A fast palletizing device for packaging boxes
By designing a packaging box rapid palletizing equipment that integrates multiple feedback and control mechanisms, the problem of difficulty in determining the appropriate palletizing height based on the packaging box support strength and cargo weight in the prior art is solved, and the function of automatically adjusting the palletizing height is realized, which improves storage efficiency and safety.
Patent Information
- Application Number
- CN202411165379.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2044-08-23
AI Technical Summary
Existing packaging box palletizing equipment is difficult to determine the appropriate palletizing height based on the support strength of the packaging box and the weight of the goods, resulting in the palletizing easily collapse or waste of storage space, which poses safety hazards and inefficiency problems.
A fast palletizing equipment for packaging boxes is designed, using a mobile base, belt conveyor, handling and transfer mechanism, bottom support mechanism, weighing feedback mechanism, pressurization detection mechanism, support strength feedback mechanism, box height feedback mechanism, palletizing height regulation mechanism and palletizing in place confirmation mechanism. Through the coordinated work of these mechanisms, the support strength and cargo weight of the packaging box are detected in real time, and the palletizing height is automatically adjusted to ensure the safety and stability of the palletizing.
It realizes automatic adjustment of the palletizing height according to the support strength of the packaging box and the weight of the goods, improves the utilization rate of the storage space, reduces costs, ensures the safety and stability of the palletizing, and avoids the problems of goods falling and waste of storage space.
Smart Images

Figure CN118929220B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of palletizing equipment, and in particular relates to a fast palletizing equipment for packaging boxes. Background Art
[0002] Packing box palletizing equipment is a device used to stack and place packing boxes according to certain rules and sequences. Stacking the boxes neatly can more effectively utilize the space in the warehouse or storage area, increase storage capacity, and reduce storage costs. The stacked boxes are arranged in an orderly manner, which is convenient for inventory management and quantity statistics, and is conducive to accurately grasping the storage situation of goods.
[0003] At present, the stacking height of packaging boxes is mostly selected according to the storage space. However, when the supporting strength of the packaging boxes is low and the items placed in the packaging boxes are heavy, the relatively high stacking height will make the packaging boxes in the lower layer unable to withstand the pressure of the upper layer of goods, which will lead to the collapse of the overall stacking structure and cause the goods to fall and be damaged. The collapsed packaging boxes will injure nearby workers, posing a major safety hazard. At present, there is a lack of stacking technology that determines the stacking height based on the supporting strength of the packaging boxes and the weight of the goods, resulting in a high stacking height that is prone to collapse, and a low stacking height that causes a waste of storage space, affecting the stable progress of the actual stacking work. Summary of the invention
[0004] The object of the present invention is to provide a fast palletizing device for packaging boxes in view of the above problems.
[0005] To achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a fast palletizing device for packaging boxes, comprising a mobile base, a belt conveyor is fixedly installed on one side of the upper end of the mobile base, a handling and transfer mechanism located on one side of the belt conveyor is also fixedly installed on the upper end of the mobile base, a bottom support mechanism is fixedly installed on the other side of the upper end of the mobile base, a weighing feedback mechanism is also fixedly installed between the bottom support mechanism and the mobile base, a pressure detection mechanism arranged on the outer side of the bottom support mechanism is fixedly installed on the upper end of the mobile base, a support strength feedback mechanism is fixedly installed on the upper end of the pressure detection mechanism, a box height feedback mechanism is also fixedly installed on the outer wall of the pressure detection mechanism, a stacking height adjustment mechanism electrically connected to the weighing feedback mechanism and the support strength feedback mechanism is also fixedly installed on the upper end of the mobile base, a stacking in place confirmation mechanism is also fixedly installed on the upper end of the stacking height adjustment mechanism, and a PLC controller is fixedly installed on the upper end of the mobile base.
[0006] The cam is connected with the upper end of the U-shaped vertical plate, and the lower end of the horizontal part of the U-shaped vertical plate and the upper end of the rotating plate are rotatably connected with a rotating screw through a bearing. The upper end of the U-shaped vertical plate is fixedly provided with a driving motor for driving the rotating screw to rotate. The rod wall of the rotating screw is threadedly sleeved with a lifting block, one end of the lifting block is fixedly connected with the lifting plate, and the lower end of the lifting plate is fixedly connected with a clamping shell, the lower end of the clamping shell is opened as an open structure, and a double-axis motor is fixedly installed in the middle position of the inner wall of the clamping shell, and the output ends of both ends of the double-axis motor are fixedly connected with adjusting screws, one end of the adjusting screw is rotatably connected to the inner wall of the clamping shell, and the rod wall of the adjusting screw is threadedly sleeved with a clamping plate.
[0007] In the above-mentioned rapid stacking equipment for packaging boxes, the bottom support mechanism includes a plurality of anti-slip rods symmetrically fixedly connected to the upper end of the movable base, the plurality of anti-slip rods are slidably sleeved with the same bottom support plate, the upper ends of the anti-slip rods are fixedly connected with the anti-slip plate, the lower end of the bottom support plate and the upper end of the movable base are fixedly connected with a plurality of push springs sleeved on the outside of the anti-slip rods, the upper end of the movable base is symmetrically fixedly connected with a plurality of electric push rods, and the upper output ends of the electric push rods are fixedly connected with a support plate.
[0008] In the above-mentioned rapid stacking equipment for packaging boxes, the weighing feedback mechanism includes a weighing shell fixedly mounted on the upper end of a mobile base, a transmission screw is rotatably connected inside the weighing shell, a transmission seat is threadedly sleeved on the rod wall of the transmission screw, a weighing conductive contact is fixedly connected to the lower end of the transmission seat, a weighing resistor rod is fixedly mounted on the bottom of the inner wall of the weighing shell, one end of the transmission screw extends through the weighing shell and is fixedly connected to a transmission gear, and the lower end of the bottom support plate is fixedly connected to a transmission rack meshing with the transmission gear.
[0009] In the above-mentioned rapid stacking equipment for packaging boxes, the pressure detection mechanism includes two L-shaped positioning plates symmetrically fixedly installed on the upper end of the movable base, the horizontal part of the L-shaped positioning plate is fixedly inserted with an electric telescopic rod, the lower output ends of the two electric telescopic rods are fixedly connected to the same pressure plate, a detection plate is arranged on the lower side of the pressure plate, and the upper end of the detection plate is symmetrically fixedly connected with two guide slide rods, the upper end of the guide slide rod passes through the upper end of the pressure plate, and the lower end of the pressure plate and the upper end of the detection plate are fixedly connected with a pressure spring sleeved outside the guide slide rod.
[0010] In the above-mentioned rapid stacking equipment for packaging boxes, the support strength feedback mechanism includes a strength shell fixedly mounted on the upper end of the pressure plate, one side of the strength shell is set as an open structure, and a plurality of first friction resistance rods arranged front and rear and vertically are fixedly mounted in the strength shell, and the rod walls of the plurality of first friction resistance rods are slidably sleeved with the same feedback plate, and the feedback plate is arranged on the upper side of one of the guide sliding rods, and one end of the feedback plate located in the strength shell is fixedly connected to a strength conductive connector, and a strength resistance rod is also fixedly mounted in the strength shell.
[0011] In the above-mentioned rapid stacking equipment for packaging boxes, the box height feedback mechanism includes a height shell fixedly mounted on the outer wall of the L-shaped positioning plate, a forward and reverse screw is rotatably connected in the height shell, a forward and reverse motor for driving the forward and reverse screw to rotate is fixedly mounted at the lower end of the height shell, a trigger plate is threadedly sleeved on the rod wall of the forward and reverse screw, a strip-shaped opening arranged opposite to the height shell is opened on the side wall of the L-shaped positioning plate, and a plurality of second friction resistance rods arranged front and back are fixedly mounted in the corresponding strip-shaped opening, a plurality of second friction resistance rods are slidably sleeved on the outside of the same force plate, a force-adding rod arranged on the upper side of the force plate is fixedly connected to one side of the detection plate, and a trigger switch is fixedly mounted on the lower end of the force plate and the bottom of the inner wall of the height shell.
[0012] In the above-mentioned fast stacking equipment for packaging boxes, the stacking height control mechanism includes a control shell, a plurality of third friction resistance rods arranged side by side are fixedly installed on the lower side of the inner wall of the control shell, and the plurality of third friction resistance rods are externally slidably sleeved with the same weighing control plate, a control resistance rod is fixedly installed on the upper side wall of the weighing control plate, and the rear side of the weighing control plate is fixedly connected with a first thrust permanent magnet plate, a first thrust electromagnetic plate is fixedly installed on the inner wall of the control shell, a plurality of fourth friction resistance rods arranged side by side are fixedly installed on the upper side of the inner wall of the control shell, and the plurality of fourth friction resistance rods are externally slidably sleeved with the same strength control plate, a control conductive contact is fixedly installed on the lower end of the strength control plate, a second thrust permanent magnet plate is fixedly installed on the rear side of the strength control plate, and a second thrust electromagnetic plate is fixedly installed on the inner wall of the control shell.
[0013] In the above-mentioned rapid stacking equipment for packaging boxes, the stacking in place confirmation mechanism includes a confirmation shell, the inner wall of the confirmation shell is fixedly installed with a plurality of fifth friction resistance rods arranged side by side, the plurality of fifth friction resistance rods are externally slidably sleeved with the same movable plate, the lower end side wall of the movable plate is fixedly installed with a pushing permanent magnetic plate, the inner wall of the confirmation shell is fixedly installed with a pushing electromagnetic plate, the upper end side wall of the movable plate is fixedly installed with a confirmation switch, the upper end inner wall of the confirmation shell is also rotatably connected with a transfer screw, the outer wall of the confirmation shell is fixedly installed with a servo motor for driving the transfer screw to rotate, and the rod wall of the transfer screw is threadedly sleeved with a confirmation plate.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. Through the set handling and transfer mechanism, pressurization detection mechanism, support strength feedback mechanism, stacking height adjustment mechanism, and stacking confirmation mechanism, the final stacking height can be confirmed based on the support strength of the packaging box. Under the premise of ensuring safe and stable stacking, the storage space utilization rate is improved as much as possible to save costs.
[0016] 2. Through the installation of the bottom support mechanism, weighing feedback mechanism, stacking height adjustment mechanism and stacking in place confirmation mechanism, the final feasible stacking height can be confirmed according to the weight of the items placed in the packaging box. Under the premise of ensuring the safety and stability of the stacking, the storage space utilization rate can be improved as much as possible to save costs.
[0017] 3. Through the box height feedback mechanism and handling and transfer mechanism, the height of the packaging boxes to be stacked can be quickly detected, and the stacking interval height can be automatically adjusted based on the height of the packaging boxes, so that the packaging boxes can be stably stacked together.
[0018] In summary: the present invention can confirm the final feasible stacking height based on the supporting strength of the packaging box and the weight of the items placed in the packaging box. On the premise of ensuring safe and stable stacking, it can improve the utilization rate of storage space as much as possible and save costs. The stacking interval height can be automatically adjusted based on the height of the packaging box, so that the packaging boxes can be stably stacked together. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of a packaging box rapid palletizing device provided by the present invention;
[0020] Figure 2 It is a cross-sectional structural schematic diagram of a transport and transfer mechanism of a packaging box rapid palletizing device provided by the present invention;
[0021] Figure 3 It is a structural schematic diagram of a bottom bracket support mechanism of a packaging box rapid palletizing device provided by the present invention;
[0022] Figure 4 It is a cross-sectional structural schematic diagram of a weighing feedback mechanism of a packaging box rapid palletizing device provided by the present invention;
[0023] Figure 5 It is a structural schematic diagram of a pressurization detection mechanism of a packaging box rapid palletizing device provided by the present invention;
[0024] Figure 6It is a cross-sectional structural schematic diagram of a support strength feedback mechanism of a packaging box rapid palletizing device provided by the present invention;
[0025] Figure 7 It is a schematic cross-sectional structural diagram of a box height feedback mechanism of a packaging box rapid palletizing device provided by the present invention;
[0026] Figure 8 It is a side cross-sectional structural schematic diagram of a stacking height control mechanism of a packaging box rapid stacking device provided by the present invention;
[0027] Fig. 9 The invention discloses a side sectional structural schematic diagram of a palletizing in place confirmation mechanism of a packaging box rapid palletizing device provided by the present invention.
[0028] In the figure: 1 mobile base, 2 transport transfer mechanism, 21 rotating motor, 22 rotating plate, 23 U-shaped vertical plate, 24 rotating screw, 25 driving motor, 26 lifting block, 27 lifting plate, 28 clamping shell, 29 double-axis motor, 210 adjusting screw, 211 clamping plate, 3 bottom support mechanism, 31 anti-slip rod, 32 bottom support plate, 33 anti-slip plate, 34 push spring, 35 electric push rod, 36 support plate, 4 weighing feedback mechanism, 41 weighing shell, 42 transmission screw, 43 transmission seat, 44 weighing conductive contact piece, 45 weighing resistance rod, 46 transmission gear, 47 transmission rack, 5 pressurization detection mechanism, 51 L-shaped positioning plate, 52 electric telescopic rod, 53 pressure plate, 54 detection plate, 55 guide slide rod, 56 pressure spring, 6 support strength feedback mechanism, 61 strength shell, 62 first friction resistance rod, 63 feedback plate, 64 strength conductive contact piece, 65 strength resistance rod, 7 box height feedback mechanism, 71 height shell, 72 forward and reverse screw rod, 73 forward and reverse motor, 74 trigger plate, 75 strip opening, 76 second friction resistance rod, 77 force plate, 78 force rod, 79 trigger switch, 8 stacking height adjustment mechanism, 81 adjustment shell, 8 2 the third friction resistance rod, 83 the weighing control plate, 84 the control resistance rod, 85 the first thrust permanent magnet plate, 86 the first thrust electromagnetic plate, 87 the fourth friction resistance rod, 88 the strength control plate, 89 the control conductive contact piece, 810 the second thrust permanent magnet plate, 811 the second thrust electromagnetic plate, 9 the stacking in place confirmation mechanism, 91 the confirmation shell, 92 the fifth friction resistance rod, 93 the moving plate, 94 the squeezing permanent magnet plate, 95 the squeezing electromagnetic plate, 96 the confirmation switch, 97 the transfer screw, 98 the servo motor, 99 the confirmation plate, 10 the belt conveyor, 11 the PLC controller. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0030] like Figure 1-Figure 9 As shown, a fast palletizing device for packaging boxes includes a mobile base 1, a belt conveyor 10 is fixedly installed on one side of the upper end of the mobile base 1, and a transporting and transferring mechanism 2 located on one side of the belt conveyor 10 is also fixedly installed on the upper end of the mobile base 1. The transporting and transferring mechanism 2 includes a rotating motor 21 fixedly installed on the upper end of the mobile base 1, and the upper end output end of the rotating motor 21 is fixedly connected to a rotating plate 22, and the upper end of the rotating plate 22 is fixedly connected to a U-shaped vertical plate 23. The lower end of the horizontal part of the U-shaped vertical plate 23 and the upper end of the rotating plate 22 are rotatably connected to a rotating screw 24 through a bearing, and the upper end of the U-shaped vertical plate 23 is fixedly connected to the rotating plate 22. A driving motor 25 for driving the rotating screw 24 to rotate is fixedly installed at one end, a lifting block 26 is threadedly sleeved on the rod wall of the rotating screw 24, one end of the lifting block 26 is fixedly connected to a lifting plate 27, the lower end of the lifting plate 27 is fixedly connected to a clamping shell 28, the lower end of the clamping shell 28 is opened as an open structure, a dual-axis motor 29 is fixedly installed in the middle position of the inner wall of the clamping shell 28, both end output ends of the dual-axis motor 29 are fixedly connected with an adjusting screw 210, one end of the adjusting screw 210 is rotatably connected to the inner wall of the clamping shell 28, and a clamping plate 211 is threadedly sleeved on the rod wall of the adjusting screw 210.
[0031] A bottom support mechanism 3 is fixedly installed on the other side of the upper end of the mobile base 1, and the bottom support mechanism 3 includes multiple anti-slip rods 31 symmetrically fixedly connected to the upper end of the mobile base 1, and the multiple anti-slip rods 31 are slidably sleeved with the same bottom support plate 32, the upper ends of the anti-slip rods 31 are fixedly connected with anti-slip plates 33, and the lower ends of the bottom support plates 32 and the upper ends of the mobile base 1 are fixedly connected with multiple push springs 34 sleeved on the outside of the anti-slip rods 31, and the upper end of the mobile base 1 is symmetrically fixedly connected with multiple electric push rods 35, and the upper output ends of the electric push rods 35 are fixedly connected with a support plate 36.
[0032] A weighing feedback mechanism 4 is also fixedly installed between the bottom support mechanism 3 and the mobile base 1. The weighing feedback mechanism 4 includes a weighing shell 41 fixedly installed on the upper end of the mobile base 1, and a transmission screw 42 is rotatably connected in the weighing shell 41. A transmission seat 43 is threadedly sleeved on the rod wall of the transmission screw 42, and a weighing conductive contact piece 44 is fixedly connected to the lower end of the transmission seat 43. A weighing resistor rod 45 is fixedly installed on the bottom of the inner wall of the weighing shell 41, one end of the transmission screw 42 extends through the weighing shell 41 and is fixedly connected to a transmission gear 46, and the lower end of the bottom support plate 32 is fixedly connected to a transmission rack 47 meshing with the transmission gear 46.
[0033] A pressure detection mechanism 5 arranged on the outside of the bottom support mechanism 3 is fixedly installed on the upper end of the mobile base 1, and the pressure detection mechanism 5 includes two L-shaped positioning plates 51 symmetrically fixedly installed on the upper end of the mobile base 1, and the horizontal part of the L-shaped positioning plate 51 is fixedly inserted with an electric telescopic rod 52, and the lower output ends of the two electric telescopic rods 52 are fixedly connected with the same pressure plate 53, and a detection plate 54 is arranged on the lower side of the pressure plate 53, and the upper end of the guide slide rod 55 is symmetrically fixedly connected to the upper end of the detection plate 54, and the upper end of the guide slide rod 55 is arranged through the upper end of the pressure plate 53, and the lower end of the pressure plate 53 and the upper end of the detection plate 54 are fixedly connected with a pressure spring 56 sleeved on the outside of the guide slide rod 55.
[0034] A support strength feedback mechanism 6 is fixedly installed on the upper end of the pressure detection mechanism 5, and the support strength feedback mechanism 6 includes a strength shell 61 fixedly installed on the upper end of the pressure plate 53. One side of the strength shell 61 is set as an opening structure. A plurality of first friction resistance rods 62 arranged front to back and vertically are fixedly installed in the strength shell 61. The rod walls of the plurality of first friction resistance rods 62 are slidably sleeved with the same feedback plate 63. The feedback plate 63 is arranged on the upper side of one of the guide slide rods 55. One end of the feedback plate 63 located in the strength shell 61 is fixedly connected with a strength conductive contact piece 64. A strength resistance rod 65 is also fixedly installed in the strength shell 61.
[0035] The outer wall of the pressurized detection mechanism 5 is also fixedly provided with a box height feedback mechanism 7, which includes a height shell 71 fixedly provided on the outer wall of the L-shaped positioning plate 51, and a forward and reverse screw 72 is rotatably connected in the height shell 71, and a forward and reverse motor 73 for driving the forward and reverse screw 72 to rotate is fixedly provided at the lower end of the height shell 71, and a trigger plate 74 is threadedly sleeved on the rod wall of the forward and reverse screw 72, and a side wall of the L-shaped positioning plate 51 is provided with a strip-shaped opening 75 arranged opposite to the height shell 71, and a plurality of second friction resistance rods 76 arranged front and back are fixedly provided in the corresponding strip-shaped opening 75, and the plurality of second friction resistance rods 76 are slidably sleeved with the same force plate 77, and a force rod 78 arranged on the upper side of the force plate 77 is fixedly connected to one side of the detection plate 54, and a trigger switch 79 is fixedly provided at the lower end of the force plate 77 and the bottom of the inner wall of the height shell 71.
[0036] The upper end of the mobile base 1 is also fixedly provided with a stacking height control mechanism 8 which is electrically connected to the weighing feedback mechanism 4 and the support strength feedback mechanism 6. The stacking height control mechanism 8 includes a control shell 81. A plurality of third friction resistance rods 82 arranged side by side are fixedly provided on the lower side of the inner wall of the control shell 81. The plurality of third friction resistance rods 82 are externally slidably sleeved with the same weighing control plate 83. A control resistor rod 84 is fixedly provided on the upper side wall of the weighing control plate 83. A first A thrust permanent magnet plate 85, a first thrust electromagnetic plate 86 is fixedly installed on the inner wall of the regulating shell 81, a plurality of fourth friction resistance rods 87 arranged side by side are fixedly installed on the upper side of the inner wall of the regulating shell 81, and the plurality of fourth friction resistance rods 87 are slidably sleeved with the same strength regulating plate 88, a regulating conductive connector 89 is fixedly installed on the lower end of the strength regulating plate 88, a second thrust permanent magnet plate 810 is fixedly installed on the rear side of the strength regulating plate 88, and a second thrust electromagnetic plate 811 is fixedly installed on the inner wall of the regulating shell 81.
[0037] A stacking in place confirmation mechanism 9 is also fixedly installed on the upper end of the stacking height control mechanism 8, and the stacking in place confirmation mechanism 9 includes a confirmation shell 91, and a plurality of fifth friction resistance rods 92 arranged side by side are fixedly installed on the inner wall of the confirmation shell 91, and the plurality of fifth friction resistance rods 92 are slidably sleeved with the same moving plate 93 on the outer side wall, and a pushing permanent magnetic plate 94 is fixedly installed on the lower end side wall of the moving plate 93, and a pushing electromagnetic plate 95 is fixedly installed on the inner wall of the confirmation shell 91, and a confirmation switch 96 is fixedly installed on the upper end side wall of the moving plate 93. The upper end inner wall of the confirmation shell 91 is also rotatably connected to a transfer screw 97, and the outer wall of the confirmation shell 91 is fixedly installed with a servo motor 98 for driving the transfer screw 97 to rotate, and the rod wall of the transfer screw 97 is threadedly sleeved with a confirmation plate 99.
[0038] A PLC controller 11 is fixedly installed on the upper end of the mobile base 1, and the PLC controller 11 is electrically connected to the handling and transfer mechanism 2, the bottom support mechanism 3, the weighing feedback mechanism 4, the pressurization detection mechanism 5, the support strength feedback mechanism 6, the box height feedback mechanism 7, the stacking height adjustment mechanism 8 and the stacking in place confirmation mechanism 9 respectively.
[0039] The operating principle of the present invention is described as follows: the entire device is moved to the position to be stacked by the mobile base 1, and the packaging box to be stacked is transferred by the belt conveyor 10. When the packaging box moves between the two clamping plates 211, the PLC controller 11 controls the belt conveyor 10 to stop, and the PLC controller 11 controls the double-axis motor 29 to operate, and the double-axis motor 29 drives the adjusting screw 210 to rotate. The two clamping plates 211 are brought close to each other through the threaded sleeve effect of the adjusting screw 210 and the clamping plate 211, so that the packaging box is firmly clamped and fixed. The controller 11 then controls the driving motor 25 to move, and the driving motor 25 drives the rotating screw 24 to rotate. Through the threaded sleeve effect of the rotating screw 24 and the lifting block 26, the lifting block 26 cooperates with the lifting plate 27 to lift the packaging box to a certain height. The PLC controller 11 then controls the rotating motor 21 to move, and the rotating motor 21 drives the rotating plate 22 to rotate, thereby moving the packaging box to the side, so that the packaging box is transferred to the stacking position. The PLC controller 11 then controls the double-axis motor 29 to reverse, so that the clamping plate 211 releases the clamping fixation of the packaging box, and the stacking work of the packaging box is realized;
[0040] Before palletizing, the packaging box is placed on the bottom support plate 32, and the PLC controller 11 controls the electric push rod 35 to move. The electric push rod 35 pushes the support plate 36 to move up and support the lower end of the bottom support plate 32 to achieve the limit locking of the bottom support plate 32. The PLC controller 11 then controls the electric telescopic rod 52 to move. The electric telescopic rod 52 pushes the pressure plate 53 to gradually move downward. The pressure plate 53 achieves a stable downward pressure on the detection plate 54 through the action of the guide slide bar 55 and the pressure spring 56. When the detection plate 54 contacts the upper side of the packaging box, the detection plate 54 is relatively fixed. As the pressure plate 53 continues to be pressed downward, the pressure plate 53 moves toward the detection plate 54, and then the pressure spring 56 is squeezed, so that the pressure spring 56 exerts a pressure on the detection plate 54. The plate 54 provides a greater squeezing force until damage to the packaging box is manually observed. At this time, the electric telescopic rod 52 is controlled by the PLC controller 11 to stop the action. When the structural strength of the packaging box is higher, the packaging box can withstand a greater pressure, which makes the pressure plate 53 move toward the detection plate 54. In the process of the pressure plate 53 moving toward the detection plate 54, the guide slide bar 55 acts in the opposite direction on the feedback plate 63, so that the feedback plate 63 drives the strength conductive contact 64 to slide on the strength resistance rod 65 along the first friction resistance rod 62. The greater the distance, the smaller the access resistance of the strength resistance rod 65, and the strength conductive contact 64 and the strength resistance rod 65 are connected in series in the power supply circuit of the second thrust electromagnetic plate 811. The second thrust electromagnetic plate 811 is powered on, thereby increasing the power supply current of the second thrust electromagnetic plate 811, and the magnetism of the second thrust electromagnetic plate 811 is stronger. The second thrust electromagnetic plate 811 is powered on to generate the same magnetism as the second thrust permanent magnet plate 810, thereby increasing the distance that the strength control plate 88 slides along the fourth friction resistance rod 87, thereby increasing the sliding distance of the control conductive contact 89 on the control resistor rod 84, and decreasing the access resistance of the control resistor rod 84. The control conductive contact 89 and the control resistor rod 84 are connected in series to the power supply circuit of the push electromagnetic plate 95, thereby increasing the magnetism of the push electromagnetic plate 95, and increasing the sliding distance of the moving plate 93 along the fifth friction resistance rod 92 in cooperation with the push permanent magnet plate 94. , the larger the distance between the confirmation switch 96 and the confirmation plate 99, before stacking each packaging box, the PLC controller 11 first controls the servo motor 98 to work for 5s, and the servo motor 98 drives the transfer screw 97 to rotate for 5s. Through the threaded sleeve effect of the transfer screw 97 and the confirmation plate 99, the confirmation plate 99 moves a fixed distance in the confirmation shell 91 until the estimated stacking height is reached. When the confirmation plate 99 acts on the confirmation switch 96, the PLC controller 11 controls to stop the next packaging box from continuing to stack upwards. Based on the supporting strength of the packaging box, the final feasible stacking height can be confirmed. Under the premise of ensuring safe and stable stacking, the storage space utilization rate is improved as much as possible to save costs;
[0041] After the support strength of the packaging box is tested, the PLC controller 11 controls the electric push rod 35 to drive the support plate 36 to move downward, so that the support plate 36 releases the limit support on the bottom support plate 32, and under the action of the gravity of the packaging box, the bottom support plate 32 moves downward along the anti-slip rod 31 to overcome the elastic force of the push spring 34. Specifically, the greater the weight of the packaging box, the greater the distance the bottom support plate 32 moves downward to overcome the push spring 34, and thus the greater the distance the transmission rack 47 moves downward, and the transmission screw 42 is driven to rotate through the meshing action of the transmission rack 47 and the transmission gear 46, and then the threaded sleeve action of the transmission screw 42 and the transmission seat 43 makes the weighing conductive contact 44 slide on the weighing resistor rod 45. The larger the distance, the smaller the access resistance of the weighing resistor rod 45, and the weighing conductive contact 44 and the weighing resistor rod 45 are connected. 5 is connected in series to the power supply circuit of the first thrust electromagnetic plate 86, thereby making the magnetism of the first thrust electromagnetic plate 86 stronger, the first thrust electromagnetic plate 86 cooperates with the first thrust permanent magnet plate 85 to drive the weighing control plate 83 to slide along the third friction resistance rod 82. The greater the distance that the control resistor rod 84 moves forward, the shorter the sliding distance between the control resistor rod 84 and the control conductive contact piece 89, and the greater the access resistance value of the control resistor rod 84, the weaker the magnetism of the squeezing and pushing electromagnetic plate 95, the smaller the distance between the confirmation switch 96 and the confirmation plate 99, and the lower the estimated stacking height. The final feasible stacking height can be confirmed based on the weight of the items placed in the packaging box, and the storage space utilization rate can be improved as much as possible to save costs while ensuring the safety and stability of the stacking.
[0042] It is additionally noted that after the supporting strength and weighing test of the packaging box, after the final positions of the regulating conductive contact piece 89 and the regulating resistor rod 84 are confirmed, the PLC controller 11 controls the power supply device to supply power to the squeezing electromagnetic plate 95, so that the confirmation switch 96 moves to the final confirmation position, thereby confirming the final stacking height;
[0043] As the electric telescopic rod 52 pushes the detection plate 54 downward, the force-adding rod 78 on one side of the detection plate 54 acts on the force-bearing plate 77, causing the force-bearing plate 77 to move downward synchronously along the second friction resistance rod 76 until the detection plate 54 moves to the uppermost end of the packaging box and stops moving. At this time, the force-bearing plate 77 also stops moving downward synchronously. Specifically, the higher the height of the packaging box, the smaller the downward movement distance of the force-bearing plate 77, thereby making the distance between the two trigger switches 79 larger. When stacking, the PLC controller 11 controls the drive motor 25 to drive the packaging box to lift the packaging box, first making the packaging box move up 10 cm, and then the PLC controller 11 controls the forward and reverse motor 73 to rotate forward, and the forward and reverse motor 73 drives the forward and reverse screw 72 to rotate forward, and the trigger plate 74 is threadedly connected with the forward and reverse screw 72 to make the trigger plate 74 move forward. The palletizing operation is then continued until the trigger plate 74 is pressed against the trigger switch 79, which means that the height of the box to be palletized is equal to the height of the box. This satisfies the stacking requirement and enables stable palletizing. At this time, the PLC controller 11 connects the forward and reverse motors 73 to the reverse drive circuit, so that the next action of the forward and reverse motors 73 is reverse drive. In the stacking of the next box, the trigger plate 74 triggers the trigger switch 79 twice before the PLC controller 11 controls the drive motor 25 and the forward and reverse motor 73 to stop. As the number of palletizing boxes increases, the number of times the trigger switch 79 is pressed and triggered also increases. This allows for rapid detection of the height of the boxes to be palletized and automatic adjustment of the stacking interval height based on the height of the boxes, so that the boxes can be stably stacked together.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A fast palletizing device for packaging boxes, comprising a mobile base (1), characterized in that: A belt conveyor (10) is fixedly mounted on one side of the upper end of the mobile base (1); a transport and transfer mechanism (2) located on one side of the belt conveyor (10) is also fixedly mounted on the upper end of the mobile base (1); a bottom support mechanism (3) is fixedly mounted on the other side of the upper end of the mobile base (1); a weighing feedback mechanism (4) is also fixedly mounted between the bottom support mechanism (3) and the mobile base (1); a pressure detection mechanism (5) arranged outside the bottom support mechanism (3) is fixedly mounted on the upper end of the mobile base (1); A support strength feedback mechanism (6) is fixedly mounted on the upper end of the pressurization detection mechanism (5); a box height feedback mechanism (7) is also fixedly mounted on the outer wall of the pressurization detection mechanism (5); a stacking height control mechanism (8) electrically connected to the weighing feedback mechanism (4) and the support strength feedback mechanism (6) is also fixedly mounted on the upper end of the mobile base (1); a stacking position confirmation mechanism (9) is also fixedly mounted on the upper end of the stacking height control mechanism (8); and a PLC controller (11) is fixedly mounted on the upper end of the mobile base (1); The bottom support mechanism (3) comprises a plurality of anti-slip rods (31) symmetrically fixedly connected to the upper end of the mobile base (1); the plurality of anti-slip rods (31) are slidably sleeved with a same bottom support plate (32); the upper ends of the anti-slip rods (31) are fixedly connected with an anti-slip plate (33); the lower ends of the bottom support plate (32) and the upper end of the mobile base (1) are fixedly connected with a plurality of push springs (34) sleeved on the outside of the anti-slip rods (31); the upper end of the mobile base (1) is symmetrically fixedly connected with a plurality of electric push rods (35); the upper output ends of the electric push rods (35) are fixedly connected with a support plate (36); The weighing feedback mechanism (4) comprises a weighing shell (41) fixedly mounted on the upper end of the mobile base (1), a transmission screw (42) rotatably connected inside the weighing shell (41), a transmission seat (43) being threadedly sleeved on the rod wall of the transmission screw (42), a weighing conductive contact piece (44) being fixedly connected at the lower end of the transmission seat (43), a weighing resistor rod (45) being fixedly mounted at the bottom of the inner wall of the weighing shell (41), one end of the transmission screw (42) extending through the weighing shell (41) and fixedly connected to a transmission gear (46), and a transmission rack (47) meshing with the transmission gear (46) being fixedly connected at the lower end of the bottom support plate (32); The pressure detection mechanism (5) comprises two L-shaped positioning plates (51) symmetrically fixedly mounted on the upper end of the mobile base (1); the horizontal portion of the L-shaped positioning plate (51) is fixedly sleeved with an electric telescopic rod (52); the lower output ends of the two electric telescopic rods (52) are fixedly connected to the same pressure plate (53); a detection plate (54) is arranged on the lower side of the pressure plate (53); the upper end of the detection plate (54) is symmetrically fixedly connected to two guide slide bars (55); the upper ends of the guide slide bars (55) penetrate the upper end of the pressure plate (53); the lower end of the pressure plate (53) and the upper end of the detection plate (54) are fixedly connected to a pressure spring (56) sleeved on the outside of the guide slide bar (55).
2. The fast palletizing equipment for packaging boxes according to claim 1, characterized in that: The transport and transfer mechanism (2) comprises a rotating motor (21) fixedly mounted on the upper end of the mobile base (1); the upper output end of the rotating motor (21) is fixedly connected to a rotating plate (22); the upper end of the rotating plate (22) is fixedly connected to a U-shaped vertical plate (23); the lower end of the horizontal portion of the U-shaped vertical plate (23) and the upper end of the rotating plate (22) are rotatably connected to a rotating screw (24) via a bearing; the upper end of the U-shaped vertical plate (23) is fixedly mounted with a driving motor (25) for driving the rotating screw (24) to rotate; and the rod wall of the rotating screw (24) is threadedly sleeved with a A lifting block (26), one end of the lifting block (26) is fixedly connected to a lifting plate (27), the lower end of the lifting plate (27) is fixedly connected to a clamping shell (28), the lower end of the clamping shell (28) is opened to form an open structure, a dual-axis motor (29) is fixedly installed in the middle position of the inner wall of the clamping shell (28), both end output ends of the dual-axis motor (29) are fixedly connected to an adjusting screw (210), one end of the adjusting screw (210) is rotatably connected to the inner wall of the clamping shell (28), and the rod wall of the adjusting screw (210) is threadedly sleeved with a clamping plate (211).
3. The fast palletizing equipment for packaging boxes according to claim 1 is characterized in that: The support strength feedback mechanism (6) comprises a strength shell (61) fixedly mounted on the upper end of the pressure plate (53), one side of the strength shell (61) being set as an open structure, a plurality of first friction resistance rods (62) arranged front and rear and vertically fixedly mounted in the strength shell (61), the rod walls of the plurality of first friction resistance rods (62) being slidably sleeved with a same feedback plate (63), the feedback plate (63) being set on the upper side of one of the guide sliding rods (55), one end of the feedback plate (63) located in the strength shell (61) being fixedly connected with a strength conductive contact piece (64), and a strength resistance rod (65) being fixedly mounted in the strength shell (61).
4. The fast palletizing equipment for packaging boxes according to claim 1, characterized in that: The box height feedback mechanism (7) comprises a height shell (71) fixedly mounted on the outer wall of the L-shaped positioning plate (51), a forward and reverse screw rod (72) being rotatably connected in the height shell (71), a forward and reverse motor (73) for driving the forward and reverse screw rod (72) to rotate is fixedly mounted at the lower end of the height shell (71), a trigger plate (74) is threadedly sleeved on the rod wall of the forward and reverse screw rod (72), a strip-shaped opening (75) arranged opposite to the height shell (71) is opened on the side wall of the L-shaped positioning plate (51), and a plurality of second friction resistance rods (76) arranged front and rear are fixedly mounted in the corresponding strip-shaped opening (75), a same force plate (77) is slidably sleeved on the outside of the plurality of second friction resistance rods (76), a force-adding rod (78) arranged on the upper side of the force plate (77) is fixedly connected to one side of the detection plate (54), and a trigger switch (79) is fixedly mounted on the lower end of the force plate (77) and the bottom of the inner wall of the height shell (71).
5. The fast palletizing equipment for packaging boxes according to claim 1, characterized in that: The stacking height control mechanism (8) comprises a control shell (81), a plurality of third friction resistance rods (82) arranged in parallel are fixedly mounted on the lower side of the inner wall of the control shell (81), a same weighing control plate (83) is slidably sleeved on the outer side of the plurality of third friction resistance rods (82), a control resistance rod (84) is fixedly mounted on the upper side wall of the weighing control plate (83), a first thrust permanent magnet plate (85) is fixedly connected to the rear side of the weighing control plate (83), and a third thrust permanent magnet plate (85) is fixedly mounted on the inner wall of the control shell (81). A thrust electromagnetic plate (86), a plurality of fourth friction resistance rods (87) arranged side by side are fixedly mounted on the upper side of the inner wall of the control shell (81), a same strength control plate (88) is slidably sleeved on the outside of the plurality of fourth friction resistance rods (87), a control conductive contact piece (89) is fixedly mounted on the lower end of the strength control plate (88), a second thrust permanent magnet plate (810) is fixedly mounted on the rear side of the strength control plate (88), and a second thrust electromagnetic plate (811) is fixedly mounted on the inner wall of the control shell (81).
6. The fast palletizing equipment for packaging boxes according to claim 1, characterized in that: The stacking in place confirmation mechanism (9) comprises a confirmation shell (91), the inner wall of the confirmation shell (91) is fixedly provided with a plurality of fifth friction resistance rods (92) arranged in parallel, the plurality of fifth friction resistance rods (92) are slidably sleeved with a same moving plate (93) on the outside, the lower end side wall of the moving plate (93) is fixedly provided with a squeezing permanent magnetic plate (94), the inner wall of the confirmation shell (91) is fixedly provided with a squeezing electromagnetic plate (95), the upper end side wall of the moving plate (93) is fixedly provided with a confirmation switch (96), the upper end inner wall of the confirmation shell (91) is also rotatably connected with a transfer screw (97), the outer wall of the confirmation shell (91) is fixedly provided with a servo motor (98) for driving the transfer screw (97) to rotate, and the rod wall of the transfer screw (97) is threadedly sleeved with a confirmation plate (99).
Citation Information
Patent Citations
Automatic stacking equipment for wooden box production
CN117755806A
Automatic stacking logistics unloading device
CN216234547U