A broken wall ganoderma spore powder stripping device and stripping method
The cell wall breaking equipment using double-layer grinding rollers and airflow sieving technology solves the problems of low efficiency and incomplete cell wall breaking of existing equipment, achieving efficient cell wall breaking and cleaning, and improving the absorption effect of Ganoderma lucidum spore powder.
Patent Information
- Application Number
- CN202411153278.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2044-08-21
AI Technical Summary
Existing low-temperature crushing and cell wall breaking equipment is inefficient when breaking Ganoderma lucidum spore powder, and there are problems with adhesion and incomplete cell wall breaking, which makes the equipment difficult to clean and the nutrients difficult for the human body to absorb.
The equipment employs a double-layer grinding roller structure and airflow sieving technology. The grinding rollers driven by the turntable grind the Ganoderma lucidum spore powder twice to break the cell walls. The airflow sieving mechanism separates the outer shell and inner core of the broken spore powder. The inner wall of the equipment is cleaned by a dry feeder and a cleaner.
It improves cell wall breaking efficiency, with a cell wall breaking rate of over 98%, reduces waste of Ganoderma lucidum spore powder, and enhances the absorption rate of nutrients and the taste.
Smart Images

Figure CN118904501B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of spore powder breaking, in particular to a broken wall ganoderma spore powder unloading device and unloading method. BACKGROUND
[0002] Ganoderma spores are extremely small oval reproductive cells that are ejected from the Ganoderma fungus during the growth and maturation period, i.e. Ganoderma spores. Each Ganoderma spore is only 4-6 microns, is a living organism, has a double-walled structure, and is surrounded by a hard chitin cellulose coating, which is difficult for the human body to fully absorb. After breaking the wall, it is more suitable for the human body to directly absorb the gastrointestinal tract. In order to improve the edible and medicinal value of Ganoderma spore powder, it needs to be broken.
[0003] At present, when breaking the wall of Ganoderma spore powder, the low-temperature rolling breaking method is often used. Although low-temperature rolling breaking can effectively retain the nutritional ingredients in Ganoderma spore powder, the low-temperature rolling breaking equipment commonly seen on the market has the problems of long breaking time and low breaking efficiency when breaking the wall of Ganoderma spore powder. In addition, when rolling breaking, Ganoderma spore powder will adhere to the rolling equipment. These adhered Ganoderma spore powder not only causes the equipment to be difficult to clean, but also causes the waste of Ganoderma spore powder. And the existing unloading device can only roll and crack the spore powder, and the rolling and cracking cannot completely destroy all the shells, resulting in that part of the spore powder is still difficult to be digested and absorbed by the human body, and the hard spore powder shell affects the edible taste of the spore powder. SUMMARY
[0004] In view of the problems existing in the prior art, the present application discloses a broken wall Ganoderma spore powder unloading device, which adopts the technical scheme of comprising a shell, the shell is horizontally placed in a barrel shape, the lower side of the two end faces of the shell is fixedly installed with a fixed plate, the bottom of the two ends of the two fixed plates is fixedly installed with an inclined support leg, the top of one of the fixed plates is fixedly installed with a control module, the middle of one end face of the shell is installed with a drying feeding mechanism communicating with the inside of the shell, and the shell is installed with a breaking mechanism.
[0005] The wall breaking mechanism comprises a rotating disc, a second grinding barrel, a first grinding roller, a first grinding barrel, a filter screen, a filter gap, a second grinding roller, a cleaner and a wall breaking motor, the wall breaking motor is fixedly installed in the middle of one end face of the shell, the output shaft of the wall breaking motor is fixedly connected with the middle of the end face of the rotating disc through a through hole on the end face of the shell, the side face of the second grinding barrel is fixedly connected with the inner side face of the shell, filter screens are fixedly installed in two through grooves on the second grinding barrel, three second grinding rollers are fixedly installed at the edge of the other end face of the rotating disc, the cross section of the second grinding roller is an arc edge triangle, the arc face of the second grinding roller is matched with the second grinding barrel, the side face of one end of the first grinding barrel is fixedly connected with the middle of the inner side face of the shell away from the side face of the rotating disc, a plurality of filter gaps are formed in the side face of the first grinding barrel, three first grinding rollers are fixedly installed on the other end face of the rotating disc close to the middle, the first grinding roller is identical in shape with the second grinding roller, the arc face of the first grinding roller is matched with the inner wall of the first grinding barrel, the distance between the arc face of the first grinding roller and the inner wall of the first grinding barrel is slightly larger than the distance between the arc face of the second grinding roller and the inner wall of the second grinding barrel, the cleaners are installed on the first grinding roller and the second grinding roller, the side face of the lower end of the shell is fixedly installed with an arc-shaped material collecting plate, the inside of the material collecting plate is hollow, the material collecting plate is located outside the two filter screens, the discharge port of the side face of the material collecting plate is connected with one end of a discharge pipe, the other end of the discharge pipe is connected with a feeding pipe on the airflow screening mechanism, and the wall breaking motor is electrically connected with the control module.
[0006] As a preferred technical scheme of the present application, the dry feeding mechanism comprises a hopper, a feeding motor, a feeding cylinder, a mesh barrel, an electric heating plate and a spiral blade, one end of the feeding cylinder is fixedly connected with the middle of the end face of the shell, two ends of the mesh barrel are fixedly connected with the inner wall of one end of the feeding cylinder and the side face of the shell respectively, the mesh barrel is connected with the feeding port on the end face of the shell, the hopper is fixedly installed on the side face of the end of the feeding cylinder away from the shell, the lower end of the hopper extends to the inside of the mesh barrel, the mesh barrel is made of metal, not less than four electric heating plates are fixedly installed on the side face of the mesh barrel, one end of the spiral blade is rotatably connected with the inner wall of one end of the feeding cylinder, the side face of the spiral blade is in contact with the inner side face of the mesh barrel, the feeding motor is fixedly installed on the end face of the feeding cylinder, the output shaft of the feeding motor is fixedly connected with one end of the spiral blade through a through hole on the end face of the feeding cylinder, and the feeding motor and the electric heating plate are electrically connected with the control module.
[0007] As a preferred technical scheme of the present application, the airflow screening mechanism comprises a screening barrel, a spiral conveyor is fixedly installed on the middle part of the end face of the screening barrel, the spiral conveyor is communicated with the inside of the screening barrel, the feed inlet on the side face of the spiral conveyor is connected with one end of a feed pipe, the other end of the feed pipe is connected with the lower end of a discharge pipe, an installation plate is fixedly installed on the other end face of the screening barrel, the inside face of the end of the screening barrel close to the spiral conveyor is fixedly connected with one end of a filter screen cylinder, the side face of the other end of the filter screen cylinder is fixedly connected with the inside face of a blocking ring, the side face of the blocking ring is fixedly connected with the inside face of the other end of the screening barrel, a gap is left between the end of the filter screen cylinder close to the blocking ring and the inside face of the screening barrel, the part of the filter screen cylinder between the blocking ring and the gap is a cylinder without openings, the middle part of the rotating part in the spiral conveyor is fixedly connected with one end of a rotating rod, the other end of the rotating rod is rotatably connected with the inside face of the end of the screening barrel away from the spiral conveyor, three groups of fixed rods are fixedly installed on the side face of the rotating rod, one end of the outside of each group of fixed rods is fixedly connected with the side face of a scraper, the other side face of the scraper is in contact with the inner wall of the filter screen cylinder, three grooves are formed on the side face of the scraper, a spray head is fixedly installed in each groove, the inside of the rotating rod and the fixed rod are hollow, and the rotating rod and the fixed rod are communicated with each other, the fixed rod is communicated with the spray head, a second air pump is fixedly installed on the top of the installation plate, the air outlet of the second air pump is connected with one end of a gas conveying pipe, the other end of the gas conveying pipe is connected with the air inlet on the end face of the screening barrel, the air inlet on the screening barrel is communicated with the inside of the rotating rod, a first discharge hopper and a second discharge hopper are fixedly installed on the side face of the screening barrel, the second discharge hopper and the second discharge hopper are communicated with the inside of the screening barrel, the first discharge hopper is located in the middle part of the screening barrel, the second discharge hopper is located below the gap between the filter screen cylinder and the screening barrel, and the second air pump and the spiral conveyor are electrically connected with the control module.
[0008] As a preferred technical scheme of the present application, the air exhaust port on the side face of the feed cylinder is connected with one end of an air exhaust pipe, and an air exhaust fan is fixedly installed in the inside of the air exhaust pipe and electrically connected with the control module.
[0009] As a preferred technical scheme of the present application, the cleaner comprises a screw rod, a power ring, an inclined block, a spring, a guide rod, a brush and a moving plate, the guide rod is provided with two, the two guide rods are fixedly installed in the grooves on the side of the second grinding roller, one end of the guide rod penetrates through the sliding hole on the side of the two ends of the moving plate, a plurality of brushes are fixedly installed on the side of the moving plate, the outer side of the two guide rods is sleeved with a spring, the two ends of the two springs are fixedly connected with the side wall of the groove on the second grinding roller and the side of the two ends of the moving plate, the side of one end of the moving plate is fixedly installed with an inclined block, the screw rod is provided with two, the two screw rods are threadedly connected with the two screw holes on the side of the shell, one end of the inner side of the two screw rods is fixedly connected with the side of the power ring, the cross section of the power ring is triangular, the inclined surface of the power ring is matched with the inclined surface of the inclined block, and the side of the end of the second grinding roller away from the rotating disc is provided with an arc-shaped groove matched with the power ring.
[0010] As a preferred technical scheme of the present application, the ball-shaped groove on the inclined surface of the inclined block is rotatably installed with a steel ball, and the steel ball is matched with the power ring.
[0011] As a preferred technical scheme of the present application, the top of one of the fixed plates is fixedly installed with an air pump, the air outlet of the air pump is connected with one end of an air pipe, the other end of the air pipe is connected with the air inlet on the side of the middle part of the shell, the air inlet on the shell is located in the interior of the first grinding barrel, and the air pump is electrically connected with the control module.
[0012] The present application also discloses a ganoderma lucidum spore powder de-walling method using the above-mentioned ganoderma lucidum spore powder de-walling equipment.
[0013] S1: drying the feed, the ganoderma lucidum spore powder is added into the net barrel from the feed hopper, the ganoderma lucidum spore powder is conveyed into the shell by the helical conveying blade driven by the motor, and the ganoderma lucidum spore powder is heated by the electric heating plate during the conveying process, so that the ganoderma lucidum spore powder is dried;
[0014] S2: grinding and breaking the wall, the rotating disc is driven to rotate by the motor, the rotating disc drives the first grinding roller and the second grinding roller to rotate, the first grinding roller cooperates with the first grinding barrel to preliminarily grind and break the wall of the ganoderma lucidum spore powder, the broken ganoderma lucidum spore powder enters the second grinding barrel through the filter gap, and the second grinding roller cooperates with the second grinding barrel to grind and break the wall of the ganoderma lucidum spore powder again, so that the ganoderma lucidum spore powder is completely broken;
[0015] S3: discharging and collecting, the air pump is started, compressed air is conveyed into the first grinding barrel through the air pipe, the ganoderma lucidum spore powder smaller than the diameter of the filter gap in the first grinding barrel can quickly enter the second grinding barrel, and the ganoderma lucidum spore powder in the second grinding barrel after grinding and breaking the wall is filtered through the filter screen under the action of the airflow and then enters the material collecting plate, and then enters the helical conveyor through the discharge pipe;
[0016] S4: while cleaning the inner wall, twist the two screw rods to drive the power ring to move outward, so that the power ring moves away from the inclined block, the moving plate moves outward under the elasticity of the spring, the bristles extend to the outside of the second grinding roller, and the bristles clean the first grinding barrel and the second grinding barrel as the second grinding roller rotates, and the spores in the first grinding barrel and the second grinding barrel can be discharged to the outside as the air flow of the air pump, so as to avoid waste of the spores;
[0017] S5: air flow screening, the spores in the screw conveyor are conveyed to the screening barrel by the screw conveyor, compressed air is provided by the second air pump, the compressed air is conveyed to the inside of the rotating rod and the fixed rod through the air conveying pipe, and is sprayed from the nozzle, so that the spores are sprayed to the filter screen cylinder screen with the compressed air, the ground spore shell is screened out from the filter screen cylinder, and is discharged to the outside from the first discharge hopper, and the larger spores are slowly dropped to the second discharge hopper from the gap between the screening barrel and the filter screen cylinder under the stirring of the scraper, and are discharged to the outside to obtain pure deseeded spores.
[0018] The beneficial effects of the present application are as follows:
[0019] 1: the present application drives the rotating disc to rotate by the broken wall motor, the rotating disc drives the first grinding roller and the second grinding roller to rotate, the first grinding roller and the second grinding roller cooperate with the first grinding barrel and the second grinding barrel to grind and break the wall of the ganoderma spores twice, so that the ganoderma spores can quickly complete the breaking wall, the breaking wall efficiency is improved, the breaking wall rate can reach more than 98%, and after the breaking wall, the power ring is separated from the inclined block by the screw rod, the elasticity of the spring drives the moving plate to move, the bristles on the moving plate extend to the outside and contact the inner wall of the first grinding barrel and the second grinding barrel, the bristles can clean the inner wall of the first grinding barrel and the second grinding barrel as the first grinding roller and the second grinding roller rotate, the ganoderma spores after the breaking wall can be discharged to the outside, the waste of the ganoderma spores is avoided, the spores after the deseeding can be conveyed to the screening barrel by the screw conveyor, compressed air is generated by the second air pump, the compressed air is conveyed to the nozzle through the air conveying pipe and the channels in the rotating rod and the fixed rod, and the compressed air is sprayed out through the nozzle, so that the ganoderma spores after the deseeding are sprayed to the filter screen cylinder, the spore shell is separated from the spores after the filter screen cylinder filtering, so that the spores after the breaking wall can realize the separation of the shell and the core, the edible taste of the ganoderma spores is improved, the indigestible and absorbable ingredients are reduced, and the nutritional value is higher.
[0020] 2、Through the dry feeding mechanism, the ganoderma lucidum spore powder can be dried during feeding, the moisture in the ganoderma lucidum spore powder is reduced, the spore powder with less moisture is more easily damaged by mechanical force, so that the breaking efficiency is improved, and the water vapor generated during the drying process of the ganoderma lucidum spore powder can be quickly discharged to the outside through the moisture exhaust fan.
[0021] 3、Through the steel ball, the friction between the inclined block and the power ring is reduced, so that the first grinding roller and the second grinding roller can stably rotate, and through the air pump, compressed air can be delivered into the first grinding barrel, so that the air between the first grinding barrel, the second grinding barrel, the material collecting plate and the material collecting bag can flow quickly, and the spore powder after breaking can be quickly discharged to the outside. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0023] Figure 2 It is a schematic diagram of the overall side structure of the present application
[0024] Figure 3 It is a schematic diagram of the breaking mechanism structure of the present application;
[0025] Figure 4 It is a schematic diagram of the internal structure of the shell of the present application;
[0026] Figure 5 It is a schematic diagram of the cross-sectional structure of the present application;
[0027] Figure 6 It is a schematic diagram of the dry feeding mechanism structure of the present application;
[0028] Figure 7 It is a schematic diagram of the cross-sectional structure of the cleaner of the present application;
[0029] Figure 8 It is a schematic diagram of the overall structure of the air flow powder screening mechanism of the present application;
[0030] Figure 9 It is a schematic diagram of the internal structure of the screening barrel of the present application;
[0031] Figure 10 It is a schematic diagram of the component connection structure of the air flow powder screening mechanism of the present application;
[0032] Figures 11-14 It is a micrograph of refined ganoderma lucidum spore powder;
[0033] Figures 15-17 It is a micrograph of ordinary breaking ganoderma lucidum spore powder;
[0034] Figures 18-20 It is a micrograph of the broken wall version of the broken ganoderma lucidum spore powder of the present application.
[0035] In the figure: 1 housing, 2 fixed plate, 3 support leg, 4 control module, 5 drying feeding mechanism, 51 hopper, 52 feeding motor, 53 feeding cylinder, 54 mesh barrel, 55 electric heating plate, 56 spiral blade, 6 wall breaking mechanism, 61 rotating disc, 62 second grinding barrel, 63 first grinding roller, 64 first grinding barrel, 65 filter screen, 66 filter gap, 67 second grinding roller, 68 cleaner, 681 screw rod, 682 power ring, 683 inclined block, 684 spring, 685 guide rod, 686 brush, 687 moving plate, 69 wall breaking motor, 7 material collecting plate, 8 discharge pipe, 9 airflow screening mechanism, 91 screening barrel, 92 filter screen cylinder, 93 blocking ring, 94 rotating rod, 95 fixed rod, 96 scraper, 97 spray head, 98 second air pump, 99 air conveying pipe, 910 mounting plate, 911 first discharge hopper, 912 second discharge hopper, 10 feeding pipe, 11 screw conveyor, 12 exhaust pipe, 13 exhaust fan, 14 steel ball, 15 air pump, 16 air pipe. DETAILED DESCRIPTION
[0036] Example 1
[0037] As Figures 1-10The present application discloses a kind of broken wall ganoderma spore powder stripping equipment, the technical scheme adopted is, including shell 1, shell 1 is transverse barrel shape, the lower side of the two end surfaces of shell 1 is fixedly installed with fixed plate 2, the bottom of the two ends of two fixed plates 2 is fixedly installed with inclined support leg 3, the top of one of fixed plate 2 is fixedly installed with control module 4, the middle part of one end surface of shell 1 is installed with the dry feeding mechanism 5 that communicates shell 1 interior, dry feeding mechanism 5 includes hopper 51, feeding motor 52, feeding cylinder 53, net bucket 54, electric heating plate 55 and helical blade 56, one end of feeding cylinder 53 is fixedly connected with the middle part of the end surface of shell 1, the two ends of net bucket 54 are fixedly connected with the inner wall of one end of feeding cylinder 53 and the side of shell 1, net bucket 54 is connected on the feeding port on the end surface of shell 1, hopper 51 is fixedly installed on the side of one end of feeding cylinder 53 away from shell 1, the lower end of hopper 51 extends to the inside of net bucket 54, net bucket 54 is metal material, not less than four electric heating plates 55 are fixedly installed on the side of net bucket 54, one end of helical blade 56 is rotatably connected with the inner wall of one end of feeding cylinder 53, the side of helical blade 56 is in contact with the inner side of net bucket 54, feeding motor 52 is fixedly installed on the end surface of feeding cylinder 53, the output shaft of feeding motor 52 passes through the through hole on the end surface of feeding cylinder 53 and is fixedly connected with one end of helical blade 56, the moisture discharge port on the side of feeding cylinder 53 is connected with one end of exhaust pipe 12, exhaust fan 13 is fixedly installed in the inside of exhaust pipe 12, exhaust fan 13 is electrically connected with control module 4, water vapor generated in the process of ganoderma spore powder drying can be quickly discharged to outside from exhaust pipe 12 by exhaust fan 13, ganoderma spore powder can be dried in the process of feeding by dry feeding mechanism 5, reduce the moisture in ganoderma spore powder, and spore powder with less moisture is more easily damaged by mechanical force, so as to improve the efficiency of breaking wall, feeding motor 52 and electric heating plate 55 are electrically connected with control module 4, shell 1 is installed with breaking wall mechanism 6;
[0038] The breaking mechanism 6 comprises a rotating disc 61, a second grinding barrel 62, a first grinding roller 63, a first grinding barrel 64, a filter screen 65, filter slots 66, a second grinding roller 67, a cleaner 68 and a breaking motor 69. The breaking motor 69 is fixedly installed at the middle of one end face of the shell 1. The output shaft of the breaking motor 69 penetrates through a through hole on the end face of the shell 1 and is fixedly connected with the middle of the end face of the rotating disc 61. The side face of the second grinding barrel 62 is fixedly connected with the inner side face of the shell 1. Two filter screens 65 are fixedly installed in two through grooves on the second grinding barrel 62. Three second grinding rollers 67 are fixedly installed at the edge of the other end face of the rotating disc 61. The cross section of the second grinding roller 67 is arc-edged triangle. The arc face of the second grinding roller 67 cooperates with the second grinding barrel 62. The side face of one end of the first grinding barrel 64 is fixedly connected with the middle of the side face of the shell 1 away from the rotating disc 61. A plurality of filter slots 66 are arranged on the side face of the first grinding barrel 64. Three first grinding rollers 63 are fixedly installed on the other end face of the rotating disc 61 close to the middle. The first grinding roller 63 is identical in shape with the second grinding roller 67. The arc face of the first grinding roller 63 cooperates with the inner wall of the first grinding barrel 64. The top of one of the fixed plates 2 is fixedly installed with an air pump 15. The air outlet of the air pump 15 is connected with one end of an air pipe 16. The other end of the air pipe 16 is connected with the air inlet on the side face of the middle of the shell 1. Compressed air can be delivered into the first grinding barrel 64 through the air pump 15, so that the air between the first grinding barrel 64, the second grinding barrel 62, the collecting plate 7 and the collecting cloth bag 9 can flow rapidly, and the spore powder after breaking can be discharged rapidly outside. The air inlet on the shell 1 is located in the interior of the first grinding barrel 64. The air pump 15 is electrically connected with the control module 4. The distance between the arc face of the first grinding roller 63 and the inner wall of the first grinding barrel 64 is slightly larger than the distance between the arc face of the second grinding roller 67 and the inner wall of the second grinding barrel 62. The cleaner 68 is installed on the first grinding roller 63 and the second grinding roller 67. The cleaner 68 comprises a screw rod 681, a power ring 682, an inclined block 683, a spring 684, a guide rod 685, a brush 686 and a moving plate 687. Two guide rods 685 are fixedly installed in the grooves on the side face of the second grinding roller 67. One end of the guide rod 685 penetrates through the sliding hole on the side face of the two ends of the moving plate 687. A plurality of brushes 686 are fixedly installed on the side face of the moving plate 687. The outer side of the two guide rods 685 is sleeved with the spring 684. The two ends of the two springs 684 are fixedly connected with the side wall of the groove on the second grinding roller 67 and the side face of the two ends of the moving plate 687 respectively. The inclined block 683 is fixedly installed on the side face of one end of the moving plate 687. Two screw rods 681 are threadedly connected with two screw holes on the side face of the shell 1 respectively. One end of the inner side of the two screw rods 681 is fixedly connected with the side face of the power ring 682. The cross section of the power ring 682 is triangle. The inclined face of the power ring 682 cooperates with the inclined face of the inclined block 683. A steel ball 14 is rotatably installed in the spherical recess on the inclined face of the inclined block 683. The steel ball 14 cooperates with the power ring 682. The friction between the inclined block 683 and the power ring 682 can be reduced through the steel ball 14.The first grinding roller 63 and the second grinding roller 67 can stably rotate, the side surface of the second grinding roller 67 away from one end of the rotating disc 61 is provided with an arc-shaped groove matched with the power ring 682, the arc-shaped collecting plate 7 is fixedly installed on the side surface of the lower end of the shell 1, the inside of the collecting plate 7 is hollow, the collecting plate 7 is located outside the two filter screens 65, the discharge port of the side surface of the collecting plate 7 is connected with one end of the discharge pipe 8, the other end of the discharge pipe 8 is connected with the feeding pipe 10 on the airflow screening mechanism 9, the wall breaking motor 69 is electrically connected with the control module 4, the wall breaking motor 69 is electrically connected with the control module 4, the rotating disc 61 is driven to rotate by the wall breaking motor 69, the first grinding roller 63 and the second grinding roller 67 are driven to rotate by the rotating disc 61, the first grinding roller 63 and the second grinding roller 67 are matched with the first grinding barrel 64 and the second grinding barrel 62 to simultaneously grind the ganoderma spore powder twice, so that the ganoderma spore powder can quickly complete the wall breaking, the wall breaking efficiency is improved, and the wall breaking rate can reach more than 98%, after the wall breaking, the power ring 682 can be driven to move outward by the screw rod 681, the power ring 682 is separated from the inclined block 683, the elastic spring 684 pushes the moving plate 687 to move, the bristles 686 on the moving plate 687 extend to the outside and contact the inner walls of the first grinding barrel 64 and the second grinding barrel 62, with the rotation of the first grinding roller 63 and the second grinding roller 67, the bristles 686 can clean the inner walls of the first grinding barrel 64 and the second grinding barrel 62, and the ganoderma spore powder after the wall breaking can be completely discharged to the outside, so that the waste of the ganoderma spore powder is avoided.
[0039] Example 2
[0040] As Figures 8-10As shown, the airflow screening mechanism 9 comprises a screening barrel 91, a spiral conveyor 11 is fixedly installed at the middle of one end surface of the screening barrel 91, the spiral conveyor 11 communicates with the inside of the screening barrel 91, the feeding port of the side surface of the spiral conveyor 11 is connected with one end of the feeding pipe 10, the other end of the feeding pipe 10 is connected with the lower end of the discharging pipe 8, the mounting plate 910 is fixedly installed on the other end surface of the screening barrel 91, the inside surface of the end of the screening barrel 91 close to the spiral conveyor 11 is fixedly connected with one end of the filter screen cylinder 92, the side surface of the other end of the filter screen cylinder 92 is fixedly connected with the inside surface of the blocking ring 93, the side surface of the blocking ring 93 is fixedly connected with the inside surface of the other end of the screening barrel 91, the end of the filter screen cylinder 92 close to the blocking ring 93 and the inside surface of the screening barrel 91 leave a gap, the part of the filter screen cylinder 92 between the blocking ring 93 and the gap is a cylinder without openings, the middle of the rotating part of the spiral conveyor 11 is fixedly connected with one end of the rotating rod 94, the other end of the rotating rod 94 is rotatably connected with the inside surface of the end of the screening barrel 91 away from the spiral conveyor 11, three groups of fixed rods 95 are fixedly installed on the side surface of the rotating rod 94, one end of the outer side of each group of fixed rods 95 is fixedly connected with the side surface of the scraper 96, the other side surface of the scraper 96 is in contact with the inner wall of the filter screen cylinder 92, three grooves are formed in the side surface of the scraper 96, and a spray head 97 is fixedly installed in each groove, the inside of the rotating rod 94 and the fixed rod 95 are hollow, the rotating rod 94 and the fixed rod 95 are in communication with each other, the fixed rod 95 is in communication with the spray head 97, the second air pump 98 is fixedly installed on the top of the mounting plate 910, the air outlet of the second air pump 98 is connected with one end of the gas conveying pipe 99, the other end of the gas conveying pipe 99 is connected with the air inlet on the end surface of the screening barrel 91, the air inlet on the screening barrel 91 is in communication with the inside of the rotating rod 94, the first discharging hopper 911 and the second discharging hopper 912 are fixedly installed on the side surface of the screening barrel 91, the first discharging hopper 911 and the second discharging hopper 912 are in communication with the inside of the screening barrel 91, the first discharging hopper 911 is located in the middle of the screening barrel 91, the second discharging hopper 912 is located below the gap between the filter screen cylinder 92 and the screening barrel 91, and the second air pump 98 and the spiral conveyor 11 are electrically connected with the control module 4.
[0041] Example 3
[0042] The application further discloses a ganoderma spore powder debarking method using the above-mentioned ganoderma spore powder debarking equipment.
[0043] S1: dry feeding, ganoderma spore powder is added into the net barrel from the feeding hopper, the ganoderma spore powder is conveyed into the shell by the spiral conveying blade driven by the motor, and the ganoderma spore powder is dried by the electric heating plate during the conveying process;
[0044] S2: grinding the broken wall, the motor drives the rotating disc to rotate, the rotating disc drives the first grinding roller and the second grinding roller to rotate, the first grinding roller cooperates with the first grinding barrel to preliminarily grind and break the wall of ganoderma spore powder, the broken ganoderma spore powder enters the second grinding barrel through the filter gap, and the second grinding roller cooperates with the second grinding barrel to grind and break the wall of the ganoderma spore powder again, so that the ganoderma spore powder is completely broken;
[0045] S3: discharging and collecting, starting the air pump, so that compressed air is delivered to the first grinding barrel through the air pipe, so that the ganoderma spore powder smaller than the diameter of the filter gap in the first grinding barrel can quickly enter the second grinding barrel, and the diameter of the grinding and broken ganoderma spore powder in the second grinding barrel is filtered through the filter screen under the action of air flow and enters the collecting plate, and then enters the screw conveyor through the discharge pipe;
[0046] S4: cleaning the inner wall, while twisting the two screws, the two screws drive the power ring to move outward, the power ring moves away from the inclined block, the moving plate moves outward under the elasticity of the spring, the bristles extend to the outside of the second grinding roller, and the bristles clean the first grinding barrel and the second grinding barrel with the rotation of the second grinding roller, and the ganoderma spore powder in the first grinding barrel and the second grinding barrel can be discharged to the outside with the air flow of the air pump, so as to avoid waste of ganoderma spore powder;
[0047] S5: air flow screening, the spore powder entering the screw conveyor is delivered to the screening barrel by the screw conveyor, compressed air is provided by the second air pump, the compressed air is delivered to the rotating rod and the fixed rod inside through the air conveying pipe, and is sprayed from the nozzle, so that the spore powder is sprayed to the filter screen cylinder screen with the compressed air, the ground spore powder shell is screened out from the filter screen cylinder, and is discharged to the outside from the first discharge hopper, and the larger spore powder is slowly dropped to the second discharge hopper from the gap between the screening barrel and the filter screen cylinder under the stirring of the scraper, and is discharged to the outside to obtain pure and clean spore powder.
[0048] Example 4
[0049] Collect ganoderma spore powder for about 50 days, (after a fresh-keeping process), put the collected ganoderma spore powder into a specially designed stainless steel sandwich tank with stirring, add 5 times the weight of purified water, stir for 30 minutes, stand for 1 hour, remove the supernatant, repeat twice, purpose: remove incomplete ganoderma spore powder and impurities, add 5 times the weight of purified water, heat to 100℃, keep warm for 1-2 hours, pass through a centrifugal spray drying tower (inlet air temperature 170℃, outlet air temperature 80℃), collect the powder in a purification workshop, and obtain refined ganoderma spore powder (its quality standard is that the ash content is less than 0.7%, the total number of microorganisms (bacterial colonies) is 1000 cfu / g, the number of mold and yeast is 50 cug / g, and escherichia coli cannot be detected). The refined ganoderma spore powder is packaged in 10 kg per bag, vacuum packed, and stored in a cold storage for subsequent production.
[0050] After the above ganoderma lucidum spore powder is treated by ordinary wall breaking and wall breaking of the present application, the following results are obtained after microscopic observation:
[0051] As Figures 11-14 , refined ganoderma lucidum spore powder:
[0052] 1. Fineness D90 10.47 UM.
[0053] 2. Electron microscope photo, full ganoderma lucidum spore powder without impurities on the edge (if not treated by fresh-keeping process, there will be impurities on the edge, and the spore powder is not full).
[0054] As Figures 15-16 ordinary wall breaking ganoderma lucidum spore powder:
[0055] 1. Fineness D90 10.25 UM particle size, which can show that the ordinary wall breaking ganoderma lucidum spore powder is just broken into refined ganoderma lucidum spore powder, and the particle size difference is not big.
[0056] 2. Electron microscope photo of single ordinary wall breaking ganoderma lucidum spore powder, which is just broken into wall of ganoderma lucidum spore, and the outline is similar to that of unbroken wall breaking ganoderma lucidum spore. The overall wall breaking ganoderma lucidum spore powder has no small fragments on the edge.
[0057] As Figures 17-20 , wall breaking ganoderma lucidum spore powder:
[0058] 1. Fineness D90 9.34 UM particle size, which is smaller than refined ganoderma lucidum spore powder and ordinary wall breaking ganoderma lucidum spore powder by more than 10%.
[0059] 2. Electron microscope photo of single wall breaking ganoderma lucidum spore powder, which forms multiple cavities in the middle, indicating that the wall breaking ganoderma lucidum spore powder is not complete, and the overall wall breaking ganoderma lucidum spore powder has many small fragments on the edge of the microscope photo (small fragments represent wall of ganoderma lucidum spore).
[0060] Components not described in detail in this paper are prior art.
[0061] Although the above has made a detailed description of the specific embodiments of the present application, the present application is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the present application, and modifications or changes without creative labor are still within the protection scope of the present application.
Claims
1. A device for breaking and releasing the spore powder of Ganoderma lucidum, characterized in that, Including the shell (1), the shell (1) is transverse barrel shape, the lower side of both end faces of the shell (1) is fixedly installed with fixed plate (2), the bottom of both ends of two fixed plate (2) is fixedly installed with inclined support leg (3), the top of one of the fixed plate (2) is fixedly installed with control module (4), the middle of one end face of the shell (1) is installed with dry feeding mechanism (5) that communicates the inside of shell (1), the shell (1) is installed with wall breaking mechanism (6) in; The wall breaking mechanism (6) includes a turntable (61), a second grinding barrel (62), a first grinding roller (63), a first grinding barrel (64), a filter screen (65), a filter seam (66), a second grinding roller (67), a cleaner (68) and a wall breaking motor (69), the wall breaking motor (69) is fixedly installed in the middle of one end face of the shell (1), the output shaft of the wall breaking motor (69) passes through the hole in the end face of the shell (1) and is fixedly connected with the middle of the end face of the turntable (61), the side of the second grinding barrel (62) is fixedly connected with the inner side of the shell (1), two through grooves in the second grinding barrel (62) are fixedly installed with filter screens (65), three second grinding rollers (67) are fixedly installed on the edge of the other end face of the turntable (61), the cross section of the second grinding roller (67) is an arc edge triangle, the arc surface of the second grinding roller (67) is matched with the second grinding barrel (62), the side of one end of the first grinding barrel (64) is fixedly connected with the middle of the side of the shell (1) away from the turntable (61), a plurality of filter seams (66) are formed in the side of the first grinding barrel (64), three first grinding rollers (63) are fixedly installed on the other end face of the turntable (61) close to the middle, the first grinding roller (63) is identical with the second grinding roller (67), the arc surface of the first grinding roller (63) is matched with the inner wall of the first grinding barrel (64), the distance between the arc surface of the first grinding roller (63) and the inner wall of the first grinding barrel (64) is slightly larger than the distance between the arc surface of the second grinding roller (67) and the inner wall of the second grinding barrel (62), the cleaner (68) is installed on the first grinding roller (63) and the second grinding roller (67), the arc-shaped material collecting plate (7) is fixedly installed on the side of the lower end of the shell (1), the inside of the material collecting plate (7) is hollow, the material collecting plate (7) is located outside the two filter screens (65), the discharge port in the side of the material collecting plate (7) is connected with one end of the discharge pipe (8), the other end of the discharge pipe (8) is connected with the inlet pipe (10) on the airflow screening mechanism (9), the wall breaking motor (69) is electrically connected with the control module (4).
2. The device according to claim 1, wherein: The dry feeding mechanism (5) includes a hopper (51), a feeding motor (52), a feeding cylinder (53), a mesh barrel (54), an electric heating plate (55) and a spiral blade (56), one end of the feeding cylinder (53) is fixedly connected with the middle part of the end face of the shell (1), both ends of the mesh barrel (54) are fixedly connected with the inner wall of one end of the feeding cylinder (53) and the side face of the shell (1) respectively, the mesh barrel (54) is connected with the feeding port on the end face of the shell (1), the hopper (51) is fixedly installed on the side face of the end of the feeding cylinder (53) away from the shell (1), the lower end of the hopper (51) extends to the inside of the mesh barrel (54), the mesh barrel (54) is made of metal, not less than four electric heating plates (55) are fixedly installed on the side face of the mesh barrel (54), one end of the spiral blade (56) is rotatably connected with the inner wall of one end of the feeding cylinder (53), the side face of the spiral blade (56) is in contact with the inner side face of the mesh barrel (54), the feeding motor (52) is fixedly installed on the end face of the feeding cylinder (53), the output shaft of the feeding motor (52) penetrates through the through hole on the end face of the feeding cylinder (53) and is fixedly connected with one end of the spiral blade (56), the feeding motor (52) and the electric heating plate (55) are electrically connected with the control module (4).
3. The device according to claim 1, wherein: The airflow screening mechanism (9) includes a screening barrel (91), the middle of one end face of the screening barrel (91) is fixedly installed with a spiral conveyor (11), the spiral conveyor (11) is communicated with the inside of the screening barrel (91), the feeding port of the side face of the spiral conveyor (11) is connected with one end of the feeding pipe (10), the other end of the feeding pipe (10) is connected with the lower end of the discharging pipe (8), the other end face of the screening barrel (91) is fixedly installed with a mounting plate (910), the inside of the one end of the screening barrel (91) close to the spiral conveyor (11) is fixedly connected with one end of a filter screen cylinder (92), the side face of the other end of the filter screen cylinder (92) is fixedly connected with the inside of a blocking ring (93), the side face of the blocking ring (93) is fixedly connected with the inside of the other end of the screening barrel (91), the gap between the one end of the filter screen cylinder (92) close to the blocking ring (93) and the inside of the screening barrel (91) is left, the part of the filter screen cylinder (92) between the blocking ring (93) and the gap is a cylinder without openings, the middle of the rotating part of the spiral conveyor (11) is fixedly connected with one end of a rotating rod (94), the other end of the rotating rod (94) is rotatably connected with the inside of the one end of the screening barrel (91) away from the spiral conveyor (11), three groups of fixed rods (95) are fixedly installed on the side face of the rotating rod (94), one end of the outside of each group of the fixed rods (95) is fixedly connected with the side face of a scraper (96), the other side face of the scraper (96) is in contact with the inner wall of the filter screen cylinder (92), three grooves are formed in the side face of the scraper (96), a spray head (97) is fixedly installed in each groove, the inside of the rotating rod (94) and the fixed rod (95) is hollow, and the rotating rod (94) and the fixed rod (95) are communicated with each other, the fixed rod (95) is communicated with the spray head (97), the top of the mounting plate (910) is fixedly installed with a second air pump (98), the air outlet of the second air pump (98) is connected with one end of a gas conveying pipe (99), the other end of the gas conveying pipe (99) is connected with the air inlet on the end face of the screening barrel (91), the air inlet on the screening barrel (91) is communicated with the inside of the rotating rod (94), a first discharge hopper (911) and a second discharge hopper (912) are fixedly installed on the side face of the screening barrel (91), the first discharge hopper (911) and the second discharge hopper (912) are communicated with the inside of the screening barrel (91), the first discharge hopper (911) is located in the middle of the screening barrel (91), the second discharge hopper (912) is located below the gap between the filter screen cylinder (92) and the screening barrel (91), and the second air pump (98) and the spiral conveyor (11) are electrically connected with the control module (4).
4. The device according to claim 2, wherein: The moisture discharge port of the side face of the feeding cylinder (53) is connected with one end of a moisture discharge pipe (12), the inside of the moisture discharge pipe (12) is fixedly installed with a moisture discharge fan (13), and the moisture discharge fan (13) is electrically connected with the control module (4).
5. The device according to claim 1, wherein: The cleaner (68) comprises a screw rod (681), a power ring (682), an inclined block (683), a spring (684), a guide rod (685), a brush (686) and a moving plate (687), two guide rods (685) are fixedly installed in the grooves in the side of the second grinding roller (67), one end of the guide rod (685) penetrates through the sliding hole in the side of the two ends of the moving plate (687), a plurality of brushes (686) are fixedly installed on the side of the moving plate (687), the outer side of the two guide rods (685) is sleeved with the spring (684), the two ends of the two springs (684) are fixedly connected with the side wall of the groove on the second grinding roller (67) and the side of the two ends of the moving plate (687) respectively, the inclined block (683) is fixedly installed on the side of one end of the moving plate (687), the screw rod (681) is provided with two, the two screw rods (681) are threadedly connected with the two screw holes in the side of the shell (1) respectively, one end of the inner side of the two screw rods (681) is fixedly connected with the side of the power ring (682), the cross section of the power ring (682) is triangular, the inclined surface of the power ring (682) is matched with the inclined surface of the inclined block (683), and the side of the end, away from the turntable (61), of the second grinding roller (67) is provided with an arc-shaped groove matched with the power ring (682).
6. The device according to claim 5, wherein: The spherical groove on the inclined surface of the inclined block (683) is rotatably installed with a steel ball (14), and the steel ball (14) is matched with the power ring (682).
7. The device according to claim 1, wherein: The top of one of the fixed plates (2) is fixedly installed with an air pump (15), the air outlet of the air pump (15) is connected with one end of an air pipe (16), the other end of the air pipe (16) is connected with the air inlet in the side of the middle part of the shell (1), the air inlet on the shell (1) is located in the interior of the first grinding barrel (64), and the air pump (15) is electrically connected with the control module (4).
Citation Information
Patent Citations
Raw material grinding device with impacting function
CN115400852A
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