Simultaneous multi-wire winding machine and magnetic ring winding method

Abstract

The present application relates to a kind of simultaneous multi-wire winding machine and magnetic ring winding method, including rack, and clamping module, right pull wire component, right winding component, left pull wire component, left winding component and transverse shift pull wire module, right guide stop component, left guide pull wire component are set on rack.Rack is provided with left winding position and right winding position.Clamping module is provided with the clamping position for clamping magnetic ring, and left winding position and right winding position are respectively located in the opposite sides of clamping position, right guide stop component, left guide pull wire component position is respectively located in the opposite sides of clamping position.Left pull wire component and right pull wire component are respectively movably and rotatably set on rack.Right winding component is set to the first side of clamping module.Right pull wire component, left winding component and transverse shift pull wire module are all used to clamp at least two wire harnesses and move.Can realize winding multiple wire harnesses at a time, improve the production efficiency of equipment, while the preparation of inductance coil will not be limited by the size of magnetic ring inner hole.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automatic winding processing, and in particular to a simultaneous multi-wire winding machine and a magnetic ring winding method. BACKGROUND

[0002] With the continuous development of electronic technology, many electronic products will need to use enameled copper wire wound into inductance coils. The inductance coils can be widely used in various electronic products. Some existing inductance coils are manually wound, which not only has low processing efficiency, but also cannot unify the product quality and processing quality, making it more difficult to improve production. Therefore, some winding machines for making inductance coils appear on the market.

[0003] In the prior art, only one wire can be produced by hooking, a non-metallic material is used to protect the wire from being damaged by the hook, but it is easy to be damaged, and if the inner hole of the magnetic ring is small, the production cannot be completed. For example, a hook assembly, linkage mechanism and winding machine are disclosed in the patent document with the publication number CN114927341A. The hook assembly includes a needle body, a needle head and a protection assembly; the needle body is connected with the power output end of the lifting assembly; the needle head includes a needle head main body and a hook portion connected with each other, the needle head main body is connected with the needle body, and the hook portion is used to hook and pull the copper wire to make the copper wire wind around the magnetic ring; the protection assembly includes a ceramic protection layer and a plastic protection layer, the ceramic protection layer is wrapped around the needle head main body and the hook portion, and the plastic protection layer is wrapped around the needle body. The existing hook is made of non-metallic material, which is easy to damage the hook, resulting in the need to replace it frequently, thereby affecting the processing efficiency. In addition, the hook can only wind one copper wire at a time, the production efficiency is low, and the use of the hook is also limited by the size of the inner hole of the magnetic ring. SUMMARY

[0004] The first object of the present application is to provide a simultaneous multi-wire winding machine and a magnetic ring winding method, which aims to solve the technical problems of low production efficiency and limitation by the size of the inner diameter of the magnetic ring of the existing winding machine.

[0005] To solve the above technical problems, a simultaneous multi-wire winding machine is provided, which comprises:

[0006] A rack is provided with a left winding position and a right winding position;

[0007] A clamping module is arranged on the rack, the clamping module is provided with a clamping position for clamping a magnetic ring, and the left winding position and the right winding position are respectively located on the opposite sides of the clamping position;

[0008] A right wire pulling assembly is movably and rotatably arranged on the rack and arranged on the first side of the clamping module;

[0009] A right winding assembly is arranged on the rack and arranged on the first side of the clamping module;

[0010] A left pulling assembly is movably and rotatably arranged on the frame and arranged on the second side of the clamping module;

[0011] A left winding assembly is arranged on the frame and arranged on the second side of the clamping module;

[0012] A horizontal movement pulling module is arranged on the frame;

[0013] A right guiding and stopping assembly is arranged on the first side of the clamping module;

[0014] A left guiding and pulling assembly is arranged on the second side of the clamping module;

[0015] The right pulling assembly, the left winding assembly, the horizontal movement pulling module and the left guiding and pulling assembly are used for clamping and moving at least two wire harnesses.

[0016] Further, the clamping module comprises a first driving motor, a driving gear, a driven gear, a clamping part, the first driving motor is connected with the driving gear, the driven gear is coupled with the driving gear, the clamping part is connected with the driven gear, and the clamping position is formed at the center of the driven gear, and the first driving motor drives the driven gear to rotate to drive the magnetic ring to rotate.

[0017] Further, the clamping module further comprises a first air cylinder, a second air cylinder and a clamping block, the first air cylinder is connected with the driven gear, the second air cylinder is connected with the first air cylinder, the clamping block is connected with the second air cylinder, the first air cylinder drives the second air cylinder and the clamping block to reciprocate along the Z-axis direction, and the second air cylinder drives the clamping block to reciprocate along the Y-axis direction.

[0018] Further, the simultaneous multi-wire winding machine further comprises a pressing assembly, the pressing assembly comprises a mounting member, a third air cylinder, an extension member and a pressing member, the mounting member is connected with the clamping module, the third air cylinder and the extension member are both connected with the mounting member, and the pressing member is rotatably connected with the extension member and the mounting member respectively.

[0019] Further, the horizontal movement pulling module comprises a horizontal movement motor, a horizontal movement sliding rail, a horizontal movement sliding block, a horizontal movement extension part and a horizontal movement mechanical hand, the horizontal movement sliding rail is connected with the frame, the horizontal movement motor and the horizontal movement sliding block are both connected with the horizontal movement sliding rail, the horizontal movement mechanical hand is connected with the horizontal movement sliding block, the horizontal movement extension part is connected with the horizontal movement mechanical hand, the horizontal movement motor drives the horizontal movement sliding block to reciprocate along the X-axis direction, and the horizontal movement extension part drives the horizontal movement mechanical hand to reciprocate along the Y-axis direction.

[0020] Further, the right winding assembly comprises a right driving module, a right winding column and a right anti-off-line rod, the right driving module is connected with the right winding column, the right anti-off-line rod is connected with the right driving module, and the right driving module drives the right winding column to reciprocate along the directions of the X axis, the Y axis and the Z axis.

[0021] The left winding assembly comprises a left driving module, a left winding column and a left anti-off-line rod, the left driving module is connected with the left winding column, the left anti-off-line rod is connected with the left driving module, and the left driving module drives the left winding column to reciprocate along the directions of the X axis, the Y axis and the Z axis.

[0022] Further, the right pulling wire assembly comprises a right sliding module, a right rotating module and a right clamping module, the right rotating module is connected with the right sliding module, the right clamping module is connected with the right rotating module, the right sliding module drives the right clamping module to reciprocate along the direction of the X axis, and the right rotating module drives the right clamping module to rotate around the right winding position.

[0023] The left pulling wire assembly comprises a left sliding module, a left rotating module and a left clamping module, the left rotating module is connected with the left sliding module, the left clamping module is connected with the left rotating module, the left sliding module drives the left clamping module to reciprocate along the direction of the X axis, and the left rotating module drives the left clamping module to rotate around the left winding position.

[0024] Further, the right guiding and stopping assembly comprises a guiding driving module, a guiding clamp and an anti-rebound clamp, the guiding clamp and the anti-rebound clamp are both connected with the guiding driving module, the guiding clamp is located between the clamping position and the anti-rebound clamp, and the guiding driving module drives the guiding clamp and the anti-rebound clamp to reciprocate along the directions of the X axis, the Y axis and the Z axis.

[0025] Further, the left guiding and pulling wire assembly comprises a parallel wire driving module and a parallel wire module, the parallel wire driving module is connected with the parallel wire module, and the parallel wire driving module drives the parallel wire module to reciprocate along the directions of the X axis, the Y axis and the Z axis.

[0026] A second object of the present application is to provide a magnetic ring winding method using the simultaneous multi-wire winding machine, and the method comprises the following steps:

[0027] S1: Position the magnetic ring on the clamping position.

[0028] S2: The right pulling wire assembly clamps the wire bundle and moves along the direction of the X axis and passes through the magnetic ring.

[0029] S3: the left guide pull wire assembly clamps the wire harness, the right pull wire assembly loosens the wire harness, and the left guide pull wire assembly moves the wire harness to a specified position along the X-axis direction;

[0030] S4: the left pull wire assembly clamps the wire harness, the left guide pull wire assembly loosens the wire harness, and the left pull wire assembly moves the wire harness to the left winding position along the X-axis direction;

[0031] S5: the left winding assembly is driven to move to the left winding position, the left winding assembly moves the wire harness to a specified position along the X-axis direction after rotating the wire harness around the left winding column by a first preset angle;

[0032] S6: the transverse pull wire module clamps the wire harness, the left winding assembly loosens the wire harness and returns to the original position, and the transverse pull wire module moves the wire harness to a specified position;

[0033] S7: the right pull wire assembly clamps the wire harness, the transverse pull wire module loosens the wire harness, and the right pull wire assembly moves the wire harness to the right winding position along the X-axis direction;

[0034] S8: the right winding assembly is driven to move to the right winding position, and the right winding assembly rotates the wire harness around the right winding column by a first preset angle;

[0035] S9: the right guide stop assembly is driven to move to the moving track of the wire harness;

[0036] S10: the right winding assembly tightens the wire harness, and the pressing assembly is driven to press the wire harness;

[0037] S11: the right pull wire assembly clamps the wire harness and moves along the X-axis direction and passes through the magnetic ring, and the clamping module drives the magnetic ring to rotate by a second preset angle;

[0038] S12: steps S3 to S11 are repeatedly executed until the magnetic ring winding is completed.

[0039] The implementation of the embodiment of the present application has the following beneficial effects:

[0040] The simultaneous multi-wire winding machine in the embodiment can replace the traditional hook needle through the cooperation of the right pull wire assembly, the right winding assembly, the left pull wire assembly, the left winding assembly and the transverse pull wire module. On the one hand, it can realize one-time winding of multiple wire harnesses, improving the production efficiency of the device. On the other hand, it solves the problem that the existing hook needle is easy to damage, resulting in reduced production efficiency. At the same time, the right guide stop assembly is provided, so that the preparation of the inductor coil is not limited by the size of the inner hole of the magnetic ring. BRIEF DESCRIPTION OF DRAWINGS

[0041] In order to make the technical solutions in the embodiments of the present application or the prior art clearer, the accompanying drawings needed in the embodiments or prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description only need to be some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort.

[0042] Figure 1 Structure diagram of the simultaneous multi-line winding machine according to the embodiments of the present application;

[0043] Figure 2 Structure diagram of the simultaneous multi-line winding machine according to the embodiments of the present application;

[0044] Figure 3 Front view of the simultaneous multi-line winding machine according to the embodiments of the present application;

[0045] Figure 4 Structure diagram of a perspective view clamping module according to the embodiments of the present application;

[0046] Figure 5 Structure diagram of another perspective view clamping module according to the embodiments of the present application;

[0047] Figure 6 Structure diagram of a right pulling line assembly according to the embodiments of the present application;

[0048] Figure 7 Structure diagram of a left pulling line assembly according to the embodiments of the present application;

[0049] Figure 8 Structure diagram of a horizontal movement pulling line module according to the embodiments of the present application;

[0050] Figure 9 Structure diagram of a right winding assembly according to the embodiments of the present application;

[0051] Figure 10 Structure diagram of a left winding assembly according to the embodiments of the present application;

[0052] Figure 11 Structure diagram of a right guiding and stopping assembly according to the embodiments of the present application;

[0053] Figure 12 Structure diagram of a left guiding and pulling line assembly according to the embodiments of the present application;

[0054] Figure 13 Flowchart of the magnetic ring winding method according to the embodiments of the present application.

[0055] Wherein: 100, simultaneous multi-wire winding machine; 110, rack; 111, left winding position; 112, right winding position; 120, clamping module; 121, first drive motor; 122, driving gear; 123, driven gear; 1231, clamping position; 124, clamping component; 125, first cylinder; 126, second cylinder; 127, clamping block; 128, pressing assembly; 1281, mounting piece; 1282, third cylinder; 1283, telescopic piece; 1284, pressing piece; 130, right pulling wire assembly; 131, right sliding module; 132, right rotating module; 133, right clamping module; 140, right winding assembly; 141, right drive module; 142, right winding column; 143, right anti-wire falling rod; 150, left pulling wire assembly; 151, left sliding module; 152, left rotating module; 153, left clamping module; 160, left winding assembly; 161, left drive module; 162, left winding column; 163, left anti-wire falling rod; 170, transverse moving pulling wire module; 171, transverse moving motor; 172, transverse moving slide rail; 173, transverse moving slide block; 174, transverse moving telescopic component; 175, transverse moving mechanical hand; 180, right guide stop assembly; 181, guide drive module; 182, guide clamp; 183, anti-rebound clamp; 190, left guide pulling wire assembly; 191, doubling drive module; 192, doubling module. DETAILED DESCRIPTION

[0056] For the purpose of promoting an understanding of the application, the application will now be described in greater detail with reference to the figures. The preferred embodiments of the application are illustrated in the figures. However, the application can assume various forms of implementation, and is not limited to the embodiments described herein. On the contrary, the intention is for the embodiments to serve to make the disclosure of the application more thorough and comprehensive.

[0057] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. Where, when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can also be present. As used herein the terms "vertical", "horizontal", "left", "right", and the like are merely for the purpose of illustration.

[0058] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0059] Reference will now be made to Figures 1-12The embodiment of the present application provides a simultaneous multi-wire winding machine 100, which comprises a rack 110, a clamping module 120, a right wire pulling assembly 130, a right wire winding assembly 140, a left wire pulling assembly 150, a left wire winding assembly 160 and a transverse wire pulling module 170. The rack 110 is provided with a left wire winding position 111 and a right wire winding position 112. The clamping module 120 is arranged on the rack 110, the clamping module 120 is provided with a clamping position 1231 for clamping a magnetic ring, and the left wire winding position 111 and the right wire winding position 112 are respectively located on opposite sides of the clamping position 1231. The right wire pulling assembly 130 is movably and rotatably arranged on the rack 110 and is arranged on a first side of the clamping module 120. The right wire winding assembly 140 is arranged on the rack 110 and is arranged on the first side of the clamping module 120. The left wire pulling assembly 150 is movably and rotatably arranged on the rack 110 and is arranged on a second side of the clamping module 120. The left wire winding assembly 160 is arranged on the rack 110 and is arranged on the second side of the clamping module 120. The transverse wire pulling module 170 is arranged on the rack 110; the right wire pulling assembly 130, the left wire pulling assembly 150 and the transverse wire pulling module 170 are all used for clamping and moving at least two wire harnesses. Exemplarily, the right wire pulling assembly 130, the left wire pulling assembly 150 and the transverse wire pulling module 170 of the present application are all used for clamping three wire harnesses. And the clamping positions of the right wire pulling assembly 130, the left wire pulling assembly 150 and the transverse wire pulling module 170 are provided with a sawtooth structure, which can grab multiple wire harnesses side by side (a plurality of rows).

[0060] Please refer to Figure 1 , Figure 2 The main application point of the present application is that the right wire pulling assembly 130, the right wire winding assembly 140, the left wire pulling assembly 150, the left wire winding assembly 160 and the transverse wire pulling module 170 are used to realize the winding of the inductor coil, replace the traditional hook needle, and the clamping device of the present application can clamp multiple copper wires at the same time, that is, realize the simultaneous winding of multiple copper wires, which is beneficial to improve the preparation efficiency of the inductor coil.

[0061] Please refer to Figure 1 , Figure 2 The simultaneous multi-wire winding machine 100 in the embodiment can replace the traditional hook needle through cooperation of the right wire pulling assembly 130, the right wire winding assembly 140, the left wire pulling assembly 150, the left wire winding assembly 160 and the transverse wire pulling module 170, on one hand, can realize one-time winding of multiple wire harnesses, improve the production efficiency of the equipment, on the other hand, solve the problem that the existing hook needle is easy to be damaged, leading to the reduction of production efficiency, and the right guide stop assembly 180 is arranged, so that the preparation of the inductor coil is not limited by the size of the inner hole of the magnetic ring.

[0062] Please refer to Figure 4 , Figure 5In a possible implementation, the clamping module 120 comprises a first driving motor 121, a driving gear 122, a driven gear 123, and a clamping component 124. The first driving motor 121 is connected to the driving gear 122. The driven gear 123 is coupled to the driving gear 122. The clamping component 124 is connected to the driven gear 123. A clamping position 1231 is formed at the center of the driven gear 123. The first driving motor 121 drives the driven gear 123 to rotate so as to drive the magnetic ring to rotate. For example, when the magnetic ring is positioned at the clamping position 1231, the magnetic ring is located at the center of the driven gear 123. In this way, when the driven gear 123 rotates, the magnetic ring can rotate around the center of the magnetic ring, so as to ensure that the position of the magnetic ring does not change.

[0063] For example, Figure 4 , Figure 5 In a possible implementation, the clamping module 120 further comprises a first air cylinder 125, a second air cylinder 126, and a clamping block 127. The first air cylinder 125 is connected to the driven gear 123. The second air cylinder 126 is connected to the first air cylinder 125. The clamping block 127 is connected to the second air cylinder 126. The first air cylinder 125 drives the second air cylinder 126 and the clamping block 127 to reciprocate along the Z-axis direction. The second air cylinder 126 drives the clamping block 127 to reciprocate along the Y-axis direction.

[0064] For example, Figure 4 , Figure 5 In a possible implementation, the multi-wire winding machine 100 further comprises a pressing assembly 128. The pressing assembly 128 comprises a mounting member 1281, a third air cylinder 1282, a telescopic member 1283, and a pressing member 1284. The mounting member 1281 is connected to the clamping module 120. The third air cylinder 1282 and the telescopic member 1283 are both connected to the mounting member 1281. The pressing member 1284 is rotatably connected to the telescopic member 1283 and the mounting member 1281 respectively.

[0065] For example, Figure 1 , Figure 8 In a possible implementation, the horizontal movement pulling wire module 170 comprises a horizontal movement motor 171, a horizontal movement sliding rail 172, a horizontal movement sliding block 173, a horizontal movement telescopic component 174, and a horizontal movement mechanical arm 175. The horizontal movement sliding rail 172 is connected to the rack 110. The horizontal movement motor 171 and the horizontal movement sliding block 173 are both connected to the horizontal movement sliding rail 172. The horizontal movement mechanical arm 175 is connected to the horizontal movement sliding block 173. The horizontal movement telescopic component 174 is connected to the horizontal movement mechanical arm 175. The horizontal movement motor 171 drives the horizontal movement sliding block 173 to reciprocate along the X-axis direction. The horizontal movement telescopic component 174 drives the horizontal movement mechanical arm 175 to reciprocate along the Y-axis direction.

[0066] For example, Figure 1 , Figure 9In a possible implementation, the right winding assembly 140 includes a right driving module 141, a right winding column 142, and a right anti-off wire rod 143. The right driving module 141 is connected with the right winding column 142, and the right anti-off wire rod 143 is connected with the right driving module 141. The right driving module 141 drives the right winding column 142 to reciprocate along the X-axis, Y-axis, and Z-axis directions.

[0067] Please refer to Figure 1 , Figure 10 , the left winding assembly 160 includes a left driving module 161, a left winding column 162, and a left anti-off wire rod 163. The left driving module 161 is connected with the left winding column 162, and the left anti-off wire rod 163 is connected with the left driving module 161. The left driving module 161 drives the left winding column 162 to reciprocate along the X-axis, Y-axis, and Z-axis directions.

[0068] Please refer to Figure 1 , Figure 6 In a possible implementation, the right wire pulling assembly 130 includes a right sliding module 131, a right rotating module 132, and a right clamping module 133. The right rotating module 132 is connected with the right sliding module 131, and the right clamping module 133 is connected with the right rotating module 132. The right sliding module 131 drives the right clamping module 133 to reciprocate along the X-axis direction, and the right rotating module 132 drives the right clamping module 133 to rotate around the right winding position 112.

[0069] Please refer to Figure 1 , Figure 7 The left wire pulling assembly 150 includes a left sliding module 151, a left rotating module 152, and a left clamping module 153. The left rotating module 152 is connected with the left sliding module 151, and the left clamping module 153 is connected with the left rotating module 152. The left sliding module 151 drives the left clamping module 153 to reciprocate along the X-axis direction, and the left rotating module 152 drives the left clamping module 153 to rotate around the left winding position 111.

[0070] Please refer to Figure 1 , Figure 11 In a possible implementation, the multi-wire winding machine 100 further includes a right guiding and stopping assembly 180. The right guiding and stopping assembly 180 is arranged at the first side of the clamping module 120. The right guiding and stopping assembly 180 includes a guiding driving module 181, a guiding clamp 182, and an anti-rebound clamp 183. The guiding clamp 182 and the anti-rebound clamp 183 are both connected with the guiding driving module 181. The guiding clamp 182 is located between the clamping position 1231 and the anti-rebound clamp 183. The guiding driving module 181 drives the guiding clamp 182 and the anti-rebound clamp 183 to reciprocate along the X-axis, Y-axis, and Z-axis directions.

[0071] Please refer to Figure 1 , Figure 12In a possible implementation, the simultaneous multi-wire winding machine 100 further comprises a left guide pull wire assembly 190 arranged on the second side of the clamping module 120, the left guide pull wire assembly 190 comprising a parallel wire driving module 191 and a parallel wire module 192, the parallel wire driving module 191 being connected to the parallel wire module 192 and driving the parallel wire module 192 to reciprocate along the X-axis, Y-axis and Z-axis directions.

[0072] Please refer to Figure 13 A second object of the present application is to provide a magnetic ring winding method using the simultaneous multi-wire winding machine 100 described above, the method comprising:

[0073] S1: positioning the magnetic ring on the clamping position 1231;

[0074] S2: moving the right pull wire assembly 130 to clamp the wire bundle along the X-axis direction and passing through the magnetic ring;

[0075] S3: clamping the wire bundle by the left guide pull wire assembly 190, loosening the wire bundle by the right pull wire assembly 130, and moving the wire bundle along the X-axis direction to a designated position by the left guide pull wire assembly 190;

[0076] S4: clamping the wire bundle by the left pull wire assembly 150, loosening the wire bundle by the left guide pull wire assembly 190, and moving the wire bundle along the X-axis direction to the left winding position 111 by the left pull wire assembly 150;

[0077] S5: driving the left winding assembly 160 to move to the left winding position 111, rotating the wire bundle by the left winding assembly 160 by a first preset angle around the left winding column 162, and moving the wire bundle along the X-axis direction to a designated position;

[0078] S6: clamping the wire bundle by the transverse pull wire module 170, loosening the wire bundle by the left winding assembly 160 and restoring the original position, and moving the wire bundle to a designated position by the transverse pull wire module 170;

[0079] S7: clamping the wire bundle by the right pull wire assembly 130, loosening the wire bundle by the transverse pull wire module 170, and moving the wire bundle along the X-axis direction to the right winding position 112 by the right pull wire assembly 130;

[0080] S8: driving the right winding assembly 140 to move to the right winding position 112, rotating the wire bundle by the right pull wire assembly 130 by a first preset angle around the right winding column 142; illustratively, the first preset angle is 180°.

[0081] S9: driving the right guide stop assembly 180 to move to the moving track of the wire bundle;

[0082] S10: tightening the wire bundle by the right winding assembly 140 and pressing the wire bundle by the pressing assembly 128;

[0083] S11: The right pull wire assembly 130 clamps the wire harness to move along the X-axis direction and pass through the magnetic ring, and the clamping module 120 drives the magnetic ring to rotate by a second preset angle;

[0084] S12: Steps S3 to S11 are repeatedly executed until the winding of the magnetic ring is completed.

[0085] The winding process: first, fix the magnetic ring on the clamping position 1231, at this time, the guide clamp 182 is partially inserted into the magnetic ring, the right pull wire assembly 130 repeatedly moves the wire harness and passes through the magnetic ring through the guide clamp 182, at this time, the left guide pull wire assembly 190 clamps the wire harness, the right pull wire assembly 130 releases the wire harness, the left guide pull wire assembly 190 drives the wire harness to move to the specified position along the X-axis direction, the left pull wire assembly 150 clamps the wire harness, the left guide pull wire assembly 190 releases the wire harness, the left pull wire assembly 150 drives the wire harness to move to the left winding position 111 along the X-axis direction, at this time, drive the left winding assembly 160 to move to the left winding position

[0086] 111, the left winding assembly 160 drives the wire harness to rotate 180° around the left winding column 162, realizes the bending of the wire harness, the left anti-off wire rod 163 moves to the front end to prevent the wire harness from falling off, then the left winding assembly 160 pulls the wire harness to move to the specified position, at this time, the transverse pull wire module 170 clamps the wire harness, the transverse pull wire module 170 pulls the wire harness to move along the Y-axis and away from the magnetic ring, then moves along the X-axis direction, the left winding assembly 160 releases the wire harness and returns to the original position, the right pull wire assembly 130 clamps the wire harness, the transverse pull wire module 170 releases the wire harness, the right pull wire assembly 130 drives the wire harness to move to the right winding position 112 along the X-axis direction, drives the right winding assembly 140 to move to the right winding position 112, the right pull wire assembly 130 drives the wire harness to rotate 180° around the right winding column 142, realizes the bending of the wire harness, the right anti-off wire rod 143 moves to the front end to prevent the wire harness from falling off, drives the right guide stop assembly 180 to move to the moving track of the wire harness, at this time, the guide clamp 182 is partially inserted into the magnetic ring, the right pull wire assembly 130 repeatedly moves the wire harness and passes through the magnetic ring through the guide clamp 182, the right winding assembly 140 tightens the wire harness, the pressing assembly 128 presses the wire harness, the right pull wire assembly 130 repeatedly moves the wire harness and passes through the magnetic ring through the guide clamp 182, the first drive motor 121 drives the driven gear 123 to rotate by a certain angle and drives the magnetic ring to rotate, then the above steps are repeated to continue winding the magnetic ring until an inductor coil is prepared.

[0087] The above embodiments only express several implementation manners of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, several modifications and improvements can be made, which are within the scope of protection of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.

Claims

1. A simultaneous multi-wire winding machine, characterized in that The utility model relates to a kind of wire winding machine, including: Rack, it is provided with left winding position and right winding position; Clamping module, it is arranged on the rack, the clamping module is provided with the clamping position for clamping magnetic ring, and the left winding position and the right winding position are located opposite two sides of the clamping position respectively; Right pull wire assembly, it is movably and rotatably arranged on the rack, and it is arranged on the first side of the clamping module; Right winding assembly, it is arranged on the rack, and it is arranged on the first side of the clamping module; Left pull wire assembly, it is movably and rotatably arranged on the rack, and it is arranged on the second side of the clamping module; Left winding assembly, it is arranged on the rack, and it is arranged on the second side of the clamping module; Horizontal movement pull wire module, it is arranged on the rack; Right guide stop component, the right guide stop component is arranged on the first side of the clamping module; Left guide pull wire assembly, the left guide pull wire assembly is arranged on the second side of the clamping module; The right pull wire assembly, the left winding assembly, the horizontal movement pull wire module and the left guide pull wire assembly are used for clamping at least two wire harnesses and moving; The right winding assembly includes right drive module, right winding column and right anti-off wire rod, the right drive module is connected with the right winding column, the right anti-off wire rod is connected with the right drive module, the right drive module drives the right winding column reciprocatingly moves along X axis, Y axis, Z axis direction; The left winding assembly includes left drive module, left winding column and left anti-off wire rod, the left drive module is connected with the left winding column, the left anti-off wire rod is connected with the left drive module, the left drive module drives the left winding column reciprocatingly moves along X axis, Y axis, Z axis direction; The right pull wire assembly includes right sliding module, right rotating module, right clamping module, the right rotating module is connected with the right sliding module, the right clamping module is connected with the right rotating module, the right sliding module drives the right clamping module reciprocatingly moves along X axis direction, the right rotating module drives the right clamping module rotates around the right winding position; The left pull wire assembly includes left sliding module, left rotating module, left clamping module, the left rotating module is connected with the left sliding module, the left clamping module is connected with the left rotating module, the left sliding module drives the left clamping module reciprocatingly moves along X axis direction, the left rotating module drives the left clamping module rotates around the left winding position; The right guide stop component includes guide drive module, guide clamp and anti-rebound clamp, the guide clamp and the anti-rebound clamp are connected with the guide drive module, and the guide clamp is located between the clamping position and the anti-rebound clamp, the guide drive module drives the guide clamp and the anti-rebound clamp reciprocatingly moves along X axis, Y axis, Z axis direction; The left guide pull wire assembly includes and wire drive module and wire module, the wire drive module and the wire module are connected, the wire drive module drives the wire module reciprocatingly moves along X axis, Y axis, Z axis direction.

2. The simultaneous multi-wire winding machine according to claim 1, characterized in that The clamping module comprises a first driving motor, a driving gear, a driven gear, and a clamping component, the first driving motor is connected with the driving gear, the driven gear is coupled with the driving gear, the clamping component is connected with the driven gear, and the clamping position is formed at the center of the driven gear, and the first driving motor drives the driven gear to rotate to drive the magnetic ring to rotate.

3. The simultaneous multi-wire winding machine according to claim 2, characterized in that The clamping module further comprises a first cylinder, a second cylinder, and a clamping block, the first cylinder is connected with the driven gear, the second cylinder is connected with the first cylinder, and the clamping block is connected with the second cylinder, the first cylinder drives the second cylinder and the clamping block to reciprocate along the Z-axis direction, and the second cylinder drives the clamping block to reciprocate along the Y-axis direction.

4. The simultaneous multi-wire winding machine according to claim 3, characterized in that The simultaneous multi-wire winding machine further comprises a pressing assembly, the pressing assembly comprises a mounting member, a third cylinder, an extension member, and a pressing member, the mounting member is connected with the clamping module, the third cylinder and the extension member are both connected with the mounting member, and the pressing member is rotatably connected with the extension member and the mounting member respectively.

5. The simultaneous multi-wire winding machine of claim 1, wherein, The transverse movement wire pulling module comprises a transverse movement motor, a transverse movement slide rail, a transverse movement slide block, a transverse movement extension component, and a transverse movement mechanical arm, the transverse movement slide rail is connected with the rack, the transverse movement motor and the transverse movement slide block are connected with the transverse movement slide rail respectively, the transverse movement mechanical arm is connected with the transverse movement slide block, the transverse movement extension component is connected with the transverse movement mechanical arm, the transverse movement motor drives the transverse movement slide block to reciprocate along the X-axis direction, and the transverse movement extension component drives the transverse movement mechanical arm to reciprocate along the Y-axis direction.

6. A magnetic ring winding method, characterized by, The method using the simultaneous multi-wire winding machine according to any one of claims 1-5 comprises: S1: positioning the magnetic ring on the clamping position; S2: moving the wire bundle along the X-axis direction through the magnetic ring by the right wire pulling assembly; S3: clamping the wire bundle by the left guide wire pulling assembly, loosening the wire bundle by the right wire pulling assembly, and moving the wire bundle to the designated position along the X-axis direction by the left guide wire pulling assembly; S4: clamping the wire bundle by the left wire pulling assembly, loosening the wire bundle by the left guide wire pulling assembly, and moving the wire bundle to the left winding position along the X-axis direction by the left wire pulling assembly; S5: driving the left winding assembly to move to the left winding position, rotating the wire bundle by the left winding assembly by a first preset angle around the left winding column, and then moving the wire bundle to the designated position along the X-axis direction; S6: clamping the wire bundle by the transverse movement wire pulling module, loosening the wire bundle by the left winding assembly and restoring the original position, and moving the wire bundle to the designated position by the transverse movement wire pulling module; S7: clamping the wire bundle by the right wire pulling assembly, loosening the wire bundle by the transverse movement wire pulling module, and moving the wire bundle to the right winding position along the X-axis direction by the right wire pulling assembly; S8: driving the right winding assembly to move to the right winding position, and rotating the wire bundle by the right winding assembly by a first preset angle around the right winding column; S9: driving the right guide stop assembly to move to the moving track of the wire bundle; S10: tightening the wire bundle by the right winding assembly, and pressing the wire bundle by the pressing assembly. S11: the right pull wire assembly clamps the wire harness to move along the X-axis direction and passes through the magnetic ring, and the clamping module drives the magnetic ring to rotate by a second preset angle; S12: steps S3 to S11 are cyclically executed until the winding of the magnetic ring is completed.

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