A kind of equipment for assembling and processing T-beam prefabricated parts
By designing automated welding equipment for T-beam prefabricated parts, the problem of cumbersome and labor-consuming steel bar welding operations in existing equipment is solved, and the automatic fixation and movement of steel bars is realized, and the welding efficiency and stability are improved.
Patent Information
- Application Number
- CN202411231112.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-09-04
AI Technical Summary
The existing reinforcement frame welding equipment requires multiple personnel to carry out cumbersome steel bar lifting and welding operations, which consumes a lot of physical strength and is not convenient for welding internal steel bars.
A T-beam prefabricated assembly and processing equipment is designed, and a combined structure of bottom plate, slide rail, slide plate, lateral moving plate, up and down moving plate and reinforced bar fixing components are adopted. The up and down moving plate and transverse moving plate are driven by hydraulic cylinders to realize automatic fixing and movement of reinforced bars.
It greatly facilitates the welding operation of steel bars, reduces the labor consumed by personnel, improves welding efficiency, and effectively stabilizes the steel bars and prevents them from rotating during welding.
Smart Images

Figure CN118926791B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding equipment, and in particular to an assembly and processing equipment for T-beam prefabricated parts. Background Art
[0002] The beam bridge whose load-bearing structure is composed of the upper flange and beam rib of reinforced concrete is called T-beam bridge. It is named because the cross-sectional shape of the main beam is like the English letter T. The compression area of the T-beam cross-section uses pressure-resistant concrete to make the flange plate and also serves as the bridge deck. The tension area uses steel bars or prestressed steel bars to bear the tension. Practice has shown that stacking and welding the main bars into a steel skeleton can ensure that the steel bars and concrete work together, and have good performance in strength and crack resistance, and have strong integrity. At the same time, in addition to the main bars that need to be welded, in order to reduce labor and material costs, most of the overall frames of T-beams (18 or less steel bars) have been changed to straight thread sleeve connections, so that the workload of fixing the steel bars is small and the installation is fast.
[0003] However, when welding the existing steel frame, it is often necessary for multiple personnel to lift the steel bars to the welding rack for fixing, and then weld them one by one. Some methods put all the steel bars to be welded on the welding rack together, and then weld them one by one. Both methods consume a lot of physical strength of the personnel, and it is inconvenient for the personnel to weld the steel bars inside the steel frame when putting them together on the welding rack, so it is very inconvenient for the personnel to use;
[0004] Therefore, the present invention provides a T-beam prefabricated component assembly and processing equipment to solve the above problems. Summary of the invention
[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a T-beam prefabricated component assembly and processing equipment to solve the problems raised in the above background technology.
[0006] In order to achieve the above object, the technical solution adopted by the present invention is:
[0007] A T-beam prefabricated assembly and processing equipment, comprising a bottom plate, a slide rail and a slide plate, a top plate capable of moving forward and backward is arranged directly above the bottom plate, a transverse movable plate capable of following the top plate to move is arranged between the bottom plate and the top plate, and an up-and-down movable plate capable of moving up and down is arranged on the lower surface of the transverse movable plate, a plurality of groups of steel bar fixing components are arranged at the front and rear ends of the lower surface of the up-and-down movable plate, a second rectangular support block having the same number as the steel bar fixing components is arranged on the left portion of the upper surface of the bottom plate, and a second temporary support block capable of moving forward and backward is arranged on the upper surface of the second rectangular support block, a temporary support plate capable of following the up-and-down movable plate to move is arranged on the right portion of the upper surface of the bottom plate, and the first temporary support blocks having the same number as the steel bar fixing components are fixedly connected to the front and rear ends of the upper surface of the temporary support plate;
[0008] Each group of the steel bar fixing components includes a left support plate fixedly connected to the lower surface of the upper and lower movable plates, and a right support plate slidably connected to the lower surface of the upper and lower movable plates. The bottom ends of the right support plate and the left support plate are fixedly connected with outer buckle plates that can be buckled together, and the inner sides of the two outer buckle plates are respectively provided with inner buckle plates that can slide in opposite directions, and the inner sides of the inner buckle plates are evenly provided with a plurality of rotatable arc-shaped top plates.
[0009] Preferably, the number of the slide rails is two, and the two slide rails are respectively arranged at the left and right ends of the upper surface of the bottom plate, the number of the slide plates is four, and every two are slidably connected to the corresponding slide rails, the upper surface of the slide plate is fixedly connected to a first vertical support plate, and the top ends of two first vertical support plates adjacent to the left and right are fixedly connected to a first horizontal support plate, and the opposite surfaces of the two first horizontal support plates are fixedly connected to a top plate, and a movable trolley that can move left and right is provided in the middle of the top plate.
[0010] Preferably, a vertical connecting plate is fixedly connected to the center of the lower surface of the movable vehicle, and the bottom end of the vertical connecting plate is fixedly connected to the center of the upper surface of the transverse movable plate.
[0011] Preferably, hydraulic cylinders with driving ends penetrating the transverse moving plate are arranged at the four corners of the upper surface of the transverse moving plate, and the bottom ends of the hydraulic cylinders are fixedly connected to the upper surfaces of the up-and-down moving plates.
[0012] Preferably, the upper surface of the second rectangular support block is slidably connected to a guide slider, and the bottom ends of the front and rear sides of the guide slider are fixedly connected to a third spring whose end is arranged on the second rectangular support block, and the top end of the guide slider is fixedly connected to the second temporary support block.
[0013] Preferably, a rectangular auxiliary barrel is slidably connected to the middle part of the inner side surface of the outer buckle plate, and the front and rear ends of the rectangular auxiliary barrel are fixedly connected to a first spring with one end arranged on the outer buckle plate, a protrusion is integrally formed in the middle part of the outer side of the inner buckle plate, and the protrusion is inserted in the rectangular auxiliary barrel, and a plurality of first springs with one end arranged on the inner side surface of the rectangular auxiliary barrel are evenly fixed to the side of the protrusion close to the rectangular auxiliary barrel, the front and rear ends of the right side of the up and down movable plate are fixedly connected to a motor mounting plate, and the middle part of the motor mounting plate is rotatably connected to a screw rod with one end passing through a plurality of right support plates and left support plates in sequence, and the screw rod and the left support plate are rotatably connected, a driving ball is provided at the contact portion of the right support plate and the screw rod, and the driving ball is slidably connected in the spiral groove of the screw rod, and a driving motor for driving the screw rod to rotate is provided on the right side of the motor mounting plate.
[0014] Preferably, slopes with opposite slope directions are respectively provided in the middle parts of the outer side surfaces of the two opposite inner buckle plates, and two driving hemispherical heads that can be retracted toward the inside of the outer buckle plates are provided at the front and rear opposite ends of the inner side surfaces of the two opposite outer buckle plates, and the outer ends of the driving hemispherical heads are in contact with the corresponding slopes, an auxiliary groove is provided on the inner side surface of the outer buckle plate near the top of the slope, and the driving hemispherical head is slidably connected in the auxiliary groove, and the inner end of the driving hemispherical head is fixedly connected to a second spring having one end arranged on the outer buckle plate.
[0015] Preferably, a plurality of rotation limit grooves are evenly opened in the middle part of the inner side surface of the inner buckle plate, and a limit column with one end rotatably connected to the rotation limit groove is fixedly connected in the middle part of the outer side surface of the arc-shaped top plate, an annular mounting groove is opened in the middle part of the limit column, and four auxiliary driving blocks are evenly arranged in the annular mounting groove, the inner ends of two opposite auxiliary driving blocks of the four auxiliary driving blocks are fixedly connected to the limit column, and the outer ends of the other two opposite auxiliary driving blocks are fixedly connected to the inner buckle plate, and a return spring is fixedly connected between two adjacent auxiliary driving blocks.
[0016] Preferably, the upper and lower ends of the inner side surface of the inner gusset plate are fixedly connected to the second cushion block, and the upper and lower ends of the inner side surface of the outer gusset plate are fixedly connected to the first cushion block with one end abutting against the inner gusset plate.
[0017] Preferably, two first rectangular support blocks are provided on the right side of the upper surface of the base plate, and the top ends of the first rectangular support blocks are respectively inserted into the front and rear ends of the temporary support plate, and the front and rear ends of the left and right sides of the temporary support plate are fixedly connected with L-shaped support plates, and the top ends of the opposite surfaces of the L-shaped support plates are inserted with pull-out connecting columns, and the outer peripheral surface of the connecting column is evenly fixed with two mounting blocks, and the upper surface of the mounting block is fixed with an auxiliary lifting column.
[0018] The beneficial effects of the present invention are:
[0019] 1. Through the arrangement of the transverse movable plate, the up and down movable plate and the steel bar fixing component, personnel can place the steel bars on the second temporary support block, and then fix multiple steel bars at the same time through the steel bar fixing component, and can move up and down or left and right with the steel bars fixed at the same time, so that it is greatly convenient for personnel to weld the steel bars together, and through the arrangement of the temporary support plate and the first temporary support block, personnel can easily weld multiple layers of steel bars into stacked steel bar skeletons, and then weld them. Therefore, the T-beam prefabricated parts assembly and processing equipment can greatly reduce the energy consumed by personnel, so that it is greatly convenient for personnel to weld the steel bar skeleton.
[0020] 2. Through the arrangement of the outer gusset plate, the inner gusset plate and the guide slider, when the right support plate moves with an outer gusset plate toward another outer gusset plate that can be buckled with it, the distance between the two inner gusset plates will also decrease. When there are steel bars that need to be stabilized between the two inner gusset plates, the upper and lower ends of the two inner gusset plates will contact each other, and the steel bars can be initially stabilized between the two inner gusset plates. However, at this time, the right support plate and the left support plate have not yet contacted each other, and the two outer gusset plates have not yet contacted each other. When the right support plate continues to move to the left, it will prompt an outer gusset plate to be stabilized again. As it approaches the other outer gusset plate, the gap between the inner gusset plate and the corresponding outer gusset plate will be reduced. Therefore, the setting of the slope and the driving hemispherical head can make the inner gusset plate slide back and forth on the outer gusset plate. At this time, the arc-shaped top plate is between the two transverse ribs on the steel bar, but the arc-shaped top plate does not contact the transverse ribs. Therefore, through the continuous movement of the inner gusset plate, the arc-shaped top plate will collide with the transverse ribs, so that the arc-shaped top plate will rotate and gradually fit together with the transverse ribs, thereby stabilizing the steel bar and preventing the steel bar from rotating during welding work. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0022] Figure 2 It is a schematic diagram of the cross-sectional structure of the outer gusset plate of the present invention when viewed from the front.
[0023] Figure 3 It is a structural schematic diagram of the right view of the outer gusset plate of the present invention.
[0024] Figure 4 It is a schematic diagram of the structure of the temporary intermediate support block of the present invention.
[0025] Figure 5 It is a schematic diagram of the matching structure of the second rectangular support block and the second temporary support block of the present invention.
[0026] Figure 6It is a schematic diagram of the matching structure of the left supporting plate, the right supporting plate and the up and down movable plate of the present invention.
[0027] Figure 7 It is a schematic diagram of the structure of the inner buckle plate of the present invention when viewed from above.
[0028] Figure 8 It is a schematic diagram of the cross-sectional structure of the temporary support plate and the first rectangular support block of the present invention when viewed from the front.
[0029] Fig. 9 It is a schematic diagram of a partial cross-sectional structure of an L-shaped support plate of the present invention when viewed from above.
[0030] Fig.10 For the present invention Figure 3 Schematic diagram of the structure enlarged at point A in the middle.
[0031] In the figure: 1, bottom plate; 2, first vertical support plate; 3, first horizontal support plate; 4, top plate; 5, moving trolley; 6, first groove; 7, slide plate; 8, L-shaped support plate; 9, connecting column; 10, mounting block; 11, auxiliary lifting column; 12, first rectangular support block; 13, temporary support plate; 14, first temporary support block; 15, second rectangular support block; 16, second temporary support block; 17, horizontal moving plate; 18, vertical connecting plate; 19, hydraulic cylinder; 20, up and down moving plate; 21 , right support plate; 22, left support plate; 23, outer buckle plate; 24, motor mounting plate; 25, drive motor; 26, screw; 27, inner buckle plate; 28, arc-shaped top plate; 29, limit column; 30, first spring; 31, first cushion block; 32, drive hemispherical head; 33, second spring; 34, auxiliary drive block; 35, reset spring; 36, rectangular auxiliary barrel; 37, temporary intermediate support block; 38, guide slider; 39, third spring; 40, first limit slide groove; 41, second cushion block. DETAILED DESCRIPTION
[0032] The following will refer to the attached Figures 1 to 10 The embodiments of the present invention are described in detail. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
[0033] A T-beam prefabricated assembly and processing equipment, comprising a bottom plate 1, a slide rail and a slide plate 7, a top plate 4 capable of moving forward and backward is arranged directly above the bottom plate 1, a transverse movable plate 17 capable of moving following the top plate 4 is arranged between the bottom plate 1 and the top plate 4, and an up-and-down movable plate 20 capable of moving up and down is arranged on the lower surface of the transverse movable plate 17, a plurality of groups of steel bar fixing components are arranged at the front and rear ends of the lower surface of the up-and-down movable plate 20, and a second rectangular support block 15 having the same number as the steel bar fixing components is arranged at the left portion of the upper surface of the bottom plate 1, and a second temporary support block 16 capable of moving forward and backward is arranged on the upper surface of the second rectangular support block 15, wherein a first groove 6 is opened on the left side of the upper surface of the first groove 6, and the second rectangular support block 15 is fixedly connected to the first groove 6, a temporary support plate 13 capable of moving following the up-and-down movable plate 20 is arranged at the right portion of the upper surface of the bottom plate 1, and the first temporary support blocks 14 having the same number as the steel bar fixing components are fixedly connected at the front and rear ends of the upper surface of the temporary support plate 13;
[0034] Each group of steel bar fixing components includes a left support plate 22 fixedly connected to the lower surface of the upper and lower movable plates 20, and a right support plate 21 slidably connected to the lower surface of the upper and lower movable plates 20, wherein a plurality of first limiting sliding grooves 40 are provided at the front and rear ends of the lower surface of the upper and lower movable plates 20, and the top end of the right support plate 21 is slidably connected in the corresponding first limiting sliding grooves 40, and the bottom ends of the right support plate 21 and the left support plate 22 are fixedly connected with outer buckle plates 23 that can be buckled together, and the inner sides of the two outer buckle plates 23 are respectively provided with inner buckle plates 27 that can slide in opposite directions, and the inner sides of the inner buckle plates 27 are evenly provided with a plurality of rotatable arc-shaped top plates 28.
[0035] By setting up the transverse movable plate 17, the up and down movable plate 20 and the steel bar fixing component, personnel can place the steel bars on the second temporary support block 16, and then fix multiple steel bars at the same time through the steel bar fixing component, and can move the steel bars fixed at the same time up and down or left and right, which can greatly facilitate personnel to weld the steel bars together, and by setting up the temporary support plate 13 and the first temporary support block 14, personnel can easily weld multiple layers of steel bars into a stacked steel bar skeleton.
[0036] There are two slide rails, and the two slide rails are respectively arranged at the left and right ends of the upper surface of the bottom plate 1. There are four slide plates 7, and every two are slidably connected to the corresponding slide rails. The upper surface of the slide plate 7 is fixedly connected with a first vertical support plate 2, and the top ends of the two first vertical support plates 2 adjacent to the left and right are fixedly connected with a first horizontal support plate 3. The opposite surfaces of the two first horizontal support plates 3 are fixedly connected with a top plate 4. A moving trolley 5 that can move left and right is arranged in the middle of the top plate 4. A vertical connecting plate 18 is fixedly connected to the center of the lower surface of the moving trolley 5, and the bottom end of the vertical connecting plate 18 is fixedly connected to the center of the upper surface of the horizontal moving plate 17. Therefore, a person can push the first vertical support plate 2 to cause the top plate 4 to move forward and backward. At the same time, the moving trolley 5 is a common driving trolley on the market. At the same time, through the setting of the moving trolley 5, the horizontal moving plate 17 can be prompted to move left and right on the top plate 4.
[0037] Hydraulic cylinders 19 with driving ends penetrating the lateral movable plate 17 are arranged at the four corners of the upper surface of the lateral movable plate 17. The bottom end of the hydraulic cylinder 19 is fixedly connected to the upper surface of the up-and-down movable plate 20. Therefore, when the hydraulic cylinder 19 is working, it can cause the up-and-down movable plate 20 to move up and down.
[0038] The upper surface of the second rectangular support block 15 is slidably connected with a guide slider 38, and the bottom ends of the front and rear sides of the guide slider 38 are fixedly connected to a third spring 39 with one end arranged on the second rectangular support block 15, and the top end of the guide slider 38 is fixedly connected to the second temporary support block 16. Therefore, when the second temporary support block 16 is subjected to external force, the second temporary support block 16 will move on the second rectangular support block 15. At the same time, when the external force disappears, the setting of the third spring 39 can prompt the second temporary support block 16 to reset.
[0039] A rectangular auxiliary barrel 36 is slidably connected to the middle of the inner side surface of the outer buckle plate 23, and the front and rear ends of the rectangular auxiliary barrel 36 are fixedly connected to a first spring 30 with one end set on the outer buckle plate 23. Therefore, when the rectangular auxiliary barrel 36 is subjected to external force, it will move forward and backward. A protrusion is integrally formed in the middle of the outer side of the inner buckle plate 27, and the protrusion is inserted into the rectangular auxiliary barrel 36. A plurality of first springs 30 with one end set on the inner side surface of the rectangular auxiliary barrel 36 are evenly fixed to one side of the protrusion close to the rectangular auxiliary barrel 36, wherein the protrusion is rectangular. Therefore, through the setting of the protrusion, the inner buckle plate 27 can be urged to move closer to or away from the outer buckle plate 23 on the outer buckle plate 23, and the outer side surface of the inner buckle plate 27 can fit on the inner side surface of the outer buckle plate 23, moving the front and rear ends of the right side of the plate 20 up and down. They are all fixedly connected with a motor mounting plate 24, and the middle part of the motor mounting plate 24 is rotatably connected to a screw rod 26 with one end passing through multiple right support plates 21 and left support plates 22 in sequence, and the screw rod 26 and the left support plate 22 are rotatably connected, and a driving ball is provided at the contact portion between the right support plate 21 and the screw rod 26, and the driving ball is slidably connected in the spiral groove of the screw rod 26, and a driving motor 25 for driving the screw rod 26 to rotate is provided on the right side of the motor mounting plate 24, wherein the driving shaft of the driving motor 25 is fixedly connected to the screw rod 26, so when the driving motor 25 is working, it can cause the screw rod 26 to rotate, so that the rotation of the screw rod 26 can cause the right support plate 21 to move left and right on the up and down movable plate 20, and when the right support plate 21 moves, it can move synchronously with the outer buckle plate 23.
[0040] The middle parts of the outer sides of the two opposite inner buckle plates 27 are respectively provided with slopes with opposite slope directions (such as Figure 7As shown in the figure, two driving hemispherical heads 32 that can be retracted into the inner part of the outer clasp plates 23 are provided at the opposite ends of the inner side surfaces of the two relative outer clasp plates 23 in the front and rear directions, and the outer ends of the driving hemispherical heads 32 are in contact with the corresponding slopes, and an auxiliary groove is provided on the inner side surface of the outer clasp plates 23 near the top of the slope, and the driving hemispherical heads 32 are slidably connected in the auxiliary groove, and the inner end of the driving hemispherical heads 32 is fixedly connected to a second spring 33 with one end arranged on the outer clasp plates 23. Therefore, when the right support plate 21 moves with an outer clasp plate 23 to another outer clasp plate 23 that can be buckled with it, the distance between the two inner clasp plates 27 will also be reduced. When there are steel bars that need to be stabilized between the two inner clasp plates 27, the upper and lower ends of the two inner clasp plates 27 are in contact with each other, so that the steel bars can be initially stabilized between the two inner clasp plates 27. However, at this time, the right support plate 21 The left support plate 22 has not yet conflicted with each other, and the two outer buckle plates 23 have not conflicted with each other. When the right support plate 21 continues to move to the left, one outer buckle plate 23 will be forced to approach the other outer buckle plate 23 again. Therefore, the gap between the inner buckle plate 27 and the corresponding outer buckle plate 23 will be reduced at this time. Therefore, through the setting of the slope and the driving hemispherical head 32, the inner buckle plate 27 can be prompted to slide back and forth on the outer buckle plate 23, wherein the arc-shaped top plate 28 at this time is between the two transverse ribs on the steel bar, but the arc-shaped top plate 28 at this time is not in contact with the transverse ribs. Therefore, through the continuous movement of the inner buckle plate 27, the arc-shaped top plate 28 will conflict with the transverse ribs, so that the arc-shaped top plate 28 will rotate and gradually fit together with the transverse ribs, thereby stabilizing the steel bar and preventing the steel bar from rotating during welding work.
[0041] A plurality of rotation limit grooves are evenly arranged in the middle of the inner side surface of the inner buckle plate 27, and a limit column 29 with one end rotatably connected to the rotation limit groove is fixedly connected in the middle of the outer side surface of the arc-shaped top plate 28. An annular mounting groove is arranged in the middle of the limit column 29, and four auxiliary drive blocks 34 are evenly arranged in the annular mounting groove. The inner ends of two opposite auxiliary drive blocks 34 are fixedly connected to the limit column 29, and the outer ends of the other two opposite auxiliary drive blocks 34 are fixedly connected to the inner buckle plate 27, and a reset spring 35 is fixedly connected between two adjacent auxiliary drive blocks 34. Therefore, when the two inner buckle plates 27 are separated, the arc-shaped top plate 28 can be reset by the setting of the reset spring 35.
[0042] The upper and lower ends of the inner side surface of the inner gusset plate 27 are fixedly connected with the second pad 41, and the upper and lower ends of the inner side surface of the outer gusset plate 23 are fixedly connected with the first pad 31 with one end abutting against the inner gusset plate 27. The setting of the first pad 31 and the second pad 41 can provide auxiliary support for the steel bars.
[0043] Two first rectangular support blocks 12 are arranged on the right side of the upper surface of the bottom plate 1, and the top ends of the first rectangular support blocks 12 are respectively plugged into the front and rear ends of the temporary support plate 13, wherein the temporary support plate 13 and the first rectangular support block 12 are connected by an up and down sliding connection, so when the temporary support plate 13 continues to move upward, the temporary support plate 13 can be separated from the first rectangular support block 12, and the front and rear ends of the left and right sides of the temporary support plate 13 are fixedly connected with L-shaped support plates 8, and the top ends of the opposite surfaces of the L-shaped support plates 8 are plugged with pull-out connecting columns 9, wherein the connecting column 9 The end of the connecting column 9 inserted on the L-shaped support plate 8 is rectangular, so there is no rotation between the connecting column 9 and the L-shaped support plate 8, and the end of the connecting column 9 inserted on the L-shaped support plate 8 passes through the L-shaped support plate 8, and a positioning pin can also be inserted at this end. Therefore, through the setting of the positioning pin, the connecting column 9 can be prevented from sliding off the L-shaped support plate 8. The outer peripheral surface of the connecting column 9 is evenly fixed with two mounting blocks 10, and the upper surface of the mounting block 10 is fixed with an auxiliary lifting column 11, wherein the diameter of the auxiliary lifting column 11 is the same as the diameter of the steel bar.
[0044] In summary, when the T-beam prefabricated parts assembly and processing equipment is used, personnel can place the steel bars on the second temporary support block 16 (because the second temporary support block 16 is set relatively low, the personnel can reduce the effort consumed by the personnel when placing the steel bars, because the conventional welding frame often requires personnel to lift the steel bars to a relatively high position for fixing in order to facilitate welding, and then weld them. The T-beam prefabricated parts assembly and processing equipment can lift the entire row of steel bars through the hydraulic cylinder 19, so that personnel can weld the steel bars very conveniently, which greatly facilitates the use of personnel), but when placing the steel bars, the personnel need to face the transverse ribs of the steel bars to the left and right directions, wherein the front and rear sides of the second temporary support block 16 are provided with a center line, so that it is convenient for personnel to compare, and when placing the steel bars, the personnel also need to place the frontmost transverse rib on the center line in a plane (when looking straight), so when the two outer buckle plates 23 are buckled together, the arc-shaped top plate 28 will be between the two transverse ribs;
[0045] After the personnel place the steel bars, the hydraulic cylinder 19 will work, thereby prompting the upper and lower moving plates 20 to move downward with the outer buckle plate 23. When the axis of the outer buckle plate 23 is in the same horizontal plane as the axis of the steel bar, the hydraulic cylinder 19 will stop working, and then the mobile trolley 5 will work (move to the right) at this time, thereby prompting the arc-shaped top plate 28 on the left side of the steel bar to fit on the outer peripheral surface of the steel bar. After that, the mobile trolley 5 will stop working, and the drive motor 25 will work, thereby prompting the screw 26 to rotate. Therefore, when the screw 26 rotates, it will prompt the right support plate 21 to move to the left, thereby prompting the arc-shaped top plate 28 on the right side of the steel bar to fit on the steel bar, and at this time the two inner buckle plates 27 will conflict with each other. When there is a steel bar that needs to be stabilized between the two inner gusset plates 27, the upper and lower ends of the two inner gusset plates 27 are in contact with each other, and the steel bar can be initially stabilized between the two inner gusset plates 27. However, at this time, the right support plate 21 and the left support plate 22 have not yet contacted each other, and the two outer gusset plates 23 have not yet contacted each other. When the right support plate 21 continues to move to the left, it will cause one outer gusset plate 23 to approach the other outer gusset plate 23 again. Therefore, the gap between the inner gusset plate 27 and the corresponding outer gusset plate 23 will be reduced. Therefore, through the setting of the slope and the driving hemispherical head 32, the inner gusset plate 27 can be prompted to slide back and forth on the outer gusset plate 23. The arc-shaped top plate 28 is between the two transverse ribs on the steel bar, but the arc-shaped top plate 28 is not in contact with the transverse ribs at this time. Therefore, through the continuous movement of the inner gusset plate 27, the arc-shaped top plate 28 will collide with the transverse ribs, so that the arc-shaped top plate 28 will rotate (because the transverse ribs are all inclined on the steel bar) and will gradually fit together with the transverse ribs. However, the transverse ribs relatively arranged on the steel bar are often asymmetrical. Therefore, when the arc-shaped top plate 28 on one inner gusset plate 27 is completely in contact with the transverse ribs, the arc-shaped top plate 28 on the other inner gusset plate 27 will not be completely in contact with the transverse ribs. Therefore, the continuous movement of the outer gusset plate 23 at this time will cause the completely fitted inner gusset plate 27 to continue to fit in. When the outer gusset plate 23 is slid, the arc-shaped top plate 28 that is completely in contact with the steel bar will move together with it (the second temporary support block 16 will slide on the second rectangular support block 15 at this time), and the inner gusset plate 27 that is not completely in contact with the transverse rib will still move toward the transverse rib. When the arc-shaped top plates 28 on the two inner gusset plates 27 are completely in contact with the transverse rib, the movement of the outer gusset plate 23 will prompt the driving hemispherical head 32 to slide into the outer gusset plate 23. Because the two forces in the front and rear directions on the steel bar are the same at this time, the driving hemispherical head 32 will slide into the outer gusset plate 23 until the outer side surface of the inner gusset plate 27 is in contact with the inner side surface of the outer gusset plate 23.
[0046] After the steel bar is stabilized, the hydraulic cylinder 19 will work again to lift the steel bar upwards, so as to facilitate the personnel to weld. When the personnel have finished welding, the mobile trolley 5 can prompt the transverse moving plate 17 to move to the right, and then the mobile trolley 5 will stop moving after it moves to the specified position, and then the hydraulic cylinder 19 will work again, so as to prompt the welded steel bar to be placed on the first temporary support block 14 (the connecting column 9 at this time is not plugged into the L-shaped support plate 8, so it will not affect the normal up and down movement of the steel bar), and then the driving motor 25 will work to prompt the right support plate 21 to move to the right, so as to prompt the mutually conflicting outer buckle plates 23 to open, and then the mobile trolley 5 will move to the left with the transverse moving plate 17 again, so as to prompt the two inner buckle plates 27 to completely detach from the steel bar, and then the hydraulic cylinder 19 will work again, so as to prompt the upper and lower moving plates 20 to move upward, and then the mobile trolley 5 will move to the left, so as to perform the above steps again;
[0047] After the above-mentioned steel bars are welded again, the welded steel bars will be placed on another layer of welded steel bars, but a temporary intermediate support block 37 will be placed between the two adjacent steel bars. At the same time, the two steel bar layers also need to be welded together. Therefore, the personnel need to insert the connecting column 9 into the L-shaped support plate 8, and then the outer buckle plate 23 will be buckled into the auxiliary lifting column 11. Therefore, when the upper and lower movable plates 20 move upward, the two layers of steel bars can be prompted to move upward at the same time, which can greatly facilitate the personnel to weld the two layers of steel bars together. Similarly, the multi-layer steel bar skeleton is also welded according to the above steps, but the welding process is carried out layer by layer, so it can greatly save manpower and greatly facilitate personnel to perform welding.
[0048] It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0049] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0050] So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
Claims
1. A T-beam prefabricated assembly and processing device, comprising a base plate (1), a slide rail and a slide plate (7), characterized in that: A top plate (4) capable of moving forwards and backwards is arranged directly above the bottom plate (1), a transverse movable plate (17) capable of moving following the top plate (4) is arranged between the bottom plate (1) and the top plate (4), and a vertical movable plate (20) capable of moving upwards and downwards is arranged on the lower surface of the transverse movable plate (17), a plurality of groups of steel bar fixing components are arranged at both the front and rear ends of the lower surface of the vertical movable plate (20), a second rectangular support block (15) having the same number as the steel bar fixing components is arranged at the left portion of the upper surface of the bottom plate (1), and a second temporary support block (16) capable of moving forwards and backwards is arranged at the upper surface of the second rectangular support block (15), a temporary support plate (13) capable of moving following the vertical movable plate (20) is arranged at the right portion of the upper surface of the bottom plate (1), and a first temporary support block (14) having the same number as the steel bar fixing components is fixedly connected to the front and rear ends of the upper surface of the temporary support plate (13); Each group of the steel bar fixing components comprises a left support plate (22) fixedly connected to the lower surface of the upper and lower movable plate (20), and a right support plate (21) slidably connected to the lower surface of the upper and lower movable plate (20), the bottom ends of the right support plate (21) and the left support plate (22) are fixedly connected with outer buckle plates (23) that can be buckled together, the inner side surfaces of the two outer buckle plates (23) are respectively provided with inner buckle plates (27) that can slide in opposite directions, and the inner side surfaces of the inner buckle plates (27) are evenly provided with a plurality of rotatable arc-shaped top plates (28).
2. The T-beam prefabricated assembly and processing equipment according to claim 1 is characterized in that: The number of the slide rails is two, and the two slide rails are respectively arranged at the left and right ends of the upper surface of the bottom plate (1); the number of the slide plates (7) is four, and each two are slidably connected to the corresponding slide rails; the upper surface of the slide plate (7) is fixedly connected to a first vertical support plate (2), and the top ends of two first vertical support plates (2) adjacent to each other on the left and right are fixedly connected to a first horizontal support plate (3); the opposite surfaces of the two first horizontal support plates (3) are fixedly connected to a top plate (4), and a movable trolley (5) capable of moving left and right is arranged in the middle of the top plate (4).
3. The T-beam prefabricated assembly and processing equipment according to claim 2 is characterized in that: A vertical connection plate (18) is fixedly connected to the center of the lower surface of the movable trolley (5), and the bottom end of the vertical connection plate (18) is fixedly connected to the center of the upper surface of the transverse movable plate (17).
4. The T-beam prefabricated assembly and processing equipment according to claim 1 is characterized in that: A hydraulic cylinder (19) having a driving end penetrating the lateral movable plate (17) is disposed at each of the four corners of the upper surface of the lateral movable plate (17), and the bottom end of the hydraulic cylinder (19) is fixedly connected to the upper surface of the upper and lower movable plates (20).
5. The T-beam prefabricated assembly and processing equipment according to claim 1 is characterized in that: A guide slider (38) is slidably connected to the upper surface of the second rectangular support block (15), and the bottom ends of the front and rear sides of the guide slider (38) are fixedly connected to a third spring (39) with one end arranged on the second rectangular support block (15), and the top end of the guide slider (38) is fixedly connected to the second temporary support block (16).
6. The T-beam prefabricated assembly and processing equipment according to claim 1 is characterized in that: A rectangular auxiliary barrel (36) is slidably connected to the middle of the inner side surface of the outer buckle plate (23), and the front and rear ends of the rectangular auxiliary barrel (36) are fixedly connected to a first spring (30) with one end arranged on the outer buckle plate (23). A protrusion is integrally formed in the middle of the outer side of the inner buckle plate (27), and the protrusion is inserted into the rectangular auxiliary barrel (36). A side of the protrusion close to the rectangular auxiliary barrel (36) is evenly fixedly connected to a plurality of first springs (30) with one end arranged on the inner side surface of the rectangular auxiliary barrel (36). The front right side of the up-and-down moving plate (20) The rear ends are fixedly connected with motor mounting plates (24), and the middle part of the motor mounting plate (24) is rotatably connected to a screw rod (26) having one end that sequentially passes through a plurality of right support plates (21) and a left support plate (22), and the screw rod (26) and the left support plate (22) are rotatably connected, a driving ball is provided at a contact portion between the right support plate (21) and the screw rod (26), and the driving ball is slidably connected in a spiral groove of the screw rod (26), and a driving motor (25) for driving the screw rod (26) to rotate is provided on the right side of the motor mounting plate (24).
7. The T-beam prefabricated assembly and processing equipment according to claim 1 is characterized in that: The middle parts of the outer side surfaces of the two opposite inner buckle plates (27) are respectively provided with slopes with opposite slope directions. The inner side surfaces of the two opposite outer buckle plates (23) are provided with two driving hemispherical heads (32) capable of being retracted into the inner side surfaces of the outer buckle plates (23) at the ends in opposite directions in the front and rear directions. The outer ends of the driving hemispherical heads (32) are in contact with the corresponding slopes. The inner side surfaces of the outer buckle plates (23) are provided with auxiliary grooves near the top of the slopes. The driving hemispherical heads (32) are slidably connected in the auxiliary grooves. The inner ends of the driving hemispherical heads (32) are fixedly connected to a second spring (33) having one end arranged on the outer buckle plates (23).
8. The T-beam prefabricated assembly and processing equipment according to claim 1 is characterized in that: A plurality of rotation limit grooves are evenly arranged in the middle of the inner side surface of the inner buckle plate (27), and a limit column (29) having one end rotatably connected to the rotation limit groove is fixedly connected in the middle of the outer side surface of the arc-shaped top plate (28). An annular mounting groove is arranged in the middle of the limit column (29), and four auxiliary drive blocks (34) are evenly arranged in the annular mounting groove. The inner ends of two opposite auxiliary drive blocks (34) are fixedly connected to the limit column (29), and the outer ends of the other two opposite auxiliary drive blocks (34) are fixedly connected to the inner buckle plate (27), and a return spring (35) is fixedly connected between two adjacent auxiliary drive blocks (34).
9. The T-beam prefabricated assembly and processing equipment according to claim 1 is characterized in that: The upper and lower ends of the inner side surface of the inner buckle plate (27) are both fixedly connected to a second cushion block (41), and the upper and lower ends of the inner side surface of the outer buckle plate (23) are both fixedly connected to a first cushion block (31) with one end abutting against the inner buckle plate (27).
10. The T-beam prefabricated assembly and processing equipment according to claim 1, characterized in that: Two first rectangular support blocks (12) are arranged on the right side of the upper surface of the base plate (1), and the top ends of the first rectangular support blocks (12) are respectively plugged into the front and rear ends of the temporary support plate (13), and the front and rear ends of the left and right sides of the temporary support plate (13) are fixedly connected to L-shaped support plates (8), and the top ends of the opposite surfaces of the L-shaped support plates (8) are plugged into pull-out connecting columns (9), and the outer peripheral surface of the connecting column (9) is evenly fixedly connected to two mounting blocks (10), and the upper surface of the mounting block (10) is fixedly connected to an auxiliary lifting column (11).
Citation Information
Patent Citations
Clamping positioning device, clamping positioning method and reinforcement cage machining robot
CN113547049A
Auxiliary positioning device for welding large-diameter reinforcement cage based on building construction
CN114473344A