New energy battery steel strip shaping and packaging equipment
By designing the new energy battery steel belt shaped packaging equipment, the full process automation of frame steel belt from raw materials to finished products is achieved, the problem of low manual operation efficiency in the existing technology is solved, and the consistency of production efficiency and product quality is improved.
Patent Information
- Application Number
- CN202411235698.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2044-09-04
AI Technical Summary
In the production process of existing new energy vehicle battery fixed steel belts, the efficiency of manual operation is low and the cost is high, making it difficult to achieve full process automation.
A new energy battery steel belt shaping packaging equipment was designed, including conveying, material collection, molding, glue wrapping and cutting packaging mechanisms, to realize the full process of automatic operation of frame steel belts from raw materials to finished products, and adopt automated production, precise molding, glue wrapping integration and stable stacking technology.
It improves production efficiency, reduces labor costs, ensures the accuracy and consistency of glue wrapping, guarantees the appearance and quality of the product, adapts to products of different specifications and shapes, and achieves an efficient and stable production process.
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Figure CN118928894B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of production of new energy battery fixing steel strips, and in particular to a new energy battery steel strip shaping and packaging device. Background Art
[0002] New energy vehicle battery securing straps are used to secure battery packs. In new energy vehicles, battery packs typically consist of multiple cells. To ensure the safety and stability of the battery pack during vehicle operation, securing straps are required to securely fasten the battery pack to a specific location within the vehicle. These straps are typically constructed from high-strength, corrosion-resistant steel and are protected by insulating material to ensure secure, long-term reliability, and safety. The structural design of the securing straps must take into account the size and shape of the battery pack, as well as the vehicle's structural characteristics, ensuring they can fully enclose and secure the entire battery pack.
[0003] During the production process, fixed steel straps undergo bending, forming, and testing. After testing, they are then encapsulated and packaged. Existing fixed steel strap production is manual, resulting in low efficiency and high mass production costs. Therefore, improvements are needed to address this issue. Summary of the Invention
[0004] To solve the above problems, the present invention realizes the full-process automation operation of frame-shaped steel strips from raw materials to finished product packaging, which greatly improves production efficiency and reduces labor costs of new energy battery steel strip shaping and packaging equipment.
[0005] The technical solution adopted by the present invention is: a new energy battery steel strip shaping and packaging equipment, including a conveying mechanism, a material picking mechanism, a shaping transmission mechanism, a shaping mechanism, a gluing mechanism, a material discharge mechanism and a material discharge packaging mechanism; the conveying mechanism is used for conveying the frame steel strip, the material picking mechanism is used to pick up the frame steel strip from the conveying mechanism and place it on the shaping mechanism, the shaping mechanism is used to press and shape the frame steel strip, the shaping transmission mechanism is used to drive the shaping mechanism to move toward the gluing mechanism, the gluing mechanism is used to wrap the tape around one end of the frame steel strip, the material discharge mechanism is used to grab the frame steel strip that has completed the gluing and place it on the material discharge packaging mechanism, the material discharge packaging mechanism includes a material discharge conveying assembly, a material discharge conveying platform and a material discharge shaping frame, and the material discharge shaping frame is used for positioning and stacking the frame steel strip.
[0006] A further improvement to the above scheme is that the conveying mechanism is used for conveying frame-shaped steel belts, and the conveying mechanism includes a conveying chain, a conveying roller and a conveying hook. The conveying roller is used to drive the conveying chain to transmit, and the conveying hook is arranged on the conveying chain and used to hang the frame-shaped steel belt for conveying, and the material picking mechanism is used to grab the frame-shaped steel belt on the conveying hook.
[0007] A further improvement to the above scheme is that the material picking mechanism includes a column, a lifting module arranged on the column, a rotating drive module installed on the lifting module, a material picking drive module arranged on the rotating drive module, and a material picking bracket arranged on the material picking drive module, and the material picking bracket is provided with a material picking suction cup, and the rotating drive module is used to drive the frame-shaped steel belt grasped by the material picking suction cup to rotate, and after rotation, the material picking suction cup grasps the frame-shaped steel belt from the conveying mechanism and places it on the forming mechanism.
[0008] A further improvement to the above solution is that a mounting groove is provided on the material picking bracket, and a plurality of material picking suction cups are provided, and the plurality of material picking suction cups are continuously arranged along the length direction of the mounting groove.
[0009] A further improvement to the above solution is that the lifting module is a linear transmission module, the rotating drive module is a motor, the material taking drive module is a cylinder; and the shaping transmission mechanism is a linear transmission module.
[0010] A further improvement to the above scheme is that the shaping mechanism includes a shaping base plate, a shaping groove arranged on the shaping base plate, an inner circumference shaping clamping module and an outer circumference shaping clamping module respectively located at the outer circumference and inner circumference of the shaping groove; the inner circumference shaping clamping module cooperates with the outer circumference shaping clamping module to clamp and shape the frame-shaped steel strip.
[0011] A further improvement to the above scheme is that the inner circumference shaping clamping module includes an inner clamping drive module and an inner clamping block, and the outer circumference shaping clamping module includes an outer clamping drive module and an outer clamping block. The inner clamping block and the outer clamping block are relatively formed with an L-shaped right-angle clamping groove to clamp and shape the corners of the frame-shaped steel strip.
[0012] A further improvement to the above scheme is that the rubber coating mechanism includes a transverse transmission module, a winding bracket, a winding holding assembly, a winding guide rail and a winding pulley, the transverse transmission module is located on one side of the shaping transmission mechanism, the winding bracket is arranged on the transverse transmission module, the winding holding assembly is arranged on the winding bracket, the winding holding assembly includes a driving holding roller group and an auxiliary holding roller group, the auxiliary holding roller group is provided in plurality, and is distributed in an annular manner with the driving holding roller to form an annular transmission groove, the winding guide rail is an annular guide rail and is provided with an opening, the winding pulley is provided on the winding guide rail and close to the side of the opening, and the driving holding roller group is used to drive the winding guide rail to transmit in the annular transmission groove.
[0013] A further improvement to the above scheme is that the driving retaining roller group includes a driving motor, a driving shaft and a driving guide roller, and the driving guide roller is provided with a driving groove, and the driving groove is tangent to the outer diameter of the winding guide rail to drive the winding guide rail to transmit on the annular transmission groove; the auxiliary retaining roller group includes an auxiliary shaft and an auxiliary guide roller, and the auxiliary guide roller is provided with an auxiliary groove, and the auxiliary groove is tangent to the outer diameter of the winding guide rail for transmission of the winding guide rail.
[0014] A further improvement to the above scheme is that the unloading mechanism includes a gantry, a unloading transmission module, a unloading lifting module and a unloading and picking module, the unloading transmission module is arranged on the gantry, the unloading lifting module is arranged on the unloading transmission module, the unloading and picking module is arranged on the unloading lifting module, and the unloading and picking module is provided with at least two air claws and a splint arranged on the air claws; the unloading and shaping frame includes a plurality of positioning guide rods, and the plurality of positioning guide rods are used to fix the frame-shaped steel belt.
[0015] The beneficial effects of the present invention are:
[0016] Compared with the existing preparation of new energy vehicle battery fixing steel strips, the present invention covers the processes of conveying, material collection, shaping, gluing, and blanking and packaging, realizing the full process automation of frame steel strips from raw materials to finished product packaging, greatly improving production efficiency and reducing labor costs. Driven by the shaping transmission mechanism, the shaping mechanism can move toward the gluing mechanism, so that the frame steel strip can be accurately positioned during the gluing process, ensuring the accuracy and consistency of the gluing. The gluing mechanism can wrap the tape around one end of the frame steel strip, realizing the gluing treatment of the steel strip, so that the appearance and quality of the product are effectively guaranteed. The blanking and shaping frame in the blanking and packaging mechanism can position and stack the frame steel strips, so that the packaged products are arranged neatly and firmly, which is convenient for subsequent transportation and storage. Through the technical effects of automated production, precise positioning, integrated gluing, stable stacking, optimized production process, stable quality, multi-functional applicability, energy saving and environmental protection, the present invention provides an efficient, stable and reliable solution for the production process, facilitating the production and packaging of new energy battery steel strips.
[0017] The present invention's retrieving mechanism places the frame-shaped steel strip on the shaping mechanism, and the shaping transmission mechanism transfers the shaping mechanism toward the rubber-coating mechanism, automating the entire rubber-coating process. This design improves production efficiency and consistent product quality. The shaping mechanism precisely shapes the frame-shaped steel strip, ensuring that the shape and dimensions of the steel strip meet the requirements during the rubber-coating process, improving the rubber-coating effect and product quality stability. The rubber-coating mechanism utilizes an annular transmission structure. The transverse transmission module, winding bracket, winding retention assembly, winding guide rail, and winding pulley cooperate to form an annular transmission groove. This design ensures smoother and more reliable transmission during the rubber-coating process, avoiding rubber-coating quality issues caused by uneven transmission. The winding retention assembly includes a drive retention roller assembly and an auxiliary retention roller assembly. Multiple auxiliary retention rollers are arranged in an annular arrangement with the drive retention rollers to form an annular transmission groove. This design ensures uniform support of the steel strip during the rubber-coating process, avoiding rubber-coating quality issues caused by uneven support. The winding guide is a circular rail that can be adjusted according to the size and shape of the steel strip, accommodating products of varying specifications and shapes, thus enhancing the versatility and adaptability of the equipment. Through automated operation, precise shaping, circular transmission, multi-point support, flexible adaptability, and improved production efficiency, this invention provides strong support for the encapsulation process of battery-fixing steel strips, improving encapsulation efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a three-dimensional schematic diagram of the new energy battery steel strip shaping and packaging equipment of the present invention;
[0019] Figure 2 for Figure 1 A three-dimensional schematic diagram of the new energy battery steel strip shaping and packaging equipment from another perspective;
[0020] Figure 3 for Figure 1 A three-dimensional schematic diagram of the new energy battery steel strip shaping and packaging equipment from another perspective;
[0021] Figure 4 for Figure 1 Another perspective of the three-dimensional structure of the new energy battery steel strip shaping and packaging equipment;
[0022] Figure 5 for Figure 4 A is an enlarged schematic diagram;
[0023] Figure 6 for Figure 1 Schematic diagram of the structure of the glue-wrapping mechanism of the new energy battery steel strip shaping and packaging equipment.
[0024] Description of reference numerals: conveying mechanism 1, conveying chain 11, conveying roller 12, conveying hook 13;
[0025] Retrieving mechanism 2, column 21, lifting module 22, rotating drive module 23, retrieving drive module 24, retrieving bracket 25, mounting groove 251, retrieving suction cup 26, shaping transmission mechanism 3;
[0026] Forming mechanism 4, forming base plate 41, forming groove 42, inner periphery forming clamping module 43, inner clamping drive module 431, inner clamping block 432, outer periphery forming clamping module 44, outer clamping drive module 441, outer clamping block 442;
[0027] The rubber coating mechanism 5, the transverse transmission module 51, the winding bracket 52, the winding holding assembly 53, the driving holding roller group 531, the driving motor 5311, the driving shaft 5312, the driving guide roller 5313, the driving groove 5314, the auxiliary holding roller group 532, the auxiliary shaft 5321, the auxiliary guide roller 5322, the auxiliary groove 5323, the winding guide rail 54, and the winding pulley 55;
[0028] Unloading mechanism 6, gantry 61, unloading transmission module 62, unloading lifting module 63, unloading and retrieving module 64, air claw 641, clamping plate 642;
[0029] Blanking and packaging mechanism 7, blanking conveying assembly 71, blanking conveying platform 72, blanking shaping frame 73, positioning guide rod 731. DETAILED DESCRIPTION
[0030] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the accompanying drawings. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present disclosure.
[0031] It should be noted that when an element is referred to as being “fixed to” another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or there may be an intermediate element.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present invention pertains. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. Figures 1 to 6As shown, in one embodiment of the present invention, a new energy battery steel strip shaping and packaging equipment is involved, including a conveying mechanism 1, a material taking mechanism 2, a shaping transmission mechanism 3, a shaping mechanism 4, a glue-wrapping mechanism 5, a material discharge mechanism 6 and a material discharge and packaging mechanism 7; the conveying mechanism 1 is used for conveying the frame steel strip, the material taking mechanism 2 is used to take the frame steel strip from the conveying mechanism 1 and place it on the shaping mechanism 4, the shaping mechanism 4 is used to press and shape the frame steel strip, and the shaping transmission mechanism 3 is used to drive the shaping mechanism 4 moves toward the gluing mechanism 5, the gluing mechanism 5 is used to wrap the adhesive tape around one end of the frame steel strip, the unloading mechanism 6 is used to grab the frame steel strip that has been glued and place it on the unloading and packaging mechanism 7, the unloading and packaging mechanism 7 includes an unloading conveying assembly 71, an unloading conveying platform 72 and an unloading shaping frame 73, the unloading shaping frame 73 is used to position and stack the frame steel strip, the unloading conveying platform 72 is set on the unloading conveying assembly 71, and the unloading shaping frame 73 is set on the unloading conveying platform 72. In this embodiment, the processes of conveying, material collection, shaping, gluing and unloading and packaging are covered, realizing the full process automation of the frame steel strip from raw materials to finished product packaging, greatly improving production efficiency and reducing labor costs. Driven by the shaping transmission mechanism 3, the shaping mechanism 4 can move toward the gluing mechanism 5, so that the frame steel strip can be accurately positioned during the gluing process, ensuring the accuracy and consistency of the gluing. The glue-coating mechanism 5 wraps adhesive tape around one end of the frame-shaped steel strip, achieving glue-coating treatment on the steel strip, effectively ensuring the appearance and quality of the product. The blanking and shaping frame 73 in the blanking and packaging mechanism 7 positions and stacks the frame-shaped steel strip, ensuring that the packaged products are neatly arranged and stable, facilitating subsequent transportation and storage. This embodiment provides an efficient, stable, and reliable solution for the production process through a number of technical advantages, including automated production, precise positioning, integrated glue-coating, stable stacking, optimized production processes, stable quality, multi-functional applicability, and energy conservation and environmental protection, facilitating the production and packaging of new energy battery steel strips.
[0033] The conveying mechanism 1 is used for conveying the frame-shaped steel strip. The conveying mechanism 1 includes a conveying chain 11, a conveying roller 12 and a conveying hook 13. The conveying roller 12 is used to drive the conveying chain 11 for transmission. The conveying hook 13 is arranged on the conveying chain 11 and is used to hang the frame-shaped steel strip for transportation. The picking mechanism 2 is used to grab the frame-shaped steel strip on the conveying hook 13. In this embodiment, the conveying mechanism 1 realizes the smooth transportation of the frame-shaped steel strip through the cooperation of the conveying chain 11, the conveying roller 12 and the conveying hook 13. Such a design ensures the transportation stability of the frame-shaped steel strip during the rubber coating process and avoids production problems caused by poor transportation. The front end of the picking mechanism 2 is provided with a conveying mechanism 1, which can realize the rapid transportation of the frame-shaped steel strip and grab the frame-shaped steel strip on the conveying hook 13. Such a design improves the efficiency and accuracy of material collection and helps to improve the production efficiency of the entire rubber coating device. The combination of the conveyor mechanism 1 and the reclaiming mechanism 2 automates the conveying and reclaiming of the frame-shaped steel strip, reducing the need for manual intervention and improving the production line's automation and efficiency. The conveyor roller 12 drives the conveyor chain 11, while the conveyor hook 13 is used to hook the frame-shaped steel strip for conveyance. This conveying method ensures the stability and reliability of the frame-shaped steel strip during conveyance, ensuring the smooth execution of subsequent processes.
[0034] The retrieving mechanism 2 includes a column 21, a lifting module 22 disposed on the column 21, a rotary drive module 23 mounted on the lifting module 22, a retrieving drive module 24 disposed on the rotary drive module 23, and a retrieving bracket 25 disposed on the retrieving drive module 24. The retrieving bracket 25 is provided with a retrieving suction cup 26. The rotary drive module 23 is used to drive the rotation of the frame-shaped steel strip grasped by the retrieving suction cup 26. After rotation, the retrieving suction cup 26 grasps the frame-shaped steel strip from the conveying mechanism 1 and places it on the shaping mechanism 4. Specifically, the retrieving bracket 25 is provided with a mounting groove 251. A plurality of the retrieving suction cups 26 are provided, and the plurality of retrieving suction cups 26 are arranged continuously along the length direction of the mounting groove 251. In this embodiment, through the coordination of the lifting module 22, the rotary drive module 23, and the retrieving drive module 24, the retrieving suction cups 26 provided on the retrieving support 25 can accurately grasp the frame-shaped steel strip and place it from the conveying mechanism 1 onto the shaping mechanism 4. This design ensures the accuracy and stability of the retrieving process, avoiding production problems caused by inaccurate retrieving. Multiple retrieving suction cups 26 are provided on the retrieving support 25, arranged continuously along the length of the mounting slot 251. This allows for simultaneous retrieving of multiple frame-shaped steel strips, improving retrieving efficiency and the operating speed of the production line. The linear transmission module, the motor-driven rotary drive module 23, and the cylinder-driven retrieving drive module 24 enable automated retrieving, reducing the need for manual intervention and improving the automation level and production efficiency of the production line. Multiple retrieving suction cups 26 are arranged continuously along the length of the mounting slot 251, ensuring the stability and reliability of the frame-shaped steel strip during the retrieving process, avoiding production problems caused by unstable retrieving.
[0035] The lifting module 22 is a linear transmission module, the rotating drive module 23 is a motor, and the material taking drive module 24 is a cylinder; the shaping transmission mechanism 3 is a linear transmission module. Specifically, a linear motor or a screw module is used for linear transmission, which has good transmission stability and high precision.
[0036] The shaping mechanism 4 includes a shaping base plate 41, a shaping groove 42 provided on the shaping base plate 41, an inner circumference shaping clamping module 43 and an outer circumference shaping clamping module 44 respectively located on the outer circumference and inner circumference of the shaping groove 42; the inner circumference shaping clamping module 43 cooperates with the outer circumference shaping clamping module 44 to clamp and shape the frame-shaped steel strip. Specifically, the inner circumference shaping clamping module 43 includes an inner clamping drive module 431 and an inner clamping block 432, and the outer circumference shaping clamping module 44 includes an outer clamping drive module 441 and an outer clamping block 442. The inner clamping block 432 and the outer clamping block 442 are oppositely formed with an L-shaped right-angled clamping groove to clamp and shape the corners of the frame-shaped steel strip. In this embodiment, through the cooperation of the inner circumference shaping clamping module 43 and the outer circumference shaping clamping module 44, the frame-shaped steel strip can be accurately shaped and clamped. Such a design ensures that the shape and size of the frame-shaped steel strip meet the requirements during the rubber coating process, thereby improving the rubber coating effect and product quality stability. The inner circumference shaping clamping module 43 and the outer circumference shaping clamping module 44 are respectively located on the outer and inner circumference of the shaping groove 42, and the inner clamping block 432 and the outer clamping block 442 relatively form an L-shaped right-angle clamping groove, which can stably clamp and shape the corners of the frame-shaped steel strip. Such a design ensures the stability and reliability of the frame-shaped steel strip during the shaping process, and avoids production problems caused by unstable clamping. The inner clamping drive module 431 and the outer clamping drive module 441 realize automatic control of the clamping module, so that the shaping process is automated, reducing the need for manual intervention, and improving the degree of automation and production efficiency of the production line. The design of the L-shaped right-angle clamping groove enables the clamping module to adapt to frame-shaped steel strips of different shapes and sizes, has certain versatility and adaptability, and reduces the cost and time of mold replacement.
[0037] See Figure 6As shown, the encapsulating mechanism 5 includes a transverse transmission module 51, a winding bracket 52, a winding holding assembly 53, a winding guide rail 54, and a winding pulley 55. The transverse transmission module 51 is located on one side of the shaping transmission mechanism 3. The winding bracket 52 is arranged on the transverse transmission module 51. The winding holding assembly 53 is arranged on the winding bracket 52. The winding holding assembly 53 includes a driving holding roller group 531 and an auxiliary holding roller group 532. The auxiliary holding roller group 532 is provided in plurality and is annularly distributed with the driving holding roller group 531 to form an annular transmission groove. The winding guide rail 54 is an annular guide rail and is provided with an opening. The winding pulley 55 is provided on one side of the winding guide rail 54 and close to the opening. The driving holding roller group 531 is used to drive the winding guide rail 54 to transmit in the annular transmission groove. The material taking mechanism 2 takes the frame steel strip and places it on the shaping mechanism 4. The shaping transmission mechanism 3 moves the shaping mechanism 4 toward the encapsulating mechanism 5, realizing the automation of the entire encapsulating process. This design improves production efficiency and product quality consistency. The shaping mechanism 4 precisely shapes the frame-shaped steel strip, ensuring the strip's shape and dimensions meet the required requirements during the rubber coating process, improving the coating effect and product quality stability. The rubber coating mechanism 5 utilizes a ring-shaped transmission structure. The transverse transmission module 51, winding support 52, winding retention assembly 53, winding guide 54, and winding pulley 55 work together to form a ring-shaped transmission groove. This design ensures smoother and more reliable transmission during the rubber coating process, avoiding rubber coating quality issues caused by uneven transmission. The winding retention assembly 53 includes a drive retention roller assembly 531 and an auxiliary retention roller assembly 532. Multiple auxiliary retention rollers 532 are provided and arranged in a ring with the drive retention roller assembly 531 to form a ring-shaped transmission groove. This design ensures uniform support of the steel strip during the rubber coating process, avoiding rubber coating quality issues caused by uneven support. The winding guide 54 is a ring-shaped guide that can be adjusted according to the size and shape of the steel strip to accommodate products of different specifications and shapes, improving the versatility and adaptability of the equipment. The present invention provides strong support for the rubber coating process of battery fixing steel strips through the technical effects of automated operation, precise shaping, circular transmission, multi-point support, flexible adaptation, and improved production efficiency, which can improve rubber coating efficiency and reduce labor costs. A scissor mechanism 56 is provided on one side of the rubber coating mechanism 5, which is used to cut the tape on the winding pulley 55.
[0038] The drive retaining roller assembly 531 includes a drive motor 5311, a drive shaft 5312, and a drive guide roller 5313. The drive guide roller 5313 is provided with a drive groove 5314, which is tangential to the outer diameter of the winding guide rail 54 and drives the winding guide rail 54 along the annular transmission groove. The auxiliary retaining roller assembly 532 includes an auxiliary shaft 5321 and an auxiliary guide roller 5322. The auxiliary guide roller 5322 is provided with an auxiliary groove 5323, which is tangential to the outer diameter of the winding guide rail 54 and drives the winding guide rail 54. In this embodiment, the drive guide roller 5313 and the auxiliary guide roller 5322 are respectively provided with a drive groove 5314 and an auxiliary groove 5323, which are tangential to the outer diameter of the winding guide rail 54 and drive the winding guide rail 54. This design ensures smooth transmission of the winding guide rail 54 within the annular transmission groove, avoiding lagging quality issues caused by uneven transmission. The drive groove 5314 and auxiliary groove 5323 are tangential to the outer diameter of the winding rail 54, ensuring the accuracy and stability of the winding rail 54 during transmission, making transmission more reliable and precise during the laminating process. The support provided by the drive guide roller 5313 and auxiliary guide roller 5322 to the winding rail 54 during transmission ensures its stability and reliability, avoiding laminating quality issues caused by insufficient support. The design of the drive retaining roller assembly 531 and auxiliary retaining roller assembly 532 enables automated operation of the laminating device's transmission components, reducing the need for manual intervention and improving the production line's automation and efficiency.
[0039] The blanking mechanism 6 includes a gantry 61, a blanking transmission module 62, a blanking lifting module 63, and a blanking and picking module 64. The blanking transmission module 62 is arranged on the gantry 61, the blanking lifting module 63 is arranged on the blanking transmission module 62, and the blanking and picking module 64 is arranged on the blanking lifting module 63. The blanking and picking module 64 is provided with at least two air grippers 641 and a clamping plate 642 arranged on the air grippers 641. The blanking and shaping frame 73 includes a plurality of positioning guide rods 731, which are used to fix the frame-shaped steel strip. In this embodiment, through the cooperation of the gantry 61, the blanking transmission module 62, the blanking lifting module 63, and the blanking and picking module 64, a precise blanking operation of the rubber-coated frame-shaped steel strip is achieved, ensuring the accuracy and stability of the blanking process and avoiding production problems caused by inaccurate blanking. The material unloading and picking module 64 is provided with at least two air grippers 641 and a clamping plate 642 provided on the air grippers 641, which can realize the simultaneous grabbing and unloading operations of multiple frame-shaped steel strips, thereby improving the efficiency of unloading and the working speed of the production line. The design of the air grippers 641 and the clamping plate 642 ensures the stability and reliability of the frame-shaped steel strips during the unloading process, avoiding production problems caused by unstable unloading. The unloading and shaping frame 73 includes a plurality of positioning guide rods 731 for fixing the frame-shaped steel strips, which can adapt to frame-shaped steel strips of different specifications and shapes, thereby improving the versatility and adaptability of the equipment and reducing the cost and time of changing molds. The design of the unloading mechanism 6 enables the unloading process to be automated, reduces the need for manual intervention, and improves the degree of automation and production efficiency of the production line.
[0040] The above embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous modifications and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A new energy battery steel strip shaping and packaging equipment, characterized by: It includes a conveying mechanism, a material taking mechanism, a shaping transmission mechanism, a shaping mechanism, a gluing mechanism, a material discharge mechanism and a material discharge packaging mechanism; the conveying mechanism is used for conveying the frame steel strip, the material taking mechanism is used for taking the frame steel strip from the conveying mechanism and placing it on the shaping mechanism, the shaping mechanism is used for pressing and shaping the frame steel strip, the shaping transmission mechanism is used for driving the shaping mechanism to move toward the gluing mechanism, the gluing mechanism is used for wrapping the adhesive tape around one end of the frame steel strip, the material discharge mechanism is used for grabbing the frame steel strip that has been glued and placing it on the material discharge packaging mechanism, the material discharge packaging mechanism includes a material discharge conveying assembly, a material discharge conveying platform and a material discharge shaping frame, and the material discharge shaping frame is used for positioning and stacking the frame steel strip; The material picking mechanism includes a column, a lifting module arranged on the column, a rotary drive module installed on the lifting module, a material picking drive module arranged on the rotary drive module, and a material picking bracket arranged on the material picking drive module, wherein the material picking bracket is provided with a material picking suction cup; The conveying mechanism is used for conveying the frame-shaped steel strip, and the conveying mechanism includes a conveying chain, a conveying roller and a conveying hook. The conveying roller is used to drive the conveying chain for transmission. The conveying hook is set on the conveying chain and is used to hang the frame-shaped steel strip for conveying. The picking mechanism is used to grab the frame-shaped steel strip on the conveying hook; The rotary drive module is used to drive the frame-shaped steel strip grabbed by the material-grabbing suction cup to rotate, and after the rotation, the material-grabbing suction cup grabs the frame-shaped steel strip from the conveying mechanism and places it on the shaping mechanism; The material picking bracket is provided with a mounting groove, and a plurality of material picking suckers are provided, and the plurality of material picking suckers are continuously arranged along the length direction of the mounting groove; The lifting module is a linear transmission module, the rotating drive module is a motor, and the material taking drive module is a cylinder; the shaping transmission mechanism is a linear transmission module; The shaping mechanism includes a shaping base plate, a shaping groove provided on the shaping base plate, an inner circumference shaping clamping module and an outer circumference shaping clamping module respectively located at the outer circumference and inner circumference of the shaping groove; the inner circumference shaping clamping module cooperates with the outer circumference shaping clamping module to clamp and shape the frame-shaped steel strip; The inner circumference shaping clamping module includes an inner clamping drive module and an inner clamping block, and the outer circumference shaping clamping module includes an outer clamping drive module and an outer clamping block. The inner clamping block and the outer clamping block are oppositely formed with an L-shaped right-angle clamping groove to clamp and shape the corners of the frame-shaped steel strip.
2. The new energy battery steel strip shaping and packaging equipment according to claim 1 is characterized in that: The rubber-coating mechanism includes a transverse transmission module, a winding bracket, a winding holding assembly, a winding guide rail and a winding pulley. The transverse transmission module is located on one side of the shaping transmission mechanism, the winding bracket is arranged on the transverse transmission module, the winding holding assembly is arranged on the winding bracket, the winding holding assembly includes a driving holding roller group and an auxiliary holding roller group, a plurality of the auxiliary holding roller groups are provided, and are distributed in an annular manner with the driving holding roller to form an annular transmission groove, the winding guide rail is an annular guide rail and is provided with an opening, the winding pulley is arranged on the winding guide rail and close to the side of the opening, and the driving holding roller group is used to drive the winding guide rail to transmit in the annular transmission groove.
3. The new energy battery steel strip shaping and packaging equipment according to claim 2 is characterized in that: The driving retaining roller group includes a driving motor, a driving shaft and a driving guide roller. The driving guide roller is provided with a driving groove, which is tangent to the outer diameter of the winding guide rail to drive the winding guide rail to transmit on the annular transmission groove; the auxiliary retaining roller group includes an auxiliary shaft and an auxiliary guide roller. The auxiliary guide roller is provided with an auxiliary groove, which is tangent to the outer diameter of the winding guide rail to provide transmission for the winding guide rail.
4. The new energy battery steel strip shaping and packaging equipment according to claim 1 is characterized in that: The unloading mechanism includes a gantry, a unloading transmission module, a unloading lifting module and a unloading and picking module. The unloading transmission module is arranged on the gantry, the unloading lifting module is arranged on the unloading transmission module, the unloading and picking module is arranged on the unloading lifting module, and the unloading and picking module is provided with at least two air claws and a splint arranged on the air claws; the unloading and shaping frame includes a plurality of positioning guide rods, and the plurality of positioning guide rods are used to fix the frame-shaped steel belt.
Citation Information
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