Bass impregnation tank and bass with sterilization effect
By using flipped impregnated components and flexible part structures in the bass impregnation tank, the problem of long impregnation time and poor effect of microfiber base cloth is solved, and the sterilization performance is improved through nanotitanium dioxide, achieving efficient impregnation and sterilization effects.
Patent Information
- Application Number
- CN202411410619.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2044-10-10
AI Technical Summary
The existing microfiber base cloth is impregnated in polyurethane solution for a long time and has poor effect, resulting in insufficient physical properties of the finished product and lack of sterilization effect.
A bass impregnation tank is designed, which contains a flipped impregnation assembly and flexible parts. Through rotational movement and deformation of the flexible parts, it forms a liquid passage to improve the impregnation efficiency, and add nanotitanium dioxide to the polyurethane solution to enhance the sterilization effect.
It significantly shortens the impregnation time, improves the impregnation effect and the physical properties of the finished product, and also gives bass sterilization ability.
Smart Images

Figure CN118904637B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of surface treatment of ultrafine fiber base cloth, and in particular to a bass impregnation tank and a bass with a bactericidal effect. Background Art
[0002] When the surface of the microfiber base cloth is treated, the base cloth is generally completely immersed in a polyurethane solution, which generally takes a long time and has a poor impregnation effect. In addition to affecting the production efficiency of the base cloth, it also affects the quality of the base cloth product. Alternatively, a PU coating is applied to the surface of the base cloth. In this way, the saturation of the microfiber base cloth in the polyurethane solution is insufficient, which directly affects the physical properties of the finished product. In addition, the base cloth formed by the above process does not have a sterilization effect. In the prior art, for example, Patent Document 1 (CN115323669A) discloses a production process for microfiber leather gloves, which completely immerses a microfiber non-woven fabric in a static pool with a polyurethane solution. When the microfiber non-woven fabric is immersed, the fabric is wound in a hollow barrel, and then a stirring shaft that can be inserted into the barrel is provided. Blades are provided on the stirring shaft. The stirring shaft is controlled to drive the blades to rotate so that the blades generate centrifugal force, and the polyurethane solution will fully contact the microfiber non-woven fabric in the cavity on the outside to improve its absorption saturation. The pressure and temperature of the polyurethane solution are controlled during the impregnation process of the microfiber nonwoven fabric, thereby increasing the saturation of the microfiber nonwoven fabric in absorbing the polyurethane solution, thereby improving the physical properties of the base fabric layer and the performance of the finished product. However, when the polyurethane solution is impregnated, the base fabric is rolled and wound in a barrel. Although the polyurethane solution can easily pass through the hollow holes into the barrel, it takes a long time for the stacked fabrics to enter the polyurethane solution, and it is difficult for the various parts of the fabric to enter the polyurethane solution. The amount of liquid is also uncontrollable, so the immersion time often takes 15-20 hours; in response to the long immersion time problem, Patent Document 2 (CN113957645A) discloses a bidirectional permeation rotary cold stacking cylinder and a method of using the same, wherein when the nonwoven fabric is immersed, an inner cold stacking cylinder which is higher than the fabric and can elastically expand and deform as a whole is arranged in the rolled fabric. When immersing, the inner cold stacking cylinder is pressed down to elastically deform its side circumference, and the side circumference of the inner cylinder bulges outward in the transverse direction to prop up the fabric roll outward to obtain To the outer support roll, and then inject cold stacking liquid into the inner tube cavity and the outer tube cavity respectively. The cold stacking liquid will penetrate the fabric from the inside and outside. When the fabric becomes the outer support roll, the fabric roll not only deforms, but also the state of the fabric inside changes from loose to relatively tight. The tightness is conducive to the two-way penetration, thereby further improving the penetration effect. When the above fabrics are soaked, the fabrics are also stacked. The impregnation between the fabrics is mainly increased by the elastic deformation on the inside, which will still make the impregnation time long and the impregnation position uncontrollable.
[0003] In summary, the impregnation of microfiber base cloth in the prior art cannot change the gap between the rolled base cloths, and the layers of cloth are still tightly attached together during the impregnation, which makes the impregnation time very long during the impregnation with polyurethane solution, and the cloth impregnation effect is not very good. For this reason, the present application provides a bass impregnation tank that can quickly impregnate cloth and has a good cloth impregnation effect, and a bass with a sterilization effect. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a bass impregnation tank, which includes an impregnation tank box body, a top cover and a flip impregnation assembly rotatably arranged in the impregnation tank box body, the flip impregnation assembly includes a flip plate and a rotating clamping drum group arranged on one side of the flip plate, the rotating clamping drum group is located in the middle of the flip plate, the rotating clamping drum group includes an inner rotating roller core and an upper clamping outer cylinder group and a lower clamping outer cylinder group located on the outer periphery of the inner rotating roller core, the impregnation tank box body includes a bottom plate, and the flip impregnation assembly can move between a first state in which the flip plate is perpendicular to the bottom plate and a second state in which the flip plate is parallel to the bottom plate. In the first state, the cloth to be impregnated is connected to one end of the inner rotating roller core, and the other end of the inner rotating roller core is connected to a flexible member. The impregnation liquid is filled in the impregnation tank box body, and the impregnation liquid submerges the flip impregnation assembly. The inner rotating roller core rotates to drive the cloth to be impregnated. The cloth and the flexible member are stacked and cross-wound on the outside of the inner rotating roller core, the flexible member comprises a deformation plate 1 and a sliding plate 2, the sliding plate 2 is slidably arranged on one side of the deformation plate 1, the deformation plate 1 comprises a flexible plate main body 1 and an upper protruding edge block group and a lower protruding edge block group arranged on both sides of the flexible plate main body 1. When the sliding plate 2 is retracted into the deformation plate 1, the flexible member is in a compressed state, and the upper protruding edge block group and the lower protruding edge block group extend out of the flexible plate main body 1. When the sliding plate 2 slides out of the deformation plate 1, the flexible member is in an extended state, and the upper protruding edge block group and the lower protruding edge block group are retracted into the flexible plate main body 1. When the inner rotating roller core is rolled up, the flexible member rolled up in the impregnation tank box is in a compressed state, and a plurality of liquid passages for the impregnation liquid to pass through are formed by the upper protruding edge block group and the lower protruding edge block group between the fitted cloth and the flexible member.
[0005] Preferably, the flipping and impregnation assembly also includes a cloth guide roller three and a flexible member guide roller four, and the cloth guide roller three and the flexible member guide roller four are respectively arranged on both sides of the rotating clamp group, and the cloth is connected to one end of the inner rotating roller core after passing through the cloth guide roller three, and the flexible member is connected to the other end of the inner rotating roller core after passing through the flexible member guide roller four.
[0006] Preferably, a plurality of through holes are provided on the flip plate, and when the flip impregnation assembly moves from the first state to the second state, the impregnation liquid flows from the back side of the flip plate to the front side of the flip plate, and then flows through the liquid passage.
[0007] Preferably, the sliding plate 2 includes an outer plate body and a plurality of inner driving rods arranged in the flexible plate main body 1, the inner driving rod includes a rod core and a plurality of rod protrusions arranged on the rod core, the upper protruding edge block group and the lower protruding edge block group have the same structure, both include a prismatic tip and a straight column, the end of the straight column in contact with the inner driving rod is provided with a plurality of receiving grooves, the rod protrusion is arranged in the receiving groove, the rod protrusion includes a first inclined portion and a second straight portion, the receiving groove includes a first inclined groove and a second straight groove, the first inclined portion is adapted to the first inclined groove, the second straight groove and the second straight portion are adapted, a reset elastic member is provided at the end of the inner driving rod away from the outer plate body, the reset elastic member is located between the flexible plate main body 1 and the inner driving rod.
[0008] Preferably, the rotating clamping cylinder group includes a rotating ring, and an upper clamping outer cylinder group and a lower clamping outer cylinder group respectively arranged at the upper end and the lower end of the rotating ring, and sliding slot holes 1, 2, 3 and 4 are respectively arranged on the rotating ring along its circumference, the upper clamping outer cylinder group is arranged in the sliding slot holes 1 and 2, and the lower clamping outer cylinder group is arranged between the sliding slot holes 3 and 4, the upper clamping outer cylinder group and the lower clamping outer cylinder group have the same structure, and both include an inner clamping arc plate and an outer clamping arc plate that fit each other, and the inner clamping arc plate is provided with a second proximal end face and a second distal end face along its axial direction A surface is provided with a third side end and a fourth side end along its radial direction, a hinge axis B is provided at the second proximal end surface, an inwardly extending arc plate is provided at the third side end, the outer clamping arc plate includes inner meshing teeth arranged on the inner side thereof, the outer clamping arc plate is provided with a first proximal end surface and a first distal end surface along its axial direction, a first side end and a second side end are arranged along its radial direction, a hinge axis A is provided at the first proximal end surface, a receiving groove is opened at the first side end, the inwardly extending arc plate extends into the receiving groove, the hinge axis A and the hinge axis B are slidably arranged in the sliding slot hole one, the sliding slot hole two, the sliding slot hole three and the sliding slot hole four.
[0009] Preferably, the sliding slot hole 1, the sliding slot hole 2, the sliding slot hole 3 and the sliding slot hole 4 are all waist-shaped holes, and the straight edges of the waist-shaped holes are parallel to the radial line passing through the center of the rotating ring.
[0010] Preferably, the impregnation tank box also includes a left side wall, a right side wall, a front side wall and a rear side wall, a sink groove is opened in the bottom plate, a hinge shaft groove is opened on one side of the sink groove, a flip shaft is arranged at the lower end of the flip plate, the flip shaft is rotatably arranged in the hinge shaft groove, and a rotation driving power source three is arranged at one end of the flip shaft.
[0011] Preferably, when the flip impregnation assembly is in the second state, the flip plate cover is arranged on the trough, dividing the cavity in the impregnation trough box into cavity A located inside the trough and cavity B located outside the trough, which are divided by the flip plate. At the same time, the top cover is arranged on the impregnation trough box to squeeze the sliding plate 2 at the upper end of the flexible member so that the flexible member is in a compressed state to form the liquid passage. A power pump is arranged in cavity A, which can transfer the impregnation liquid from cavity B through the through hole to cavity A, and then pass through the through hole through the liquid passage to reach the inner side of the cloth.
[0012] Preferably, when the flip impregnation assembly is in the first state, the cloth guide roller 1 and the flexible member guide roller 2 are provided to guide the cloth and the flexible member respectively, and the cloth guide roller 1 and the flexible member guide roller 2 are both provided on the outside of the impregnation tank box.
[0013] Also included is a bass with a bactericidal effect, which includes a base fabric layer and a surface layer, wherein the surface layer is formed by coating a polyurethane solution on the surface of the base fabric layer, and nano titanium dioxide is added to the polyurethane solution, and the coating of the polyurethane solution is achieved by impregnation in a bass impregnation tank. The specific manufacturing process of the bass with a bactericidal effect is as follows:
[0014] a. Obtaining the base fabric layer: The ultrafine fibers are laid, needled, and ironed to obtain an ultrafine fiber base fabric, thereby forming a base fabric layer;
[0015] b. Preparation of polyurethane solution: add appropriate amount of polyurethane solution and water into the pulping kettle, start stirring, wait for a certain period of time, then add a certain amount of nano titanium dioxide, continue stirring for a certain period of time after the materials are completely and evenly dispersed, finally start vacuum to remove bubbles in the slurry, and obtain the polyurethane solution after filtering;
[0016] c. Impregnation to obtain the surface layer:
[0017] Adding the polyurethane solution into the impregnation tank, taking the base fabric obtained in step a as the fabric, and winding it together with the flexible member onto the inner rotating roller core, performing the impregnation operation, and finally obtaining the surface layer;
[0018] d. Subsequent operation: After impregnation, it is solidified and washed with water, and then reduced with toluene or alkali to obtain a bactericidal base.
[0019] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:
[0020] 1. The bass impregnation tank of the present invention aims at solving the problem that the existing cloth impregnation operation takes a long time and the impregnation effect is not good. A flip impregnation component capable of rotating movement is arranged in the impregnation tank box, and when the flip impregnation component is in the first state, the flip impregnation component is in a vertical state. At this time, the cloth can be wound in the flip impregnation component in a horizontal state with the flexible member, and the flexible member is respectively provided with an upper protruding edge block group and a lower protruding edge block group on the upper and lower surfaces, and the flexible member includes a phase change plate 1 and a sliding plate 2. When the sliding plate 2 is squeezed into the deformation plate 1, the upper protruding edge block group and the lower protruding edge block group protrude. In the first state, the sliding plate 2 of the flexible member is in a compressed state, so that a liquid passage is formed between the cloths for easy passage of the impregnation liquid, so that the impregnation effect can be better.
[0021] 2. When the fabric is wound onto the inner rotating shaft core, the fabric is wound with a flexible member. The purpose of such winding is to overcome the problem that the gap between adjacent fabrics cannot be adjusted by changing the tightness of the fabric winding due to the softness between the fabrics. By setting the flexible member, on the one hand, the flexible member including the upper protruding edge block group and the lower protruding edge block group can provide a liquid passage for the impregnation liquid. On the other hand, by switching between winding tight and loose, the gap between the fitted fabrics can be further adjusted, and the fabric can be switched between compression and relaxation, so that the impregnation effect can be better.
[0022] 3. When the inverting impregnation assembly of the present invention changes from the first state to the second state, since a plurality of through holes are provided on the inverting plate, a inverting shaft capable of rotating around the front side wall and the rear side wall of the impregnation tank box is provided at the bottom of the inverting plate. When the inverting is performed, the impregnation liquid can follow the rotational movement and actively flow from the back side of the inverting plate to the front side, and further flow into the liquid passage, thereby achieving a better impregnation effect between the fabrics;
[0023] 4. In addition, in order to cope with the problem that the outer ring size of the flexible member will become larger when it is relaxed, the rotating clamping cylinder group of the present invention includes a rotating ring, and an upper clamping outer cylinder group and a lower clamping outer cylinder group slidably arranged on the rotating ring, and sliding slot holes 1, 2, 3 and 4 in the shape of waist-shaped holes are arranged on the rotating ring, and the upper clamping outer cylinder group and the lower clamping outer cylinder group are both composed of an inner clamping arc plate and an outer clamping arc plate that fit each other, and a hinge shaft is arranged on one end face of the inner clamping arc plate, and a hinge shaft is arranged on one end face of the outer clamping arc plate, and the radius size of the upper clamping outer cylinder group and the lower clamping outer cylinder group can be changed by controlling the sliding of the hinge shaft in the sliding slot holes 1, 2, 3 and 4, and internal meshing teeth are arranged on the inner side of the outer clamping arc plate, and the protruding upper protruding edge block group can be meshed through the internal meshing teeth, so that the rotation action of the rotating ring can be flexibly transmitted to the flexible member;
[0024] 5. Finally, a sink is provided at the bottom plate, and when the flip plate is in a horizontal state, the sink can be covered. A hydraulic pump is provided in the sink, and the impregnation liquid can be better input into the cloth through the through hole provided in the flip plate, so that the impregnation effect can be better. Of course, the impregnation tank box can also be equipped with dyeing liquid for dyeing the cloth. For example, dyeing liquid can be installed. Since flexible parts are provided between adjacent cloths, the dyeing effect between the cloths can be better. It can also be used for water washing. Clean water can be installed in the impregnation tank box for thorough water washing of the cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 A schematic diagram of the structure of the bass impregnation tank in a tightly covered state;
[0026] Figure 2 It is a schematic diagram of the structure of the impregnation tank box;
[0027] Figure 3 It is a simplified diagram of the bass impregnation tank structure in the cloth winding state;
[0028] Figure 4 This is a simplified structural diagram of the cloth dyeing auxiliary frame in working condition;
[0029] Figure 5 It is a schematic diagram of the structure of the bass impregnation tank after removing the top cover;
[0030] Figure 6 It is a schematic diagram of the structure of the flip impregnation assembly in a vertical state;
[0031] Figure 7 It is a schematic diagram of the flip plate structure in a vertical state;
[0032] Figure 8 It is a schematic diagram of the rotating ring structure;
[0033] Fig. 9 This is the structural diagram of the outer clamping arc plate;
[0034] Fig.10 This is the structural diagram of the inner clamping arc plate;
[0035] Fig.11 is a top view of the flexible part;
[0036] Fig.12 for Fig.11 AA section view;
[0037] Fig.13 for Fig.11 BB cross-sectional view.
[0038] Among them, 1. Impregnation tank box; 2. Top cover; 3. Turning impregnation assembly; 4. Impregnation liquid; 5. Fabric guide roller 1; 6. Flexible member guide roller 2; 7. Fabric; 8. Flexible member; 9. Turning plate; 10. Fabric guide roller 3; 11. Flexible member guide roller 4; 12. Rotating clamp group; 13. Rotating ring; 14. Upper clamping outer cylinder group; 15. Lower clamping outer cylinder group; 16. Inner rotating roller core; 17. Inner clamping arc Plate; 18, deformation plate 1; 19, sliding plate 2; 20, flexible plate body 1; 21, upper protruding edge block group; 22, lower protruding edge block group; 23, upper receiving groove; 24, lower receiving groove; 25, reset elastic member; 26, outer plate body; 27, inner drive rod; 28, rod core; 29, rod protrusion; 30, flip shaft; 31, ring receiving groove; 32, through hole; 33, shaft core hole; 34, first Oblique portion; 35, second straight portion; 36, receiving groove; 37, first oblique groove; 38, second straight groove; 39, prismatic tip; 40, straight column; 41, guide arc; 42, bottom plate; 43, front side wall; 44, rear side wall; 45, left side wall; 46, right side wall; 47, sink groove; 48, hinge axis groove; 49, sliding slot hole 1; 50, sliding slot hole 2; 51, sliding slot hole 3; 52 , sliding slot four; 53, internal meshing teeth; 54, receiving groove; 55, hinge axis A; 56, first side end; 57, second side end; 58, inner arc plate; 59, third side end; 60, fourth side end; 61, hinge axis B; 62, first distal surface; 63, first proximal surface; 64, second proximal surface; 65, second distal surface; 66, outer clamping arc plate; 67, front side; 68, back side. DETAILED DESCRIPTION
[0039] The present invention is further described below in conjunction with the examples. However, the present invention is not limited to the following examples. The implementation conditions used in the examples can be further adjusted according to the different requirements of specific use, and the implementation conditions not specified are conventional conditions in the industry. The technical features involved in each embodiment of the present invention can be combined with each other as long as they do not conflict with each other.
[0040] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0041] The disclosure below provides many different embodiments or examples to implement different structures of the embodiments of the present invention. In order to simplify the disclosure of the embodiments of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present invention. In addition, the embodiments of the present invention can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed.
[0042] The embodiments of the present invention are described in detail below with reference to the accompanying drawings. Example 1
[0043] like Figure 1-13 As shown, a bass impregnation tank comprises an impregnation tank body 1, a top cover 2 and a flip impregnation assembly 3 rotatably arranged in the impregnation tank body 1, the flip impregnation assembly 3 comprises a flip plate 9 and a cloth guide roller three 10, a rotating clamp group 12 and a flexible member guide roller four 11 arranged on one side of the flip plate 9, the rotating clamp group 12 is located in the middle of the flip plate 9, the cloth guide roller three 10 and the flexible member guide roller four 11 are respectively arranged on both sides of the rotating clamp group 12, the rotating clamp group 12 comprises an inner rotating roller core 16 and an upper clamping outer cylinder group 14 and a lower clamping outer cylinder group 15 located on the outer periphery of the inner rotating roller core 16, the impregnation tank body 1 comprises a bottom plate 42, the flip impregnation assembly 3 can move between a first state in which the flip plate 9 is perpendicular to the bottom plate 42 and a second state in which the flip plate 9 is parallel to the bottom plate 42. In the first state, as Figure 4As shown, the end of the cloth 7 to be impregnated is connected to one end of the inner rotating roller core 16 after passing through the cloth guide roller three 10, and the end of the flexible member 8 is connected to the other end of the inner rotating roller core 16 after passing through the flexible member guide roller four 11. The impregnation liquid 4 is filled in the impregnation tank box 1, and the impregnation liquid 4 submerges the flip impregnation component 3. The rotation of the inner rotating roller core 16 drives the cloth 7 and the flexible member 8 to be stacked and cross-wound on the outside of the inner rotating roller core 16. The flexible member 8 includes a deformation plate 18 and a sliding plate 2 19. The sliding plate 2 19 is slidably arranged on one side of the deformation plate 18. The deformation plate 18 includes a flexible plate main body 20 and an upper protruding edge block group 21 and a lower protruding edge block arranged on both sides of the flexible plate main body 20. Group 22, when the sliding plate 19 is retracted into the deformation plate 18, the flexible member 8 is in a compressed state, and the upper protruding edge block group 21 and the lower protruding edge block group 22 extend out of the flexible plate main body 20. When the sliding plate 19 slides out of the deformation plate 18, the flexible member 8 is in an extended state, and the upper protruding edge block group 21 and the lower protruding edge block group 22 are retracted into the flexible plate main body 20. When the inner rotating roller core 16 is rolled up, the flexible member 8 rolled up in the impregnation tank box body 1 is in a compressed state, and a plurality of liquid passages for facilitating the passage of the impregnation liquid 4 are formed between the fitted cloth 7 and the flexible member 8 by the upper protruding edge block group 21 and the lower protruding edge block group 22. The impregnation liquid 4 can be quickly immersed through the liquid passages, thereby shortening the impregnation time.
[0044] In addition, a plurality of through holes 32 are provided on the flip plate 9. When the impregnation assembly 3 is flipped and moved from the first state to the second state, the impregnation liquid 4 flows from the back side 68 of the flip plate 9 to the front side 67 of the flip plate 9, and then passes through the liquid passage, so as to realize active impregnation of the fabric 7 by the impregnation liquid 4.
[0045] like Figure 11-13 As shown, an upper receiving groove 23 is provided on the upper side of the flexible board body 20, and a lower receiving groove 24 is provided on the lower side thereof, the upper protruding edge block group 21 is provided in the upper receiving groove 23, and the lower protruding edge block group 22 is provided in the lower receiving groove 24.
[0046] The sliding plate 19 includes an outer plate body 26 and a plurality of inner driving rods 27 arranged in the flexible plate main body 20, the inner driving rod 27 includes a rod core 28 and a plurality of rod protrusions 29 arranged on the rod core 28, the upper protruding edge block group 21 and the lower protruding edge block group 22 have the same structure, both include a prismatic tip 39 and a straight column 40, the straight column 40 is provided with a plurality of receiving convex grooves 36 at one end in contact with the inner driving rod 27, the rod protrusion 29 is arranged in the receiving convex groove 36, the rod protrusion 29 includes a first inclined portion 34 and a second straight portion 35, the receiving convex groove 36 includes a first inclined groove 37 and a second straight groove 38, the first inclined portion 34 is adapted to the first inclined groove 37, the second straight groove 38 is adapted to the second straight portion 35, a reset elastic member 25 is provided at one end of the inner driving rod 27 away from the outer plate body 26, and the reset elastic member 25 is located between the flexible plate main body 20 and the inner driving rod 27. When the outer plate 26 slides inward, the first inclined portion 34 can slide inward along the first inclined groove 37, so that the upper protruding edge block group 21 and the lower protruding edge block group 22 can be pushed out of the flexible plate body 20, and after the outer plate 26 loses the external force of squeezing inward, under the action of the resetting elastic member 25, the inner driving rod 27 slides outward and the rod protrusion 29 returns to the receiving protruding groove 36. Preferably, the resetting elastic member 25 can be a spring or an elastic oil cylinder or a cylinder.
[0047] like Figure 6-10As shown, the rotating clamping cylinder group 12 includes a rotating ring 13, and an upper clamping outer cylinder group 14 and a lower clamping outer cylinder group 15 respectively arranged at the upper end and the lower end of the rotating ring 13, and a sliding slot hole 49, a sliding slot hole 2 50, a sliding slot hole 3 51 and a sliding slot hole 4 52 are respectively arranged on the rotating ring 13 along its circumference, the upper clamping outer cylinder group 14 is arranged in the sliding slot hole 1 49 and the sliding slot hole 2 50, and the lower clamping outer cylinder group 15 is arranged between the sliding slot hole 3 51 and the sliding slot hole 4 52, the upper clamping outer cylinder group 14 and the lower clamping outer cylinder group 15 have the same structure, and both include an inner clamping arc plate 17 and an outer clamping arc plate 66 which are fitted with each other, and the inner clamping arc plate 17 is provided with a second proximal end face 64 and a second distal end face 65 along its axial direction, A third side end 59 and a fourth side end 60 are arranged along its radial direction, a hinge axis B61 is arranged at the second proximal end face 64, an inwardly extending arc plate 58 is arranged at the third side end 59, the outer clamping arc plate 66 includes an inner meshing tooth 53 arranged on the inner side thereof, the outer clamping arc plate 66 is provided with a first proximal end face 63 and a first distal end face 62 along its axial direction, a first side end 56 and a second side end 57 are arranged along its radial direction, a hinge axis A55 is arranged at the first proximal end face 63, a receiving groove 54 is opened at the first side end 56, the inwardly extending arc plate 58 extends into the receiving groove 54, the hinge axis A55 and the hinge axis B61 are slidably arranged in the sliding slot hole 1 49, the sliding slot hole 2 50, the sliding slot hole 3 51 and the sliding slot hole 4 52.
[0048] The sliding slot hole 1 49 , the sliding slot hole 2 50 , the sliding slot hole 3 51 and the sliding slot hole 4 52 are all waist-shaped holes, and the straight sides of the waist-shaped holes are parallel to the radial line passing through the center of the rotating ring 13 .
[0049] Preferably, a driving power source is also provided which can drive the articulated shaft A55 and the articulated shaft B61 to slide in the sliding slot hole 1 49, the sliding slot hole 2 50, the sliding slot hole 3 51 and the sliding slot hole 4 52. The driving power source can be selected as a telescopic driving cylinder, one end of which is arranged on the rotating ring 13, and the other end is arranged outside the articulated shaft A55 and / or the articulated shaft B61 through a ring sleeve. By driving the telescopic driving cylinder to extend and retract, the articulated shaft A55 and the articulated shaft B61 can be driven to slide in the sliding slot hole 1 49, the sliding slot hole 2 50, the sliding slot hole 3 51 and the sliding slot hole 4 52.
[0050] Furthermore, a ring receiving groove 31 is provided on one side of the front face 67 of the flip plate 9, and the rotating ring 13 is rotatably arranged in the ring receiving groove 31. A rotation driving power source 1 is also provided in the flip plate 9, and the rotation driving power source 1 can drive the rotating ring 13 to rotate. Preferably, the rotation driving power source 1 can be a rotation driving motor, and a rack is provided on the outer periphery of the rotating ring 13. The rotation driving gear of the rotation driving motor meshes with the rack to drive the rotating ring 13 to rotate.
[0051] Furthermore, a rotating shaft core hole 33 is provided on the flip plate 9, and the inner rotating roller core 16 is rotatably arranged in the rotating shaft core hole 33, and the inner rotating roller core 16 is driven to rotate by the second rotating driving power source. The second rotating driving power source can be selected to be the same power as the first rotating driving power source.
[0052] like Figure 1-2 As shown in Figures 7 and 8, the impregnation tank housing 1 further includes a left side wall 45, a right side wall 46, a front side wall 43 and a rear side wall 44. A sinking groove 47 is provided in the bottom plate 42, and a hinge groove 48 is provided on one side of the sinking groove 47. A flip shaft 30 is provided at the lower end of the flip plate 9. The flip shaft 30 is rotatably provided in the hinge groove 48. A rotation driving power source 3 is provided at one end of the flip shaft 30. The rotation driving power source 3 can realize the rotation of the flip shaft 30 relative to the impregnation tank housing 1. The rotation driving power source 3 can be a rotation driving motor.
[0053] When the flip impregnation assembly 3 is in the second state, the flip plate 9 is covered on the trough 47, dividing the cavity in the impregnation tank box 1 into a cavity A located in the trough 47 and a cavity B located outside the trough 47, which are divided by the flip plate 9. At the same time, the top cover 2 is covered on the impregnation tank box 1, squeezing the sliding plate 2 19 at the upper end of the flexible member 8, so that the flexible member 8 is in a compressed state to form the liquid passage. A power pump is provided in cavity A, which can transfer the impregnation liquid 4 from cavity B through the through hole 32 to cavity A, and then pass through the through hole 32 through the liquid passage to reach the inner side of the cloth 7, so that the impregnation effect is good.
[0054] In addition, it is also possible to cooperate with the action of the rotating clamping cylinder group 12 to achieve a better impregnation effect. Specifically, the flexible member 8 is a bendable thin plate with a certain hardness, such as a metal plate (such as an aluminum plate, a copper plate, etc.). When the cloth 7 and the flexible member 8 are stacked and wound around each other, the flexible member 8 can play the role of a support frame. In addition, it can also provide a liquid passage for the impregnation liquid to enter the inside of the cloth 7 from the outside. In order to make the gap between the fitted cloth 7 larger, it can be that after the cloth 7 and the flexible member 8 are wound, the flexible member 8 is located at the outermost side of the inner rotating roller core 16. When the top cover 2 is covered on the impregnation tank box body 1, the flexible member 8 is in a compressed state, and the internal meshing teeth 53 in the upper clamping outer cylinder group 14 and the lower clamping outer cylinder group 15 can mesh with the upper protruding edge module group 21. At this time, the inner rotating roller core 16 is driven according to the same method as when the cloth 7 and the flexible member 8 are wound. The rotating ring 13 rotates in the direction A opposite to the rotating direction, and the rotating ring 13 rotates in the direction B opposite to the direction A, so that the winding of the flexible member 8 becomes loose, and at the same time, the hinge shaft A55 and the hinge shaft B61 slide toward the outside of the sliding slot hole 1 49, the sliding slot hole 2 50, the sliding slot hole 3 51 and the sliding slot hole 4 52, so that the gap between the cloth 7 and the cloth 7 becomes larger, so that the immersion of the impregnation liquid 4 is facilitated. In addition, the inner rotating roller core 16 can be driven to rotate in the direction B, and the rotating ring 13 rotates in the direction A, and the hinge shaft A55 and the hinge shaft B61 slide toward the inside of the sliding slot hole 1 49, the sliding slot hole 2 50, the sliding slot hole 3 51 and the sliding slot hole 4 52, so that the cloth 7 and the cloth 7 can be squeezed. In this way, the gap is repeatedly enlarged and reduced, and the cloth 7 can be repeatedly squeezed to achieve a better impregnation effect.
[0055] In addition, in order to facilitate the introduction of the cloth 7 and the flexible member 8, when the flip impregnation assembly 3 is in the first state, the cloth guide roller 1 5 and the flexible member guide roller 2 6 are provided to guide the cloth 7 and the flexible member 8 respectively, and the cloth guide roller 1 5 and the flexible member guide roller 2 6 are both provided on the outside of the impregnation tank box 1. In addition, in order to ensure that there is a good gap between the stacked and wound cloth 7 and the flexible member 8 when the flip impregnation assembly 3 is in the first state, the distance X1 from the front face 67 of the flip plate 9 to the right side wall 46 is smaller than the distance X2 from the left side of the deformation plate 1 18 of the flexible member 8 to the right side of the sliding plate 2 19. In addition, in order to facilitate the right side wall 46 to squeeze the sliding plate 2 19 well, a guide arc 41 is provided at the lower end of the sliding plate 2 19.
[0056] like Figure 8-10As shown, the center of the rotating ring 13 is recorded as O1, the axis line L1 of the sliding slot hole 1 49 and the sliding slot hole 3 51 passes through the center O1, the axis line L2 of the sliding slot hole 2 50 and the sliding slot hole 4 52 passes through the center O1, the angle between L1 and the horizontal line is recorded as α1, and the four angles formed by the intersection of L1 and L2 are recorded as β1, γ1, θ1 and δ1, wherein β1=θ1, γ1=δ1; the center of the outer clamping arc plate 66 is recorded as O2, the line between the first side end 56 and the center O2 is recorded as L3, the line between the center of the hinge axis A55 and the center O2 is recorded as L4, and the line between the second side end 57 and the center O2 is recorded as L5, then the angle between L3 and the horizontal line is α2, the angle between L3 and L4 is β2, the angle between L4 and L5 is γ2, and the angle between L5 and the horizontal line is δ 2, the angle between L3 and L5 is θ2, the angle between L3 and the vertical line is ζ2; the center of the inner clamping arc plate 17 is marked as O3, the line connecting the fourth side end 60 and the center of the circle O3 is marked as L6, the line connecting the center of the circle of the hinge axis B61 and the center of the circle O3 is marked as L7, the line connecting the third side end 59 and the center of the circle O3 is marked as L8, and the line connecting the end of the inner extending arc plate 58 and the center of the circle O3 is marked as L9, then, 6 and water The angle between the horizontal line is α3, the angle between L6 and L7 is β3, the angle between L7 and L9 is γ3, the angle between L8 and L9 is θ3, the angle between L9 and the horizontal line is δ3, and the angle between L6 and L9 is ζ3. Then ζ2=θ3, α3=δ2, α2=δ3, θ2=ζ3, γ2=β3, β2=γ3, β2+γ3-ζ2=β1, 0.5β1+α1=90°.
[0057] Further, the α1=45°, β1=90°, α2=60°, δ2=30°, ζ2=30°, θ2=90°, γ2=30°, and β2=60°.
[0058] Furthermore, the impregnation liquid 4 is a polyurethane solution.
[0059] Furthermore, reset springs are fixedly connected between the upper protruding edge block group 21 and the flexible board body 20, and between the lower protruding edge block group 22 and the flexible board body 20, so that reset can be performed while ensuring that the upper protruding edge block group 21 and the lower protruding edge block group 22 will not fall out of the flexible board body 20.
[0060] Furthermore, the upper protruding edge block group 21 and the lower protruding edge block group 22 are arranged transversely at the phase change plate 18 , and the upper protruding edge block group 21 and the lower protruding edge block group 22 are parallel to the inner rotating roller core 16 . Example 2
[0061] It also includes a base with a bactericidal effect, including a base fabric layer and a surface layer. The surface layer is formed by coating a polyurethane solution on the surface of the base fabric layer, and nano titanium dioxide is added to the polyurethane solution, so that the formed base has good bactericidal and mildew-resistant properties.
[0062] The bass with bactericidal effect is made by the following process:
[0063] a. Obtaining the base fabric layer: The ultrafine fibers are laid, needled, and ironed to obtain an ultrafine fiber base fabric, thereby forming a base fabric layer;
[0064] b. Preparation of polyurethane solution: add appropriate amount of polyurethane solution and water into the pulping kettle, start stirring, wait for a certain period of time, then add a certain amount of nano titanium dioxide, continue stirring for a certain period of time after the materials are completely and evenly dispersed, finally start vacuum to remove bubbles in the slurry, and obtain the polyurethane solution after filtering;
[0065] c. Impregnation to obtain the surface layer:
[0066] The polyurethane solution is added into the impregnation tank body 1, and the base fabric obtained in step a is used as the fabric 7, and is wound together with the flexible member 8 onto the inner rotating roller core 16 for impregnation operation, and finally a surface layer is obtained;
[0067] d. Subsequent operation: After impregnation, it is solidified and washed with water, and then reduced with toluene or alkali to obtain the microfiber bass.
[0068] Furthermore, the stirring time for the two times can be 0.5-1 hour. The polyurethane solution and the nano-titanium dioxide can be added in a weight ratio of 250:1.
[0069] Furthermore, the solidification in step d can be carried out by air-blast drying in a long oven.
[0070] Furthermore, the specific steps of water washing, toluene reduction or alkali reduction are common knowledge in the art and will not be described in detail here.
[0071] In order to facilitate those skilled in the art to more easily understand the present application, the working process of the bass impregnation tank of the present application is described as follows: when the impregnation operation is required, the flip impregnation component 3 is in the first state, at this time the flip plate 9 is in a vertical state, the cloth 7 and the flexible member 8 are guided by the cloth guide roller 1 5 and the flexible member guide roller 6, and are simultaneously wound on the left and right sides of the inner rotating roller core 16, the inner rotating roller core 16 starts to rotate, and the flexible member 8 and the cloth 7 are wound on the inner rotating roller core 16 in an intermittent layer. During the winding on the inner rotating roller core 16, since the distance between the flip plate 9 and the right side wall 46 is less than the width of the flexible member 8, the sliding plate 2 19 squeezes into the deformation plate during the winding. The first inclined portion 34 of the rod protrusion 29 slides along the first inclined groove 37 of the receiving protrusion 36, so that the upper protruding edge block group 21 and the lower protruding edge block group 22 protrude from the flexible plate body 20, and finally a plurality of liquid passages are formed between adjacent fabrics 7, and the impregnation liquid can pass through a plurality of through holes 32 opened on the flip plate 9, so as to impregnate the fabric 7. After the winding is completed, the flexible member 8 is in the outermost circle, and the upper clamping outer cylinder group 14 and the lower clamping outer cylinder group 15 slide inwardly until they fit the outer periphery of the flexible member 8, and then the flip plate 9 is driven to rotate along the flip axis 30. At this time, the impregnation liquid 4 flows through the through holes 32, and then passes through a plurality of The cloth 7 is impregnated through the liquid passage. In addition, since the sliding plate 19 loses its squeezing force, the inner driving rod 27 slides outward under the action of the reset elastic member 25, and the upper protruding edge block group 21 and the lower protruding edge block group 22 are gradually restored, thereby squeezing the impregnation liquid in several liquid passages, so that the impregnation effect is better; after the flip plate 9 is in a horizontal state, at this time, the flip impregnation assembly 3 is in a second state, at this time, the top cover 2 is tightly closed, so that the sliding plate 19 can be squeezed again, so that a liquid passage is formed between adjacent cloths 7, and the liquid pump arranged in the sink 47 is cooperated to allow the impregnation liquid 4 to flow into the liquid passage through the through hole 32, so that the impregnation effect is better. Good; in addition, since the flexible plate 8 has certain flexibility and hardness, compared with the soft cloth, it can rotate in the direction of the flexible plate 8 loosening when the rotating chuck group 12 is rotated, and the internal inner rotating roller core 16 also rotates along the direction of the flexible plate 8 loosening, so that the flexible plate 8 can become larger, thereby making the gap formed between the cloths 7 larger, so that more impregnation liquid can enter between the fitted cloths 7, and the rotation of the rotating chuck group 12 and the inner rotating roller core 16 can be controlled to make the flexible plate 8 switch back and forth between the tightening and relaxing states, so that the cloth 7 can be squeezed and fluffed back and forth, so that the impregnation effect can be better.
[0072] The above detailed description of the present invention is intended to enable persons familiar with the art to understand the contents of the present invention and implement them. It does not limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.
Claims
1. A bass impregnation tank, comprising an impregnation tank body (1), a top cover (2), and a flip impregnation assembly (3) rotatably disposed in the impregnation tank body (1), characterized in that: The flip impregnation assembly (3) comprises a flip plate (9) and a rotating chuck group (12) arranged on one side of the flip plate (9), the rotating chuck group (12) being located in the middle of the flip plate (9), the rotating chuck group (12) comprising an inner rotating roller core (16) and an upper clamping outer cylinder group (14) and a lower clamping outer cylinder group (15) located on the outer periphery of the inner rotating roller core (16), the impregnation tank housing (1) comprising a bottom plate (42), the flip impregnation assembly (3) being able to move between a first state in which the flip plate (9) is perpendicular to the bottom plate (42) and a second state in which the flip plate (9) is parallel to the bottom plate (42), in which in the first state, the cloth (7) to be impregnated One end of the inner rotating roller core (16) is connected, and the other end of the inner rotating roller core (16) is connected to a flexible member (8). An impregnation liquid (4) is contained in the impregnation tank box (1), and the impregnation liquid (4) covers the flip impregnation component (3). The inner rotating roller core (16) rotates to drive the cloth (7) and the flexible member (8) to be stacked and cross-wound outside the inner rotating roller core (16). The flexible member (8) includes a deformation plate 1 (18) and a sliding plate 2 (19). The sliding plate 2 (19) is slidably arranged on one side of the deformation plate 1 (18). The deformation plate 1 (18) includes a flexible plate main body 1 (20) and an upper protruding edge block group (21) and a lower protruding edge block group (22) arranged on both sides of the flexible plate main body 1 (20). When the sliding plate 2 (19) is retracted into the deformable plate 1 (18), the flexible member (8) is in a compressed state, and the upper protruding edge block group (21) and the lower protruding edge block group (22) extend out of the flexible plate main body 1 (20). When the sliding plate 2 (19) slides out of the deformable plate 1 (18), the flexible member (8) is in an extended state, and the upper protruding edge block group (21) and the lower protruding edge block group (22) retract into the flexible plate main body 1 (20). When the inner rotating roller core (16) is rolled up, the flexible member (8) rolled up in the impregnation tank box (1) is in a compressed state, and a plurality of liquid passages for the impregnation liquid (4) to pass through are formed between the fitted cloth (7) and the flexible member (8) by the upper protruding edge block group (21) and the lower protruding edge block group (22).
2. A bass impregnation tank according to claim 1, characterized in that: The turning and impregnation assembly (3) further comprises a cloth guide roller three (10) and a flexible member guide roller four (11), wherein the cloth guide roller three (10) and the flexible member guide roller four (11) are respectively arranged on both sides of the rotating clamping cylinder group (12); the cloth (7) is connected to one end of the inner rotating roller core (16) after passing through the cloth guide roller three (10); and the flexible member (8) is connected to the other end of the inner rotating roller core (16) after passing through the flexible member guide roller four (11).
3. A bass impregnation tank according to claim 1 or 2, characterized in that: A plurality of through holes (32) are provided on the flip plate (9). When the flip impregnation assembly (3) moves from the first state to the second state, the impregnation liquid (4) flows from the back side (68) of the flip plate (9) to the front side (67) of the flip plate (9), and then flows through the liquid passage.
4. A bass impregnation tank according to claim 1 or 2, characterized in that: The sliding plate (19) comprises an outer plate body (26) and a plurality of inner driving rods (27) arranged in the flexible plate body (20), the inner driving rods (27) comprising a rod core (28) and a plurality of rod protrusions (29) arranged on the rod core (28), the upper protruding edge block group (21) and the lower protruding edge block group (22) have the same structure, both comprising a prismatic tip (39) and a straight column (40), the straight column (40) having a plurality of receiving convex grooves (36) at one end contacting with the inner driving rod (27), the rod protrusion (29) being arranged at In the receiving convex groove (36), the rod protrusion (29) includes a first inclined portion (34) and a second straight portion (35), and the receiving convex groove (36) includes a first inclined groove (37) and a second straight groove (38), the first inclined portion (34) and the first inclined groove (37) are adapted, and the second straight groove (38) and the second straight portion (35) are adapted, and a reset elastic member (25) is provided at one end of the inner driving rod (27) away from the outer plate body (26), and the reset elastic member (25) is located between the flexible plate main body (20) and the inner driving rod (27).
5. A bass impregnation tank according to claim 1 or 2, characterized in that: The rotating chuck group (12) comprises a rotating ring (13), and an upper clamping outer cylinder group (14) and a lower clamping outer cylinder group (15) respectively arranged at the upper end and the lower end of the rotating ring (13), wherein a sliding slot hole 1 (49), a sliding slot hole 2 (50), a sliding slot hole 3 (51) and a sliding slot hole 4 (52) are respectively arranged on the rotating ring (13) along its circumference, and the upper clamping outer cylinder group (14) is arranged at the sliding slot hole 1 (49) and In the sliding slot hole 2 (50), the lower clamping outer cylinder group (15) is arranged between the sliding slot hole 3 (51) and the sliding slot hole 4 (52), the upper clamping outer cylinder group (14) and the lower clamping outer cylinder group (15) have the same structure, both of which include an inner clamping arc plate (17) and an outer clamping arc plate (66) that fit each other, the inner clamping arc plate (17) is provided with a second proximal end face (64) and a second distal end face (65) along its axial direction, and a second proximal end face (64) and a second distal end face (65) along its radial direction. A third side end (59) and a fourth side end (60) are provided, a hinge axis B (61) is provided at the second proximal end surface (64), an inwardly extending arc plate (58) is provided at the third side end (59), the outer clamping arc plate (66) includes an inner meshing tooth (53) provided on the inner side thereof, the outer clamping arc plate (66) is provided with a first proximal end surface (63) and a first distal end surface (62) along its axial direction, and a first side end (56) is provided along its radial direction. ) and a second side end (57), a hinge axis A (55) is provided at the first proximal end surface (63), a receiving groove (54) is opened at the first side end (56), the inwardly extending arc plate (58) extends into the receiving groove (54), and the hinge axis A (55) and the hinge axis B (61) are slidably arranged in the sliding slot hole 1 (49), the sliding slot hole 2 (50), the sliding slot hole 3 (51) and the sliding slot hole 4 (52).
6. A bass impregnation tank according to claim 5, characterized in that: The sliding slot hole 1 (49), the sliding slot hole 2 (50), the sliding slot hole 3 (51) and the sliding slot hole 4 (52) are all waist-shaped holes, and the straight edges of the waist-shaped holes are parallel to the radial line passing through the center of the rotating ring (13).
7. The bass impregnation tank according to claim 3, characterized in that: The impregnation tank box body (1) also includes a left side wall (45), a right side wall (46), a front side wall (43) and a rear side wall (44); a sink groove (47) is provided in the bottom plate (42); a hinge axis groove (48) is provided on one side of the sink groove (47); a flip axis (30) is provided at the lower end of the flip plate (9); the flip axis (30) is rotatably provided in the hinge axis groove (48); and a rotation driving power source (3) is provided at one end of the flip axis (30).
8. The bass impregnation tank according to claim 7, characterized in that: When the flip impregnation assembly (3) is in the second state, the flip plate (9) is covered on the trough (47), dividing the cavity in the impregnation tank box (1) into a cavity A located in the trough (47) and a cavity B located outside the trough (47) divided by the flip plate (9). At the same time, the top cover (2) is covered on the impregnation tank box (1), squeezing the sliding plate 2 (19) at the upper end of the flexible member (8) so that the flexible member (8) is in a compressed state to form the liquid passage. A power pump is provided in cavity A, which can transfer the impregnation liquid (4) from cavity B to cavity A through the through hole (32), and then pass through the through hole (32) through the liquid passage to reach the inner side of the cloth (7).
9. A bass impregnation tank according to claim 8, characterized in that: When the turning impregnation assembly (3) is in the first state, the cloth (7) and the flexible member (8) are guided respectively by arranging a cloth guide roller (5) and a flexible member guide roller (6), and the cloth guide roller (5) and the flexible member guide roller (6) are both arranged on the outside of the impregnation tank box (1).
10. A bass with bactericidal effect, characterized in that: It comprises a base fabric layer and a surface layer, wherein the surface layer is formed by coating a polyurethane solution on the surface of the base fabric layer, and nano titanium dioxide is added to the polyurethane solution, and the coating of the polyurethane solution is achieved by impregnation in the bass impregnation tank according to any one of claims 1 to 9. The specific production process of the bass with a bactericidal effect is as follows: a. Obtaining the base fabric layer: The ultrafine fibers are laid, needled, and ironed to obtain an ultrafine fiber base fabric, thereby forming a base fabric layer; b. Preparation of polyurethane solution: add appropriate amount of polyurethane solution and water into the pulping kettle, start stirring, wait for a certain period of time, then add a certain amount of nano titanium dioxide, continue stirring for a certain period of time after the materials are completely and evenly dispersed, finally start vacuum to remove bubbles in the slurry, and obtain the polyurethane solution after filtering; c. Impregnation to obtain the surface layer: The polyurethane solution is added into the impregnation tank body (1), the base fabric obtained in step a is used as the fabric (7), and is wound together with the flexible member (8) onto the inner rotating roller core (16), and an impregnation operation is performed to finally obtain a surface layer; d. Subsequent operation: After impregnation, it is solidified and washed with water, and then reduced with toluene or alkali to obtain a bactericidal base.
