A pulse generator testing equipment for oil drilling

Abstract

The present invention belongs to the field of petroleum engineering and instrument detection technology, and particularly relates to a pulse generator test device for oil drilling, which includes a plurality of first extrusion groups arranged on the periphery of the pulse generator, a second extrusion group is arranged on the periphery of each first extrusion group, a roller group is arranged between the first extrusion group and the second extrusion group, the outer end of the second extrusion group is rotatably connected to a power group, and the plurality of power groups are evenly distributed around the outer end of the pulse generator axis, the lower ends of the first extrusion group and the second extrusion group are connected to a lower baffle, and the upper ends of the first extrusion group and the second extrusion group are connected to an upper baffle, and a test medium is filled between the lower baffle and the upper baffle. The present invention can simulate real working conditions, and can simulate various complex environmental conditions of the pulse generator in the process of oil drilling in all directions and angles, so as to comprehensively evaluate the impact resistance of the pulse generator in actual work and the stability in a vibration environment, and simulate pressure shock.

Description

Technical Field

[0001] The invention belongs to the technical field of petroleum engineering and instrument detection, and in particular relates to a pulse generator testing device for oil drilling. Background Art

[0002] The oil drilling pulse generator test equipment is mainly used to simulate the real drilling environment and perform functional performance testing and durability evaluation on downhole instruments such as oil drilling pulse generators.

[0003] Chinese invention patent CN101749010A discloses a mud pulse generator test device, including a square wave generating circuit, a capacitor module, a transformer module, an oscillation circuit, a power supply module, a pulse regulating circuit and a driver testing module, wherein the output of the pulse regulating circuit is respectively connected to a discharge pulse control circuit, a holding pulse control circuit and a driver testing module. The test device can test two downhole instruments, the driver and the mud pulse generator, and use a pulse signal with an adjustable duty cycle to simulate the command of the downhole probe. The command is input to the driver testing module to test the driver on the one hand, and is input to the discharge pulse control circuit and the holding pulse control circuit on the other hand, and generates a corresponding control signal to control the operation of the mud pulse generator.

[0004] The above method uses a pulse signal with adjustable duty cycle to simulate the working instructions of the downhole probe to test the response performance of the driver and the mud pulse generator. Although this test device simplifies the test process and improves the test reliability to a certain extent, and provides convenient conditions for laboratory testing of mud pulse generators, it still has certain limitations. For example, it fails to fully simulate the complex physical environmental factors in the actual drilling process (such as multi-directional pressure shocks, temperature changes, vibration conditions, etc.), resulting in the inability to fully evaluate the long-term stability and anti-interference ability of the pulse generator under extreme or actual working conditions. Summary of the invention

[0005] In order to solve the problem in the prior art that the performance of a pulse generator in a complex drilling environment cannot be fully and accurately simulated and tested, a pulse generator testing device for oil drilling is proposed.

[0006] In order to achieve the above technical effects, the technical solution of the present invention is as follows:

[0007] A pulse generator testing device for oil drilling comprises a plurality of first extrusion groups arranged on the periphery of the pulse generator, a second extrusion group is arranged on the periphery of each first extrusion group, a roller group is arranged between each first extrusion group and the second extrusion group, the outer end of each second extrusion group is rotatably connected to a power group, the plurality of power groups are evenly distributed around the outer end of the pulse generator axis, the lower ends of the first extrusion group and the second extrusion group are connected to a lower baffle, the upper ends of the first extrusion group and the second extrusion group are connected to an upper baffle, and a test medium is filled between the lower baffle and the upper baffle.

[0008] Further, each first extrusion group includes a first extrusion inner ring and a second extrusion inner ring, and the first extrusion inner ring and the second extrusion inner ring are stacked in sequence.

[0009] Furthermore, the second extrusion group includes a first extrusion outer ring and a second extrusion outer ring, the first extrusion outer ring is correspondingly arranged at the outer end of the first extrusion inner ring, and the second extrusion outer ring is correspondingly arranged at the outer end of the second extrusion inner ring.

[0010] Furthermore, each power group includes a first power ring and a second power ring, the first power ring corresponds one-to-one to the first extruded outer ring and is rotatably connected to the outer end of the first extruded outer ring; the second power ring corresponds one-to-one to the second extruded outer ring and is rotatably connected to the outer end of the second extruded outer ring, and a rotating shaft is rotatably connected inside the first power ring and the second power ring.

[0011] Furthermore, the roller group includes a first roller and a second roller, the first roller corresponds one-to-one to the first extrusion inner ring and is rotatably connected between the first extrusion inner ring and the first extrusion outer ring; the second roller corresponds one-to-one to the second extrusion inner ring and is rotatably connected between the second extrusion inner ring and the second extrusion outer ring.

[0012] Furthermore, the first roller is rotationally connected to the first extruded inner ring, the second roller is rotationally connected to the second extruded inner ring, the first roller is slidingly connected to the inner wall of the first extruded outer ring at one end away from the first extruded inner ring, and the second roller is slidingly connected to the inner wall of the second extruded outer ring at one end away from the second extruded inner ring.

[0013] Furthermore, the outer ends of the first extruded inner ring and the second extruded inner ring are both triangular structures, and the plurality of first rollers and second rollers are located at the vertices of the triangular structures of the first extruded inner ring and the second extruded inner ring, elliptical through holes are provided in the first extruded inner ring, the second extruded inner ring, the first extruded outer ring and the second extruded outer ring, the outer ends of the first power ring and the second power ring are both elliptical structures, and through holes are provided in the center of the lower partition and the upper partition.

[0014] Furthermore, a top plate is provided on the upper side of the upper partition, and the upper ends of multiple rotating shafts of the power group all penetrate the upper partition and the top plate, and the penetrating part is rotatably connected to the first gear, and the outer ends of multiple first gears are meshed and connected to the second gears, and the lower ends of the second gears are rotatably connected to the top plate.

[0015] Furthermore, the lower end of the top plate is fixedly connected to the shell, the bottom of the shell is fixedly connected to the bottom plate, the upper end of the bottom plate is fixedly connected to the heating body, the inner part of the heating body is fixedly connected to the heating tube, and the inner wall of the shell is fixedly connected to a plurality of medium tubes, the plurality of medium tubes are all located between the plurality of power groups, and the plurality of medium tubes are evenly distributed around the axis of the shell.

[0016] Furthermore, a plurality of sensors are fixedly connected to the outer end of the shell, and the plurality of sensors are evenly distributed around the outer end of the shell.

[0017] Furthermore, a plurality of circulation pipes are arranged between the plurality of medium pipes, the plurality of circulation pipes are evenly distributed around the axis of the shell, and auger screws are rotatably connected in the plurality of circulation pipes.

[0018] Furthermore, the tops and bottoms of multiple auger screws respectively penetrate the lower partition and the upper partition, and the tops of multiple auger screws extend upward to the upper end of the top plate. The upper end of the multiple auger screws on the top plate are fixedly connected to a third gear, and the multiple third gears are meshed with the inner end of the second gear.

[0019] Furthermore, the top end of the second gear is rotatably connected to a gear box, which is fixedly connected to the outer end of the shell, the upper end of one of the auger screws penetrates the gear box upward, and the penetrating part is fixedly connected to a motor, the upper end of the gear box is fixedly connected to a controller, multiple sensors and a pulse generator, a heating tube and a motor are electrically connected to the controller through wires, the gear box and the top plate are internally threadedly connected to the same sealing plug, the center of the sealing plug is fixedly connected to the control line of the upper end of the pulse generator, a connecting pipe and a pressure gauge are fixedly connected to the top plate and the gear box, the connecting pipe and the pressure gauge are both connected to the lower end of the top plate, the connecting pipe is connected to an external pressure control device, a temperature sensor is fixedly connected to the bottom end of the top plate, and the temperature sensor is electrically connected to the controller through a wire.

[0020] The advantages of the present invention are:

[0021] 1. The test equipment of the present invention can simulate real working conditions and can simulate various complex environmental conditions of the pulse generator in the process of oil drilling in all directions and from multiple angles, such as pressure shock and vibration environment in different directions, so as to comprehensively evaluate the impact resistance of the pulse generator in actual work and its stability in vibration environment, simulate 0-140MPa pressure shock, apply pressure to the pulse generator from different angles through a multi-layer extrusion structure to test its ability to resist shock in a complex pressure environment, simulate 0-20g vibration environment, use the rotation mechanism of the power group and the multi-frequency vibration generated by the auger screw system to simulate various vibration conditions that may occur during drilling, verify the working stability and reliability of the pulse generator under vibration conditions, 0-200℃ temperature control and medium simulation, the equipment can adjust the temperature through the heating element and the heating tube, and use the medium tube to fill different types of media, such as simulating the downhole mud or gas environment, to observe the operation status of the pulse generator in high temperature, high pressure and specific media.

[0022] 2. The testing equipment of the present invention has a highly efficient friction-reducing and wear-resistant design, and uses the first roller and the second roller as rolling connectors, which significantly reduces the friction between the extrusion components, ensures the stability and durability of the equipment operation, and extends its service life.

[0023] 3. The testing equipment of the present invention has precise control and strong adjustability. By adjusting the rotation speed and torque of the rotating shaft, the extrusion intensity and vibration amplitude can be flexibly changed to adapt to different types of pulse generators for testing. At the same time, it can accurately control parameters such as extrusion angle, strength and vibration frequency, so that the test results have high repeatability and comparability.

[0024] 4. The testing equipment of the present invention can realize comprehensive performance evaluation, not only effectively testing the pressure resistance of the pulse generator, but also comprehensively evaluating its overall performance under dynamic conditions, providing all-round data support required for optimization design and improvement.

[0025] 5. The test equipment of the present invention has intelligent control and monitoring functions, and is integrated with a controller. It can monitor and control the working status of various components such as heating tubes, motors, sensors, etc. in real time, and automatically adjust parameters such as pressure and temperature according to test requirements to achieve remote monitoring and intelligent analysis.

[0026] 6. The testing equipment of the present invention has the functions of medium simulation and temperature and pressure control. It simulates the underground environment by filling the medium pipe with different media, uses the heating element and the heating tube to control the temperature, and combines the auger screw to drive the medium to circulate, ensuring accurate performance testing of the pulse generator under high temperature and high pressure conditions.

[0027] 7. The test equipment of the present invention has a compact structure and high transmission efficiency. It adopts a layered extrusion structure and a power transmission mechanism, which makes the equipment compact and has high space utilization. The power transmission is direct and effective, and the required test load is applied quickly.

[0028] 8. The test equipment of the present invention is easy to maintain and repair; each component can be rotatably connected to facilitate daily maintenance and troubleshooting, reduce downtime, and improve work efficiency.

[0029] 9. The test equipment of the present invention has a safety guarantee effect. The sealing plug effectively prevents leakage and protects the control line of the pulse generator. The pressure gauge and pressure sensor provide real-time feedback of pressure changes to ensure the safe operation of the equipment. It can simulate a variety of complex working conditions and evaluate the performance of the pulse generator from multiple dimensions and in all aspects. It has the characteristics of intelligent control, efficient friction reduction and wear resistance, precise adjustment, and easy maintenance, and plays a significant role in improving the quality control and technical improvement of the pulse generator. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 The overall cross-section of this application Figure 1 .

[0031] Figure 2 This is the front view of the application.

[0032] Figure 3 for Figure 2 AA section view.

[0033] Figure 4 for Figure 3 BB cross-sectional view.

[0034] Figure 5 for Figure 3 CC cross-sectional view.

[0035] Figure 6 for Figure 3 DD cross-sectional view.

[0036] Figure 7 The overall cross-section of this application Figure 2 (Perspective Line Drawing).

[0037] Figure 8 Partial explosion for this application Figure 1 .

[0038] Fig. 9 Partial explosion for this application Figure 2 .

[0039] Fig.10 Partial explosion for this application Figure 3 .

[0040] Fig.11Partial explosion for this application Figure 4 .

[0041] Fig.12 Partial explosion for this application Figure 5 .

[0042] Fig.13 Partial explosion for this application Figure 6 .

[0043] Fig.14 This is a partial top view of the present application.

[0044] Fig.15 The appearance structure of this application Figure 1 .

[0045] Fig.16 The appearance structure of this application Figure 2 (Perspective Line Drawing).

[0046] In the accompanying drawings: 1-pulse generator, 2-first extrusion inner ring, 3-second extrusion inner ring, 4-first extrusion outer ring, 5-second extrusion outer ring, 6-first power ring, 7-second power ring, 8-first roller, 9-second roller, 10-rotating shaft, 11-lower partition, 12-upper partition, 13-top plate, 14-first gear, 15-second gear, 16-housing, 17-bottom plate, 18-heating element, 19-heating tube, 20-medium tube, 21-sensor, 22-circulation tube, 23-auger screw, 24-third gear, 25-gear box, 26-controller, 27-sealing plug, 28-connecting tube, 29-pressure gauge. DETAILED DESCRIPTION

[0047] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0048] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0049] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0050] In the description of the present invention, it should be noted that the terms "upper", "vertical", "inner", "outer", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the application is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0051] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "setting", "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0052] Example 1

[0053] like Figure 1 , Figure 3 and Fig.13As shown, a pulse generator testing equipment for oil drilling includes a plurality of first extrusion groups arranged on the periphery of the pulse generator 1, a second extrusion group is arranged on the periphery of each first extrusion group, a roller group is arranged between each first extrusion group and the second extrusion group, the outer end of each second extrusion group is rotatably connected to a power group, and the plurality of power groups are evenly distributed around the outer end of the axis of the pulse generator 1, the lower ends of the first extrusion group and the second extrusion group are connected to a lower partition 11, the upper ends of the first extrusion group and the second extrusion group are connected to an upper partition 12, and the space between the lower partition 11 and the upper partition 12 is filled with a test medium. The test equipment of the present invention can simulate real working conditions and can simulate various complex environmental conditions of the pulse generator 1 in the process of oil drilling in all directions and from multiple angles, such as pressure shock and vibration environment in different directions, so as to comprehensively evaluate the impact resistance of the pulse generator 1 in actual work and its stability in a vibration environment. It simulates pressure shock and applies pressure to the pulse generator 1 from different angles through a multi-layer extrusion structure to test its ability to resist shock in a complex pressure environment. The vibration environment test utilizes the rotation mechanism of the power group and the multi-frequency vibration generated by the auger screw 23 system to simulate various vibration conditions that may occur during the drilling process and verify the working stability and reliability of the pulse generator 1 under vibration conditions. For temperature control and medium simulation, the equipment can adjust the temperature through the heating element 18 and the heating tube 19, and use the medium tube 20 to fill different types of media, such as simulating the downhole mud or gas environment, to observe the operating status of the pulse generator 1 in high temperature, high pressure and specific media.

[0054] Example 2

[0055] like Figure 1 , Figure 3 and Fig.13 As shown, a pulse generator testing equipment for oil drilling includes a plurality of first extrusion groups arranged on the periphery of the pulse generator 1, a second extrusion group is arranged on the periphery of each first extrusion group, a roller group is arranged between each first extrusion group and the second extrusion group, the outer end of each second extrusion group is rotatably connected to a power group, and the plurality of power groups are evenly distributed around the outer end of the axis of the pulse generator 1, the lower ends of the first extrusion group and the second extrusion group are connected to a lower partition 11, the upper ends of the first extrusion group and the second extrusion group are connected to an upper partition 12, and the space between the lower partition 11 and the upper partition 12 is filled with a test medium.

[0056] Each first extrusion group includes a first extrusion inner ring 2 and a second extrusion inner ring 3, and the first extrusion inner ring 2 and the second extrusion inner ring 3 are stacked alternately in sequence. When multiple first extrusion groups are arranged together, multiple first extrusion inner rings 2 and second extrusion inner rings 3 are stacked alternately in sequence.

[0057] The second extrusion group includes a first extrusion outer ring 4 and a second extrusion outer ring 5 . The first extrusion outer ring 4 is correspondingly arranged at the outer end of the first extrusion inner ring 2 , and the second extrusion outer ring 5 is correspondingly arranged at the outer end of the second extrusion inner ring 3 .

[0058] Each power group includes a first power ring 6 and a second power ring 7. The first power ring 6 corresponds to the first extruded outer ring 4 one by one and is rotatably connected to the outer end of the first extruded outer ring 4. The second power ring 7 corresponds to the second extruded outer ring 5 one by one and is rotatably connected to the outer end of the second extruded outer ring 5. The first power ring 6 and the second power ring 7 are rotatably connected with a rotating shaft 10. Figure 1 , Figure 3 and Figure 5 As shown, a plurality of power groups located at the same position and at different heights can share the same rotating shaft 10 .

[0059] The roller group includes a first roller 8 and a second roller 9, wherein the first roller 8 corresponds one-to-one to the first extruded inner ring 2 and is rotatably connected between the first extruded inner ring 2 and the first extruded outer ring 4; the second roller 9 corresponds one-to-one to the second extruded inner ring 3 and is rotatably connected between the second extruded inner ring 3 and the second extruded outer ring 5.

[0060] The first roller 8 is rotationally connected to the first extruded inner ring 2, the second roller 9 is rotationally connected to the second extruded inner ring 3, the end of the first roller 8 away from the first extruded inner ring 2 is slidingly connected to the inner wall of the first extruded outer ring 4, and the end of the second roller 9 away from the second extruded inner ring 3 is slidingly connected to the inner wall of the second extruded outer ring 5.

[0061] like Figure 4 and Fig.14 As shown, the outer ends of the first extruded inner ring 2 and the second extruded inner ring 3 are both triangular structures, and multiple first rollers 8 and second rollers 9 are located at the vertices of the triangular structures of the first extruded inner ring 2 and the second extruded inner ring 3, the first extruded inner ring 2, the second extruded inner ring 3, the first extruded outer ring 4 and the second extruded outer ring 5 are all provided with elliptical through holes, the outer ends of the first power ring 6 and the second power ring 7 are both elliptical structures, and through holes are provided in the centers of the lower partition 11 and the upper partition 12.

[0062] In the above-mentioned pulse generator testing equipment for oil drilling, the performance of the pulse generator 1 under a complex drilling environment, including but not limited to the performance under the influence of various comprehensive factors such as different media, temperature, pressure and vibration conditions, is comprehensively and accurately tested, thereby providing real performance test data that is closer to the on-site use environment and ensuring that the pulse generator 1 can still maintain an efficient and reliable working state under various harsh conditions.

[0063] like Figure 6As shown, a top plate 13 is provided on the upper side of the upper partition 12, and the upper ends of multiple rotating shafts 10 of the power group all penetrate the upper partition 12 and the top plate 13, and the penetrating part is rotatably connected to the first gear 14, and the outer ends of multiple first gears 14 are meshedly connected to the second gears 15, and the lower ends of the second gears 15 are rotatably connected to the top plate 13.

[0064] The lower end of the top plate 13 is fixedly connected to a shell 16, the bottom of the shell 16 is fixedly connected to a bottom plate 17, the upper end of the bottom plate 17 is fixedly connected to a heating element 18, a heating tube 19 is fixedly connected inside the heating element 18, and a plurality of medium tubes 20 are fixedly connected to the inner wall of the shell 16, the plurality of medium tubes 20 are all located between the plurality of power groups, and the plurality of medium tubes 20 are evenly distributed around the axis of the shell 16, and the plurality of medium tubes 20 can be selectively filled with the required medium as needed.

[0065] like Figure 2 and Figure 8 , Fig. 9 As shown, a plurality of sensors 21 are fixedly connected to the outer end of the shell 16 , and the plurality of sensors 21 are evenly distributed around the outer end of the shell 16 .

[0066] like Figure 4 As shown, a plurality of circulation pipes 22 are arranged between the plurality of medium pipes 20 , and the plurality of circulation pipes 22 are evenly distributed around the axis of the shell 16 , and auger screws 23 are rotatably connected in the plurality of circulation pipes 22 .

[0067] The tops and bottoms of the multiple auger screws 23 respectively penetrate the lower partition 11 and the upper partition 12, and the tops of the multiple auger screws 23 extend upward to the upper end of the top plate 13. The multiple auger screws 23 are located at the upper end of the top plate 13 and are fixedly connected with a third gear 24. The multiple third gears 24 are all meshed and connected with the inner end of the second gear 15.

[0068] like Figure 8 As shown, the top end of the second gear 15 is rotatably connected to a gear box 25, and the gear box 25 is fixedly connected to the outer end of the shell 16, the upper end of one of the auger screws 23 passes through the gear box 25 upward, and the passing part is fixedly connected to a motor, the upper end of the gear box 25 is fixedly connected to a controller 26, multiple sensors 21 and the pulse generator 1, the heating tube 19 and the motor are all electrically connected to the controller 26 through wires, the gear box 25 and the top plate 13 are internally threadedly connected with the same sealing plug 27, the center of the sealing plug 27 is fixedly connected to the control line of the upper end of the pulse generator 1, the top plate 13 and the gear box 25 are fixedly connected with a connecting pipe 28 and a pressure gauge 29, the connecting pipe 28 and the pressure gauge 29 are both connected to the lower end of the top plate 13, the connecting pipe 28 is connected to an external pressure control device, the bottom end of the top plate 13 is fixedly connected to a temperature sensor, and the temperature sensor is electrically connected to the controller 26 through a wire.

[0069] Example 3

[0070] Figure 1-Figure 13 A pulse generator test device for oil drilling is shown, comprising a plurality of first extrusion inner rings 2 and a plurality of second extrusion inner rings 3 arranged outside a pulse generator 1, wherein the plurality of first extrusion inner rings 2 and the second extrusion inner rings 3 are stacked alternately in sequence to form a first extrusion group, wherein the outer ends of the plurality of first extrusion inner rings 2 and the second extrusion inner rings 3 are respectively provided with a plurality of first extrusion outer rings 4 and a second extrusion outer ring 5 corresponding one to one with the first extrusion inner rings 2 and the second extrusion inner rings 3, wherein the plurality of first extrusion outer rings 4 and the second extrusion outer rings 5 ​​form a second extrusion group, wherein the outer ends of the first extrusion outer rings 4 and the second extrusion outer rings 5 ​​are rotatably connected with a plurality of first power rings 6 and a second power ring 7 corresponding one to one with the first extrusion outer rings 4 and the second extrusion outer rings 5, wherein the plurality of first extrusion inner rings 2 and the first extrusion outer rings 4 and the second extrusion inner rings 3 and the second extrusion outer rings 5 ​​are respectively connected with each other. A plurality of first rollers 8 and second rollers 9 corresponding to the first extrusion inner ring 2 and the second extrusion inner ring 3 are rotatably connected, and the plurality of first rollers 8 and second rollers 9 are rotatably connected to the first extrusion inner ring 2 and the second extrusion inner ring 3 respectively. The ends of the plurality of first rollers 8 and second rollers 9 away from the first extrusion inner ring 2 and the second extrusion inner ring 3 are slidingly connected to the inner walls of the first extrusion outer ring 4 and the second extrusion outer ring 5 respectively. The plurality of first power rings 6 and the second power rings 7 are rotatably connected with the same rotating shaft 10. The plurality of first power rings 6 and the second power rings 7 and the rotating shaft 10 form a power group. The plurality of power groups are evenly distributed around the outer end of the axis of the pulse generator 1. The lower end and the upper end of the first extrusion group and the second extrusion group are rotatably connected to the lower partition 11 and the upper partition 12 respectively, and the lower partition 11 and the upper partition 12 are filled with a test medium.

[0071] When in use, place the pulse generator 1 into the first extrusion inner ring 2 and the second extrusion inner ring 3, then start the equipment to start testing, when the multiple rotating shafts 10 start to rotate, the multiple rotating shafts 10 drive the multiple first power rings 6 and the second power rings 7 to rotate along during the rotation, the multiple first power rings 6 and the second power rings 7 push the multiple first extrusion outer rings 4 and the second extrusion outer rings 5 ​​to rotate when they rotate, the multiple first extrusion outer rings 4 and the second extrusion outer rings 5 ​​push the multiple first extrusion inner rings 2 and the second extrusion inner rings 3 to rotate when the multiple first extrusion inner rings 2, the second extrusion inner ring 3, the first extrusion outer ring 4 and the second extrusion outer ring 5 rotate, and the multiple first rollers 8 and the first rollers 9 are rotated. The two rollers 9 roll between the multiple first extrusion inner rings 2 and the first extrusion outer ring 4 and the multiple second extrusion inner rings 3 and the second extrusion outer ring 5, reducing the friction between the multiple first extrusion inner rings 2 and the first extrusion outer ring 4 and the multiple second extrusion inner rings 3 and the second extrusion outer ring 5. When the multiple first extrusion inner rings 2 and the second extrusion inner rings 3 rotate, they squeeze the pulse generator 1 from multiple angles, fully testing the impact resistance of the pulse generator 1. At the same time, the multiple first extrusion inner rings 2, the second extrusion inner ring 3, the first extrusion outer ring 4, the second extrusion outer ring 5, the first power ring 6 and the second power ring 7 generate multi-angle vibrations during the rotation process, fully testing the performance of the pulse generator 1 under vibration conditions.

[0072] The performance of the pulse generator 1 is fully tested by simulating various environmental conditions in the actual drilling process. The installation of the pulse generator 1. First, install the pulse generator 1 between multiple first extrusion inner rings 2 and multiple second extrusion inner rings 3 to simulate the environment in which the pulse generator 1 is located when working underground. The structure and operation of the extrusion group. The first extrusion group and the second extrusion group in the equipment are composed of multiple first extrusion inner rings 2 and second extrusion inner rings 3 stacked in an interlaced manner and corresponding first extrusion outer rings 4 and second extrusion outer rings 5. When the equipment is started, the rotating shaft 10 starts to rotate, driving the first power ring 6 and the second power ring 7 connected thereto to rotate. The rotation of the first power ring 6 and the second power ring 7 further drives the first extrusion outer ring 4 and the second extrusion outer ring 5 connected thereto to rotate. As the outer rings rotate, the corresponding first extrusion inner ring 2 and the second extrusion inner ring 3 also start to rotate, thereby applying multi-angle extrusion force to the pulse generator 1. The function of the roller system. Multiple first rollers 8 and second rollers 9 can reduce the friction between the extrusion components. These rollers roll between the first extrusion inner ring 2, the first extrusion outer ring 4, the second extrusion inner ring 3, and the second extrusion outer ring 5 to ensure the smooth operation of the entire system. Extrusion and vibration simulation. Through the rotation of the extrusion component, the pulse generator 1 is subjected to extrusion forces at multiple angles, simulating the pressure environment in actual underground work. At the same time, the rotation of the extrusion component also generates vibrations, simulating the vibration environment during drilling, thereby testing the performance of the pulse generator 1 under vibration conditions. The application of the test medium. The test medium is filled between the lower partition 11 and the upper partition 12. This can be liquid, gas or other substances that simulate the underground environment. By changing the test medium, different underground working conditions can be simulated, and the adaptability and stability of the pulse generator 1 in various environments can be further tested. It can simulate the drilling environment under controlled conditions and comprehensively evaluate the performance of the pulse generator 1 under different working conditions, especially its impact resistance and stability in a vibration environment.

[0073] All-round and multi-angle simulation working conditions. Through the staggered stacking and rotation of the first extrusion inner ring 2 and the second extrusion inner ring 3, the pulse generator 1 can be squeezed from different directions to simulate the complex impact environment in actual work, and the impact resistance of the pulse generator 1 at various angles can be more accurately evaluated. The friction-reducing and wear-resistant design uses the first roller 8 and the second roller 9 as rolling connectors, which effectively reduces the friction between the components and ensures the stability of the equipment operation. At the same time, it reduces the wear during long-term use and extends the service life of the equipment. The dynamic vibration test function, multiple power groups are evenly distributed around the axis of the pulse generator 1, so that the equipment can generate multi-angle and multi-frequency vibrations during operation, and comprehensively examine the working performance of the pulse generator 1 under vibration conditions, which is crucial for evaluating its ability to resist high-frequency vibrations in drilling operations. The device has a compact structure and high efficiency. The layered extrusion structure and power transmission mechanism are adopted. The overall structure is compact and reasonable, the space utilization rate is high, and the power transmission is direct and effective. The required test load can be applied quickly and accurately. It is adjustable and adaptable. By adjusting the speed and torque of the shaft 10, it can be The extrusion intensity and vibration amplitude can be changed to meet the test requirements of pulse generators 1 of different types or specifications. It not only has the ability to accurately simulate actual working conditions, but also performs well in mechanical properties, durability and operational flexibility. It plays a significant role in improving the quality control and technical improvement of the pulse generator 1. It has good repeatability. Since the device can accurately control parameters such as extrusion angle, strength and vibration frequency, the test results have high repeatability, which is conducive to comparative tests and data analysis. It is easy to maintain and repair. Each component can be rotatably connected, which is convenient for disassembly and replacement, which is conducive to daily maintenance and troubleshooting, reduces equipment downtime, improves work efficiency, and comprehensively evaluates performance. It can not only effectively test the impact resistance of the pulse generator 1, but also comprehensively evaluate its performance under dynamic conditions, providing all-round data support for the optimization design and improvement of the product. It has intelligent potential. This structural design reserves the possibility of development in the direction of automation and intelligence. It can further integrate sensors 21 and control systems to monitor and record various data during the test in real time, and realize remote monitoring and intelligent analysis.

[0074] Example 4

[0075] like Figure 1-Figure 16 As shown, a top plate 13 is provided on the upper side of the upper partition 12, and the upper ends of multiple rotating shafts 10 all penetrate the upper partition 12 and the top plate 13, and the penetrating part is rotatably connected to the first gear 14, and the outer ends of multiple first gears 14 are meshedly connected to the second gears 15, and the lower ends of the second gears 15 are rotatably connected to the top plate 13.

[0076] The lower end of the top plate 13 is fixedly connected to a shell 16 , the bottom of the shell 16 is fixedly connected to a bottom plate 17 , the upper end of the bottom plate 17 is fixedly connected to a heating element 18 , and a heating pipe 19 is fixedly connected inside the heating element 18 .

[0077] A plurality of medium tubes 20 are fixedly connected to the inner wall of the shell 16, and the plurality of medium tubes 20 are located between the plurality of power groups, and the plurality of medium tubes 20 are evenly distributed around the axis of the shell 16. The plurality of medium tubes 20 can be selectively filled with the required medium as needed. A plurality of sensors 21 are fixedly connected to the outer end of the shell 16, and the plurality of sensors 21 are evenly distributed around the outer end of the shell 16.

[0078] A plurality of circulation pipes 22 are arranged between the plurality of medium pipes 20 . The plurality of circulation pipes 22 are evenly distributed around the axis of the shell 16 . An auger screw 23 is rotatably connected in the plurality of circulation pipes 22 .

[0079] The tops and bottoms of the multiple auger screws 23 respectively penetrate the lower partition 11 and the upper partition 12, and the tops of the multiple auger screws 23 extend upward to the upper end of the top plate 13. The multiple auger screws 23 are located at the upper end of the top plate 13 and are fixedly connected with a third gear 24. The multiple third gears 24 are all meshed and connected with the inner end of the second gear 15.

[0080] The top end of the second gear 15 is rotatably connected to a gear box 25 , which is fixedly connected to the outer end of the housing 16 , wherein the upper end of one auger screw 23 passes through the gear box 25 upward, and a motor is fixedly connected to the passing portion.

[0081] A controller 26 is fixedly connected to the upper end of the gear box 25, and multiple sensors 21 as well as the pulse generator 1, the heating tube 19 and the motor are electrically connected to the controller 26 through wires. The gear box 25 and the top plate 13 are internally threadedly connected with the same sealing plug 27, and the center of the sealing plug 27 is fixedly connected to the control line at the upper end of the pulse generator 1. A connecting pipe 28 and a pressure gauge 29 are fixedly connected inside the top plate 13 and the gear box 25, and the connecting pipe 28 and the pressure gauge 29 are both connected to the lower end of the top plate 13, and the connecting pipe 28 is connected to an external pressure control device. A temperature sensor is fixedly connected to the bottom end of the top plate 13, and the temperature sensor is electrically connected to the controller 26 through a wire.

[0082] The outer ends of the first extruded inner ring 2 and the second extruded inner ring 3 are both triangular structures, and the plurality of first rollers 8 and second rollers 9 are located at the vertices of the triangular structures of the first extruded inner ring 2 and the second extruded inner ring 3. Elliptical through holes are provided in the first extruded inner ring 2, the second extruded inner ring 3, the first extruded outer ring 4 and the second extruded outer ring 5. The outer ends of the first power ring 6 and the second power ring 7 are both elliptical structures, and through holes are provided in the centers of the lower partition 11 and the upper partition 12.

[0083] When in use, the required medium is placed in the medium tube 20 as needed, and then another required medium is filled between the heating element 18 and the top plate 13, and then the pulse generator 1 and multiple sensors 21 are started through the controller 26. During the test, the performance of the pulse generator 1 emitting pulse signals in a variety of different media is detected in real time through the multiple sensors 21.

[0084] During the operation of the pulse generator 1, the controller 26 controls the motor to rotate. When the motor rotates, it drives one of the auger screws 23 and the third gear 24 to rotate. When the third gear 24 rotates, it drives the second gear 15 to rotate. When the second gear 15 rotates, it drives multiple first gears 14 and third gears 24 to rotate. During the rotation of multiple first gears 14 and third gears 24, they drive multiple rotating shafts 10 and auger screws 23 to rotate. When multiple rotating shafts 10 rotate, they drive multiple first power rings 6 and second power rings 7 to rotate. During the rotation of multiple auger screws 23, they push the working medium in the heating element 18 and the top plate 13 to circulate. The working medium fully contacts with the pulse generator 1 during the circulation process, and the relevant performance of the pulse generator 1 is tested accordingly.

[0085] During use, the controller 26 controls the heating tube 19 to heat the working medium on the top of the heating element 18. The working medium expands in volume after being heated, so that the test equipment is in a high temperature and high pressure state. During the test, the pressure gauge 29 and the pressure sensor are used to observe the pressure changes in the test equipment in real time. When the pressure is too high or insufficient, the pressure is released or pressurized into the test equipment through the connecting pipe 28, thereby fully testing the working conditions of the pulse generator 1 at different temperatures and pressures.

[0086] The motor is connected to the third gear 24 in the gear box 25 through the top of the auger screw 23 fixed thereon. When the motor is started, it will drive the auger screw 23 connected thereto to rotate, and the third gear 24 will mesh with the second gear 15, thereby driving all the first gears 14 and the remaining auger screws 23 to rotate synchronously. The first gear 14 acts on the rotating shaft 10 to rotate multiple first power rings 6 and second power rings 7, and perform multi-angle extrusion tests on the pulse generator 1. Temperature and medium control, the heating tube 19 inside the heating element 18 generates heat under the command of the controller 26 to heat the working medium under the top plate 13 to the required temperature. The medium pipe 20 in the shell 16 can be filled with different media to simulate a variety of working conditions. At the same time, the circulation flow of the medium is realized through the auger screw 23 in the circulation pipe 22 to ensure that the medium is fully in contact with the pulse generator 1 and affects its performance. Pressure regulation and monitoring, after the working medium in the heating element 18 expands due to heat, the pressure The force gauge 29 and the pressure sensor monitor the pressure changes inside the equipment in real time. If the pressure is too high or insufficient, the connecting pipe 28 can cooperate with the external pressure control device to automatically release or supplement the pressure to simulate the working state of the pulse generator 1 under different temperature and pressure environments. The structure is optimized, the first extrusion inner ring 2 and the second extrusion inner ring 3 are designed as a triangular structure, and the first roller 8 and the second roller 9 are arranged at the vertex position of the triangular structure, which can more effectively reduce friction and improve transmission efficiency, while ensuring that the pulse generator 1 is subjected to uniform pressure from multiple directions. The operation of the entire system is uniformly managed by the controller 26, including the working state of the pulse generator 1, the heating tube 19, the motor and various sensors 21 such as the temperature sensor. During the test, data is obtained through the sensor 21, and the controller 26 adjusts the equipment parameters according to these real-time data to achieve accurate performance testing of the pulse generator 1 under different media, temperature and pressure conditions.

[0087] It can accurately simulate various working conditions. Different media can be filled through the medium tube 20 to realize the performance test of the pulse generator 1 in various medium environments. At the same time, the temperature is controlled by the heating element 18 and the heating tube 19, and the auger screw 23 is used to drive the medium to circulate to ensure that the working medium is in full contact with the pulse generator 1. It can effectively simulate the high temperature and high pressure state in real work. It can conduct multi-dimensional and all-round evaluation. It adopts multiple first extrusion inner rings 2, second extrusion inner rings 3 and roller structures to perform extrusion tests on the pulse generator 1 from different angles to fully reflect its impact resistance and stability under complex stress conditions. It has intelligent control and monitoring. The controller 26 integrates the operation and monitoring functions of the entire system, can automatically control the operation of the motor and the heating tube 19, and receive and analyze the data of the sensor 21 in real time, so as to accurately adjust the pressure, temperature and other parameters to ensure the safety and accuracy of the test process. It has efficient transmission and anti-friction design. The triangular structure of the first extrusion inner ring 2 and the second extrusion inner ring 3 and the roller design are conducive to reducing friction and improving the operation efficiency of the equipment. At the same time, the gear meshing system between the various components makes the power transmission more uniform and stable. The flexible pressure regulation mechanism connects the external pressure control equipment through the connecting pipe 28, and can quickly adjust the pressure inside the test equipment according to actual needs to adapt to different test conditions, which helps to have a deeper understanding of the performance of the pulse generator 1 under various pressure conditions. The safety protection and sealing are good. The sealing plug 27 is threadedly connected to the top plate 13 and the gear box 25 to effectively prevent leakage and protect the control line of the pulse generator 1. In addition, the pressure gauge 29 and the sensor 21 provide real-time feedback of pressure changes to ensure that during the test process, there will be no equipment damage or safety hazards due to excessively high or low pressure.

[0088] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.

Claims

1. A pulse generator test equipment for oil drilling, characterized in that: The invention comprises a plurality of first extrusion groups arranged on the periphery of a pulse generator (1), a second extrusion group being arranged on the periphery of each first extrusion group, a roller group being arranged between each first extrusion group and the second extrusion group, the outer end of each second extrusion group being rotatably connected to a power group, the plurality of power groups being evenly distributed around the outer end of the axis of the pulse generator (1), the lower ends of the first extrusion groups and the second extrusion groups being connected to a lower baffle (11), the upper ends of the first extrusion groups and the second extrusion groups being connected to an upper baffle (12), and the space between the lower baffle (11) and the upper baffle (12) being filled with a test medium; Each first extrusion group comprises a first extruded inner ring (2) and a second extruded inner ring (3), and the first extruded inner ring (2) and the second extruded inner ring (3) are stacked in sequence; The second extrusion group comprises a first extrusion outer ring (4) and a second extrusion outer ring (5), the first extrusion outer ring (4) being arranged correspondingly at the outer end of the first extrusion inner ring (2), and the second extrusion outer ring (5) being arranged correspondingly at the outer end of the second extrusion inner ring (3); Each power group comprises a first power ring (6) and a second power ring (7), wherein the first power ring (6) corresponds to the first extruded outer ring (4) in a one-to-one manner and is rotatably connected to the outer end of the first extruded outer ring (4); the second power ring (7) corresponds to the second extruded outer ring (5) in a one-to-one manner and is rotatably connected to the outer end of the second extruded outer ring (5), and a rotating shaft (10) is rotatably connected inside the first power ring (6) and the second power ring (7); The roller assembly comprises a first roller (8) and a second roller (9), wherein the first roller (8) corresponds one-to-one to the first extruded inner ring (2) and is rotatably connected between the first extruded inner ring (2) and the first extruded outer ring (4); the second roller (9) corresponds one-to-one to the second extruded inner ring (3) and is rotatably connected between the second extruded inner ring (3) and the second extruded outer ring (5); The first roller (8) is rotatably connected to the first extruded inner ring (2), the second roller (9) is rotatably connected to the second extruded inner ring (3), the end of the first roller (8) away from the first extruded inner ring (2) is slidably connected to the inner wall of the first extruded outer ring (4), and the end of the second roller (9) away from the second extruded inner ring (3) is slidably connected to the inner wall of the second extruded outer ring (5); The outer ends of the first extruded inner ring (2) and the second extruded inner ring (3) are both triangular structures, and a plurality of first rollers (8) and second rollers (9) are located at the vertices of the triangular structures of the first extruded inner ring (2) and the second extruded inner ring (3). The first extruded inner ring (2), the second extruded inner ring (3), the first extruded outer ring (4) and the second extruded outer ring (5) are all provided with elliptical through holes. The outer ends of the first power ring (6) and the second power ring (7) are both elliptical structures, and through holes are provided in the centers of the lower baffle (11) and the upper baffle (12).

2. The pulse generator testing equipment for oil drilling according to claim 1, characterized in that: A top plate (13) is provided on the upper side of the upper partition plate (12); the upper ends of the rotating shafts (10) of the plurality of power groups penetrate the upper partition plate (12) and the top plate (13); the penetrated portions are rotatably connected to the first gear (14); the outer ends of the plurality of first gears (14) are meshingly connected to the second gears (15); and the lower ends of the second gears (15) are rotatably connected to the top plate (13).

3. The pulse generator testing equipment for oil drilling according to claim 2, characterized in that: The lower end of the top plate (13) is fixedly connected to a shell (16), the bottom of the shell (16) is fixedly connected to a bottom plate (17), the upper end of the bottom plate (17) is fixedly connected to a heating element (18), a heating tube (19) is fixedly connected inside the heating element (18), and a plurality of medium tubes (20) are fixedly connected to the inner wall of the shell (16), the plurality of medium tubes (20) are all located between the plurality of power groups, and the plurality of medium tubes (20) are evenly distributed around the axis of the shell (16).

4. The pulse generator testing equipment for oil drilling according to claim 3, characterized in that: A plurality of sensors (21) are fixedly connected to the outer end of the shell (16), and the plurality of sensors (21) are evenly distributed around the outer end of the shell (16).

5. The pulse generator testing equipment for oil drilling according to claim 3, characterized in that: A circulation pipe (22) is provided between the plurality of medium pipes (20), the plurality of circulation pipes (22) are evenly distributed around the axis of the shell (16), and an auger screw (23) is rotatably connected inside the plurality of circulation pipes (22).

6. The pulse generator testing equipment for oil drilling according to claim 5, characterized in that: The top and bottom of each auger screw (23) respectively penetrate the lower partition (11) and the upper partition (12), and the top of each auger screw (23) extends upward to the upper end of the top plate (13). The upper end of each auger screw (23) located on the top plate (13) is fixedly connected to a third gear (24), and the plurality of third gears (24) are meshedly connected to the inner end of the second gear (15).

7. The pulse generator testing equipment for oil drilling according to claim 6, characterized in that: The top end of the second gear (15) is rotatably connected to a gear box (25), and the gear box (25) is fixedly connected to the outer end of the housing (16). The upper end of one of the auger screws (23) passes through the gear box (25) upward, and the passing portion is fixedly connected to a motor. The upper end of the gear box (25) is fixedly connected to a controller (26). The plurality of sensors (21) as well as the pulse generator (1), the heating tube (19) and the motor are electrically connected to the controller (26) via wires. The gear box (25) and the top plate (13) are internally screwed. The grooves are connected to a same sealing plug (27), the center of the sealing plug (27) is fixedly connected to the control line at the upper end of the pulse generator (1), the top plate (13) and the gear box (25) are fixedly connected with a connecting pipe (28) and a pressure gauge (29), the connecting pipe (28) and the pressure gauge (29) are both connected to the lower end of the top plate (13), the connecting pipe (28) is connected to an external pressure control device, and the bottom end of the top plate (13) is fixedly connected with a temperature sensor, and the temperature sensor is electrically connected to the controller (26) through a wire.

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