A wire saw cutting machine for cutting large stone slabs

Abstract

The application belongs to the field of cutting stone device, and provides a wire saw parting machine for efficiently cutting stone slabs, which comprises: a plurality of main frames; a supporting mechanism fixedly arranged at the bottom of the plurality of main frames and used for fixing and supporting the whole device; a mounting mechanism fixedly arranged at the two sides of the plurality of main frames; a receiving mechanism slidingly arranged on the mounting mechanism and used for supporting and cutting the auxiliary stone; and a wire cutting mechanism fixedly arranged on the mounting mechanism and used for cutting the stone. The mounting frame is fixedly provided with a connecting frame connected with a plurality of motors and a driving turntable. The wire saw or the diamond wire saw is used for cutting. A plurality of receiving frames and placing frames are fixedly and slidingly connected at the two sides of the plurality of main frames, and the plates are placed. Therefore, the side edges of the main frames can be set as cutting stations, and the cutting work load in unit time is doubled to quadrupled, and the working efficiency of a single machine is significantly improved.

Description

TECHNICAL FIELD

[0001] The present application belongs to the field of cutting stone material device, in particular to a kind of high efficiency cutting stone slab line saw parting machine. BACKGROUND

[0002] Stone slab is a kind of stone board material with larger specification, usually used in building, decoration and other fields.The existing stone slab cutting technology is rope saw cutting, the problem is high cost, low efficiency, large cutting gap, resulting in more board loss, more stone powder, large noise, relatively large pollution, and cannot effectively cut ultra-thin marble, for example, 1-3 millimeter marble board;In addition, silicon wafer cutting technology, gem cutting technology, but the above technology can only be applied to the cutting of some small parts, and cannot be applied to the cutting of super large specification stone board.

[0003] Now in composite board production, the application of ultra-thin marble board is more and more, but the present processing technology is complex and inefficient;The main bottleneck is that the existing technology uses 7.5 millimeter or even thicker diameter rope saw for cutting, resulting in the thinnest marble thickness of 3-4 millimeter after cutting, and then using polishing equipment to slowly grind the marble board into 1 millimeter or 2 millimeter thick ultra-thin marble, which is time-consuming and labor-consuming.

[0004] Therefore, the person skilled in the art proposes a kind of high efficiency cutting stone slab line saw parting machine to solve the problems raised in the background art. SUMMARY

[0005] In order to solve the above technical problems, the present application provides a kind of high efficiency cutting stone slab line saw parting machine to solve the problems of large stone cutting loss and low stone cutting efficiency in the prior art.

[0006] A kind of high efficiency cutting stone slab line saw parting machine, comprising: a plurality of main body frame;Supporting mechanism, fixedly arranged at the bottom of a plurality of main body frame, for fixing and supporting the whole device;Mounting mechanism, fixedly arranged on both sides of a plurality of main body frame;Receiving mechanism, slidingly arranged on the mounting mechanism, for auxiliary stone support cutting use;Line cutting mechanism, fixedly arranged on the mounting mechanism, for stone cutting use.

[0007] Preferably, the supporting mechanism includes a base fixedly arranged at the bottom of the plurality of main body frames, and the plurality of main body frames are fixedly arranged on the base at a certain distance;And the plurality of main body frames are all "A" shaped or isosceles trapezoidal, and the inclination angle of the two side walls is 40° to 90°, preferably 80°.

[0008] Preferably, the mounting mechanism includes two mounting frames fixedly arranged on both sides of the plurality of main body frames, and the mounting frame side wall is fixedly provided with a plurality of limiting tracks.

[0009] Preferably, the side wall of the main frame is fixedly provided with a plurality of connecting seats, the side wall of the mounting frame is fixedly provided with a plurality of mounting seats, and the connecting seats and the mounting seats are fixedly arranged with each other.

[0010] Preferably, the receiving mechanism comprises a receiving frame slidingly arranged on the mounting frame, and the receiving frame is fixedly provided with a placing frame.

[0011] Preferably, the receiving frame is provided with a sliding groove, the receiving frame is slidingly connected with the limiting track through the sliding groove, and the receiving frame can be provided in plurality.

[0012] Preferably, the wire cutting mechanism comprises a connecting frame fixedly arranged on the mounting frame, motors are fixedly arranged at four corners of the connecting frame, and drive turntables are fixedly arranged at output ends of the motors; and the connecting frame is drivingly provided with a diamond wire saw through the four drive turntables.

[0013] Preferably, the connecting frame can be provided in plurality, and the plurality of connecting frames are fixedly arranged at both sides of the plurality of main frames through the mounting frame.

[0014] Compared with the prior art, the present application has the following beneficial effects:

[0015] 1. By arranging the main frame and arranging the inclination angle of the side wall of the main frame at both sides to be preferably 80°, a plurality of motors and drive turntables can be fixedly arranged at both sides of the plurality of main frames through the mounting frame, and the cutting is performed in cooperation with the diamond wire saw, and a plurality of receiving frames and placing frames can be fixedly and slidingly arranged at both sides of the plurality of main frames, and the plate is placed, so that the side edges of the main frame can be arranged as cutting stations, and the cutting work amount in unit time is doubled, and the working efficiency of a single machine is improved.

[0016] 2. By driving the diamond wire saw with a diameter of preferably 0.45-0.65 mm on the drive turntable, one plate can be cut into three or more pieces, and the wear and tear of the plate is effectively reduced, the generation of stone powder and sewage is greatly reduced, and the effective utilization rate of the plate is improved.

[0017] 3. By arranging the main frame, the floor area of the device is reduced, the use efficiency of the site is improved, the design of the inclination angle of 80° can avoid the shaking of the plate during cutting, and the wave pattern and uneven thickness of the plate can be avoided, so as to improve the cutting accuracy, avoid the problems of wire jamming and wire breaking of the wire saw, improve the speed of the whole processing process, reduce the damage rate, and produce less pollutants during the processing process, which is more environmentally friendly and efficient. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 The whole structure diagram of the stone wire saw splitting machine of the present application;

[0019] Figure 2 The structure display diagram of the stone wire saw splitting machine of the present application;

[0020] Figure 3 The structure display diagram of the stone wire saw splitting machine of the present application; Figure 2 The structure diagram of A;

[0021] Figure 4 The structure display diagram of the main frame of the stone wire saw splitting machine of the present application;

[0022] Figure 5 The structure diagram of the connecting frame of the stone wire saw splitting machine of the present application;

[0023] Figure 6 The structure display diagram of the main frame of the stone wire saw splitting machine of the present application; Figure 5 The structure diagram of B;

[0024] In the figure:

[0025] 1, main frame; 2, motor; 3, driving turntable; 4, connecting frame; 5, bearing frame; 6, placing frame; 7, mounting frame; 8, limiting track; 9, base; 10, connecting seat; 11, mounting seat. DETAILED DESCRIPTION

[0026] The embodiments of the present application will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.

[0027] Example 1:

[0028] As shown in the accompanying drawings: Figure 1 to the accompanying drawings: Figure 6

[0029] The present application provides a high-efficiency stone large plate cutting wire saw splitting machine, comprising: a plurality of main frames 1; a supporting mechanism fixedly arranged at the bottom of the plurality of main frames 1, used for fixing and supporting the whole device; a mounting mechanism fixedly arranged on both sides of the plurality of main frames 1; a bearing mechanism slidingly arranged on the mounting mechanism, used for assisting stone supporting and cutting; a wire cutting mechanism fixedly arranged on the mounting mechanism, used for stone cutting.

[0030] Reference Figure 1 and Figure 4 ​The support mechanism comprises a base 9 fixedly connected to the bottom of the plurality of body frames 1, and the plurality of "A"-shaped or isosceles trapezoidal body frames 1 are fixedly connected to the base 9 at a certain distance, and the inclination angle of the two side walls of the body frame 1 is 45° to 90°, preferably 80° in the scheme. When cutting the plate, the plurality of body frames 1 can place the plate at an inclination of 80°, which can not only avoid the shaking problem of the plate during cutting, but also avoid the wire jamming problem of the wire saw, and the design of the 80° inclination angle can avoid the shaking problem of the plate during cutting, and can also avoid the wire jamming problem of the wire saw, thereby improving the speed of the entire processing process.

[0031] Meanwhile, the plurality of body frames 1 are "A"-shaped or isosceles trapezoidal, and are placed at equal distances by the base 9, so that a plurality of plates can be placed on both sides of the plurality of body frames 1 for cutting, which not only reduces the floor area of the device, but also improves the cutting efficiency of the plate and the use efficiency of the site.

[0032] Referring to Figure 2 , Figure 3 and Figure 5 , the mounting mechanism comprises a mounting frame 7, a limiting rail 8, a connecting seat 10 and a mounting seat 11.

[0033] By fixedly connecting the mounting frame 7 to the side wall of the plurality of body frames 1, and providing that the mounting frame 7 can be fixedly connected to two mounting frames 7 located at the two side edges of the plurality of body frames 1, and fixedly connecting the limiting rail 8 to the mounting frame 7, the plate can be slidably adjusted in position for cutting by the limiting rail 8.

[0034] Meanwhile, a plurality of connecting seats 10 are fixedly connected to the side wall of the plurality of body frames 1, and a plurality of mounting seats 11 are fixedly connected to one side of the side wall of the mounting frame 7, so that the mounting frame 7 can be fixedly connected to one side or both sides of the plurality of body frames 1 by the connecting seat 10 and the mounting seat 11.

[0035] Secondly, when a single plate needs to be cut, one mounting frame 7 can be fixedly connected to the plurality of body frames 1 by the plurality of connecting seats 10 and the mounting seat 11, and when three or more plates need to be cut, two mounting frames 7 need to be fixedly connected to the two sides of the plurality of body frames 1 by the plurality of connecting seats 10 and the mounting seat 11.

[0036] Example two:

[0037] Referring to Figure 3 and Figure 5 , the receiving mechanism comprises a receiving frame 5 and a placing frame 6.

[0038] A plurality of receiving frames 5 are connected on the mounting frame 7 by sliding, and a sliding groove is formed on the receiving frame 5, so that the sliding groove on the receiving frame 5 corresponds to the limiting rail 8, so that the receiving frame 5 is conveniently limited and slid on the mounting frame 7, and the placing frame 6 is fixedly connected on the receiving frame 5, so that the board is placed on the placing frame 6, and then the cutting treatment is adjusted by sliding the receiving frame 5.

[0039] Embodiment three:

[0040] Reference Figure 5 and Figure 6 The line cutting mechanism comprises a connecting frame 4, a motor 2 and a driving disc 3;

[0041] The connecting frame 4 is fixedly connected on the mounting frame 7, four motors 2 are fixedly connected at four corners of the connecting frame 4, and the output end of each motor 2 is fixedly connected with the driving disc 3, so that the connecting frame 4 is drivingly connected with the diamond wire saw through the four motors 2 and the driving disc 3. The diameter of the diamond wire saw can be 0.1-10 mm, and the preferred diameter of the diamond wire saw is 0.45-0.65 mm. The diamond wire saw with the diameter can cut the board into three or four pieces. Therefore, the use of the diamond wire saw with the diameter of 0.45-0.65 mm can effectively reduce the wear and tear of the board, greatly reduce the generation of stone powder and sewage, and improve the effective utilization rate of the board;

[0042] Working principle: when the four motors 2 and the driving turntable 3 drive the diamond wire saw to cut, first, the plate is placed on the placing frame 6, because the side wall of the plurality of main frames 1 is preferably inclined at an angle of 80°, and the external cutting water flows on the plate, so that the plate can be tightly adsorbed on the placing frame 6, then the supporting frame 5 and the placing frame 6 are moved through the limiting rail 8, so as to achieve the purpose of moving the plate to be cut by the diamond wire saw between the plurality of driving turntables 3, at the same time, the plurality of main frames 1 are in the shape of“A”or isosceles trapezoidal, and are placed at equal distances through the base 9, so that a plurality of plates can be placed on both sides of the plurality of main frames 1 for cutting, which not only reduces the floor area of the device, but also improves the cutting efficiency of the plate and the use efficiency of the site, secondly, when a single plate needs to be cut, one mounting frame 7 can be fixedly connected to the plurality of main frames 1 through the plurality of connecting seats 10 and the mounting seats 11, when three or more plates need to be cut, two mounting frames 7 need to be fixedly connected to the plurality of main frames 1 on both sides through the plurality of connecting seats 10 and the mounting seats 11, in addition, the connecting frame 4 is fixedly connected to the mounting frame 7, and four motors 2 are fixedly connected to the four corners of the connecting frame 4, and the output end of each motor 2 is fixedly connected with a driving turntable 3, so that the connecting frame 4 can be driven by the four motors 2 and the driving turntables 3 to be connected with the diamond wire saw, the diameter of the diamond wire saw is preferably 0.45-0.65mm, so that the diamond wire saw with this diameter can cut one plate into three or four, therefore, the 0.45-0.65mm diamond wire saw can effectively reduce the wear and tear of the plate, greatly reduce the generation of stone powder and sewage, and improve the effective utilization rate of the plate.

[0043] The embodiments of the present application are given for example and description, although the embodiments of the present application have been shown and described above, it is understood that the above embodiments are exemplary and cannot be understood as limiting the present application, and those skilled in the art can make changes, modifications, replacements and modifications to the above embodiments within the scope of the present application.

[0044] Finally, a few points should be noted:

[0045] First of all, in the description of the present application, it should be pointed out that unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;

[0046] Secondly: the drawings in the embodiment of the application only relate to the structure involved in the embodiment of the application, other structures can refer to the general design, and in the case of no conflict, the same embodiment and different embodiments of the application can be combined with each other;

[0047] Finally: the above only describes the preferred embodiments of the application and is not used to limit the application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the application should be included in the protection scope of the application;

[0048] The above are the preferred embodiments of the application, and are not used to limit the protection scope of the application, so: equivalent changes made according to the structure, shape, principle of the application should be included in the protection scope of the application.

Claims

1. A wire saw splitting machine for efficiently cutting large slabs of stone, comprising: Include: Several main body frame (1) ; Supporting mechanism, fixedly arranged at the bottom of several main body frame (1), for the whole device fixed support use; Mounting mechanism, fixedly arranged on both sides of several main body frame (1) ; Supporting mechanism, fixedly arranged at the bottom of several main body frame (1), for the whole device fixed support use; Line cutting mechanism, fixedly arranged on the mounting mechanism, for cutting stone use; The supporting mechanism includes a base (9) fixedly arranged at the bottom of the several main body frame (1), and the several main body frame (1) is fixedly arranged on the base (9) at a certain distance; And the several main body frame (1) is "A" shape or isosceles trapezoidal, and the inclination angle of the two side walls is 45°-90°; The line cutting mechanism includes a connecting frame (4) fixedly arranged on the mounting frame (7), and the connecting frame (4) is fixedly arranged with a motor (2) at the four corners, and the output end of the motor (2) is fixedly arranged with a driving turntable (3); The connecting frame (4) is driven by four driving turntables (3) to be provided with a diamond wire saw or a diamond rope saw; The connecting frame (4) can be provided with several, and the several connecting frames (4) are fixedly arranged on both sides of the several main body frame (1) through the mounting frame (7).

2. The wire saw splitting machine for cutting large stone slabs of claim 1, wherein: The mounting mechanism includes two mounting frames (7) fixedly arranged on both sides of the several main body frame (1), and the side wall of the mounting frame (7) is fixedly arranged with several limiting tracks (8).

3. The wire saw splitting machine for cutting large stone slabs according to claim 2, characterized in that: The side wall of the main body frame (1) is fixedly arranged with several connecting seats (10), the side wall of the mounting frame (7) is fixedly arranged with several mounting seats (11), and the connecting seat (10) and the mounting seat (11) are fixedly arranged with each other.

4. The wire saw splitting machine for cutting large stone slabs of claim 3, wherein: The supporting mechanism includes a supporting frame (5) slidingly arranged on the mounting frame (7), and the supporting frame (5) is fixedly arranged with a placing frame (6).

5. The wire saw splitting machine for cutting large stone slabs according to claim 4, characterized in that: The supporting frame (5) is provided with a sliding groove, the supporting frame (5) is slidingly connected with the limiting track (8) through the sliding groove, and the supporting frame (5) can be provided with multiple.

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