Aluminum-clad steel monofilament processing wire drawing equipment and method with wire collection structure

By designing the hub structure and components in the wire drawing machine, the problem of sliding of metal wire and wire drawing roller is solved, ensuring the stable operation of the wire drawing equipment and the quality of the wire, reducing wear and failure.

CN118926330BActive Publication Date: 2024-12-20NANTONG WANMENG ALUMINUM WIRES CO LTD
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Patent Information

Application Number
CN202411418827.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2024-12-20
Estimated Expiration
2044-10-12

AI Technical Summary

Technical Problem

In existing wire drawing machines, the fixed transmission ratio of the wire drawing wheel causes easy sliding between the metal wire and the wire drawing wheel, resulting in low quality of the wire, serious equipment wear and wire breakage accidents.

Method used

Aluminum-clad steel single-filament processing and drawing equipment with a wire-connected structure is designed. By setting the same gear and the movable shaft, the upper and lower drawing wheels are ensured to rotate at the same linear speed, and a servo motor, tensioning mechanism and heat sink pipe are used. and components such as side panels to control the tightness and relative traction of the wire to avoid sliding.

Benefits of technology

It realizes stable compression of metal wire, reduces wear and heat generation, ensures the quality of the wire, avoids equipment failure and deformation, and improves dimensional accuracy and surface quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of metal machining technology, and in particular, is an aluminum-clad steel single wire processing wire drawing equipment and method with a wire gathering structure. In view of the problem of sliding between the metal wire and the wire drawing wheel, the following scheme is proposed, including a base plate, a pair of support plates 1 are welded on the upper surface of the base plate near both ends of one side, and a support shaft is inserted near the top of the adjacent side of each pair of support plates 1, and the circumferential outer wall of the support shaft is evenly rotated and connected with a direction-changing wheel, and a pair of loading columns are welded on one side of the upper surface of the base plate near the pair of support plates 1. The present invention changes the traction angle of the metal wire and adjusts the traction force by setting a side plate, so as to avoid the difficulty in synchronizing the rotation speed of the wire drawing wheel with the travel speed of the metal wire it is pulling, and prevents sliding between the metal wire and the wire drawing wheel, which causes the metal wire to be wound too loosely or too tightly, resulting in low quality of the metal wire.
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Description

Technical Field

[0001] The present invention relates to the technical field of metal machining, and in particular to an aluminum-clad steel single wire processing and drawing device and method with a wire collection structure. Background Art

[0002] Wire drawing is a metal processing technology. In metal pressure processing, the metal is forced through the die under the action of external force, the metal cross-sectional area is compressed, and the technical processing method of obtaining the required cross-sectional area shape and size is called metal wire drawing process, and the tool that changes its shape and size is called wire drawing die.

[0003] In the prior art, the drawing wheels in the wire drawing machine are driven by a motor through the rotation of gears. Since the transmission ratio of the gears is fixed, the rotation speed of each drawing wheel and the moving speed of the metal wire are different, and it is easy for the metal wire to slip between the drawing wheels, resulting in the metal wire being wound too loosely or too tightly, resulting in poor quality of the profile, and serious wear of the equipment and wires, and even causing accidents such as wire breakage and shutdown. For this reason, an aluminum-clad steel single wire processing drawing equipment and method with a wire gathering structure is proposed. Summary of the invention

[0004] In order to solve the problem of sliding between metal wires and wire drawing wheels, the present invention provides an aluminum-clad steel single wire processing wire drawing device and method with a wire gathering structure.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an aluminum-clad steel single wire processing drawing equipment with a wire gathering structure, comprising a base plate, a pair of support plates 1 are welded on the upper surface of the base plate near both ends of one side, and a support shaft is inserted near the top of the adjacent side of each pair of support plates 1, and the circumferential outer wall of the support shaft is evenly rotatably connected with a changing wheel, a pair of loading columns are welded on the upper surface of the base plate near one side of the pair of support plates 1, and two movable shafts are rotatably connected near the top of the adjacent sides of the two loading columns, and the circumferential outer walls of the two movable shafts are evenly sleeved and fixed with drawing wheels, a semi-drawing groove is opened on the circumferential outer wall of the drawing wheel near the middle, and the drawing wheel and the changing wheel correspond to each other, and a tensioning mechanism is evenly installed on the upper surface of the base plate near the drawing wheel, and the tensioning mechanism and the drawing wheel correspond to each other.

[0006] A further configuration of the present invention is that a servo motor is fixed on the upper surface of the substrate near the loading column, and a pulley is fixedly sleeved on the output shaft of the servo motor, gears are sleeved and fixedly mounted on the circumferential outer walls of the two movable shafts near the servo motor, and the two gears are meshed, and a pulley is sleeved and fixedly mounted on the circumferential outer walls of the movable shafts near the bottom end near the servo motor, and the two pulleys are rotatably connected with a transmission belt.

[0007] A further arrangement of the present invention is that the tensioning mechanism includes a support column, a support column is evenly fixed on one side of the upper surface of the base plate near the drawing wheel, and the support column and the drawing wheel correspond, a movable column is inserted at the top of the support column, and a screw is screwed on the circumferential outer wall of the support column near the top, a pad is fixed to the top of the movable column by bolts, and a tension spring is welded at the top of the pad deviating from the center of the circle, and a second pad is welded to the top of the tension spring, connecting blocks are welded to the top of the second pad near both sides, and a guide shaft is inserted on the adjacent side of the two connecting blocks near the top, the circumferential outer wall of the guide shaft is rotatably connected to a guide wheel, and a limiting column is evenly welded on the upper surface of the first pad near the circumferential edge, and the limiting column passes through the second pad.

[0008] A further arrangement of the present invention is that an extension shaft is welded to one end of the movable shaft close to the base plate close to the servo motor, and a turntable is fixed to the side of the extension shaft away from the loading column by bolts, a support rod is inserted into the side of the turntable away from the extension shaft near the circumferential edge, and the circumferential outer wall of the support rod is rotatably connected to a piston arm, a loading block is inserted into the side of the support plate away from the support rod near the top end, and a piston pump is fixed to the top end of the loading block, one end of the piston pump is connected to the piston arm, and a water suction pipe and a water outlet pipe are distributed and inserted into the circumferential outer wall of the piston pump, and a coolant box is fixed to the upper surface of the base plate close to the piston pump.

[0009] A further configuration of the present invention is that the top of the support plate near the piston pump is rotatably connected to a fixing column, and a fixing ring is welded to the top of the fixing column, a heat dissipation pipe is plugged into the fixing ring, and the end of the heat dissipation pipe near the piston pump is connected to the water outlet pipe.

[0010] A further configuration of the present invention is that water blocking rods are evenly inserted into the circumferential outer wall of the heat dissipation pipe near the top end, and the water blocking rods correspond to the direction-changing wheels.

[0011] A further configuration of the present invention is that support plates three are welded to the upper surface of the base plate near both ends on a side away from support plate one, and adjacent ends of two support plates three are rotatably connected to the same winding shaft, a winding drum is sleeved on the circumferential outer wall of the winding shaft near the middle, and a driving source is fixed to one end of the winding shaft, support plate two is welded to the upper surface of the base plate near the middle, and wire collection columns are inserted into the upper surface of support plate two near both ends, and the circumferential outer walls of the wire collection columns are rotatably connected to guide wheels two.

[0012] A further configuration of the present invention is that the outer wall of the circumference of the winding shaft is sleeved and fixed with symmetrical and structurally identical oblique half-cylinders near both ends, a pair of support blocks are welded to the upper surface of the base plate near the middle of one side of the winding cylinder, and a sliding rod is slidably inserted into the adjacent ends of the two support blocks near the top, and the middle part of the sliding rod is rotatably connected to a guide wheel five, and the sliding rod is adapted to the oblique half-cylinder.

[0013] A further configuration of the present invention is that a pair of side plates are welded to the middle of one side of the upper surface of the base plate near the winding drum, a process hole is opened at the adjacent end of the two side plates near the middle, and the inner walls of the two process holes are slidably connected with a loading shaft, and the circumferential outer wall of the loading shaft is rotatably connected with a guide wheel four near the middle, a pair of sliding grooves are opened on the opposite sides of the two side plates, and the inner walls of the sliding grooves are slidably connected with sliders, a positioning plate is welded to the end of each pair of sliders away from the side plate, and the loading shaft passes through the positioning plate, and a A contraction spring, and a fixed plate is welded at one end of the contraction spring away from the positioning plate, and plug rods are inserted at the top and bottom of one end of the fixing plate close to the positioning plate, and positioning rods are inserted at both sides of one end of the fixing plate close to the positioning plate, and limiting holes distributed in an array are opened on opposite sides of the two side plates, and the limiting holes and the plug rods are adapted to each other, the positioning rod passes through the positioning plate, and the positioning rod and the process hole are adapted to each other, a support plate four is welded at the gap between the side plate and the support plate two on the upper surface of the base plate, and a guide wheel three is rotatably connected to the upper surface of the support plate four.

[0014] A wire drawing method for aluminum-clad steel monofilament with a wire collection structure, comprising the following steps:

[0015] S1: First, pull the metal wire along the top of the first direction-changing wheel on the first side to pass through the half-drawing groove of the corresponding first group of two drawing wheels, then move the metal wire along the bottom end of the corresponding first guide wheel one to the top of the first direction-changing wheel on the other side, then wind it out from the bottom end, move it to the bottom end of the second direction-changing wheel on the first side, wind it to the top end, then pull the metal wire again to pass through the half-drawing groove of the corresponding second group of two drawing wheels, then move the metal wire along the bottom end of the corresponding second guide wheel one to the top of the second direction-changing wheel on the other side, then wind it out from the bottom end, and so on, completing the wire drawing process step by step;

[0016] S2: The metal wire passes through the bottom end of the guide wheel 1. When the metal wire is loose, the tension spring contracts, causing the guide wheel 1 to drop and tighten the metal wire. When the metal wire is too tight, the tension spring is stretched, causing the guide wheel 1 to rise and loosen the metal wire.

[0017] S3: When the movable shaft rotates, it drives the piston pump to draw coolant from the coolant box to the heat dissipation pipe. According to the running turning wheel, the water blocking rod is pulled out to make the coolant flow above the corresponding turning wheel to cool the wound metal wire.

[0018] S4: After the wire drawing is completed, the metal wire passes through the gap between the two guide wheels 2, then goes along the top of the guide wheel 3, goes around to the bottom of the guide wheel 4, then goes around to the bottom of the guide wheel 5, goes out from the top of the guide wheel 5, and is wound up by the winding drum.

[0019] In summary, the beneficial effects of this solution are:

[0020] 1. Through the same gears and movable shafts, ensure that the upper and lower drawing wheels can rotate at the same linear speed to avoid speed inconsistency, ensure that the metal wire can be compressed stably, avoid sliding friction with the metal wire, reduce wear on the metal wire, and reduce heat generation.

[0021] 2. By setting up a heat dissipation pipe, the metal wire can be cooled in time, which helps to maintain the stable operation of the wire drawing equipment, reduce equipment failures or production interruptions caused by overheating, help control the dimensional accuracy and surface quality of the single wire, and avoid deformation or surface defects caused by high temperature.

[0022] 3. By setting the side plates, the relative traction force on the metal wire can be adjusted to avoid the difficulty in achieving synchronization between the rotation speed of the drawing wheel and the travel speed of the metal wire it is pulling, and to prevent slippage between the metal wire and the drawing wheel, causing the metal wire to be wound too loosely or too tightly, resulting in poor quality of the metal wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the front-end structure of an aluminum-clad steel single wire processing and drawing equipment with a wire collection structure proposed by the present invention;

[0024] Figure 2 This is a schematic diagram of the top structure of an aluminum-clad steel single wire processing and drawing device with a wire collection structure proposed by the present invention;

[0025] Figure 3 A schematic diagram of the structure of a wire drawing wheel of an aluminum-clad steel single wire processing wire drawing device with a wire collection structure proposed by the present invention;

[0026] Figure 4 This is a schematic diagram of the tensioning mechanism structure of an aluminum-clad steel single wire processing and drawing equipment with a wire collection structure proposed by the present invention;

[0027] Figure 5 A schematic diagram of the cooling mechanism structure of an aluminum-clad steel single wire drawing equipment with a wire collection structure proposed by the present invention;

[0028] Figure 6 This is a schematic diagram of the winding drum structure of an aluminum-clad steel single wire processing and drawing equipment with a wire collection structure proposed by the present invention;

[0029] Figure 7This is a schematic diagram of the cross-sectional structure of a side panel of an aluminum-clad steel single wire processing and drawing device with a wire collection structure proposed by the present invention.

[0030] In the figure: 1, base plate; 2, support plate 1; 3, support plate 2; 4, driving source; 5, oblique half cylinder; 6, winding cylinder; 7, support plate 3; 8, side plate; 801, process hole; 802, slide groove; 803, limit hole; 9, support plate 4; 10, support shaft; 11, heat pipe; 12, coolant box; 13, change wheel; 14, piston pump; 15, servo motor; 16, support column; 17, transmission belt; 18, loading column; 19, movable shaft; 20, gear; 21, drawing wheel; 2101, half drawing groove; 22, screw; 23, movable column; 24, pad; 25, tension spring; 26. Limit column; 27. Connecting block; 28. Guide shaft; 29. ​​Guide wheel one; 30. Outlet pipe; 31. Fixed column; 32. Fixed ring; 33. Water blocking rod; 34. Suction pipe; 35. Extension shaft; 36. Turntable; 37. Support rod; 38. Piston arm; 39. Loading block; 40. Guide wheel three; 41. Guide wheel two; 42. Collection column; 43. Guide wheel four; 44. Winding shaft; 45. Guide wheel five; 46. Sliding rod; 47. Support block; 48. Positioning rod; 49. Loading shaft; 50. Sliding block; 51. Positioning plate; 52. Fixed plate; 53. Contraction spring; 54. Insert rod. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0032] In this embodiment, refer to Figure 1-7, an aluminum-clad steel single wire processing and drawing equipment with a wire gathering structure, comprising a base plate 1, a pair of support plates 2 are welded to both ends of one side of the upper surface of the base plate 1, and a support shaft 10 is inserted into the adjacent side of each pair of support plates 2 near the top end, and the circumferential outer wall of the support shaft 10 is evenly rotatably connected with a direction-changing wheel 13, a pair of loading columns 18 are welded to one side of the upper surface of the base plate 1 near the pair of support plates 2, and two movable shafts 19 are rotatably connected to the adjacent side of the two loading columns 18 near the top end, and a drawing wheel 21 is evenly sleeved and fixed to the circumferential outer wall of the two movable shafts 19, and a semi-drawing groove 2101 is opened near the middle of the circumferential outer wall of the drawing wheel 21, and the drawing wheel 21 corresponds to the direction-changing wheel 13, and the aperture of the semi-drawing groove 2101 decreases step by step, and the upper surface of the base plate 1 is close to the drawing wheel 21 A tensioning mechanism is evenly installed on one side, and the tensioning mechanism corresponds to the wire drawing wheel 21; a servo motor 15 is fixed on the upper surface of the substrate 1 near the loading column 18, and the output shaft of the servo motor 15 is sleeved and fixed with a pulley, and the circumferential outer walls of the two movable shafts 19 near the servo motor 15 are sleeved and fixed with gears 20, and the two gears 20 are meshed, and the circumferential outer walls of the movable shaft 19 near the bottom are sleeved and fixed with pulleys near the servo motor 15, and the two pulleys are rotatably connected with a transmission belt 17; the same gear 20 and movable shaft 19 are set to ensure that the upper and lower wire drawing wheels 21 can rotate at the same linear speed to avoid speed inconsistency, ensure that the metal wire can be stably compressed, avoid sliding friction with the metal wire, reduce wear on the metal wire, and reduce heat generation.

[0033] refer to Figure 3 , Figure 4 The tensioning mechanism includes a support column 16, and the support column 16 is evenly fixed on one side of the upper surface of the substrate 1 close to the wire drawing wheel 21, and the support column 16 corresponds to the wire drawing wheel 21, and the top of the support column 16 is plugged with a movable column 23, and the outer wall of the circumference of the support column 16 is screwed with a screw 22 near the top, and the top of the movable column 23 is fixed with a pad 24 by bolts, and the top of the pad 24 is welded with a tension spring 25 at a position deviating from the center of the circle, and the top of the tension spring 25 is welded with a second pad 24, and the second pad 2 4 is welded with connecting blocks 27 near both sides of the top, and a guide shaft 28 is inserted near the top of the adjacent side of the two connecting blocks 27, and a guide wheel 29 is rotatably connected to the circumferential outer wall of the guide shaft 28. The upper surface of the first pad 24 is evenly welded with a limiting column 26 near the circumferential edge, and the limiting column 26 passes through the second pad 24; by setting the guide wheel 29, the tightness of the metal wire can be dynamically regulated to avoid the metal wire being too loose or tight, thereby improving the operating safety of the equipment.

[0034] refer to Figure 3 , Figure 5An extension shaft 35 is welded to one end of the movable shaft 19 close to the base plate 1 close to the servo motor 15, and a turntable 36 is fixed to the side of the extension shaft 35 away from the loading column 18 by bolts, a support rod 37 is inserted near the circumferential edge of the turntable 36 away from the extension shaft 35, and a piston arm 38 is rotatably connected to the circumferential outer wall of the support rod 37, a support plate 2 away from the support rod 37 is inserted near the top of the side away from the movable shaft 19, and a piston pump 14 is fixed to the top of the loading block 39, one end of the piston pump 14 is connected to the piston arm 38, and a water suction pipe 34 and a water outlet pipe 30 are distributed and inserted on the circumferential outer wall of the piston pump 14, and the upper surface of the base plate 1 is close to the piston pump 14 A coolant box 12 is fixed to one side, and a fixing column 31 is rotatably connected to the top of the support plate 2 near the piston pump 14, and a fixing ring 32 is welded to the top of the fixing column 31, and the fixing ring 32 is plugged with a heat dissipation pipe 11, and the end of the heat dissipation pipe 11 near the piston pump 14 is connected to the water outlet pipe 30, and the circumferential outer wall of the heat dissipation pipe 11 near the top is evenly plugged with water blocking rods 33, and the water blocking rods 33 correspond to the changing wheel 13; by providing the heat dissipation pipe 11, the metal wire can be cooled in time, which helps to maintain the stable operation of the wire drawing equipment, reduce equipment failures or production interruptions caused by overheating, help control the dimensional accuracy and surface quality of the single wire, and avoid deformation or surface defects caused by high temperature.

[0035] refer to Figure 1 , Figure 6 , a support plate three 7 is welded on the upper surface of the substrate 1 near both ends on one side away from the support plate one 2, and the adjacent ends of the two support plates three 7 are rotatably connected to the same winding shaft 44, a winding drum 6 is sleeved on the circumferential outer wall of the winding shaft 44 near the middle, and a driving source 4 is fixed to one end of the winding shaft 44, a support plate two 3 is welded on the upper surface of the substrate 1 near the middle, and a wire collection column 42 is inserted on the upper surface of the support plate two 3 near both ends, and the circumferential outer walls of the wire collection column 42 are rotatably connected to guide wheels two 41, and the two guide wheels two 41 allow metal monofilaments in multiple directions to pass through to complete the wire collection operation, and the circumferential outer wall of the winding shaft 44 near the two ends is connected to the winding shaft 44. The ends of the base plate 1 are symmetrically sleeved and fixed with oblique half cylinders 5 of the same structure. A pair of support blocks 47 are welded near the middle of the upper surface of the base plate 1 near the winding drum 6, and a slide rod 46 is slidably inserted near the top of the adjacent ends of the two support blocks 47, and the middle part of the slide rod 46 is rotatably connected with a guide wheel 5 45, and the slide rod 46 and the oblique half cylinder 5 are adapted to each other; when the two oblique half cylinders 5 rotate, the slide rod 46 is intermittently pushed to move toward both ends, so that the metal wire can be evenly wound around the circumferential outer wall of the winding drum 6, reducing the twisting and crossing of the metal wire during the winding process, reducing the risk of damage, avoiding scratches or breakage of the metal wire, and ensuring the integrity of the material.

[0036] refer to Figure 6 , Figure 7A pair of side plates 8 are welded to the middle of one side of the upper surface of the base plate 1 near the winding drum 6, and a process hole 801 is opened at the adjacent end of the two side plates 8 near the middle, and the inner walls of the two process holes 801 are slidably connected with the loading shaft 49, and the circumferential outer wall of the loading shaft 49 is rotatably connected with the guide wheel 43 near the middle, and a pair of slide grooves 802 are opened on the opposite sides of the two side plates 8, and the inner walls of the slide grooves 802 are slidably connected with sliders 50, and a positioning plate 51 is welded at one end of each pair of sliders 50 away from the side plate 8, and the loading shaft 49 passes through the positioning plate 51, and a contraction spring 53 is fixed in the middle of the end of the positioning plate 51 away from the slider 50, and a fixed disk 52 is welded at one end of the contraction spring 53 away from the positioning plate 51, and an insertion rod 54 is inserted near the top and bottom of the end of the fixing plate 52 close to the positioning plate 51, and the fixing plate 52 One end of the positioning plate 51 is connected to both sides thereof, and positioning rods 48 are provided on opposite sides of the two side plates 8 with limit holes 803 arranged in an array, and the limit holes 803 are adapted to the insertion rods 54, the positioning rod 48 passes through the positioning plate 51, and the positioning rod 48 is adapted to the process hole 801, and a support plate four 9 is welded to the upper surface of the base plate 1 at the gap between the side plate 8 and the support plate two 3, and the upper surface of the support plate four 9 is rotatably connected to a guide wheel three 40; the sliding loading shaft 49 changes the angle of the metal wire between the guide wheel four 43 and the guide wheel three 40, so as to adjust the relative traction force on the metal wire, avoid the difficulty in synchronizing the rotation speed of the drawing wheel 21 and the travel speed of the metal wire it draws, and prevent the metal wire from slipping between the drawing wheel 21, causing the metal wire to be wound too loosely or too tightly, resulting in poor quality of the metal wire.

[0037] A wire drawing method for aluminum-clad steel monofilament with a wire collection structure, comprising the following steps:

[0038] S1: First, pull the wire along the top of the first redirecting wheel 13 on the first side to pass through the half-drawing groove 2101 of the corresponding first group of two wire drawing wheels 21, and then move the wire to the top of the first redirecting wheel 13 on the other side along the bottom of the corresponding first guide wheel 29, then wind it out from the bottom, move it to the bottom of the second redirecting wheel 13 on the first side, go around to the top, and then pull the wire to pass through the half-drawing groove 2101 of the corresponding second group of two wire drawing wheels 21, and then move the wire to the top of the second redirecting wheel 13 on the other side along the bottom of the corresponding second guide wheel 29, and then wind it out from the bottom, and so on, to complete the wire drawing process step by step;

[0039] S2: The metal wire passes through the bottom end of the guide wheel 29. When the metal wire is loose, the tension spring 25 contracts, causing the guide wheel 29 to descend and tighten the metal wire. When the metal wire is too tight, the tension spring 25 is stretched, causing the guide wheel 29 to rise and loosen the metal wire.

[0040] S3: When the movable shaft 19 rotates, the piston pump 14 is driven to extract the coolant from the coolant box 12 to the heat dissipation pipe 11. According to the running turning wheel 13, the water blocking rod 33 is pulled out, so that the coolant flows above the corresponding turning wheel 13, and the winding metal wire is cooled down.

[0041] S4: After the wire drawing is completed, the metal wire passes through the gap between the two guide wheels 41, then goes along the top of the guide wheel 3 40, goes around to the bottom of the guide wheel 43, then goes around to the bottom of the guide wheel 5 45, goes out from the top of the guide wheel 5 45, and is wound up by the winding drum 6.

[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An aluminum-clad steel single wire processing and drawing device with a wire collection structure, comprising a base plate (1), characterized in that: A pair of support plates (2) are welded to both ends of one side of the upper surface of the substrate (1), and a support shaft (10) is inserted into the adjacent side of each pair of support plates (2) near the top end, and the circumferential outer wall of the support shaft (10) is evenly rotatably connected to a direction-changing wheel (13), a pair of loading columns (18) are welded to the upper surface of the substrate (1) near the side of the pair of support plates (2), and two movable shafts (19) are rotatably connected to the adjacent sides of the two loading columns (18) near the top end, and a wire drawing wheel (21) is evenly sleeved and fixed to the circumferential outer wall of the two movable shafts (19), and a semi-wire drawing groove (2101) is opened near the middle of the circumferential outer wall of the wire drawing wheel (21), and the wire drawing wheel (21) and the direction-changing wheel (13) correspond to each other, and a tensioning mechanism is evenly installed on the upper surface of the substrate (1) near the wire drawing wheel (21), and the tensioning mechanism and the wire drawing wheel (21) correspond to each other; A servo motor (15) is fixed on the upper surface of the base plate (1) at a side close to the loading column (18), and a pulley is sleeved and fixed on the output shaft of the servo motor (15); gears (20) are sleeved and fixed on the circumferential outer walls of the two movable shafts (19) at a side close to the servo motor (15), and the two gears (20) are meshed with each other; a pulley is sleeved and fixed on the circumferential outer wall of the movable shaft (19) at the bottom end at a side close to the servo motor (15), and the two pulleys are rotatably connected to a transmission belt (17); The tensioning mechanism comprises a support column (16), the support column (16) being evenly fixed on one side of the upper surface of the substrate (1) close to the wire drawing wheel (21), and the support column (16) and the wire drawing wheel (21) corresponding to each other, a movable column (23) being inserted at the top end of the support column (16), and a screw rod (22) being screwed on the circumferential outer wall of the support column (16) close to the top end, a pad (24) being fixed at the top end of the movable column (23) by means of bolts, and a tension spring (23) being welded at the top end of the pad (24) away from the center of the circle. 5), and a second pad (24) is welded to the top of the tension spring (25), and connecting blocks (27) are welded to the top of the second pad (24) near both sides, and a guide shaft (28) is inserted into the adjacent side of the two connecting blocks (27) near the top, and the circumferential outer wall of the guide shaft (28) is rotatably connected to a guide wheel (29), and the upper surface of the first pad (24) is evenly welded with a limiting column (26) near the circumferential edge, and the limiting column (26) passes through the second pad (24); An extension shaft (35) is welded to one end of the movable shaft (19) close to the base plate (1) and close to the servo motor (15), and a turntable (36) is fixed to the side of the extended shaft (35) away from the loading column (18) by bolts, a support rod (37) is inserted into the turntable (36) near the circumferential edge of the side away from the extended shaft (35), and a piston arm (38) is rotatably connected to the circumferential outer wall of the support rod (37), a loading block (39) is inserted into the side of the support plate (2) away from the support rod (37) and close to the top of the side away from the movable shaft (19), and a piston pump (14) is fixed to the top of the loading block (39), one end of the piston pump (14) is connected to the piston arm (38), and a water suction pipe (34) and a water outlet pipe (30) are distributed and inserted into the circumferential outer wall of the piston pump (14), and a coolant box (12) is fixed to the upper surface of the base plate (1) near the piston pump (14).

2. The aluminum-clad steel single wire drawing equipment with a wire collection structure according to claim 1, characterized in that: The top end of the support plate 1 (2) close to the piston pump (14) is rotatably connected to a fixing column (31), and a fixing ring (32) is welded to the top end of the fixing column (31), a heat dissipation pipe (11) is plugged into the fixing ring (32), and the end of the heat dissipation pipe (11) close to the piston pump (14) is connected to the water outlet pipe (30).

3. The aluminum-clad steel single wire drawing equipment with a wire collection structure according to claim 2, characterized in that: Water blocking rods (33) are evenly inserted into the circumferential outer wall of the heat dissipation pipe (11) near the top end, and the water blocking rods (33) correspond to the direction-changing wheels (13).

4. The aluminum-clad steel single wire processing and drawing equipment with a wire collection structure according to claim 3 is characterized in that: A support plate three (7) is welded to the upper surface of the base plate (1) near both ends on a side away from the support plate one (2), and adjacent ends of the two support plates three (7) are rotatably connected to the same winding shaft (44), a winding drum (6) is sleeved on the circumferential outer wall of the winding shaft (44) near the middle, and a driving source (4) is fixed to one end of the winding shaft (44), a support plate two (3) is welded to the upper surface of the base plate (1) near the middle, and a collection column (42) is inserted into the upper surface of the support plate two (3) near both ends, and the circumferential outer wall of the collection column (42) is rotatably connected to the guide wheel two (41).

5. The aluminum-clad steel single wire processing and drawing equipment with a wire collection structure according to claim 4, characterized in that: The outer wall of the winding shaft (44) is sleeved and fixed with mutually symmetrical oblique half cylinders (5) of the same structure near both ends; a pair of support blocks (47) are welded to the upper surface of the base plate (1) near the middle of one side of the winding cylinder (6); and a slide rod (46) is slidably inserted at the adjacent ends of the two support blocks (47) near the top; and the middle of the slide rod (46) is rotatably connected to a guide wheel five (45); the slide rod (46) is adapted to the oblique half cylinder (5).

6. The aluminum-clad steel single wire drawing equipment with a wire collection structure according to claim 5, characterized in that: A pair of side plates (8) are welded to the middle of one side of the upper surface of the base plate (1) near the winding drum (6), and a process hole (801) is opened near the middle of the adjacent ends of the two side plates (8), and the inner walls of the two process holes (801) are slidably connected to the loading shaft (49), and the circumferential outer wall of the loading shaft (49) is rotatably connected to the guide wheel four (43) near the middle, and a pair of sliding grooves (802) are opened on the opposite sides of the two side plates (8), and the inner walls of the sliding grooves (802) are slidably connected to the slider (50), and a positioning plate (51) is welded to the end of each pair of the sliders (50) away from the side plate (8), and the loading shaft (49) passes through the positioning plate (51), and a contraction spring (53) is fixed to the middle of the end of the positioning plate (51) away from the slider (50), and the contraction spring A fixing plate (52) is welded to one end of the spring (53) away from the positioning plate (51); an insertion rod (54) is inserted into the fixing plate (52) at the end near the positioning plate (51) near the top and the bottom, and a positioning rod (48) is inserted into the fixing plate (52) at the end near the positioning plate (51) near both sides; limiting holes (803) are arranged on opposite sides of the two side plates (8), and the limiting holes (803) and the insertion rod (54) are adapted to each other; the positioning rod (48) passes through the positioning plate (51), and the positioning rod (48) and the process hole (801) are adapted to each other; a support plate four (9) is welded to the upper surface of the base plate (1) near the gap between the side plate (8) and the support plate two (3), and a guide wheel three (40) is rotatably connected to the upper surface of the support plate four (9).

7. A method for processing and drawing aluminum-clad steel monofilaments with a wire collection structure, comprising the aluminum-clad steel monofilament processing and drawing equipment with a wire collection structure as claimed in claim 6, characterized in that: The following steps are involved: S1: First, pull the metal wire along the top of the first direction-changing wheel (13) on the first side to pass through the half-drawing groove (2101) of the corresponding first group of two drawing wheels (21), and then move the metal wire along the bottom end of the corresponding first guide wheel (29) to the top of the first direction-changing wheel (13) on the other side, then wind it out from the bottom end, move it to the bottom end of the second direction-changing wheel (13) on the first side, wind it to the top end, and then pull the metal wire again to pass through the half-drawing groove (2101) of the corresponding second group of two drawing wheels (21), and then move the metal wire along the bottom end of the corresponding second guide wheel (29) to the top of the second direction-changing wheel (13) on the other side, and then wind it out from the bottom end, and so on, to complete the wire drawing process step by step; S2: The metal wire passes through the bottom end of the guide wheel 1 (29). When the metal wire is loose, the tension spring (25) contracts, causing the guide wheel 1 (29) to descend and tighten the metal wire. When the metal wire is too tight, the tension spring (25) is stretched, causing the guide wheel 1 (29) to rise and loosen the metal wire. S3: When the movable shaft (19) rotates, the piston pump (14) is driven to draw coolant from the coolant box (12) to the heat dissipation pipe (11). According to the running direction-changing wheel (13), the water blocking rod (33) is pulled out, so that the coolant flows onto the top of the corresponding direction-changing wheel (13), thereby cooling the wound metal wire; S4: After the wire drawing is completed, the metal wire passes through the gap between the two guide wheels 2 (41), then goes along the top of the guide wheel 3 (40), goes around to the bottom of the guide wheel 4 (43), then goes around to the bottom of the guide wheel 5 (45), goes out from the top of the guide wheel 5 (45), and is wound up by the winding drum (6).

Citation Information

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