Connector welding fixture
By designing a connector welding fixture including clamping airbags and purification devices, the problems of poor clamping stability and insufficient adaptability in the prior art are solved, and the stable clamping and welding environment of connectors of different diameters are achieved.
Patent Information
- Application Number
- CN202411300427.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-09-18
AI Technical Summary
Existing connector welding fixtures have poor clamping stability and are inconvenient to adapt to connectors of different diameters.
A connector welding fixture including a fixing base, a clamping bracket, a clamping device and a purification device is designed. The clamping device realizes adaptive clamping of connectors of different diameters by clamping air bags and air pumps, and the purification device treats the flue gas generated during welding through the fan and filter box.
The clamping stability and adaptability of the connector are improved, and the diameter of the connector can be adjusted freely, avoiding the inaccurate positioning problem caused by sliding the connector after clamping, and improving the welding environment through the purification device.
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Figure CN118905534B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of connector welding, in particular to a connector welding fixture. Background Art
[0002] Connectors are a type of component that our electronic engineering technicians often come into contact with. Their function is very simple: to build a bridge of communication between blocked or isolated circuits in the circuit, so that current can flow and the circuit can achieve its intended function. Connectors are an indispensable component in electronic equipment. If you follow the path of current flow, you will always find one or more connectors. Connectors need to be welded with core wires when assembled. In the current electronics industry, especially in some products, the requirements for performance are getting higher and higher, and the requirements for the transmission of high-frequency signals are getting higher and higher. However, the demand for the quantity of some products in some industries is not large and the types are complicated, but the performance requirements are very high. Therefore, there is a problem of a wide variety of products and small quantities in the manufacturing process, which brings great troubles to enterprises in purchasing raw materials and manufacturing. Many companies mostly use manual operations in the process of product manufacturing, because if they specialize in making high-end fixtures and processing equipment, it will inevitably cause waste of resources and increase costs.
[0003] The connector welding fixture currently used has poor clamping stability when clamping the connector and is not convenient for adapting to connectors of different diameters. Summary of the invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a connector welding fixture, including a fixed base and a clamping bracket, the clamping bracket is fixed on the fixed base and fixedly connected to the top of the fixed base, and also includes:
[0005] A clamping device, which is arranged on the top of the clamping bracket, and is used to clamp the connector to be welded, and the clamping device is fixedly connected to the top of the clamping bracket;
[0006] A purification device is arranged on one side of the clamping bracket. The purification device is used to purify the fume generated during the welding process. The purification device is fixedly connected to the side of the clamping bracket.
[0007] Preferably, the clamping device includes a clamping base, a top side of the clamping base is fixedly connected to a fixing portion of a rotating seat, the rotating portion of the rotating seat is fixedly connected to a clamping top seat, the clamping base and the inner side wall of the clamping top seat are fixedly connected to a clamping plate, both ends of one side of the clamping plate are fixedly connected to a clamping airbag, one side of the clamping airbag is connected to an air pump through an air pipe, a clamping plate passes through and is slidably connected to the clamping base, both sides of one end of the clamping plate are fixedly connected to a compression spring, the end of the compression spring away from the clamping plate is fixedly connected to the clamping base, and the clamping top seat A clamping plate is passed through and slidably connected to the top, and compression springs are fixedly connected on both sides of one end of the clamping plate. The end of the compression spring away from the clamping plate is fixedly connected to the clamping top seat, and a positioning device is fixedly connected to one side of the clamping base. When the diameter of the connector to be welded becomes smaller, the air bag can be clamped and inflated through the air pump box. After the clamping air bag is expanded, it can clamp connectors with smaller diameters and can be freely adjusted according to the diameter of the connector. It has good adaptability and can avoid the situation where the connector slides after being clamped and fixed, resulting in inaccurate positioning. It has good stability in use.
[0008] Preferably, the bottom of the clamping base is fixedly connected to the top of the clamping bracket, and the top of the clamping base and the bottom of the clamping top seat are both arranged in an arc shape.
[0009] Preferably, one end of the clamping base and the clamping top seat are both fixedly connected with mutually matching fixing buckles.
[0010] Preferably, the positioning device includes a positioning base, the top of the positioning base is fixedly connected to a vertical rod, the vertical rod is sleeved and threadedly connected to a rotating ring, the rotating ring is sleeved and rotatably connected to a support ring, the top of the support ring is fixedly connected to a support plate, the top of the support plate is fixedly connected to the support base, one side of the positioning base is rotatably connected to a positioning top seat through a rotating assembly, the bottom of the positioning top seat is fixedly connected to an arc spring, and the end of the arc spring away from the positioning top seat is fixedly connected to the supporting top seat, so that the position of the cable can be changed by moving the support base, so that the cable can be adjusted in position after being fixed, thereby facilitating the cable to be accurately connected to the connector, so that the welding effect is better.
[0011] Preferably, one side of the positioning base is fixedly connected to the side of the clamping base, and one side of the positioning top seat is fixedly connected to the side of the clamping top seat.
[0012] Preferably, the positioning base and the end of the positioning top seat away from the rotating assembly are connected by a fixing buckle, and two groups of arc springs are provided and symmetrically distributed on the positioning top seat.
[0013] Preferably, the purification device includes an air nozzle, one side of the air nozzle is connected to an air duct, and the end of the air duct away from the air nozzle is connected to a filter box, the inner wall of the filter box is rotatably connected to a filter shell, the top and bottom of the filter shell both penetrate the filter box and extend to the outside of the filter box, the top and bottom of the filter box are fixedly connected to a cleaning bracket, the top of the cleaning bracket is fixedly connected to a cleaning motor, the driving shaft of the cleaning motor penetrates the cleaning bracket and is fixedly connected to a cleaning brush, the side of the filter box away from the air duct is connected to a fan, one side of the filter box is fixedly connected to a rotating motor, the driving shaft of the rotating motor penetrates the filter box and is fixedly connected to the side of the filter ball shell, the cleaning motor can be used to drive the cleaning brush to rotate, so that the filter ball shell can be cleaned by the cleaning brush, thereby avoiding blockage caused by long-term use and reducing the purification efficiency, and no manual cleaning is required, which is convenient to use.
[0014] Preferably, the air nozzle is arranged in an arc shape, an air inlet is provided on a side of the air nozzle away from the air duct, and a plurality of the air inlets are arranged and evenly distributed on the air nozzle.
[0015] Preferably, the bottom of the filter box is fixedly connected to the clamping bracket via a bracket, and the bottom of the fan is fixedly connected to the top of the fixed base.
[0016] The present invention provides a connector welding fixture having the following beneficial effects:
[0017] 1. When using the connector welding fixture, place the connector to be welded on the clamping base, support the connector with the clamping airbag, and then rotate the clamping top seat, the clamping top seat drives the clamping plate thereon to rotate, the clamping plate drives the clamping airbag thereon to rotate and press it on the connector, and fix the clamping base and the clamping top seat together with the fixing buckle to clamp the connector. Since the clamping airbags are arranged at both ends of the clamping plate, the connector can be clamped from two positions, and the clamping stability is better. When the diameter of the connector to be welded becomes smaller, the clamping airbag can be inflated through the air pump box. After the clamping airbag is expanded, it can clamp connectors with smaller diameters, and can be freely adjusted according to the diameter of the connector, with good adaptability.
[0018] 2. The connector welding fixture, when the connector is clamped by the clamping base and the clamping top seat, as the clamping top seat rotates, the card plate is driven gradually close to the connector. When the card plate contacts the connector, the connector will squeeze the card plate, causing the card plate to slide on the clamping base and the clamping top seat and squeeze the compression spring. After the clamping base and the clamping top seat clamp and fix the connector, the card plate is pressed against the surface of the connector under the pressure of the compression spring. The connector can be limited by the uneven shape of the connector surface and the card plate, thereby avoiding the sliding of the connector after clamping and fixing, resulting in inaccurate positioning, and having good stability in use.
[0019] 3. The connector welding fixture is provided with a positioning device. When placing the connector, the cable to be welded is placed on the supporting base at the same time. The clamping top seat will drive the positioning top seat to rotate when it rotates. The positioning top seat drives the supporting top seat to rotate through the arc spring, and presses the supporting top seat onto the cable to be welded. The cable can be clamped by the cooperation of the supporting base and the supporting top seat, so that there is no need to manually hold the cable for welding during welding, which is convenient to use. At the same time, the rotating circle can be rotated, and the rotating circle can move on the vertical rod under the push of the thread, thereby driving the support ring to move, the support ring drives the support plate to move, and the support plate drives the support base to move, so that the position of the cable can be changed by moving the support base, so that the cable can be adjusted after being fixed, so that the cable can be accurately connected with the connector, so that the welding effect is better.
[0020] 4. For the connector welding fixture, the smoke generated during the welding process is drawn into the inside of the nozzle through the air inlet on the nozzle, and then enters the filter box through the air pipe. The smoke can be filtered through the filter ball shell during the movement inside the filter box, and the filtered smoke can be discharged through the fan. During the filtering process, the filter ball shell can be driven to rotate by the rotating motor, and the part of the filter ball shell that filters the smoke is rotated to the side of the cleaning brush, and the cleaning brush can be driven to rotate by the cleaning motor, so that the filter ball shell can be cleaned by the cleaning brush to avoid blockage caused by long-term use and reduce the purification efficiency. There is no need for manual cleaning, and it is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the connector welding fixture structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the structure of the clamping device of the present invention;
[0023] Figure 3 It is a schematic diagram of the connection structure of the clamping plate of the present invention;
[0024] Figure 4 It is a schematic diagram of the bottom structure of the clamping device of the present invention;
[0025] Figure 5 It is a structural schematic diagram of the positioning device of the present invention;
[0026] Figure 6 It is a schematic diagram of the structure of the rotating circle of the present invention;
[0027] Figure 7 It is a schematic diagram of the structure of the purification device of the present invention;
[0028] Figure 8 It is a schematic diagram of the internal structure of the filter box of the present invention.
[0029] In the figure: 1. fixed base; 2. clamping bracket; 3. clamping device; 31. clamping base; 32. rotating seat; 33. clamping top seat; 34. clamping plate; 35. clamping airbag; 36. air pump; 37. clamping plate; 38. compression spring; 39. positioning device; 391. positioning base; 392. vertical rod; 393. rotating circle; 394. supporting ring; 395. supporting plate; 396. supporting base; 397. positioning top seat; 398. arc spring; 399. supporting top seat; 4. purification device; 41. air nozzle; 42. air duct; 43. filter box; 44. filter ball shell; 45. cleaning bracket; 46. cleaning motor; 47. cleaning brush; 48. fan; 49. rotating motor. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] See also Figure 1-Figure 6 The present invention provides a technical solution to solve the problem that the currently used welding fixture has poor clamping stability and is not convenient to adapt to connectors of different diameters: a connector welding fixture, including a fixed base 1 and a clamping bracket 2, the clamping bracket 2 is fixed on the fixed base 1 and fixedly connected to the top of the fixed base 1, and also includes:
[0032] A clamping device 3, which is arranged on the top of the clamping bracket 2, and is used to clamp the connector to be welded, and the clamping device 3 is fixedly connected to the top of the clamping bracket 2;
[0033] The purification device 4 is arranged on one side of the clamping bracket 2 . The purification device 4 is used to purify the fume generated during the welding process. The purification device 4 is fixedly connected to the side of the clamping bracket 2 .
[0034] The clamping device 3 includes a clamping base 31, a fixed part of a rotating seat 32 is fixedly connected to one side of the top of the clamping base 31, a clamping top seat 33 is fixedly connected to the rotating part of the rotating seat 32, a clamping plate 34 is fixedly connected to the inner side walls of the clamping base 31 and the clamping top seat 33, a clamping airbag 35 is fixedly connected to both ends of one side of the clamping plate 34, an air pump 36 is connected to one side of the clamping airbag 35 through an air pipe, a clamping plate 37 is passed through and slidably connected to the clamping base 31, a compression spring 38 is fixedly connected to both sides of one end of the clamping plate 37, and the compression spring 38 is away from the clamping plate One end of 37 is fixedly connected to the clamping base 31, and a clamping plate 37 is penetrated and slidably connected to the clamping top seat 33. Both sides of one end of the clamping plate 37 are fixedly connected to a compression spring 38. The end of the compression spring 38 away from the clamping plate 37 is fixedly connected to the clamping top seat 33. A positioning device 39 is fixedly connected to one side of the clamping base 31. The bottom of the clamping base 31 is fixedly connected to the top of the clamping bracket 2. The top of the clamping base 31 and the bottom of the clamping top seat 33 are both set to an arc shape. The clamping base 31 and one end of the clamping top seat 33 are fixedly connected with mutually adapted fixing buckles.
[0035] When in use, place the connector to be welded on the clamping base 31, support the connector through the clamping airbag 35, and then rotate the clamping top seat 33, the clamping top seat 33 drives the clamping plate 34 thereon to rotate, the clamping plate 34 drives the clamping airbag 35 thereon to rotate and press on the connector, and fix the clamping base 31 and the clamping top seat 33 together through the fixing buckle, so that the connector can be clamped. Since the clamping airbag 35 is arranged at both ends of the clamping plate 34, the connector can be clamped from two positions, and the clamping stability is better. When the diameter of the connector to be welded becomes smaller, the clamping airbag 35 can be inflated by the air pump 36. After the clamping airbag 35 is expanded, it can clamp the connector with a smaller diameter, and can be freely adjusted according to the diameter of the connector, and has good adaptability.
[0036] When the connector is clamped by the clamping base 31 and the clamping top seat 33, as the clamping top seat 33 rotates, the clamping plate 37 is driven to gradually approach the connector. When the clamping plate 37 contacts the connector, the connector will squeeze the clamping plate 37, causing the clamping plate 37 to slide on the clamping base 31 and the clamping top seat 33 and squeeze the compression spring 38. After the clamping base 31 and the clamping top seat 33 clamp and fix the connector, the clamping plate 37 is pressed against the surface of the connector under the pressure of the compression spring 38. The uneven shape of the connector surface can cooperate with the clamping plate 37 to limit the connector, thereby avoiding the situation where the connector slides after being clamped and fixed, resulting in inaccurate positioning, and having good stability in use.
[0037] The positioning device 39 includes a positioning base 391, a vertical rod 392 is fixedly connected to the top of the positioning base 391, a rotating ring 393 is sleeved and threadedly connected on the vertical rod 392, a supporting ring 394 is sleeved and rotatably connected on the rotating ring 393, a supporting plate 395 is fixedly connected to the top of the supporting ring 394, and a supporting base 396 is fixedly connected to the top of the supporting plate 395. One side of the positioning base 391 is rotatably connected to a positioning top seat 397 through a rotating assembly, an arc spring 398 is fixedly connected to the bottom of the positioning top seat 397, and one end of the arc spring 398 away from the positioning top seat 397 is fixedly connected to a supporting top seat 399, one side of the positioning base 391 is fixedly connected to the side of the clamping base 31, and one side of the positioning top seat 397 is fixedly connected to the side of the clamping top seat 33. The positioning base 391 and the end of the positioning top seat 397 away from the rotating assembly are connected by a fixed buckle, and two groups of arc springs 398 are provided and symmetrically distributed on the positioning top seat 397;
[0038] A positioning device 39 is provided. When placing the connector, the cable to be welded is placed on the support base 396 at the same time. The clamping top seat 33 will drive the positioning top seat 397 to rotate when it rotates. The positioning top seat 397 drives the supporting top seat 399 to rotate through the arc spring 398, and presses the supporting top seat 399 onto the cable to be welded, so that the cable can be clamped by the cooperation of the supporting base 396 and the supporting top seat 399, so that there is no need to manually hold the cable for welding during welding, which is convenient to use. At the same time, the rotating circle 393 can be rotated. The rotating circle 393 can move on the vertical rod 392 under the push of the thread, thereby driving the support ring 394 to move, the support ring 394 drives the support plate 395 to move, and the support plate 395 drives the support base 396 to move, so that the position of the cable can be changed by moving the support base 396, so that the cable can be adjusted in position after being fixed, so that the cable can be accurately connected with the connector, so that the welding effect is better.
[0039] See also Figure 1-Figure 8The present invention provides a technical solution to solve the problem that the fume generated during welding easily affects the working environment: the purification device 4 includes a tuyere 41, one side of the tuyere 41 is connected to a duct 42, the end of the duct 42 away from the tuyere 41 is connected to a filter box 43, the inner wall of the filter box 43 is rotatably connected to a filter ball shell 44, the top and bottom of the filter ball shell 44 both penetrate the filter box 43 and extend to the outside of the filter box 43, the top and bottom of the filter box 43 are fixedly connected to a cleaning bracket 45, the top of the cleaning bracket 45 is fixedly connected to a cleaning motor 46, and the driving force of the cleaning motor 46 The moving shaft passes through the cleaning bracket 45 and is fixedly connected with a cleaning brush 47. The side of the filter box 43 away from the air duct 42 is connected with a fan 48. A rotating motor 49 is fixedly connected to one side of the filter box 43. The driving shaft of the rotating motor 49 passes through the filter box 43 and is fixedly connected to the side of the filter ball shell 44. The air nozzle 41 is arranged in an arc shape. An air inlet is provided on the side of the air nozzle 41 away from the air duct 42. There are multiple air inlets and they are evenly distributed on the air nozzle 41. The bottom of the filter box 43 is fixedly connected to the clamping bracket 2 through a bracket, and the bottom of the fan 48 is fixedly connected to the top of the fixed base 1.
[0040] The smoke generated during the welding process is drawn into the interior of the air nozzle 41 through the air inlet on the air nozzle 41, and enters the filter box 43 through the air duct 42. The smoke can be filtered through the filter ball shell 44 during the movement inside the filter box 43, and the filtered smoke can be discharged through the fan 48. During the filtering process, the filter ball shell 44 can be driven to rotate by the rotating motor 49, and the part of the filter ball shell 44 that filters the smoke is rotated to the side of the cleaning brush 47, and the cleaning brush 47 can be driven to rotate by the cleaning motor 46, so that the filter ball shell 44 can be cleaned by the cleaning brush 47, thereby avoiding blockage caused by long-term use and reducing the purification efficiency. There is no need for manual cleaning, and it is more convenient to use.
[0041] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A connector welding fixture, comprising a fixed base (1) and a clamping bracket (2), wherein the clamping bracket (2) is fixed on the fixed base (1) and fixedly connected to the top of the fixed base (1), characterized in that: Also includes: A clamping device (3), the clamping device (3) being arranged on the top of the clamping bracket (2), the clamping device (3) being used to clamp the connector to be welded, the clamping device (3) being fixedly connected to the top of the clamping bracket (2); A purification device (4), the purification device (4) being arranged on one side of the clamping bracket (2), the purification device (4) being used to purify the fume generated during the welding process, the purification device (4) being fixedly connected to the side of the clamping bracket (2); The clamping device (3) comprises a clamping base (31), a fixed portion of a rotating base (32) is fixedly connected to one side of the top of the clamping base (31), a rotating portion of the rotating base (32) is fixedly connected to a clamping top base (33), the inner side walls of the clamping base (31) and the clamping top base (33) are fixedly connected to a clamping plate (34), one end of one side of the clamping plate (34) is fixedly connected to a clamping airbag (35), one side of the clamping airbag (35) is connected to an air pump (36) via an air pipe, and a clamping plate (34) is fixedly connected to the inner side walls of the clamping base (31) and the clamping top base (33), and a clamping airbag (35) is fixedly connected to one end of the clamping airbag (35) via an air pipe. A card plate (37) is connected, and both sides of one end of the card plate (37) are fixedly connected with a compression spring (38), and one end of the compression spring (38) away from the card plate (37) is fixedly connected to the clamping base (31), and the card plate (37) passes through and is slidably connected to the clamping top seat (33), and both sides of one end of the card plate (37) are fixedly connected with a compression spring (38), and one end of the compression spring (38) away from the card plate (37) is fixedly connected to the clamping top seat (33), and one side of the clamping base (31) is fixedly connected with a positioning device (39); The bottom of the clamping base (31) is fixedly connected to the top of the clamping bracket (2), and the top of the clamping base (31) and the bottom of the clamping top seat (33) are both arranged in an arc shape; One end of the clamping base (31) and the clamping top base (33) are both fixedly connected with mutually matching fixing buckles; The positioning device (39) comprises a positioning base (391), the top of the positioning base (391) is fixedly connected to a vertical rod (392), a rotating ring (393) is sleeved on and threadedly connected to the vertical rod (392), a supporting ring (394) is sleeved on and rotatably connected to the rotating ring (393), the top of the supporting ring (394) is fixedly connected to a supporting plate (395), the top of the supporting plate (395) is fixedly connected to a supporting base (396), one side of the positioning base (391) is rotatably connected to a positioning top seat (397) via a rotating assembly, the bottom of the positioning top seat (397) is fixedly connected to an arc spring (398), and one end of the arc spring (398) away from the positioning top seat (397) is fixedly connected to a supporting top seat (399).
2. A connector welding fixture according to claim 1, characterized in that: One side of the positioning base (391) is fixedly connected to the side of the clamping base (31), and one side of the positioning top seat (397) is fixedly connected to the side of the clamping top seat (33).
3. A connector welding fixture according to claim 1, characterized in that: The positioning base (391) and the end of the positioning top seat (397) away from the rotating assembly are connected by a fixed buckle, and two groups of arc springs (398) are provided and symmetrically distributed on the positioning top seat (397).
4. A connector welding fixture according to claim 1, characterized in that: The purification device (4) comprises an air nozzle (41), one side of the air nozzle (41) is connected to an air duct (42), one end of the air duct (42) away from the air nozzle (41) is connected to a filter box (43), the inner wall of the filter box (43) is rotatably connected to a filter ball shell (44), the top and bottom of the filter ball shell (44) both penetrate the filter box (43) and extend to the outside of the filter box (43), the top and bottom of the filter box (43) are fixedly connected to a cleaning bracket (45), the top of the cleaning bracket (45) is fixedly connected to a cleaning motor (46), the driving shaft of the cleaning motor (46) penetrates the cleaning bracket (45) and is fixedly connected to a cleaning brush (47), the side of the filter box (43) away from the air duct (42) is connected to a fan (48), one side of the filter box (43) is fixedly connected to a rotating motor (49), the driving shaft of the rotating motor (49) penetrates the filter box (43) and is fixedly connected to the side of the filter ball shell (44).
5. A connector welding fixture according to claim 4, characterized in that: The air nozzle (41) is arranged in an arc shape, and an air inlet is provided on a side of the air nozzle (41) away from the air duct (42), and a plurality of air inlets are arranged and evenly distributed on the air nozzle (41).
6. A connector welding fixture according to claim 4, characterized in that: The bottom of the filter box (43) is fixedly connected to the clamping bracket (2) via a bracket, and the bottom of the fan (48) is fixedly connected to the top of the fixed base (1).
Citation Information
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