A kind of organic nutrient basket prying and packing processing equipment for saline-alkali soil treatment
The use of skid-mounted processing equipment enabled the on-site preparation of organic nutrient baskets, solving the problems of fragility and high cost during transportation, and improving preparation efficiency and resource utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- LANGFANG DAGONGYUAN FERTILIZER CO LTD
- Filing Date
- 2024-08-09
- Publication Date
- 2026-05-05
AI Technical Summary
Existing organic nutrient baskets are fragile during transportation and have high transportation costs, making it difficult to meet the large demand for saline-alkali land management and crop planting.
Design a skid-mounted processing equipment, including skid frame components and feeding, mixing, screening, and finished product skid frames and corresponding mechanisms, to realize the conveying, crushing, screening, quantitative distribution and pressing of raw materials, and to quickly assemble and process organic nutrient baskets on-site in saline-alkali land.
This reduces losses and costs during transportation, improves the production efficiency of organic nutrient baskets, utilizes on-site resources, and lowers transportation requirements.
Smart Images

Figure CN118904869B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a processing device, specifically a skid-mounted processing device for organic nutrient baskets used in saline-alkali land remediation, belonging to the field of soil improvement technology. Background Technology
[0002] Soil improvement refers to the use of a range of technologies and methods to improve the physical, chemical, and biological properties of soil in order to enhance its productivity, stability, and sustainability.
[0003] Organic nutrient baskets are U-shaped containers made primarily from agricultural waste and livestock manure. They are mainly used for saline-alkali land management and crop cultivation in saline-alkali land, and are characterized by raising the topsoil, neutralizing soil alkalinity, and improving the quality and yield of agricultural products in saline-alkali land.
[0004] However, during the trial production and transportation, our company found that because the organic nutrient baskets are mainly made of agricultural waste and livestock manure, although bentonite is added as a binder, their overall strength is still relatively poor. During transportation, the organic nutrient baskets are very prone to breakage, which affects their normal use. Moreover, the demand for organic nutrient baskets is usually large when carrying out saline-alkali land treatment or planting crops in saline-alkali land. To meet the demand, a large number of organic nutrient baskets need to be transported, resulting in high transportation costs. Therefore, we propose a skid-mounted processing equipment for organic nutrient baskets used in saline-alkali land treatment. Summary of the Invention
[0005] In view of this, the present invention provides a skid-mounted processing device for organic nutrient baskets for saline-alkali land treatment, so as to solve or alleviate the technical problems existing in the prior art, or at least provide a beneficial alternative.
[0006] The technical solution of this invention is implemented as follows: a skid-mounted processing equipment for organic nutrient baskets for saline-alkali land treatment, including a skid frame assembly and a feeding mechanism, wherein the skid frame assembly includes two feeding skids, a mixing skid, a screening skid and a finished product skid;
[0007] Two feeding skids are symmetrically installed on the outside of the mixing skid, the screening skid is installed on one side of the mixing skid, and the finished product skid is installed between one feeding skid and the screening skid. A mixing and crushing mechanism is installed on the top of the inner wall of the mixing skid. The feeding mechanism is installed between the two feeding skids and the mixing and crushing mechanism. A pushing and screening mechanism and a quantitative feeding mechanism are installed on the inner wall of the screening skid. A pressing and forming mechanism is installed on the upper surface of the finished product skid, and a demolding mechanism is installed on one side of the pressing and forming mechanism.
[0008] The feeding mechanism is used to transport the raw materials from the organic nutrient basket to the interior of the mixing and crushing mechanism;
[0009] The mixing and crushing mechanism is used to mix and crush the raw materials in the organic nutrient basket, and to convey the crushed raw materials to the inside of the pushing and screening mechanism.
[0010] The pushing and screening mechanism is used to screen the crushed raw materials.
[0011] The quantitative material feeding mechanism is used to quantitatively push the screened raw materials into the interior of the pressing and molding mechanism;
[0012] The pressing and molding mechanism is used to press and mold the raw materials, and works with the demolding mechanism to push out the molded organic nutrient basket to complete the unloading.
[0013] More preferably, the feeding mechanism includes two feeding pipes, two collecting bins, two first motors, two first shafted augers, two guard plates, and two discharge pipes;
[0014] The two feeding pipes and the collection bins are respectively fixedly connected to the inner sidewalls of the two feeding skids. The bottoms of the two collection bins are respectively connected to the bottoms of the outer sidewalls of the two feeding pipes. The two first motors are respectively installed at one end of the two feeding pipes. The two first shafted augers are respectively rotatably connected to the inner sidewalls of the two feeding pipes. The output shafts of the two first motors are respectively fixedly connected to one end of the two first shafted augers. One guard plate is fixedly connected to one end of one feeding pipe. One end of the other feeding pipe passes through the inner sidewall of the other guard plate and is fixedly connected. The two discharge pipes are respectively connected between the top of the outer sidewalls of the two feeding pipes and the two guard plates.
[0015] More preferably, the mixing and crushing mechanism includes a mixing tank, a drive motor, several disc frames, several blades, a first central shaft, and a first auger plate;
[0016] The mixing tank is fixedly connected to the top of the inner wall of the mixing skid, the outer walls of the two guard plates are slidably connected to the inner wall of the mixing tank, the drive motor is installed on the top of the inner wall of the mixing tank, one end of the first central shaft is fixedly connected to the output shaft of the drive motor, a plurality of disc frames are fixedly connected to the outer wall of the first central shaft, a plurality of blades are respectively fixedly connected to the inner wall of the plurality of disc frames, and the first auger plate is fixedly connected to the bottom of the outer wall of the first central shaft.
[0017] More preferably, the pushing and screening mechanism includes a guide pipe, a second motor, a second central shaft, a second auger plate, several stirring rods, and an arc-shaped filter screen;
[0018] The feed pipe is fixedly connected to the top of the inner wall of the screening skid, the second motor is installed at one end of the feed pipe, one end of the second central shaft is fixedly connected to the output shaft of the second motor and passes through the feed pipe, the second auger plate is fixedly connected to one side of the outer wall of the second central shaft, several stirring rods are fixedly connected to the other side of the outer wall of the second central shaft, and the arc-shaped filter screen is located on one side of the inner wall of the feed pipe.
[0019] More preferably, the quantitative material distribution mechanism includes a discharge hopper, a collection box, a weighing platform, a material distribution plate frame, a first cylinder, and a baffle plate;
[0020] The material collection box is fixedly connected to the bottom of the inner wall of the screening skid; the discharge hopper is connected between the material collection box and the guide pipe; the arc-shaped filter screen is fixedly connected to the top of the inner wall of the discharge hopper; the weighing platform is installed at the bottom of the inner wall of the material collection box; the material distribution plate is slidably connected to one side of the inner wall of the material collection box; the first cylinder is installed on one side of the material collection box; one end of the piston rod of the first cylinder passes through the material collection box and is fixedly connected to one side of the material distribution plate; the baffle is fixedly connected to one side of the material distribution plate; and the outer wall of the baffle is slidably connected to the inner wall of the material collection box.
[0021] More preferably, the pressing and forming mechanism includes a mold base, a connecting frame, a first hydraulic cylinder, a pressing plate, a material trough, a mold core, and a vibrator;
[0022] The mold base is fixedly connected to the upper surface of the finished product skid, the connecting frame is fixedly connected to the top of the mold base, one end of the connecting frame is connected to one end of the material collection box, the first hydraulic cylinder is installed on the top of the inner side wall of the connecting frame, the pressure plate is fixedly connected to one end of the piston rod of the first hydraulic cylinder, the material distribution groove is opened on the upper surface of the mold base, the mold core is slidably connected to the inner side wall of the mold base, and a vibrator is installed on the top of the inner side wall of the mold base.
[0023] More preferably, the demolding mechanism includes a support frame, a second cylinder, a pusher frame, and a second hydraulic cylinder;
[0024] The support frame is installed on one side of the mold base, the second cylinder is installed between the support frame and the mold base, the pusher is slidably connected to the outer side wall of the mold core, the second hydraulic cylinder is installed in the middle of the inner side wall of the mold core, and one end of the piston rod of the second hydraulic cylinder is fixedly connected to one side of the pusher.
[0025] More preferably, one side of the guard plate is provided with a feeding and conveying mechanism, the feeding and conveying mechanism including a feeding cylinder, a feeding pipe, a second shafted auger, a belt driven pulley, a transmission belt, a belt driving pulley, a connecting shaft and a universal joint;
[0026] The outer wall of the conveying pipe is fixedly connected to the inner wall of one of the guard plates. The dispensing cylinder is connected to one side of the outer wall of the conveying pipe. One end of the second shafted auger is rotatably connected to one side of the inner wall of the conveying pipe. The belt driven pulley is fixedly connected to the other end of the second shafted auger. One end of the first shafted auger is fixedly connected to a universal joint. The outer wall of the connecting shaft is rotatably connected to the inner wall of one of the feeding pipes. One end of the connecting shaft is fixedly connected to the other end of the universal joint. The belt driving pulley is fixedly connected to the other end of the connecting shaft. The transmission belt covers the outer walls of the belt driven pulley and the belt driving pulley.
[0027] More preferably, a climbing frame is fixedly connected to one side of the mixing skid and the mixing tank, a support is fixedly connected to the bottom of the inner wall of the mixing tank, and the end of the first central shaft away from the drive motor is rotatably connected to the top of the support.
[0028] More preferably, a corrugated pipe is connected to one side of the outer wall of the feed pipe, and one end of the corrugated pipe is fixedly connected to the bottom end of the mixing tank with a pipe bracket, and the two pipe brackets are connected by bolt threads.
[0029] The embodiments of the present invention have the following advantages due to the adoption of the above technical solutions:
[0030] I. This invention utilizes a feeding skid, a mixing skid, a screening skid, and a finished product skid, along with a feeding mechanism, a mixing and crushing mechanism, a pushing and screening mechanism, a quantitative material distribution mechanism, a pressing and molding mechanism, and a demolding mechanism to achieve overall skid-mounted equipment. This allows for rapid assembly of the equipment at the site of saline-alkali land remediation or saline-alkali land crop planting, enabling on-site preparation and processing of organic nutrient baskets according to local conditions. This saves on losses and transportation costs during the transportation process and allows for the full utilization of agricultural waste and livestock manure in the surrounding area.
[0031] II. This invention utilizes a feeding mechanism to transport different organic nutrient basket raw materials to the mixing and crushing mechanism, so that the raw materials are crushed and mixed at the same time. Then, a pushing and screening mechanism pushes the crushed raw materials and screens them during the pushing process. Then, a quantitative material distribution mechanism pushes the screened raw materials quantitatively into the pressing and molding mechanism for pressing. Finally, a demolding mechanism pushes out the pressed organic nutrient basket, so as to quickly complete the preparation and processing of the organic nutrient basket.
[0032] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description
[0033] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0034] Figure 1 This is a structural diagram of the present invention;
[0035] Figure 2 This is a cross-sectional view of the feeding pipe and mixing tank of the present invention.
[0036] Figure 3 For the present invention Figure 2 Enlarged schematic diagram of area A structure;
[0037] Figure 4 This is a cross-sectional view of the feed tube of the present invention;
[0038] Figure 5 This is a cross-sectional structural diagram of the mold base and connecting frame of the present invention;
[0039] Figure 6 For the present invention Figure 5 Enlarged schematic diagram of the structure of region B;
[0040] Figure 7 This is an isometric view of the mold core of the present invention;
[0041] Figure 8 This is an isometric view of the mixing skid of the present invention;
[0042] Figure 9 This is an isometric view of the feeding skid of the present invention;
[0043] Figure 10 This is an isometric view of the finished skid frame of the present invention;
[0044] Figure 11 This is an isometric view of the screening skid of the present invention;
[0045] Figure 12 This is a schematic diagram of the material unloading operation of the demolding mechanism of the present invention.
[0046] Reference numerals: 1. Skid assembly; 2. Feeding mechanism; 3. Mixing and crushing mechanism; 4. Pushing and screening mechanism; 5. Quantitative material distribution mechanism; 6. Pressing and molding mechanism; 7. Demolding mechanism; 8. Batching and conveying mechanism; 101. Feeding skid; 102. Mixing skid; 103. Screening skid; 104. Finished product skid; 201. Feeding pipe; 202. Collection bin; 203. First motor; 204. First auger with shaft; 205. Guard plate; 206. Discharge pipe; 301. Mixing tank; 302. Drive motor; 303. Disc frame; 304. Blade body; 305. First central shaft; 306. First auger plate; 401. Guide pipe; 402. Second motor; 403. Second central shaft; 404. Second auger plate; 405. Stirring rod; 40 6. Arc-shaped filter screen; 501. Unloading hopper; 502. Collection box; 503. Weighing platform; 504. Fabric feeding plate frame; 505. First cylinder; 506. Baffle plate; 601. Mold base; 602. Connecting frame; 603. First hydraulic cylinder; 604. Pressing plate; 605. Fabric feeding trough; 606. Mold core; 607. Vibrator; 701. Support frame; 702. Second cylinder; 703. Pusher frame; 704. Second hydraulic cylinder; 801. Feeding cylinder; 802. Conveying pipe; 803. Second auger with shaft; 804. Belt driven pulley; 805. Transmission belt; 806. Belt driving pulley; 807. Connecting shaft; 808. Universal joint; 91. Climbing frame; 92. Support; 93. Pipe rack; 94. Corrugated pipe; 95. Finished organic nutrient basket. Detailed Implementation
[0047] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.
[0048] It is important to note that terms such as "first," "second," "symmetric," and "array" are used only to distinguish between descriptive and positional descriptions and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features specified with terms such as "first" or "symmetric" may explicitly or implicitly include one or more of that feature; similarly, when the quantity of certain features is not limited by words such as "two" or "three," it should be noted that such features also explicitly or implicitly include one or more features.
[0049] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
[0050] like Figures 1-12As shown, this embodiment of the invention provides a skid-mounted processing equipment for organic nutrient baskets used in saline-alkali land treatment, including a skid frame assembly 1 and a feeding mechanism 2. The skid frame assembly 1 includes two feeding skids 101, a mixing skid 102, a screening skid 103, and a finished product skid 104.
[0051] Two feeding skids 101 are symmetrically installed on the outside of the mixing skid 102, a screening skid 103 is installed on one side of the mixing skid 102, and a finished product skid 104 is installed between one feeding skid 101 and the screening skid 103. A mixing and crushing mechanism 3 is installed on the top of the inner wall of the mixing skid 102, a feeding mechanism 2 is installed between the two feeding skids 101 and the mixing and crushing mechanism 3, a pushing and screening mechanism 4 and a quantitative material distribution mechanism 5 are installed on the inner wall of the screening skid 103, a pressing and forming mechanism 6 is installed on the upper surface of the finished product skid 104, and a demolding mechanism 7 is installed on one side of the pressing and forming mechanism 6.
[0052] Among them, the feeding mechanism 2 is used to transport the raw materials from the organic nutrient basket to the inside of the mixing and crushing mechanism 3;
[0053] Among them, the mixing and crushing mechanism 3 is used to mix and crush the raw materials of the organic nutrient basket, and to transport the crushed raw materials to the inside of the pushing and screening mechanism 4.
[0054] Among them, the pushing and screening mechanism 4 is used to screen the crushed raw materials;
[0055] Among them, the quantitative material feeding mechanism 5 is used to quantitatively push the screened raw material into the interior of the pressing and molding mechanism 6;
[0056] The pressing and molding mechanism 6 is used to press and mold the raw materials, and works with the demolding mechanism 7 to push out the molded organic nutrient basket to complete the unloading.
[0057] In one embodiment, the feeding mechanism 2 includes two feeding pipes 201, two collecting bins 202, two first motors 203, two first shafted augers 204, two guard plates 205 and two discharge pipes 206.
[0058] Two feeding pipes 201 and a collection bin 202 are fixedly connected to the inner walls of two feeding skids 101, respectively. The bottoms of the two collection bins 202 are connected to the bottoms of the outer walls of the two feeding pipes 201, respectively. Two first motors 203 are installed at one end of the two feeding pipes 201, respectively. Two first augers 204 are rotatably connected to the inner walls of the two feeding pipes 201, respectively. The output shafts of the two first motors 203 are fixedly connected to one end of the two first augers 204, respectively. A guard plate 205 is fixedly connected to one end of one feeding pipe 201, and one end of the other feeding pipe 201 passes through the inner wall of the other guard plate 205 and is fixedly connected. Two discharge pipes 206 are connected between the top of the outer walls of the two feeding pipes 201 and the two guard plates 205, respectively.
[0059] The first motor 203 drives the first shafted auger 204 to rotate. The rotating first shafted auger 204, together with the feeding pipe 201 and the discharge pipe 206, sends the fermented raw materials into the mixing and crushing mechanism 3.
[0060] In one embodiment, the mixing and crushing mechanism 3 includes a mixing tank 301, a drive motor 302, several disc frames 303, several blades 304, a first central shaft 305, and a first auger plate 306.
[0061] The mixing tank 301 is fixedly connected to the top of the inner wall of the mixing skid 102. The outer walls of the two guard plates 205 are slidably connected to the inner wall of the mixing tank 301. The drive motor 302 is installed on the top of the inner wall of the mixing tank 301. One end of the first central shaft 305 is fixedly connected to the output shaft of the drive motor 302. Several disc frames 303 are fixedly connected to the outer wall of the first central shaft 305. Several blades 304 are fixedly connected to the inner walls of the several disc frames 303. The first auger plate 306 is fixedly connected to the bottom of the outer wall of the first central shaft 305. A climbing frame 91 is fixedly connected to one side of the mixing skid 102 and the mixing tank 301. A support 92 is fixedly connected to the bottom of the inner wall of the mixing tank 301. The end of the first central shaft 305 away from the drive motor 302 is rotatably connected to the top of the support 92.
[0062] The climbing frame 91 allows workers to climb and ascend on the mixing skid 102; the support 92 provides support for one end of the first central shaft 305; the output shaft of the drive motor 302 drives the first central shaft 305 to rotate, and the rotating first central shaft 305 simultaneously drives the first auger plate 306, the disc frame 303 and the cutter body 304 to rotate. The rotating cutter body 304 crushes the raw materials from the organic nutrient basket that enter the mixing tank 301, so as to complete the mixing operation of different raw materials during the crushing process. The rotating first auger plate 306 is used to lift the raw materials at the bottom of the mixing tank 301.
[0063] In one embodiment, the pushing and screening mechanism 4 includes a guide pipe 401, a second motor 402, a second central shaft 403, a second auger plate 404, a plurality of stirring rods 405 and an arc-shaped filter screen 406;
[0064] The feed pipe 401 is fixedly connected to the top of the inner wall of the screening skid 103. The second motor 402 is installed at one end of the feed pipe 401. One end of the second central shaft 403 is fixedly connected to the output shaft of the second motor 402 and passes through the feed pipe 401. The second auger plate 404 is fixedly connected to one side of the outer wall of the second central shaft 403. Several stirring rods 405 are fixedly connected to the other side of the outer wall of the second central shaft 403. The arc-shaped filter screen 406 is located on one side of the inner wall of the feed pipe 401. A corrugated pipe 94 is connected to one side of the outer wall of the feed pipe 401. One end of the corrugated pipe 94 and the bottom end of the mixing tank 301 are both fixedly connected to a pipe rack 93. The two pipe racks 93 are connected by bolt threads.
[0065] The output shaft of the second motor 402 drives the second central shaft 403 to rotate. The rotating second central shaft 403 drives the second auger blade 404 and the stirring rod 405 to rotate. The rotating second auger blade 404 pushes the raw material laterally, and the rotating stirring rod 405 stirs the raw material, so that the crushed raw material particles can pass through the arc-shaped filter screen 406 and intercept the insufficiently crushed impurities in the raw material through the arc-shaped filter screen 406.
[0066] In one embodiment, the quantitative material distribution mechanism 5 includes a discharge hopper 501, a collection box 502, a weighing platform 503, a material distribution plate frame 504, a first cylinder 505, and a baffle plate 506.
[0067] The material collection box 502 is fixedly connected to the bottom of the inner wall of the screening skid 103. The unloading hopper 501 is connected between the material collection box 502 and the guide pipe 401. The arc-shaped filter screen 406 is fixedly connected to the top of the inner wall of the unloading hopper 501. The weighing platform 503 is installed at the bottom of the inner wall of the material collection box 502. The material distribution plate frame 504 is slidably connected to one side of the inner wall of the material collection box 502. The first cylinder 505 is installed on one side of the material collection box 502. One end of the piston rod of the first cylinder 505 passes through the material collection box 502 and is fixedly connected to one side of the material distribution plate frame 504. The baffle plate 506 is fixedly connected to one side of the material distribution plate frame 504. The outer wall of the baffle plate 506 is slidably connected to the inner wall of the material collection box 502.
[0068] The screened raw material is fed into the collection box 502 through the unloading hopper 501. Then, the raw material in the collection box 502 is weighed by the weighing platform 503. Then, the first cylinder 505 pushes the cloth plate frame 504 to move. The moving cloth plate frame 504 pushes the raw material in the collection box 502 out. The moving cloth plate frame 504 also drives the baffle plate 506 to block the material above the cloth plate frame 504, preventing the raw material from falling onto the weighing platform 503.
[0069] In one embodiment, the pressing and molding mechanism 6 includes a mold base 601, a connecting frame 602, a first hydraulic cylinder 603, a pressing template 604, a material trough 605, a mold core 606, and a vibrator 607.
[0070] The mold base 601 is fixedly connected to the upper surface of the finished product skid 104, the connecting frame 602 is fixedly connected to the top of the mold base 601, one end of the connecting frame 602 is connected to one end of the material collection box 502, the first hydraulic cylinder 603 is installed on the top of the inner side wall of the connecting frame 602, the pressing plate 604 is fixedly connected to one end of the piston rod of the first hydraulic cylinder 603, the material distribution groove 605 is opened on the upper surface of the mold base 601, the mold core 606 is slidably connected to the inner side wall of the mold base 601, and a vibrator 607 is installed on the top of the inner side wall of the mold base 601.
[0071] The vibrator 607 uses the mold base 601 to vibrate and disperse the pushed raw material, so that the raw material can fill the space in the material groove 605 in sequence; the first hydraulic cylinder 603 drives the pressing plate 604 to move, and the moving pressing plate 604 inserts into the material groove 605 to press the raw material inside.
[0072] In one embodiment, the demolding mechanism 7 includes a support frame 701, a second cylinder 702, a pusher frame 703, and a second hydraulic cylinder 704;
[0073] The support frame 701 is installed on one side of the mold base 601, the second cylinder 702 is installed between the support frame 701 and the mold base 601, the pusher frame 703 is slidably connected to the outer side wall of the mold core 606, the second hydraulic cylinder 704 is installed in the middle of the inner side wall of the mold core 606, and one end of the piston rod of the second hydraulic cylinder 704 is fixedly connected to one side of the pusher frame 703.
[0074] The piston rod of the second cylinder 702 drives the mold core 606 to bring out the pressed organic nutrient basket finished product 95 from the mold base 601. Then, the second hydraulic cylinder 704 pushes the mold core 606 to move, and the moving pusher 703 pushes the organic nutrient basket finished product 95 out of the mold core 606 for unloading.
[0075] In one embodiment, a feeding and conveying mechanism 8 is provided on one side of a guard plate 205. The feeding and conveying mechanism 8 includes a feeding cylinder 801, a conveying pipe 802, a second shafted auger 803, a belt driven pulley 804, a transmission belt 805, a belt driving pulley 806, a connecting shaft 807, and a universal joint 808.
[0076] The outer wall of the conveying pipe 802 is fixedly connected to the inner wall of a guard plate 205. The feeding cylinder 801 is connected to one side of the outer wall of the conveying pipe 802. One end of the second shafted auger 803 is rotatably connected to one side of the inner wall of the conveying pipe 802. The belt driven pulley 804 is fixedly connected to the other end of the second shafted auger 803. One end of the first shafted auger 204 is fixedly connected to a universal joint 808. The outer wall of the connecting shaft 807 is rotatably connected to the inner wall of a feeding pipe 201. One end of the connecting shaft 807 is fixedly connected to the other end of the universal joint 808. The belt drive pulley 806 is fixedly connected to the other end of the connecting shaft 807. The transmission belt 805 covers the outer walls of the belt driven pulley 804 and the belt drive pulley 806.
[0077] The first shafted auger 204 drives the universal joint 808 to rotate. The rotating connecting shaft 807 drives the belt drive pulley 806 to rotate. The rotating belt drive pulley 806 drives the second shafted auger 803 to rotate in the conveying pipe 802 through the transmission belt 805 and the belt driven pulley 804. Then, the rotating second shafted auger 803, in conjunction with the batching cylinder 801 and the conveying pipe 802, pushes the batching into the mixing tank 301.
[0078] In one embodiment, based on the equipment, the overall automation level of the equipment and the efficiency of organic nutrient basket preparation and processing can be improved by adding controllers and relays. For example, the signal output terminal of the weighing platform 503 is electrically connected to the signal input terminal of the controller via a wire, and the electrical output terminal of the controller is electrically connected to the electrical input terminal of the relay via a wire. Then, the electrical output terminal of the relay is electrically connected to the electrical input terminals of the first cylinder 505, the vibrator 607, the first hydraulic cylinder 603, the second cylinder 702, and the second hydraulic cylinder 704 via a wire. This allows the controller to receive the data detected by the weighing platform 503 and, based on the detected data, to control the operation of the first cylinder 505, the vibrator 607, the first hydraulic cylinder 603, the second cylinder 702, and the second hydraulic cylinder 704 using relays, thereby improving the processing efficiency of the organic nutrient basket.
[0079] When this invention is in operation: First, according to the needs of saline-alkali land treatment or saline-alkali land crop planting, agricultural waste and livestock manure around the site are collected and composted for fermentation.
[0080] After the fermentation is complete, the land is leveled according to actual needs. Then, the various skid-mounted structures of the equipment are transported to the leveled land. After that, the two feeding skids 101 and the screening skid 103 are fixed to the outside of the mixing skid 102 with bolts, and the guard plate 205 is smoothly slid into the mixing tank 301. Then, the finished skid 104 is fixed between the feeding skid 101 and the screening skid 103 with bolts to quickly complete the overall assembly of the equipment. Then, by moving one pipe frame 93, the corrugated pipe 94 is stretched to compensate for the distance between the two pipe frames 93. Then, the two pipe frames 93 are fixed together with bolts, thus completing the connection between the mixing tank 301 and the guide pipe 401.
[0081] After the equipment is assembled and connected, when it is necessary to process the organic nutrient basket, firstly, the fermented organic nutrient basket raw material is added to one feeding pipe 201. Then, bentonite is added to another feeding pipe 201 in proportion, and humic acid and compound multifunctional microbial agent are added to the inside of the mixing cylinder 801 in proportion. This allows the two first motors 203 to drive the two first shafted augers 204 to rotate. The two rotating first shafted augers 204 cooperate with the feeding pipe 201 and the discharge pipe 206 to transport the fermented organic nutrient basket raw material. The raw materials and bentonite are fed into the mixing tank 301. At the same time, a rotating first shafted auger 204 drives the universal joint 808 to rotate. The rotating connecting shaft 807 drives the belt drive pulley 806 to rotate. The rotating belt drive pulley 806 drives the second shafted auger 803 to rotate in the conveying pipe 802 through the transmission belt 805 and the belt driven pulley 804. Then, the rotating second shafted auger 803, in conjunction with the batching cylinder 801 and the conveying pipe 802, pushes the humic acid and compound multifunctional microbial agent into the mixing tank 301. Then, the output shaft of the drive motor 302 drives the first central shaft 305 to rotate. The rotating first central shaft 305 simultaneously drives the first auger plate 306, the disc frame 303 and the blade body 304 to rotate. The rotating blade body 304 crushes the raw materials in the organic nutrient basket that enters the mixing tank 301, so as to complete the mixing operation of different raw materials during the crushing process. The rotating first auger plate 306 is used to lift the raw materials at the bottom of the mixing tank 301 to prevent the raw materials from being discharged, while cooperating with the rotating blade body 304 to fully crush the raw materials.
[0082] After the raw materials in the mixing tank 301 are crushed and mixed, the drive motor 302 drives the first auger plate 306 to rotate in the opposite direction via the first central shaft 305. The reverse-rotating first auger plate 306 pushes the raw materials in the mixing tank 301 into the guide pipe 401. Then, the output shaft of the second motor 402 drives the second central shaft 403 to rotate. The rotating second central shaft 403 drives the second auger plate 404 and the stirring rod 405 to rotate. The rotating second auger plate 404 pushes the raw materials laterally, and the rotating stirring rod 405 stirs the raw materials. This allows the crushed raw material particles to pass through the arc-shaped filter screen 406 into the discharge hopper 501. The arc-shaped filter screen 406 intercepts any insufficiently crushed impurities in the raw materials to prevent impurities from affecting the quality of the organic nutrient basket. Then, the screened raw materials are fed into the collection box 502 through the unloading hopper 501. The raw materials in the collection box 502 are weighed by the weighing platform 503. When the weight of the raw materials in the collection box 502 reaches the preparation requirement of a single organic nutrient basket, the first cylinder 505 pushes the cloth plate frame 504 to move. The moving cloth plate frame 504 pushes the raw materials in the collection box 502 into the mold base 601. The moving cloth plate frame 504 also drives the baffle plate 506 to block the top of the cloth plate frame 504, preventing the raw materials from falling further onto the weighing platform 503.
[0083] When the raw material enters the mold base 601 under the pushing action of the fabric plate frame 504, the vibrator 607 uses the mold base 601 to disperse the pushed raw material, allowing the raw material to fill the space in the fabric groove 605 sequentially, preventing air pockets in the fabric groove 605 that would affect the quality of the organic nutrient basket. After the first cylinder 505 completes its action and drives the fabric plate frame 504 to reset, the first hydraulic cylinder 603 drives the pressing plate 604 to move, and the moving pressing plate 604 inserts into the fabric groove 605. The raw materials inside are pressed to produce the finished organic nutrient basket 95. After the pressing operation is completed, the first hydraulic cylinder 603 drives the pressing template 604 to reset, and the piston rod of the second cylinder 702 drives the mold core 606 to pull the pressed finished organic nutrient basket 95 out of the mold base 601. Then, the second hydraulic cylinder 704 pushes the mold core 606 to move, and the moving pusher 703 pushes the finished organic nutrient basket 95 in the mold core 606 onto the finished product skid 104, thus completing the unloading operation. Figure 12 As shown, the preparation and processing of a single organic nutrient basket is completed; then, the second hydraulic cylinder 704 drives the pusher 703 to reset, and the second air cylinder 702 drives the mold core 606 to reset as a whole, so that the organic nutrient basket can be continuously prepared and processed by repeating the operation of the quantitative feeding mechanism 5, the pressing and forming mechanism 6 and the demolding mechanism 7.
[0084] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in the present invention, and these should all be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.
Claims
1. A skid-mounted processing device for organic nutrient baskets used in saline-alkali land remediation, comprising a skid frame assembly (1) and a feeding mechanism (2), characterized in that, The skid assembly (1) includes two feeding skids (101), a mixing skid (102), a screening skid (103), and a finished product skid (104). Two feeding skids (101) are symmetrically installed on the outside of the mixing skid (102), the screening skid (103) is installed on one side of the mixing skid (102), and the finished product skid (104) is installed between one of the feeding skids (101) and the screening skid (103). A mixing and crushing mechanism (3) is installed on the top of the inner wall of the mixing skid (102). The feeding mechanism (2) is installed between the two feeding skids (101) and the mixing and crushing mechanism (3). A pushing and screening mechanism (4) and a quantitative material distribution mechanism (5) are installed on the inner wall of the screening skid (103). A pressing and forming mechanism (6) is installed on the upper surface of the finished product skid (104), and a demolding mechanism (7) is installed on one side of the pressing and forming mechanism (6). The feeding mechanism (2) includes two feeding pipes (201), two collection bins (202), two first motors (203), two first shafted augers (204), two guard plates (205) and two discharge pipes (206). The bottoms of the two collection bins (202) are respectively connected to the bottom of the outer side wall of the two feeding pipes (201), the two first motors (203) are respectively installed at one end of the two feeding pipes (201), the two first shafted augers (204) are respectively rotatably connected to the inner side wall of the two feeding pipes (201), the output shafts of the two first motors (203) are respectively fixedly connected to one end of the two first shafted augers (204), and the two discharge pipes (206) are respectively connected between the top of the outer side wall of the two feeding pipes (201) and the two guard plates (205); The pushing and screening mechanism (4) includes a guide pipe (401), a second motor (402), a second central shaft (403), a second auger plate (404), several stirring rods (405) and an arc-shaped filter screen (406). The feed pipe (401) is fixedly connected to the top of the inner wall of the screening pry bar (103), the second motor (402) is installed at one end of the feed pipe (401), one end of the second central shaft (403) is fixedly connected to the output shaft of the second motor (402) and passes through the feed pipe (401), the second auger plate (404) is fixedly connected to one side of the outer wall of the second central shaft (403), and several stirring rods (405) are fixedly connected to the other side of the outer wall of the second central shaft (403). The arc-shaped filter (406) is provided on one side of the inner wall of the feed pipe (401) and is used to intercept the impurities in the raw material that are not fully crushed. A feeding and conveying mechanism (8) is provided on one side of one of the guard plates (205). The feeding and conveying mechanism (8) includes a feeding cylinder (801), a conveying pipe (802), a second shafted auger (803), a belt driven pulley (804), a transmission belt (805), a belt driving pulley (806), a connecting shaft (807), and a universal joint (808). The outer wall of the conveying pipe (802) is fixedly connected to the inner wall of a guard plate (205). The dispensing cylinder (801) is connected to one side of the outer wall of the conveying pipe (802). One end of the second shafted auger (803) is rotatably connected to one side of the inner wall of the conveying pipe (802). The belt driven pulley (804) is fixedly connected to the other end of the second shafted auger (803). One of the first shafted augers (204) A universal joint (808) is fixedly connected to one end of the connecting shaft (807), the outer side wall of the connecting shaft (807) is rotatably connected to the inner side wall of the feeding pipe (201), one end of the connecting shaft (807) is fixedly connected to the other end of the universal joint (808), the belt drive pulley (806) is fixedly connected to the other end of the connecting shaft (807), and the transmission belt (805) covers the outer side walls of the belt driven pulley (804) and the belt drive pulley (806); The pressing and molding mechanism (6) includes a mold base (601), a connecting frame (602), a first hydraulic cylinder (603), a pressing plate (604), a material trough (605), a mold core (606), and a vibrator (607). The mold base (601) is fixedly connected to the upper surface of the finished product pry bar (104), the connecting frame (602) is fixedly connected to the top of the mold base (601), the first hydraulic cylinder (603) is installed on the top of the inner side wall of the connecting frame (602), the pressure plate (604) is fixedly connected to one end of the piston rod of the first hydraulic cylinder (603), the material groove (605) is opened on the upper surface of the mold base (601), the mold core (606) is slidably connected to the inner side wall of the mold base (601), and a vibrator (607) is installed on the top of the inner side wall of the mold base (601). The demolding mechanism (7) includes a support frame (701), a second cylinder (702), a pusher frame (703), and a second hydraulic cylinder (704). The support frame (701) is installed on one side of the mold base (601), the second cylinder (702) is installed between the support frame (701) and the mold base (601), the pusher frame (703) is slidably connected to the outer side wall of the mold core (606), the second hydraulic cylinder (704) is installed in the middle of the inner side wall of the mold core (606), and one end of the piston rod of the second hydraulic cylinder (704) is fixedly connected to one side of the pusher frame (703).
2. The skid-mounted processing equipment for organic nutrient baskets used in saline-alkali land treatment according to claim 1, characterized in that: Two feeding pipes (201) and a collection bin (202) are respectively fixedly connected to the inner sidewalls of the two feeding skids (101), one of the guard plates (205) is fixedly connected to one end of one of the feeding pipes (201), and one end of the other feeding pipe (201) passes through the inner sidewall of the other guard plate (205) and is fixedly connected.
3. The skid-mounted processing equipment for organic nutrient baskets used in saline-alkali land treatment according to claim 1, characterized in that: The mixing and crushing mechanism (3) includes a mixing tank (301), a drive motor (302), several disc frames (303), several blades (304), a first central shaft (305), and a first auger plate (306). The mixing tank (301) is fixedly connected to the top of the inner wall of the mixing skid (102), the outer walls of the two guard plates (205) are slidably connected to the inner wall of the mixing tank (301), the drive motor (302) is installed on the top of the inner wall of the mixing tank (301), one end of the first central shaft (305) is fixedly connected to the output shaft of the drive motor (302), a plurality of disc frames (303) are fixedly connected to the outer wall of the first central shaft (305), a plurality of blades (304) are respectively fixedly connected to the inner wall of the plurality of disc frames (303), and the first auger plate (306) is fixedly connected to the bottom of the outer wall of the first central shaft (305).
4. The skid-mounted processing equipment for organic nutrient baskets used in saline-alkali land treatment according to claim 1, characterized in that: The quantitative material distribution mechanism (5) includes a discharge hopper (501), a collection box (502), a weighing platform (503), a material distribution plate frame (504), a first cylinder (505), and a baffle plate (506). The material collection box (502) is fixedly connected to the bottom of the inner wall of the screening skid (103), the discharge hopper (501) is connected between the material collection box (502) and the guide pipe (401), the arc-shaped filter screen (406) is fixedly connected to the top of the inner wall of the discharge hopper (501), the weighing platform (503) is installed at the bottom of the inner wall of the material collection box (502), and the material distribution frame (504) is slidably connected to one side of the inner wall of the material collection box (502). The first cylinder (505) is installed on one side of the collection box (502). One end of the piston rod of the first cylinder (505) passes through the collection box (502) and is fixedly connected to one side of the fabric plate frame (504). The baffle plate (506) is fixedly connected to one side of the fabric plate frame (504). The outer side wall of the baffle plate (506) is slidably connected to the inner side wall of the collection box (502). One end of the connecting frame (602) is connected to one end of the collection box (502).
5. The skid-mounted processing equipment for organic nutrient baskets used in saline-alkali land treatment according to claim 3, characterized in that: A climbing frame (91) is fixedly connected to one side of the mixing skid (102) and the mixing tank (301). A support (92) is fixedly connected to the bottom of the inner side wall of the mixing tank (301). The end of the first central shaft (305) away from the drive motor (302) is rotatably connected to the top of the support (92).
6. The skid-mounted processing equipment for organic nutrient baskets used in saline-alkali land treatment according to claim 3, characterized in that: A corrugated pipe (94) is connected to one side of the outer wall of the feed pipe (401). One end of the corrugated pipe (94) and the bottom end of the mixing tank (301) are fixedly connected to a pipe rack (93). The two pipe racks (93) are connected by bolt threads.
Citation Information
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