment equipment and method in pile foundation construction, which solves the problems of the large area and great depth of the mud pool for storing the mud, the use of the excavator for excavating and taking the mud for treatment in the later stage, the stop of other processes during the operation, the difficulty of work, the high operation cost, and the poor site environment.

[0004] To achieve the above purposes, the technical scheme adopted by the present application is as follows.

[0005] A mud solidification treatment equipment in pile foundation construction, comprising a bottom plate, a box body is installed at the top left side of the bottom plate, an upper feeding mechanism is arranged at the top middle part of the bottom plate, the upper feeding mechanism comprises a filter cartridge, the filter cartridge is used for placing mud, an extrusion mechanism is installed at the left side of the box body, the extrusion mechanism is used for extruding the mud, a solidification mechanism is installed at the bottom end of the box body, the solidification mechanism is used for solidifying the mud, fixed plates are welded at the top right side of the bottom plate, vibration mechanisms are arranged on the fixed plates, a pouring mechanism is installed on the vibration mechanisms, a filter box is arranged above the fixed plates, the pouring mechanism is connected with the filter box, the vibration mechanisms are used for screening the extruded mud, the pouring mechanism is used for pouring out the gravel stored in the filter box, conveyors are installed at the bottom of the filter box, the conveyors are used for conveying the sand, a collection box is installed at the top rear side of the bottom plate, the collection box is used for collecting the gravel, inclined plates are installed at the two sides of the filter box, filter plates are arranged above the inclined plates, the filter plates are detachably connected with the filter box, a first L-shaped plate is welded at the top outside of the filter box, an electric push rod is installed at the outside of the first L-shaped plate, and the output end of the electric push rod is fixedly connected with a cover plate.

[0006] Preferably, the feeding mechanism further comprises a mounting frame fixedly installed on the top of the bottom plate, the top of the mounting frame is rotatably connected with rotating members on both sides, one end of the two groups of rotating members is fixedly connected with the filter cartridge, one end of the filter cartridge is open, a plurality of groups of filter holes are formed through the other end of the filter cartridge, and the outer side of the mounting frame is provided with a driving motor, and the outer end of one group of rotating members is fixedly connected with the output end of the driving motor.

[0007] Preferably, the extrusion mechanism comprises a second L-shaped plate and a fourth sleeve, the vertical plate of the second L-shaped plate is welded on the left side of the box body, the horizontal plate of the second L-shaped plate is fixedly installed with a first sleeve at the top end, the inside of the first sleeve is welded with a mounting plate, the inside of the mounting plate is rotatably connected with a first lead screw, the other end of the first lead screw is fixedly connected with the output end of a first stepper motor, and the first stepper motor is installed on the inner wall of the first sleeve, the outer surface of the first lead screw is threadedly connected with a lifting block, the inside of the first sleeve is further rotatably connected with a first rotating arm and a second rotating arm, the outer ends of the first rotating arm and the second rotating arm are rotatably connected with one side of the two ends of a telescopic member, and the other side of the two ends of the telescopic member is rotatably connected with a third rotating arm and a fourth rotating arm, respectively, the other ends of the third rotating arm and the fourth rotating arm are rotatably connected in the inside of the fourth sleeve, the telescopic member is connected with the lifting block, and the bottom of the fourth sleeve is fixedly installed with an extrusion plate.

[0008] Preferably, the extrusion mechanism further comprises a second sleeve and a third sleeve, the second sleeve is slidably connected in the inside of the first sleeve, the third sleeve is slidably connected in the inside of the second sleeve, and the fourth sleeve is slidably connected in the inside of the third sleeve, limit sliding grooves are formed on the second sleeve and the third sleeve, limit sliding rods matched with the limit sliding grooves are installed on the telescopic member, and the limit sliding rods are slidably connected in the inside of the limit sliding grooves.

[0009] Preferably, the outer side of the vertical plate of the second L-shaped plate is provided with an electric telescopic rod, the output end of the electric telescopic rod penetrates through the outer side wall of the second L-shaped plate and is fixedly connected with the cleaning plate.

[0010] Preferably, the solidification mechanism comprises a frame body, the frame body is slidably connected to the inside bottom end of the box body, the front and rear sides of the box body are welded with fixing blocks, the inside of the two groups of fixing blocks is rotatably connected with second lead screws, the outer end of the second lead screw is installed with a rotating wheel, the two groups of rotating wheels are drivingly connected through a first belt, the outer side of one group of fixing blocks is provided with a second stepper motor, the output end of the second stepper motor is fixedly connected with the outer middle part of one group of rotating wheels, the outer surface of the second lead screw is threadedly connected with connecting members, the outer sides of the two groups of connecting members are fixedly connected with the frame body, and the connection between the frame body and the box body is provided with a sealing ring and a sealing groove structure.

[0011] Preferably, the outer side of the frame is fixedly connected with a support plate, the bottom end and the top end of the support plate are respectively provided with a gas generator and a gas pump, the input end of the gas pump is communicated with the gas generator through an air inlet pipe, the output end of the gas pump is communicated with a gas conveying pipe, a plurality of groups of medicine storage tanks are stored on the gas conveying pipe, a valve is arranged on the medicine storage tank, inclined surfaces are arranged at the top four corner positions of the frame, a spray head is installed at the inner bottom end of the frame, and the other end of the gas conveying pipe extends into the frame and is communicated with the spray head.

[0012] Preferably, the vibration mechanism comprises a rotating rod, the inside of the two groups of fixed plates is rotatably connected with a rotating rod, the two ends of the rotating rod are fixedly connected with eccentric wheels, the outer side of the eccentric wheel is connected with a first connecting arm, the other end of the first connecting arm is rotatably connected with a second connecting arm, the outer side of the fixed plate is provided with a connecting seat, the connecting seat is rotatably connected with a third connecting arm, the other end of the second connecting arm is rotatably connected with one end of the third connecting arm, the other end of the third connecting arm is rotatably connected with a fourth connecting arm, the outer side of the fixed plate is fixedly connected with a slide rail, the inside of the slide rail is slidably connected with a slide plate, the top end of the slide plate is fixedly installed with a connecting frame, the inside of the connecting frame is slidably connected with a movable piece, the outer side of the movable piece is fixedly connected with a fixed seat, the end of the fourth connecting arm away from the third connecting arm is rotatably connected in the inside of the fixed seat, and the inside of the connecting frame is provided with notches on both sides, the movable piece is fixedly connected with sliding blocks on both sides, the sliding blocks are slidably connected in the inside of the notches, the bottom of the slide plate is fixedly installed with a fixed frame, the eccentric wheel is located in the inside of the fixed frame, and the middle of the outer surface of the rotating rod is fixedly connected with a driven wheel, the top end of the bottom plate is fixedly installed with the output end of a servo motor, the output end of the servo motor is fixedly connected with a drive wheel, and the drive wheel is transmissionally connected with the driven wheel through a second belt.

[0013] Preferably, the pouring mechanism comprises a mounting block, the top of one group of movable pieces is welded with a mounting block on both sides, the inside of the two groups of mounting blocks is rotatably connected with a filter box through a pin shaft, one group of mounting blocks is provided with a turnover motor on the outer side, the output end of the turnover motor is fixedly connected with the outer end of one group of pin shafts, the other group of movable pieces is provided with a gas cylinder on the outer side, the output end of the gas cylinder is fixedly connected with a connecting plate, the connecting plate is provided with a clamping block on the outer side, and the outer side of the filter box is provided with a clamping groove matched with the clamping block.

[0014] A method for treating mud in pile foundation construction, comprising:

[0015] S1, the filter cartridge is in a vertical state, and the mud to be treated is placed in the inside of the filter cartridge;

[0016] S2, the output end of the first stepper motor drives the first lead screw to rotate, so that the lifting block moves downward, the telescopic part is in the stretching state, drives the second sleeve, the third sleeve and the fourth sleeve to move downward, and then the extrusion plate moves downward, extruding the water in the mud, and the mud water falls into the frame body;

[0017] S3, the gas generator generates gas, under the action of the air pump, the gas enters the nozzle and is sprayed out, and at the same time, the valve is opened, the curing agent falls into the gas conveying pipe, and under the blowing of the gas, also enters the nozzle and is sprayed out, and the mud water is solidified;

[0018] S4, the output end of the second stepper motor drives the second lead screws on both sides to rotate synchronously, and then the frame extends to the outside of the box body, and the staff takes out the precipitate;

[0019] S5, the output end of the driving motor drives the right end of the filter cylinder to tilt downward, so that the extruded mud slides into the inside of the filter box;

[0020] S6, under the action of the vibration mechanism, the filter box reciprocates in the vertical and horizontal directions for screening, and the gravel remains on the top of the filter plate, and the sand falls through the filter plate and falls on the top of the conveyor;

[0021] S7, the output end of the air cylinder is elongated, so that the clamping block is separated from the clamping groove, the output end of the turnover motor drives the filter box to rotate, and the gravel on the top of the filter plate falls into the collecting box.

[0022] Compared with the prior art, the present application provides a mud solidification treatment equipment and treatment method in pile foundation construction, which has the following beneficial effects:

[0023] 1、The present application is provided with a curing mechanism, the mud water flowing down from the filter hole falls into the frame body, the gas generator generates gas, and the curing agent is stored in the storage tank, under the action of the air pump, the gas enters the nozzle and is sprayed out, at the same time, the valve is opened, the curing agent falls into the gas conveying pipe, and under the blowing of the gas, also enters the nozzle and is sprayed out, so that the mud water in the frame body is fully contacted with the curing agent under the action of "stirring", and the solidification rate is accelerated, meeting the needs of the staff.

[0024] 2. The present invention further includes a vibration mechanism. The output of a servo motor drives the drive wheel to rotate. Under the drive of the second belt, the driven wheel and the rotating rod rotate synchronously, which in turn drives the eccentric wheels on both sides to rotate synchronously. Since the eccentric wheels are located inside the fixed frame, they can drive the slide plate to move up and down during rotation, causing the connecting frame and the movable parts to move up and down, and driving the filter box to move up and down. During the rotation of the eccentric wheels, the first connecting arm can also be driven to rotate, which in turn drives the second connecting arm to rotate, causing the third connecting arm to rotate on the connecting seat, which in turn drives the fourth connecting arm to rotate, causing the movable parts to slide left and right inside the connecting frame, thus causing the filter box to move left and right. This realizes the reciprocating motion of the filter box in both vertical and horizontal directions, improving the screening effect and avoiding clogging. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 This is a schematic diagram of the structure from another perspective of the present invention;

[0027] Figure 3 This is a schematic diagram of the feeding mechanism in this invention;

[0028] Figure 4 In this invention Figure 2 A schematic diagram of the enlarged structure at point A;

[0029] Figure 5 This is a schematic diagram of the internal structure of the first sleeve, second sleeve, third sleeve, and fourth sleeve in this invention;

[0030] Figure 6 In this invention Figure 5 A schematic diagram of the enlarged structure at point B;

[0031] Figure 7 This is a schematic diagram of the curing mechanism in this invention;

[0032] Figure 8 This is a top view of the curing mechanism in this invention;

[0033] Figure 9 This is a schematic diagram of the tilting mechanism in this invention;

[0034] Figure 10 This is a schematic diagram of the internal structure of the filter box in this invention;

[0035] Figure 11 This is a schematic diagram of the vibration mechanism in this invention;

[0036] Figure 12 In this invention Figure 11 A schematic diagram of the enlarged structure at point C is proposed.

[0037] Figure 13 Structure diagram of the vibration mechanism in another perspective.

[0038] Reference signs in the drawings are:

[0039] 1, bottom plate; 101, box body; 102, fixed plate; 103, filter box; 104, inclined plate; 105, filter plate; 106, first L-shaped plate; 107, electric push rod; 108, cover plate; 109, conveyor; 110, collection box;

[0040] 2, feeding mechanism; 201, mounting frame; 202, rotating piece; 203, filter cylinder; 204, driving motor; 205, filter hole;

[0041] 3, extrusion mechanism; 301, second L-shaped plate; 302, first sleeve; 303, second sleeve; 304, third sleeve; 305, fourth sleeve; 306, first stepping motor; 307, first lead screw; 308, mounting plate; 309, first rotating arm; 310, second rotating arm; 311, lifting block; 312, third rotating arm; 313, fourth rotating arm; 314, telescopic piece; 315, limiting sliding groove; 316, limiting sliding rod; 317, extrusion plate; 318, electric telescopic rod; 319, cleaning plate;

[0042] 4, curing mechanism; 401, frame body; 402, inclined surface; 403, fixed block; 404, second lead screw; 405, first belt; 406, second stepping motor; 407, connecting piece; 408, supporting plate; 409, gas generator; 410, air pump; 411, gas conveying pipe; 412, medicine storage tank; 413, valve; 414, spray head;

[0043] 5, vibration mechanism; 501, rotating rod; 502, eccentric wheel; 503, first connecting arm; 504, second connecting arm; 505, connecting seat; 506, third connecting arm; 507, fourth connecting arm; 508, sliding rail; 509, sliding plate; 510, connecting frame; 511, movable piece; 512, notch; 513, sliding block; 514, fixed seat; 515, driven wheel; 516, servo motor; 517, driven wheel; 518, second belt; 519, fixed frame;

[0044] 6, pouring mechanism; 601, mounting block; 602, overturning motor; 603, air cylinder; 604, connecting plate; 605, clamping block; 606, clamping groove. DETAILED DESCRIPTION

[0045] The following description is presented to enable any person skilled in the art to practice the application as claimed. Preferred embodiments are presented in the following description only as examples and modifications will be readily apparent to those of ordinary skill in the art having the benefit of this disclosure.

[0046] Embodiment 1

[0047] Please refer to Figures 1-13 As shown in the figure, a pile foundation construction mud solidification treatment equipment, including the bottom plate 1, the top left side of the bottom plate 1 is installed with box 101, the top of the bottom plate 1 is provided with feeding mechanism 2, feeding mechanism 2 includes filter cylinder 203, filter cylinder 203 is used for placing mud, the left side of the box 101 is installed with extrusion mechanism 3, extrusion mechanism 3 is used for extruding mud, the bottom end of the box 101 is installed with solidification mechanism 4, solidification mechanism 4 is used for solidifying mud, and the top right side of the bottom plate 1 is symmetrically located at the front and back, and the fixed plate 102 is welded, the vibration mechanism 5 is arranged on the fixed plate 102, and the pouring mechanism 6 is installed on the vibration mechanism 5, the filter box 103 is arranged above the fixed plate 102, and the pouring mechanism 6 is connected with the filter box 103, the vibration mechanism 5 is used for screening the extruded mud, the pouring mechanism 6 is used for pouring the gravel retained in the filter box 103, and the conveyor 109 is installed at the bottom of the filter box 103, the conveyor 109 is used for conveying the sand, the collecting box 110 is installed at the top of the back of the bottom plate 1, the collecting box 110 is used for collecting gravel, and the inclined plate 104 is installed on both sides of the inside of the filter box 103, the filter plate 105 is arranged above the inclined plate 104, the filter plate 105 is detachably connected with the filter box 103, the first L-shaped plate 106 is welded on the outside top of the filter box 103, the electric push rod 107 is installed on the outside of the first L-shaped plate 106, and the output end of the electric push rod 107 is fixedly connected with the cover plate 108.

[0048] Embodiment 2

[0049] Please refer to Figure 1 and Figure 3 As shown in the figure, the feeding mechanism 2 further includes the mounting frame 201, the mounting frame 201 is fixedly installed on the top of the bottom plate 1, the top of the mounting frame 201 is rotatably connected with the rotating piece 202 on both sides, the ends of the two groups of rotating pieces 202 close to each other are fixedly connected with the filter cylinder 203, one end of the filter cylinder 203 is in an open state, a plurality of groups of filter holes 205 are formed through the other end of the filter cylinder 203, and the drive motor 204 is arranged on the outside of the mounting frame 201. The outer end of one group of rotating pieces 202 is fixedly connected with the output end of the drive motor 204.

[0050] In the scheme, the filter cartridge 203 is rotated by the output end of the driving motor 204, so that the filter cartridge 203 is in a vertical state, the mud to be treated is placed in the inside of the filter cartridge 203, and the extrusion mechanism 3 is waiting for work to extrude the mud, so that the water is pressed out and falls into the inside of the box body 101 through the filter hole 205; then, under the driving of the output end of the driving motor 204, the right end of the filter cartridge 203 is tilted downward, so that the extruded mud slides into the inside of the filter box 103.

[0051] Embodiment 3

[0052] Please refer to Figure 1 、 Figure 4 、 Figure 5 and Figure 6 , the extrusion mechanism 3 includes a second L-shaped plate 301 and a fourth sleeve 305, the vertical plate of the second L-shaped plate 301 is welded on the left side of the box body 101, the horizontal plate of the second L-shaped plate 301 is fixedly installed with a first sleeve 302 at the top end, the inside of the first sleeve 302 is welded with a mounting plate 308, the inside of the mounting plate 308 is rotatably connected with a first lead screw 307, the other end of the first lead screw 307 is fixedly connected with the output end of a first stepping motor 306, and the first stepping motor 306 is installed on the inner wall of the first sleeve 302, the outer surface of the first lead screw 307 is threadedly connected with a lifting block 311, the inside of the first sleeve 302 is further rotatably connected with a first rotating arm 309 and a second rotating arm 310, the outer ends of the first rotating arm 309 and the second rotating arm 310 are rotatably connected with the two ends of one side of an elastic member 314, and the other two ends of the other side of the elastic member 314 are rotatably connected with a third rotating arm 312 and a fourth rotating arm 313, the other ends of the third rotating arm 312 and the fourth rotating arm 313 are rotatably connected in the inside of the fourth sleeve 305, the elastic member 314 is connected with the lifting block 311, and the bottom of the fourth sleeve 305 is fixedly installed with an extrusion plate 317.

[0053] Please refer to Figure 4 、 Figure 5 and Figure 6 , the extrusion mechanism 3 further includes a second sleeve 303 and a third sleeve 304, the second sleeve 303 is slidably connected in the inside of the first sleeve 302, the third sleeve 304 is slidably connected in the inside of the second sleeve 303, and the fourth sleeve 305 is slidably connected in the inside of the sliding connection, the second sleeve 303 and the third sleeve 304 are both provided with a limiting sliding groove 315, the elastic member 314 is provided with a limiting sliding rod 316 matched with the limiting sliding groove 315, and the limiting sliding rod 316 is slidably connected in the inside of the limiting sliding groove 315.

[0054] Please refer to Figure 1As shown, the outer side of the vertical plate of the second L-shaped plate 301 is provided with an electric telescopic rod 318, the output end of the electric telescopic rod 318 penetrates through the outer side wall of the second L-shaped plate 301 and is fixedly connected with a cleaning plate 319.

[0055] In the present scheme, the first lead screw 307 is driven to rotate by the output end of the first stepper motor 306, so that the lifting block 311 moves up and down. When the lifting block 311 moves downward, the telescopic member 314 is in an extended state, driving the second sleeve 303, the third sleeve 304 and the fourth sleeve 305 to move downward, and then the pressing plate 317 moves downward and extends into the inside of the filter cylinder 203 in a vertical state, so as to squeeze out the water in the mud. It is worth noting that when the filter hole 205 is blocked, the filter cylinder 203 is driven to rotate to a horizontal state by the output end of the driving motor 204, and then the output end of the electric telescopic rod 318 is extended to drive the cleaning plate 319 to move close to the filter hole 205, so as to realize cleaning and prevent blockage.

[0056] Embodiment 4

[0057] Please refer to Figure 7 and Figure 8 As shown, the solidification mechanism 4 comprises a frame body 401 which is slidingly connected to the inner bottom end of the box body 101. The front and rear sides of the box body 101 are both welded with fixed blocks 403. The inner sides of the two groups of fixed blocks 403 are rotatably connected with second lead screws 404. The outer ends of the second lead screws 404 are installed with rotating wheels. The two groups of rotating wheels are drivingly connected through a first belt 405. The outer side of one of the groups of fixed blocks 403 is provided with a second stepper motor 406. The output end of the second stepper motor 406 is fixedly connected with the outer middle part of one of the groups of rotating wheels. The outer surfaces of the second lead screws 404 are threadedly connected with connecting members 407. The outer sides of the two groups of connecting members 407 are both fixedly connected with the frame body 401. The connection between the frame body 401 and the box body 101 is provided with a sealing ring and a sealing groove structure.

[0058] Please refer to Figure 7 and Figure 8 As shown, the outer side of the frame body 401 is fixedly connected with a support plate 408. The bottom end and the top end of the support plate 408 are respectively provided with a gas generator 409 and a gas pump 410. The input end of the gas pump 410 is communicated with the gas generator 409 through a gas inlet pipe. The output end of the gas pump 410 is communicated with a gas conveying pipe 411. A plurality of groups of medicine storage tanks 412 are stored on the gas conveying pipe 411. The medicine storage tanks 412 are provided with valves 413. The top four corner positions of the frame body 401 are all provided with inclined surfaces 402. The inside bottom end of the frame body 401 is installed with a spray head 414. The other end of the gas conveying pipe 411 extends into the inside of the frame body 401 and is communicated with the spray head 414.

[0059] In the scheme, the mud and water falling from the filter hole 205 will fall into the frame body 401, the gas generator 409 generates gas, the curing agent is stored in the storage tank 412, and under the action of the air pump 410, the gas enters the spray head 414 and is sprayed out, and at the same time the valve 413 is opened, the curing agent falls into the gas conveying pipe 411, and under the action of the gas, it also enters the spray head 414 and is sprayed out, so that the mud and water in the frame body 401 are fully contacted with the curing agent under the action of "stirring", and the curing rate is accelerated, meeting the needs of the staff. After the curing is completed, the output end of the second stepper motor 406 drives one set of rotating wheels and the second lead screw 404 to rotate as a whole, and under the action of the first belt 405, the second lead screw 404 on both sides rotates synchronously, and then the frame body 401 extends to the outside of the box body 101, facilitating the staff to take out the precipitate.

[0060] Example 5

[0061] Please refer to Figure 11 、 Figure 12 and Figure 13 , the vibration mechanism 5 includes a rotating rod 501, two groups of fixed plates 102 are rotatably connected with the rotating rod 501, both ends of the rotating rod 501 are fixedly connected with eccentric wheels 502, the outer side of the eccentric wheel 502 is connected with a first connecting arm 503, the other end of the first connecting arm 503 is rotatably connected with a second connecting arm 504, a connecting seat 505 is installed on the outer side of the fixed plate 102, a third connecting arm 506 is rotatably connected on the connecting seat 505, and the other end of the second connecting arm 504 is rotatably connected with one end of the third connecting arm 506, the other end of the third connecting arm 506 is rotatably connected with a fourth connecting arm 507, a sliding rail 508 is fixedly connected on the outer side of the fixed plate 102, a sliding plate 509 is slidably connected in the sliding rail 508, a connecting frame 510 is fixedly installed on the top end of the sliding plate 509, a movable piece 511 is slidably connected in the connecting frame 510, a fixed seat 514 is fixedly connected on the outer side of the movable piece 511, the fourth connecting arm 507 is rotatably connected in the fixed seat 514, and the connecting frame 510 is slidably connected with the sliding block 513 on both sides, and the sliding block 513 is slidably connected in the slot 512, the bottom of the sliding plate 509 is fixedly installed with a fixed frame 519, the eccentric wheel 502 is located in the fixed frame 519, and a driven wheel 515 is fixedly connected on the middle of the outer surface of the rotating rod 501, the top end of the bottom plate 1 is fixedly installed with the output end of a servo motor 516, the output end of the servo motor 516 is fixedly connected with a driving wheel 517, and the driving wheel 517 is drivingly connected with the driven wheel 515 through a second belt 518.

[0062] In the scheme, after the mud after extrusion slides into the filter box 103, the driven wheel 515 and the rotating rod 501 are synchronously rotated as a whole under the drive of the second belt 518, and the eccentric wheels 502 on both sides are synchronously rotated, and the slide plate 509 moves up and down in the process of rotation, so that the connecting frame 510 and the movable part 511 move up and down, and the filter box 103 moves up and down, and in the process of rotation of the eccentric wheel 202, the first connecting arm 503 is also rotated, and the second connecting arm 504 is rotated, so that the third connecting arm 506 rotates on the connecting seat 505, and the fourth connecting arm 507 is rotated, so that the movable part 511 slides left and right in the connecting frame 510, and the filter box 103 moves left and right, realizes the reciprocating motion of the filter box 103 in the vertical and horizontal directions, improves the screening effect, avoids the blocking situation, and in the process of screening, the cover plate 108 covers the top of the filter box 103, prevents the material from falling out of the top opening of the filter box 103 in the screening process, and after screening, the gravel remains on the top of the filter plate 105, and the silt passes through the filter plate 105 and falls on the top of the conveyor 109.

[0063] Embodiment 6

[0064] Please refer to Figure 9 As shown in the figure, the pouring mechanism 6 includes a mounting block 601, the top of each set of movable parts 511 is welded with a mounting block 601 on both sides, and the inside of the two sets of mounting blocks 601 is rotatably connected with a filter box 103 through a pin shaft, one side of the mounting block 601 is provided with a turnover motor 602, the output end of the turnover motor 602 is fixedly connected with the outer end of the pin shaft, and the other side of the movable part 511 is provided with a pneumatic cylinder 603, the output end of the pneumatic cylinder 603 is fixedly connected with a connecting plate 604, the connecting plate 604 is provided with a clamping block 605, and the bottom end of the filter box 103 is provided with a clamping groove 606 matched with the clamping block 605.

[0065] In the scheme, the output end of the pneumatic cylinder 603 is elongated, so that the clamping block 605 is separated from the clamping groove 606, and then the filter box 103 is rotated under the drive of the output end of the turnover motor 602, and the cover plate 108 does not cover the top of the filter box 103, so that the gravel on the top of the filter plate 105 is poured into the collecting box 110.

[0066] The working principle and use process of the device are as follows: first, the filter cartridge 203 is in a vertical state, the mud to be treated is placed in the inside of the filter cartridge 203, second, the first lead screw 307 is driven to rotate by the output end of the first stepper motor 306, when the lifting block 311 moves downward, the telescopic part 314 is in an extension state, the second sleeve 303, the third sleeve 304 and the fourth sleeve 305 are all moved downward, and then the extrusion plate 317 moves downward, so that the water in the mud is extruded out, the sludge and water fall into the inside of the frame body 401, the gas generator 409 generates gas, under the action of the air pump 410, the gas enters the spray head 414 and is sprayed out, at the same time, the valve 413 is opened, the curing agent falls into the gas conveying pipe 411 and also enters the spray head 414 and is sprayed out under the blowing of the gas, so that the sludge in the frame body 401 is fully contacted with the curing agent under the action of "stirring", and the curing rate is accelerated, and after the curing is completed, the second lead screw 404 on both sides is driven to rotate synchronously by the output end of the second stepper motor 406, and then the frame body 401 extends to the outside of the box body 101, so as to facilitate the worker to take out the precipitate; under the driving of the driving motor 204, the right end of the filter cartridge 203 is inclined downward, so that the extruded mud slides into the inside of the filter box 103, under the action of the vibration mechanism 5, the filter box 103 reciprocates in the vertical and horizontal directions, so that the screening is realized, after the screening, the gravel still remains on the top of the filter plate 105, and the silt passes through the filter plate 105 and falls on the top of the conveyor 109, the output end of the air cylinder 603 is elongated, so that the clamping block 605 is separated from the clamping groove 606, and then the filter box 103 is driven to rotate by the output end of the turnover motor 602, the cover plate 108 does not cover the top of the filter box 103, so that the gravel on the top of the filter plate 105 is poured into the collecting box 110.

[0067] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection claimed by the present application is defined by the appended claims and their equivalents.

Claims

1. A mud solidification treatment device for pile foundation construction, characterized in that, The system includes a base plate (1), a box (101) is installed on the top left side of the base plate (1), a feeding mechanism (2) is provided at the top center of the base plate (1), the feeding mechanism (2) includes a filter cylinder (203) for holding mud, a squeezing mechanism (3) is installed on the left side of the box (101) for squeezing the mud, a curing mechanism (4) is installed at the bottom of the box (101) for curing the mud, and a fixing plate (102) is welded to the top right side of the base plate (1) at symmetrical positions. A vibration mechanism (5) is provided on the fixing plate (102), and a tilting mechanism (6) is installed on the vibration mechanism (5). A filter box (103) is provided above the fixing plate (102), and the tilting mechanism (6) is connected to the filter box (103). Mechanism (5) is used to screen the squeezed mud, and pouring mechanism (6) is used to pour out the crushed stone stored inside the filter box (103). A conveyor (109) is installed at the bottom of the filter box (103) and is used to transport the crushed sand. A collection box (110) is installed on the rear side of the top of the bottom plate (1) and is used to collect the crushed stone. Inclined plates (104) are installed on both sides inside the filter box (103). A filter plate (105) is set above the inclined plate (104). The filter plate (105) is detachably connected to the filter box (103). A first L-shaped plate (106) is welded to the top of the outer side of the filter box (103). An electric push rod (107) is installed on the outer side of the first L-shaped plate (106). The output end of the electric push rod (107) is fixedly connected to the cover plate (108). The extrusion mechanism (3) includes a second L-shaped plate (301) and a fourth sleeve (305). The vertical plate of the second L-shaped plate (301) is welded to the left side of the housing (101). The first sleeve (302) is fixedly installed on the top of the horizontal plate of the second L-shaped plate (301). An installation plate (308) is welded inside the first sleeve (302). A first lead screw (307) is rotatably connected inside the installation plate (308). The other end of the first lead screw (307) is fixedly connected to the output end of the first stepper motor (306). The first stepper motor (306) is installed on the inner wall of the first sleeve (302). A lifting block (305) is threadedly connected to the outer surface of the first lead screw (307). 11) The first sleeve (302) is also rotatably connected to the first rotating arm (309) and the second rotating arm (310). The outer ends of the first rotating arm (309) and the second rotating arm (310) are rotatably connected to the two ends of one side of the telescopic member (314), and the other two ends of the telescopic member (314) are rotatably connected to the third rotating arm (312) and the fourth rotating arm (313). The other ends of the third rotating arm (312) and the fourth rotating arm (313) are rotatably connected to the inside of the fourth sleeve (305). The telescopic member (314) is connected to the lifting block (311). The bottom of the fourth sleeve (305) is fixedly installed with the extrusion plate (317). The curing mechanism (4) includes a frame (401), which is slidably connected to the bottom of the box (101). Fixing blocks (403) are welded to both the front and rear sides of the box (101). A second screw (404) is rotatably connected inside the two sets of fixing blocks (403). A wheel is installed on the outer end of the second screw (404). The two sets of wheels are connected by a first belt (405). A second stepper motor (406) is provided on the outer side of one set of fixing blocks (403). The output end of the second stepper motor (406) is fixedly connected to the middle of the outer side of one set of wheels. A connector (407) is threaded on the outer surface of the second screw (404). The outer sides of the two sets of connectors (407) are fixedly connected to the frame (401). A sealing ring and sealing groove structure are provided at the connection between the frame (401) and the box (101). A support plate (408) is fixedly connected to the outside of the frame (401). A gas generator (409) and an air pump (410) are respectively provided at the bottom and top of the support plate (408). The input end of the air pump (410) is connected to the gas generator (409) through the air inlet pipe, and the output end of the air pump (410) is connected to the air delivery pipe (411). Several sets of medicine storage tanks (412) are stored on the air delivery pipe (411). A valve (413) is provided on the medicine storage tank (412). Sloping surfaces (402) are provided at the four corners of the top of the frame (401), and a nozzle (414) is installed at the bottom inside the frame (401). The other end of the air delivery pipe (411) extends into the inside of the frame (401) and is connected to the nozzle (414).

2. A mud solidification treatment device for pile foundation construction according to claim 1, characterized in that: The feeding mechanism (2) also includes a mounting frame (201), which is fixedly installed on the top of the base plate (1). Rotating parts (202) are rotatably connected to both sides of the top of the mounting frame (201). The ends of the two sets of rotating parts (202) that are close to each other are fixedly connected to the filter cylinder (203). One end of the filter cylinder (203) is open, and several sets of filter holes (205) are opened through the other end of the filter cylinder (203). A drive motor (204) is provided on the outside of the mounting frame (201), and the outer end of one set of rotating parts (202) is fixedly connected to the output end of the drive motor (204).

3. A mud solidification treatment device for pile foundation construction according to claim 2, characterized in that: The extrusion mechanism (3) further includes a second sleeve (303) and a third sleeve (304). The second sleeve (303) is slidably connected to the inside of the first sleeve (302), the third sleeve (304) is slidably connected to the inside of the second sleeve (303), and the fourth sleeve (305) is slidably connected to the inside of the first sleeve (302). The second sleeve (303) and the third sleeve (304) are both provided with a limiting groove (315). The telescopic member (314) is equipped with a limiting rod (316) that is compatible with the limiting groove (315), and the limiting rod (316) is slidably connected to the inside of the limiting groove (315). An electric telescopic rod (318) is provided on the outside of the vertical plate of the second L-shaped plate (301). The output end of the electric telescopic rod (318) passes through the outer wall of the second L-shaped plate (301) and is fixedly connected to the cleaning plate (319).

4. A mud solidification treatment device for pile foundation construction according to claim 3, characterized in that: The vibration mechanism (5) includes a rotating rod (501), which is rotatably connected inside the two sets of fixed plates (102). Both ends of the rotating rod (501) are fixedly connected to an eccentric wheel (502). The outer side of the eccentric wheel (502) is connected to a first connecting arm (503). The other end of the first connecting arm (503) is rotatably connected to a second connecting arm (504). A connecting seat (505) is installed on the outer side of the fixed plate (102). A third connecting arm (506) is rotatably connected to the connecting seat (505). The other end of the second connecting arm (504) is rotatably connected to one end of the third connecting arm (506). The other end of the third connecting arm (506) is rotatably connected to a fourth connecting arm (507). A slide rail (508) is fixedly connected to the outer side of the fixed plate (102). A slide plate (509) is slidably connected inside the slide rail (508). A connecting frame (510) is fixedly installed at the top of the slide plate (509).

5. A mud solidification treatment device for pile foundation construction according to claim 4, characterized in that: The connecting frame (510) has a movable part (511) slidably connected inside, and a fixed seat (514) is fixedly connected to the outside of the movable part (511). The end of the fourth connecting arm (507) away from the third connecting arm (506) is rotatably connected to the inside of the fixed seat (514). The connecting frame (510) has slots (512) on both sides inside. The movable part (511) has sliders (513) that are adapted to the slots (512) fixedly connected to both sides. The sliders (513) are slidably connected to the slots. Inside (512), a fixed frame (519) is fixedly installed at the bottom of the slide (509), an eccentric wheel (502) is located inside the fixed frame (519), and a driven wheel (515) is fixedly connected to the middle of the outer surface of the rotating rod (501). The output end of the servo motor (516) is fixedly installed at the top of the base plate (1), and a drive wheel (517) is fixedly connected to the output end of the servo motor (516). The drive wheel (517) is connected to the driven wheel (515) through the second belt (518).

6. A mud solidification treatment device for pile foundation construction according to claim 5, characterized in that: The tilting mechanism (6) includes mounting blocks (601), on both sides of the top of a set of movable parts (511). The two sets of mounting blocks (601) are rotatably connected to the filter box (103) through pins. A flip motor (602) is provided on the outside of one set of mounting blocks (601). The output end of the flip motor (602) is fixedly connected to the outer end of one set of pins. A cylinder (603) is provided on the outside of the other set of movable parts (511). The output end of the cylinder (603) is fixedly connected to the connecting plate (604). A locking block (605) is installed on the outside of the connecting plate (604). A slot (606) that matches the locking block (605) is opened at the bottom of the outer side of the filter box (103).

7. A method for solidifying mud during pile foundation construction, used to implement the mud solidification equipment for pile foundation construction as described in claim 6, characterized in that, include: S1. The filter cylinder (203) is in a vertical position, and the mud to be treated is placed inside the filter cylinder (203); S2. The output end of the first step motor (306) drives the first lead screw (307) to rotate, so that when the lifting block (311) moves downward, the telescopic part (314) is in the extended state, which drives the second sleeve (303), the third sleeve (304) and the fourth sleeve (305) to move downward, and then the extrusion plate (317) moves downward, squeezing out the water in the mud, and the mud and water will fall into the frame (401); S3. The gas generator (409) generates gas, which is then pumped into the nozzle (414) and sprayed out by the air pump (410). At the same time, the valve (413) is opened, and the curing agent falls into the gas pipe (411). Under the blowing of the gas, it also enters the nozzle (414) and is sprayed out, thus curing the mud and water. S4. The output end of the second stepper motor (406) drives the second lead screws (404) on both sides to rotate synchronously, thereby extending the frame (401) to the outside of the box (101), and the staff takes out the sediment; S5. Driven by the output of the drive motor (204), the right end of the filter cylinder (203) tilts downward, causing the squeezed mud to slide into the interior of the filter box (103). S6. Under the action of the vibration mechanism (5), the filter box (103) performs screening by reciprocating motion in both vertical and horizontal directions. The gravel remains on the top of the filter plate (105), while the mud and sand pass through the filter plate (105) and fall onto the top of the conveyor (109). S7. The output end of the cylinder (603) extends, causing the block (605) to disengage from the slot (606). The output end of the flip motor (602) drives the filter box (103) to rotate, causing the gravel on the top of the filter plate (105) to fall into the collection box (110).

Citation Information

Patent Citations

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    CN111533428A

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