Lotus seed core penetrating machine

Abstract

The application relates to the technical field of food processing machinery and equipment, in particular to a lotus seed core penetrating machine. Through the design of the positioning hole plate, the transfer hopper, the material falling hopper, the movable bottom plate, the cutter body, the core penetrating pressing plate, the punch needle, the needle withdrawing pressing plate and the material pushing plate in specific structures and positional relationships, the lotus seed body batch material falling, batch positioning, batch core penetrating at the same time and batch classification collection operation can be realized. The cutter assembly is designed to realize complete separation of the lotus seed core and the lotus seed body, further improve the production efficiency of the lotus seed core penetrating, and solve the problem that the lotus seed core and the lotus seed body are difficult to completely separate in the prior art.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of food processing machinery and equipment, in particular to a lotus seed core penetrating machine. BACKGROUND

[0002] Fresh lotus seed core extraction is mainly divided into traditional manual extraction and mechanical extraction. Manual extraction mainly uses a fine needle or other tools to pick out the lotus seed core. This method has the disadvantages of high labor cost, low work efficiency and easy injury.

[0003] A full-automatic fresh lotus seed core penetrating machine is disclosed in Chinese Patent No. CN106490635B. The machine uses a stepper motor to drive a chain wheel to move, and uses the rollers of the chain wheel and the upper pressure wheel to position the lotus seeds. The lotus seed core is punched out from the side by a core penetrating punch driven by a side core penetrating cylinder, thereby realizing the core extraction operation. However, this method can only punch out a small amount of lotus seed core at a time, and the lotus seed core penetrating efficiency still needs to be improved. Moreover, the punched lotus seed core is adhered to the lotus seed body, causing the problem that the lotus seed core and the lotus seed body are difficult to completely separate. SUMMARY

[0004] The technical problem to be solved by the present application is to provide a lotus seed core penetrating machine, further improve the production efficiency of lotus seed core penetration, and solve the problem that the lotus seed core and the lotus seed body are difficult to completely separate in the prior art.

[0005] To solve the above technical problems, the technical scheme adopted by the present application is as follows:

[0006] The lotus seed core penetrating machine comprises:

[0007] a rack;

[0008] a positioning hole plate, the positioning hole plate is rectangular in shape, and the X-direction side and the X-direction reverse side of the positioning hole plate are connected to the rack through connecting pieces; a plurality of first positioning through holes are arranged in a rectangular array on the positioning hole plate, and the diameter of the first positioning through hole is greater than the diameter of the lotus seed body;

[0009] a transfer hopper, the transfer hopper is a rectangular frame structure with an upper opening and a Y-direction reverse side opening; the Y-direction reverse side of the transfer hopper is pivoted to the Y-direction end of the positioning hole plate through a first pivot shaft;

[0010] a first telescopic cylinder, the lower end of the first telescopic cylinder is pivoted to the rack, and the upper end is pivoted to the bottom of the transfer hopper;

[0011] a drop hopper, the drop hopper is connected to the rack, and the drop hopper is located above the transfer hopper;

[0012] A movable bottom plate is arranged below the positioning hole plate, and a Y-direction side of the movable bottom plate is pivotally connected to the rack through a second pivot shaft. The movable bottom plate is provided with second positioning through holes corresponding to the first positioning through holes. The second positioning through holes have a diameter smaller than that of the lotus seed body and larger than that of the lotus seed core.

[0013] A second telescopic cylinder is pivotally connected at a lower end to the rack and at an upper end to a lower part of the movable bottom plate. The second telescopic cylinder is used to drive the movable bottom plate to switch between a first state and a second state. In the first state, the movable bottom plate is in a horizontal state, and a gap of 3-5 mm exists between the movable bottom plate and the positioning hole plate. In the second state, a Y-direction reverse end of the movable bottom plate is downwardly inclined.

[0014] A cutter assembly includes a third telescopic cylinder and a cutter body. An axial direction of the third telescopic cylinder is the Y direction. One end of the third telescopic cylinder is connected to the rack, and the other end of the third telescopic cylinder is connected to the cutter body. The cutter body is arranged between the positioning hole plate and the movable bottom plate.

[0015] A core passing pressure plate is arranged above the positioning hole plate. A lower part of the core passing pressure plate is provided with punch pins corresponding to and coaxially arranged with the first positioning through holes.

[0016] A fourth telescopic cylinder has a vertical axial direction. An upper end of the fourth telescopic cylinder is connected to the rack, and a lower end of the fourth telescopic cylinder is connected to an upper part of the core passing pressure plate.

[0017] A needle withdrawing pressure plate is connected to a lower part of the core passing pressure plate through an elastic member. The needle withdrawing pressure plate is provided with third positioning through holes corresponding to and gap-matched with the punch pins.

[0018] A material pushing assembly includes a fifth telescopic cylinder and a material pushing plate. The material pushing plate is perpendicular to the Y direction. The material pushing plate is arranged above the positioning hole plate. An axial direction of the fifth telescopic cylinder is the Y direction. One end of the fifth telescopic cylinder is connected to the rack, and the other end of the fifth telescopic cylinder is connected to the material pushing plate.

[0019] Further, in the lotus seed core passing machine structure, X-direction sides and X-direction reverse sides of the positioning hole plate are respectively connected to the rack through springs. Side parts of the positioning hole plate are connected with vibrators.

[0020] Further, in the lotus seed core passing machine structure, a lower part of the material falling hopper is provided with an electromagnetic valve.

[0021] Further, in the lotus seed core passing machine structure, upper parts of the first positioning through holes are provided with chamfers.

[0022] Further, in the lotus seed core passing machine structure, a first collecting box is arranged directly below the positioning hole plate. A Y-direction reverse side of the first collecting box is provided with a second collecting box.

[0023] Furthermore, in the above-mentioned lotus seed core-opening machine structure, the diameter of the punch is smaller than the diameter of the second positioning through hole.

[0024] The beneficial effects of this invention are as follows: by designing a positioning hole plate, transfer hopper, dropping hopper, movable base plate, cutter body, core-penetrating pressure plate, punch, retracting pressure plate, and pusher plate with specific structure and positional relationship, it is possible to realize batch dropping of lotus seed bodies, batch positioning, batch simultaneous core-penetrating, and batch sorting and collection operations. By designing the cutter assembly, the complete separation of lotus seed core and lotus seed body is realized, further improving the production efficiency of lotus seed core-penetrating and solving the problem of the difficulty in completely separating lotus seed core and lotus seed body in the existing technology. Attached Figure Description

[0025] Figure 1 This is a first-view structural schematic diagram of a lotus seed core-opening machine according to a specific embodiment of the present invention;

[0026] Figure 2 for Figure 1 Enlarged view of part A;

[0027] Figure 3 This is a second-view structural schematic diagram of a lotus seed core-opening machine according to a specific embodiment of the present invention;

[0028] Figure 4 for Figure 3 Enlarged view of part B;

[0029] Figure 5 This is a Y-direction reverse view of a lotus seed core-removing machine according to a specific embodiment of the present invention;

[0030] Figure 6 for Figure 5 CC-direction cross-section;

[0031] Label Explanation:

[0032] 1. Rack;

[0033] 2. Positioning plate; 21. First positioning through hole; 22. Spring; 23. Vibrator;

[0034] 3. Transfer hopper; 31. First pivot shaft;

[0035] 4. First telescopic cylinder;

[0036] 5. Feed hopper; 51. Solenoid valve;

[0037] 6. Movable base plate; 61. Second pivot shaft; 62. Second positioning through hole;

[0038] 7. Second telescopic cylinder;

[0039] 81, cutter body; 82, third telescopic cylinder;

[0040] 9, core pressing plate; 91, punch pin;

[0041] 10, fourth telescopic cylinder;

[0042] 11, pin withdrawing pressing plate; 111, third positioning through hole; 112, elastic member;

[0043] 121, pushing plate; 122, fifth telescopic cylinder;

[0044] 13, first collecting box;

[0045] 14, second collecting box. DETAILED DESCRIPTION

[0046] To make the technical content of the present application, the purposes and effects achieved more clear, the following will be described in detail in combination with the embodiments and the accompanying drawings.

[0047] Please refer to Figures 1 to 6 The embodiment of the present application relates to a lotus seed core penetrating machine, which comprises:

[0048] a rack 1;

[0049] a positioning hole plate 2, which is rectangular in shape, and whose X-direction side and X-direction reverse side are connected to the rack 1 through connecting members; a plurality of first positioning through holes 21 are arranged in a rectangular array on the positioning hole plate 2, and the diameter of the first positioning through holes 21 is larger than the diameter of the lotus seed body;

[0050] a transfer hopper 3, which is a rectangular frame structure with an upper opening and a Y-direction reverse side opening; the Y-direction reverse side of the transfer hopper 3 is pivoted to the Y-direction end of the positioning hole plate 2 through a first pivoting shaft 31;

[0051] a first telescopic cylinder 4, whose lower end is pivoted to the rack 1 and whose upper end is pivoted to the bottom of the transfer hopper 3;

[0052] a dropping hopper 5, which is connected to the rack 1 and is located above the transfer hopper 3;

[0053] a movable bottom plate 6, which is located below the positioning hole plate 2, and whose Y-direction side is pivoted to the rack 1 through a second pivoting shaft 61; the movable bottom plate 6 is provided with second positioning through holes 62 corresponding to the first positioning through holes 21 one by one, and the diameter of the second positioning through holes 62 is smaller than the diameter of the lotus seed body and larger than the diameter of the lotus seed core;

[0054] A second telescopic cylinder 7, a lower end of the second telescopic cylinder 7 is pivoted to the frame 1, an upper end of the second telescopic cylinder 7 is pivoted to a lower part of the movable bottom plate 6, the second telescopic cylinder 7 is used to drive the movable bottom plate 6 to switch between a first state and a second state, in the first state, the movable bottom plate 6 is in a horizontal state, there is a gap of 3-5mm between the movable bottom plate 6 and the positioning hole plate 2, in the second state, a Y direction reverse end of the movable bottom plate 6 is downwardly inclined;

[0055] A cutter assembly, the cutter assembly, the cutter assembly includes a third telescopic cylinder 82 and a cutter body 81, an axial direction of the third telescopic cylinder 82 is a Y direction, one end of the third telescopic cylinder 82 is connected to the frame 1, the cutter body 81 is connected to the other end of the third telescopic cylinder 82, the cutter body 81 is located between the positioning hole plate 2 and the movable bottom plate 6;

[0056] A through core pressing plate 9, the through core pressing plate 9 is located above the positioning hole plate 2, a lower part of the through core pressing plate is provided with a punch pin 91 which is coaxially arranged with the first positioning through hole 21 in a one-to-one correspondence;

[0057] A fourth telescopic cylinder 10, an axial direction of the fourth telescopic cylinder 10 is a vertical direction, an upper end of the fourth telescopic cylinder 10 is connected to the frame 1, a lower end of the fourth telescopic cylinder 10 is connected to an upper part of the through core pressing plate 9;

[0058] A needle withdrawing pressing plate 11, the needle withdrawing pressing plate 11 is connected to below the through core pressing plate 9 through an elastic element 112, the needle withdrawing pressing plate 11 is provided with a third positioning through hole 111 which is gap-matched with the punch pin 91 in a one-to-one correspondence;

[0059] A pushing material assembly, the pushing material assembly includes a fifth telescopic cylinder 122 and a pushing material plate 121, the pushing material plate 121 is perpendicular to the Y direction, the pushing material plate 121 is located above the positioning hole plate 2, an axial direction of the fifth telescopic cylinder 122 is the Y direction, one end of the fifth telescopic cylinder 122 is connected to the frame 1, the other end of the fifth telescopic cylinder 122 is connected to the pushing material plate 121.

[0060] In the above embodiment, it is to be noted that a height of the first positioning through hole 21 is 0-1mm higher than a lotus seed body diameter, a diameter of the first positioning through hole 21 is 1-2mm larger than the lotus seed body diameter, that is, one first positioning through hole 21 can only accommodate one lotus seed body.

[0061] In the above embodiment, it is to be noted that the elastic element 112 can be a spring 22 structure which is arrayed between the punch pins 91.

[0062] As a preferred embodiment, X direction sides and X direction reverse sides of the positioning hole plate 2 are respectively connected to the frame 1 through springs 22, side parts of the positioning hole plate 2 are connected with a vibrator 23.

[0063] As a preferred embodiment, a lower part of the blanking hopper 5 is provided with a solenoid valve 51.

[0064] As a preferred embodiment, the upper part of the first positioning through hole 21 is provided with a chamfer, so that the lotus seed body is more easily dropped into the first positioning through hole 21.

[0065] As a preferred embodiment, a first collection box 13 is arranged directly below the positioning hole plate 2, and a second collection box 14 is arranged on the Y direction reverse side of the first collection box 13.

[0066] As a preferred embodiment, the diameter of the punch pin 91 is smaller than the diameter of the second positioning through hole 62.

[0067] The above embodiment relates to a processing method of a lotus seed through core machine, comprising the following steps:

[0068] Place the lotus seed body that needs to be processed in the through core into the drop hopper 5, control the electromagnetic valve 51 to open, and close after a certain time, so that part of the lotus seed body falls into the transfer hopper 3 below;

[0069] Control the second telescopic cylinder 7 to drive the movable bottom plate 6 to rotate to the first state;

[0070] Control the first telescopic cylinder 4 to drive the Y direction side of the transfer hopper 3 to swing upward, so that the lotus seed body in the transfer hopper 3 rolls and falls to the positioning hole plate 2 under the action of gravity, and control the vibrator 23 to vibrate, so that the lotus seed body falls into the first positioning through hole 21 respectively;

[0071] Control the first telescopic cylinder 4 to drive the Y direction side of the transfer hopper 3 to swing downward, control the fifth telescopic cylinder 122 to drive the pushing plate 121 to move towards Y direction, push the lotus seed body on the positioning hole plate 2 which does not fall into the first positioning through hole 21 into the first positioning through hole 21 or to the transfer hopper 3, and then control the fifth telescopic cylinder 122 to drive the pushing plate 121 to retreat to the reverse direction of Y direction;

[0072] Control the fourth telescopic cylinder 10 to drive the through core pressing plate 9 to move downward, so that the needle withdrawing pressing plate 11 is pressed against the upper part of the positioning hole plate 2, then the elastic member 112 is compressed, the punch pin 91 passes through the third positioning through hole 111, the first positioning through hole 21 and the second positioning through hole 62 in turn, and the punch pin 91 pushes the lotus seed core of the lotus seed body out of the second through hole;

[0073] Control the fourth telescopic cylinder 10 to drive the through core pressing plate 9 to retreat upward, during the retreat process, the punch pin 91 is first retracted to the upper part of the needle withdrawing pressing plate 11 under the action of the elastic member 112, so that the lotus seed body is pushed back to the first positioning through hole 21 by the needle withdrawing pressing plate 11, and then the needle withdrawing pressing plate 11 moves upward and separates from the positioning hole plate 2;

[0074] The third telescopic cylinder 82 is controlled to drive the cutter body 81 to move towards Y direction, so that the lotus seed core is completely cut from the lotus seed body, and the vibrator 23 is controlled to vibrate again, so that the lotus seed core falls through the second through hole to the first collecting box 13 below for collection.

[0075] The second telescopic cylinder 7 is controlled to swing the Y direction reverse end of the movable bottom plate 6 downwards, so that the lotus seed body in the first positioning through hole 21 rolls down to the movable bottom plate 6 as an inclined slope and falls to the second collecting box 14 for collection.

[0076] The above steps are repeated, so that the lotus seed core and the lotus seed body and the lotus seed core are separated and collected efficiently.

[0077] The above only describes the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent transformation, direct or indirect application in related technical fields by using the content of the specification and drawings of the present application are also included in the patent protection scope of the present application.

Claims

1. A lotus seed core penetrating machine, characterized in that, The utility model relates to a kind of lotus seed processing machine, including: Frame; Positioning hole plate, the positioning hole plate is rectangular in shape, and the X direction side and the X direction reverse side of positioning hole plate are connected to frame respectively by connecting piece;Multiple first positioning through holes are distributed in rectangular array on the positioning hole plate, and the diameter of the first positioning through hole is greater than the diameter of lotus seed body; Middle transfer hopper, the middle transfer hopper is rectangular frame structure with upper opening and Y direction reverse side opening;The Y direction reverse side of the middle transfer hopper is pivoted to the Y direction end of positioning hole plate by first pivot shaft; First telescopic cylinder, the lower end of the first telescopic cylinder is pivoted to frame, and the upper end is pivoted to the bottom of middle transfer hopper; Blanking hopper, the blanking hopper is connected to frame, and the blanking hopper is located above the middle transfer hopper; Movable bottom plate, the movable bottom plate is located below the positioning hole plate, and the Y direction side of the movable bottom plate is pivoted to frame by second pivot shaft, and the movable bottom plate is provided with second positioning through hole corresponding to the first positioning through hole one by one, the diameter of the second positioning through hole is less than the diameter of lotus seed body, and greater than the diameter of lotus seed core; Second telescopic cylinder, the lower end of the second telescopic cylinder is pivoted to frame, and the upper end is pivoted to the lower part of movable bottom plate, and the second telescopic cylinder is used to drive movable bottom plate to switch between first state and second state, in the first state, movable bottom plate is horizontal state, and there is 3-5mm gap between the movable bottom plate and the positioning hole plate; In the second state, the Y direction reverse end of movable bottom plate is inclined downward; Cutting knife assembly, the cutting knife assembly, the cutting knife assembly includes third telescopic cylinder and cutting knife body, the axial direction of the third telescopic cylinder is Y direction, one end of the third telescopic cylinder is connected to frame, and the cutting knife body is connected to the other end of the third telescopic cylinder, and the cutting knife body is located between the positioning hole plate and the movable bottom plate; Through core pressing plate, the through core pressing plate is located above the positioning hole plate, and the lower part of the through core pressing plate is provided with punch pin corresponding to the first positioning through hole and coaxially arranged; Fourth telescopic cylinder, the axial direction of the fourth telescopic cylinder is vertical direction, the upper end of the fourth telescopic cylinder is connected to frame, and the lower end is connected to the upper part of the through core pressing plate; Retracting needle pressing plate, the retracting needle pressing plate is connected to the lower part of the through core pressing plate by elastic member, and the retracting needle pressing plate is provided with third positioning through hole gap matched with punch pin; Pushing assembly, the pushing assembly includes fifth telescopic cylinder and pushing plate, the pushing plate is perpendicular to Y direction, and the pushing plate is located above the positioning hole plate, the axial direction of the fifth telescopic cylinder is Y direction, one end of the fifth telescopic cylinder is connected to frame, and the other end is connected to pushing plate.

2. The lotus seed core penetrating machine according to claim 1, characterized in that, The X direction side and the X direction reverse side of the positioning hole plate are connected to frame by spring respectively, and the side of the positioning hole plate is connected with vibrator.

3. The lotus seed core penetrating machine according to claim 1, characterized in that, The lower part of the blanking hopper is provided with electromagnetic valve.

4. The lotus seed core penetrating machine according to claim 1, characterized in that, The upper part of the first positioning through hole is provided with chamfer.

5. The lotus seed core penetrating machine according to claim 1, characterized in that, The first collecting box is located directly below the positioning hole plate, and the Y direction reverse side of the first collecting box is provided with second collecting box.

6. The lotus seed core penetrating machine according to claim 1, characterized in that, The diameter of the punch pin is less than the diameter of the second positioning through hole.

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