A condenser manifold positioning and punching device

The hydraulic cylinder drives the stamping rod and uses the vortex airflow to cool down, the deformation problem caused by high heat during the stamping process of the condenser collector tube is solved, and polishing is completed during the stamping process, improving production efficiency and quality.

CN118950832BActive Publication Date: 2024-12-20JIANGSU FUSIKE COLD STORAGE TECH CO LTD
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Patent Information

Application Number
CN202411456348.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2024-12-20
Estimated Expiration
2044-10-18

AI Technical Summary

Technical Problem

During the processing of condenser current collector pipe, it is easy to cause deformation due to high heat during punching and punching, which affects quality. After stamping, it needs to be handed over to another workbench for polishing, increasing production time and reducing efficiency.

Method used

The hydraulic cylinder drives the stamping rod downward, and the output end moves synchronously to form a vortex air flow. The cold air is used to cool down and prevent deformation, and the hot air flow power drives the stamping rod to rotate and complete the grinding.

Benefits of technology

It effectively prevents deformation caused by high temperature during stamping, improves product quality, reduces production time and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a condenser manifold positioning and stamping device, and relates to the field of manifold processing technology. The present invention includes a support assembly; the support assembly includes a base, the top of the base is symmetrically fixedly connected with a first support plate, and a mounting plate is fixedly connected between the two first support plates; the top of the base is fixedly matched with a clamping assembly, and the clamping assembly includes a second support plate symmetrically fixedly connected to the top of the base. In the process of the hydraulic cylinder driving the punching rod to punch downward, the present invention synchronously completes the air compression inside the compression box through the movement of the output end of the hydraulic cylinder, so that the compressed air enters the vortex tube to form two air flows, and the cold air flow is introduced into the punching contact point to cool the manifold body and prevent the high temperature during the punching process from causing its deformation, and the hot air flow is used as the power for the tooth plate to move, and further drives the punching rod to rotate, and completes the grinding of the punching point, which ensures the production quality while also improving the production efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of header processing, and in particular relates to a condenser header positioning and punching device. Background Art

[0002] The condenser is a component of the refrigeration system and a type of heat exchanger. It can convert gas or steam into liquid and quickly transfer the heat in the tube to the air near the tube. The working process of the condenser is a heat release process, so the condenser temperature is relatively high.

[0003] During the processing and production of the header in the condenser, the header needs to be punched and perforated. The existing header punching and perforating device has the following shortcomings:

[0004] 1. During the punching and punching process of the manifold, high heat will be generated when the punch head contacts and punches the manifold, which can easily cause the manifold to deform, thus affecting the production quality.

[0005] 2. After the punching of the manifold is completed, it needs to be transferred to another workbench for grinding the punched holes, which increases the production time and reduces the production efficiency.

[0006] To this end, we provide a condenser header positioning punching device to solve the above-mentioned problems. Summary of the invention

[0007] The object of the present invention is to provide a condenser collecting pipe positioning and stamping device, in which the hydraulic cylinder drives the stamping rod to stamp downward, and synchronously moves the output end of the hydraulic cylinder to complete the compression of the air inside the compression box, so that the compressed air enters the vortex tube to form two air flows, and the cold air flow is introduced into the stamping contact point to cool the collecting pipe body to prevent its deformation caused by the high temperature during the stamping process, and the hot air flow is used as the power for the movement of the tooth plate to further drive the stamping rod to rotate, complete the grinding of the stamping point, ensure the production quality while improving the production efficiency, and solve the problem that high heat will be generated during the existing stamping process between the stamping head and the collecting pipe, which may easily cause the collecting pipe to deform, thereby affecting the production quality, and after the stamping and punching of the collecting pipe is completed, it needs to be transferred to another workbench for grinding the punching point, thereby increasing the production time and reducing the production efficiency.

[0008] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0009] The present invention provides a condenser collecting pipe positioning and stamping device, comprising a supporting assembly; the supporting assembly comprises a base, the top of the base is symmetrically fixedly connected with a first supporting plate, and a mounting plate is fixedly connected between the two first supporting plates; the top of the base is fixedly matched with a clamping assembly, and the clamping assembly comprises a second supporting plate symmetrically fixedly connected to the top of the base, the top of the second supporting plate is fixedly connected with a first circular ring plate, one side of the first circular ring plate is rotatably matched with the second circular ring plate, a first U-shaped rod is fixedly connected between the two first circular ring plates, and a collecting pipe body is slidably matched between the two first circular ring plates; the bottom of the mounting plate is fixedly matched with a stamping assembly, and the stamping assembly comprises a hydraulic cylinder fixedly connected to the bottom of the mounting plate, the output end of the hydraulic cylinder is rotatably connected with a stamping rod, the peripheral side surface of the stamping rod is fixedly connected with a first spur gear, the top of the first spur gear is provided with an annular groove, the inside of the annular groove is slidably matched with a second U-shaped rod, and the output end of the hydraulic cylinder is fixedly connected with a cross plate.

[0010] One side of the mounting plate is fixedly matched with a stamping protection assembly, and the stamping protection assembly includes a Z-shaped plate fixedly connected to one side of the mounting plate, one side of the Z-shaped plate is fixedly connected to an arc plate, the inner peripheral side of the arc plate is fixedly connected to a compression box, the top of the cross plate is fixedly connected to a first L-shaped plate, the bottom of the first L-shaped plate is fixedly connected to a moving rod, and the bottom end of the moving rod is fixedly connected to a first piston plate; the top of the base is fixedly connected to a first fixing plate, one side of the first fixing plate is fixedly inserted with a vortex tube, the outer peripheral side of the vortex tube is fixedly connected with a sleeve, and a first intake pipe is connected between the sleeve and the compression box; one side of the vortex tube The end is fixedly connected with a cold air output pipe, the top of the base is fixedly connected with a support column, the top of the support column is fixedly connected with a box, a special-shaped conduit is connected between the box and the vortex tube, a rubber ball is arranged inside the box, and an air guide pipe fixedly connected to the top of the box is connected on the rubber ball, a second piston plate is slidably connected inside the box, and a first spring is symmetrically fixedly connected between the second piston plate and the box; a first movable plate is fixedly connected to one side of the second piston plate, a guide plate is fixedly connected to one side of the first movable plate, a tooth plate meshing with the first spur gear is slidably matched with one side of the guide plate, and the second U-shaped rod is slidably matched with the tooth plate.

[0011] The present invention is further configured such that the support assembly also includes a through hole extending through a side surface of the first support plate, a collection box is fixedly connected to the top of the base, a sleeve is symmetrically fixedly connected to the top of the base, an insertion rod is slidably inserted into the interior of the sleeve, a second spring is fixedly connected between the sleeve and the insertion rod, and a wedge block is fixedly connected to the top of the insertion rod.

[0012] The present invention is further configured such that the stamping assembly also includes a connecting rod fixedly connected to the bottom of the horizontal plate, the bottom end of the connecting rod is fixedly connected to a rectangular plate, and a side surface of the rectangular plate is provided with a guide groove that cooperates with the first U-shaped rod.

[0013] The present invention is further configured such that the stamping protection component also includes a second air intake pipe connected to the outer peripheral side surface of the compression box, an outer side surface of one side of the box body is connected to an exhaust pipe, control valves are installed on the second air intake pipe and the exhaust pipe, and an air valve is installed on the air guide pipe; a plurality of air guide holes in a circular array and located inside the sleeve are opened through the outer peripheral side tube of the vortex tube, and a vertical rod close to one end of the special-shaped guide tube is symmetrically fixedly connected to the inner peripheral side surface of the vortex tube, and a conical plug is fixedly connected between the two vertical rods.

[0014] The present invention is further configured such that the clamping assembly also includes a plurality of first sliding grooves provided on a side surface of the first circular ring plate, an extension plate is slidably connected therein, a clamping plate is fixedly connected to a side surface of the extension plate, a path rod is fixedly connected to an adjacent side surface of the extension plate, a plurality of arc grooves are provided on one side surface of the first circular ring plate, a path groove slidably matched with the path rod is provided on one side surface of the second circular ring plate, a guide rod slidably matched with the arc groove in a one-to-one correspondence is fixedly connected to one side surface of the second circular ring plate, and a return spring is fixedly connected between the arc groove and the guide rod.

[0015] The present invention is further configured such that the top of the base is fixedly equipped with an anti-deformation component, the anti-deformation component includes a vertical rod fixedly connected to the top of the base, the top of the vertical rod is fixedly connected to a motor connected through a motor seat, the top of the base is fixedly connected to a second fixing plate, the driving end of the motor is fixedly connected to a first screw rod rotatably connected to the second fixing plate; one side surface of the second fixing plate is rotatably connected to a second screw rod, the peripheral side surface of the second screw rod is threadedly connected to a second L-shaped plate slidably fitted on the first screw rod, the peripheral side surface of the first screw rod is fixedly connected to a second spur gear, the peripheral side surface of the second screw rod is fixedly connected to a third spur gear meshing with the second spur gear, one side surface of the second L-shaped plate is fixedly connected to a support tube slidably fitted with the inner peripheral side surface of the collecting tube body, and two collecting holes are provided on the outer peripheral side surface of the support tube.

[0016] The present invention is further configured such that a scraper is slidably connected to the inner circumferential side surface of the support tube, a pull rod extending to the outside of the support tube is symmetrically fixedly connected to one side surface of the scraper, and a pull plate is fixedly connected between the two pull rods.

[0017] The present invention is further configured such that a positioning assembly is threadedly engaged on the circumferential side surface of the first screw rod, and the positioning assembly includes a third L-shaped plate threadedly connected to the circumferential side surface of the first screw rod, and the third L-shaped plate is slidably engaged on the second screw rod, and one side surface of the third L-shaped plate is fixedly connected to a ring disk, and one side surface of the ring disk is fixedly connected to a plurality of cross bars; a first annular support plate is fixedly connected between the plurality of cross bars, and the circumferential side surface of the first annular support plate is fixedly connected to an L-shaped load-bearing plate, and one side surface of the L-shaped load-bearing plate is fixedly connected to a vertical plate, and one side surface of the vertical plate is threadedly connected to a bolt, and the circumferential side surface of the bolt is threadedly connected to a second movable plate slidably engaged with the L-shaped load-bearing plate, and one side surface of the second movable plate is fixedly connected to a second annular support plate connected via a hinged seat.

[0018] The present invention has the following beneficial effects:

[0019] 1. The present invention drives the punching rod, the first straight gear and the cross plate downward through the output end of the hydraulic cylinder, so that the cross plate drives the rectangular plate downward, and the guide slot on the rectangular plate contacts the first U-shaped rod, driving the first U-shaped rod to rotate counterclockwise, so that the first U-shaped rod drives the second circular ring plate to rotate counterclockwise, and then drives the path rod path slot to move toward the outer wall direction of the collector body, so that the path rod drives the clamping plate to move toward the outer wall direction of the collector body, first completing the fixed clamping of the collector body, thereby ensuring the stability and stamping quality in the subsequent stamping and punching process, and then the punching rod continues to move downward, so that the punching rod punches the collector body, and completes the stamping and punching of the collector body. At this time, the first U-shaped rod is in the vertical part of the guide slot, thereby ensuring that the punching rod can smoothly punch the collector body, and the clamping plate is always clamped on the outer wall of the collector body, thereby ensuring the stability of the collector body during the stamping process.

[0020] 2. The present invention moves the first L-shaped plate downward, thereby driving the moving rod and the first piston plate to move downward to compress the air in the compression box, so that the compressed air enters the vortex tube through the first air inlet pipe, and the compressed air is accelerated along the air guide hole and enters the vortex tube along the tangential direction for diffusion, thereby forming a high-speed rotating vortex, and the hot air flow escapes from the gap at the edge of the tapered plug and is transported to the interior of the box through the special-shaped duct, while the cold air vortex is blocked by the tapered plug. Since the cold air flow has nowhere to escape, the pressure increases as it accumulates, and the cold air is pressed out from the right end of the vortex tube into the cold air output pipe, and from the end of the cold air output pipe, the cold air is transported to the stamping position on the collector body, so as to cool down the high temperature generated at the stamping position of the collector body, avoid the high temperature generated during the stamping process, and cause the collector body to deform, thereby ensuring the production quality.

[0021] 3. After the hot air flow enters the interior of the present invention, on the one hand, the inert gas expands due to the heat, causing the rubber ball to hit the second piston plate, driving the second piston plate to move away from the exhaust pipe. On the other hand, the gathering of hot air inside the box increases the pressure inside the box, which will also push the second piston plate to move away from the exhaust pipe, making the movement of the second piston plate smoother, so that the second piston plate drives the first moving plate and the tooth plate to move away from the exhaust pipe, so that the tooth plate drives the first straight gear to rotate, and then drives the punching rod to rotate, so that during the punching process of the collecting pipe body, the punched holes are polished at the same time, so that the punched holes are smoother, thereby improving the production quality.

[0022] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of a condenser collecting pipe positioning and stamping device.

[0025] Figure 2 The present invention is a schematic diagram of the three-dimensional structure of a support assembly in a condenser manifold positioning and stamping device.

[0026] Figure 3 The present invention is a schematic diagram of the three-dimensional structure of a clamping assembly in a condenser manifold positioning and stamping device.

[0027] Figure 4 The present invention is a schematic diagram of the three-dimensional structure of the connection between the first circular ring plate, the path rod and the clamping plate in a condenser manifold positioning and stamping device.

[0028] Figure 5 The present invention is a schematic diagram of the three-dimensional structure of the connection between the second circular ring plate and the path groove in a condenser manifold positioning and stamping device.

[0029] Figure 6 The present invention is a schematic diagram of the three-dimensional structure of a stamping component in a condenser manifold positioning stamping device.

[0030] Figure 7 for Figure 6 Enlarged view of point A in the middle.

[0031] Figure 8The present invention is a schematic diagram of the three-dimensional structure of a stamping protection component in a condenser manifold positioning stamping device.

[0032] Fig. 9 for Figure 8 Schematic diagram of the front plan structure.

[0033] Fig.10 The present invention is a schematic diagram of a cross-sectional three-dimensional structure of the connection between a compression box, a moving rod and a first piston plate in a condenser manifold positioning and stamping device.

[0034] Fig.11 The present invention is a schematic diagram of the cross-sectional plan structure of a vortex tube in a condenser collecting tube positioning and stamping device.

[0035] Fig.12 The present invention is a schematic diagram of the cross-sectional plan structure of a box in a condenser header positioning and stamping device.

[0036] Fig.13 The present invention is a schematic diagram of the three-dimensional structure of the threaded fitting between the anti-deformation component and the positioning component in a condenser manifold positioning and stamping device.

[0037] Fig.14 The figure is a three-dimensional structural schematic diagram of an anti-deformation component in a condenser manifold positioning and stamping device.

[0038] Fig.15 The present invention is a schematic diagram of the cross-sectional plan structure of a support tube in a condenser header positioning and stamping device.

[0039] Fig.16 The present invention is a schematic diagram of the three-dimensional structure of a positioning component in a condenser manifold positioning and stamping device.

[0040] Fig.17 for Fig.16 Enlarged view of point B in the middle.

[0041] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0042] 1-support assembly, 101-base, 102-first support plate, 103-mounting plate, 104-through hole, 105-collection box, 106-sleeve, 107-insertion rod, 108-wedge block, 2-clamping assembly, 201-second support plate, 202-first circular plate, 203-second circular plate, 204-first U-shaped rod, 205-first slide groove, 206-extension plate, 207-clamping plate, 208-path rod, 209-arc groove, 210-path groove, 211-guide rod, 212-reset Spring, 3-collector body, 4-stamping assembly, 401-hydraulic cylinder, 402-stamping rod, 403-first straight gear, 404-annular groove, 405-second U-shaped rod, 406-cross plate, 407-connecting rod, 408-rectangular plate, 409-guide slot, 5-stamping protection assembly, 501-Z-shaped plate, 502-arc plate, 503-compression box, 504-first L-shaped plate, 505-moving rod, 506-first piston plate, 507-first fixed plate, 508-vortex tube, 509-sleeve Cylinder, 510-first air inlet pipe, 511-cold air outlet pipe, 512-support column, 513-box, 514-special-shaped conduit, 515-rubber ball, 516-air guide pipe, 517-second piston plate, 518-first spring, 519-first moving plate, 520-tooth plate, 521-second air inlet pipe, 522-exhaust pipe, 523-air valve, 524-air guide hole, 525-vertical rod, 526-conical plug, 527-guide plate, 6-anti-deformation component, 601-vertical rod, 602-motor, 603 -Second fixed plate, 604-first screw rod, 605-second screw rod, 606-second L-shaped plate, 607-second spur gear, 608-third spur gear, 609-support tube, 610-collecting hole, 611-scraper, 612-pull rod, 613-pull plate, 7-positioning assembly, 701-third L-shaped plate, 702-ring disk, 703-cross bar, 704-first annular support plate, 705-L-shaped load-bearing plate, 706-vertical plate, 707-bolt, 708-second movable plate, 709-second annular support plate. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] For example, see Figure 1-17The present invention provides the following technical solutions: a condenser manifold positioning and stamping device, comprising a support assembly 1; the support assembly 1 comprises a base 101, a first support plate 102 is symmetrically fixedly connected to the top of the base 101, a mounting plate 103 is fixedly connected between the two first support plates 102, the support assembly 1 also comprises a through hole 104 which is arranged on a side of the first support plate 102, a collection box 105 is fixedly connected to the top of the base 101, a sleeve 106 is symmetrically fixedly connected to the top of the base 101, a plug rod 107 is slidably inserted inside the sleeve 106, a second spring is fixedly connected between the sleeve 106 and the plug rod 107, a wedge block 108 is fixedly connected to the top of the plug rod 107; a clamping assembly 2 is fixedly matched with the top of the base 101, the clamping assembly 2 comprises a second support plate 201 which is symmetrically fixedly connected to the top of the base 101, a first circular plate 202 is fixedly connected to the top of the second support plate 201, A second annular plate 203 is rotatably engaged with one side of the plate 202, a first U-shaped rod 204 is fixedly connected between the two first annular plates 202, a collecting pipe body 3 is slidably engaged between the two first annular plates 202, the clamping assembly 2 also includes a plurality of first sliding grooves 205 provided on one side of the first annular plate 202, an extension plate 206 is slidably connected through the inside of the first sliding groove 205, a clamping plate 207 is fixedly connected to one side of the extension plate 206, a path rod 208 is fixedly connected to the adjacent side of the extension plate 206, a plurality of arc grooves 209 are provided on one side of the first annular plate 202, a path groove 210 (the path groove 210 is inclined) is provided on one side of the second annular plate 203, a guide rod 211 slidably engaged with the arc groove 209 is fixedly connected to one side of the second annular plate 203, a return spring 212 is fixedly connected between the arc groove 209 and the guide rod 211.

[0045] The bottom of the mounting plate 103 is fixedly matched with a stamping assembly 4, and the stamping assembly 4 includes a hydraulic cylinder 401 fixedly connected to the bottom of the mounting plate 103, and the output end of the hydraulic cylinder 401 is rotatably connected to a stamping rod 402, and the peripheral side of the stamping rod 402 is fixedly connected to a first straight gear 403, and the top of the first straight gear 403 is provided with an annular groove 404, and the inside of the annular groove 404 is slidably matched with a second U-shaped rod 405, and the output end of the hydraulic cylinder 401 is fixedly connected to a cross plate 406, and the stamping assembly 4 also includes a connecting rod 407 fixedly connected to the bottom of the cross plate 406, and the bottom end of the connecting rod 407 is fixedly connected to a rectangular plate 408, and one side of the rectangular plate 408 is provided with a guide slot 409 (the guide slot 409 is composed of an inclined portion and a vertical portion) that is in conflict with the first U-shaped rod 204; One side of the plate 103 is fixedly matched with a stamping protection component 5, and the stamping protection component 5 includes a Z-shaped plate 501 fixedly connected to one side of the mounting plate 103, one side of the Z-shaped plate 501 is fixedly connected to an arc-shaped plate 502, the inner peripheral side of the arc-shaped plate 502 is fixedly connected to a compression box 503, the top of the cross plate 406 is fixedly connected to a first L-shaped plate 504, the bottom of the first L-shaped plate 504 is fixedly connected to a moving rod 505, and the bottom end of the moving rod 505 is fixedly connected to a first piston plate 506; the top of the base 101 is fixedly connected to a first fixed plate 507, one side of the first fixed plate 507 is fixedly inserted with a vortex tube 508, the outer peripheral side of the vortex tube 508 is fixedly connected to a sleeve 509, and a first air intake pipe 510 is connected between the sleeve 509 and the compression box 503.

[0046] One end of the vortex tube 508 is fixedly connected to a cold air output pipe 511 (a temperature control valve is provided on the cold air output pipe 511 to prevent the cold air temperature in the cold air output pipe 511 from being too low, thereby avoiding cooling during the stamping process of the collector body 3 and causing damage to the collector body 3). A support column 512 is fixedly connected to the top of the base 101, and a box 513 is fixedly connected to the top of the support column 512. A special-shaped conduit 514 is connected between the box 513 and the vortex tube 508. A rubber ball 515 is provided inside the box 513 (the rubber ball 515 is made of high-temperature resistant material), and an air guide pipe 516 fixedly connected to the top of the box 513 is connected on the rubber ball 515. A second piston plate 517 is slidably connected to the inside of the box 513, and a first spring 518 is symmetrically fixedly connected between the second piston plate 517 and the box 513; a first movable plate 519 is fixedly connected to one side of the second piston plate 517. A guide plate 527 is fixedly connected to one side of the housing 513, and a tooth plate 520 that meshes with the first spur gear 403 is slidably matched on one side of the guide plate 527. The second U-shaped rod 405 and the tooth plate 520 are slidably matched. The stamping protection component 5 also includes a second air intake pipe 521 connected to the outer peripheral side of the compression box 503, and an exhaust pipe 522 is connected to the outer side of one side of the box body 513. Control valves are installed on the second air intake pipe 521 and the exhaust pipe 522. The air guide pipe 5 16 is provided with an air valve 523; a plurality of air guide holes 524 in a circular array and located inside the sleeve 509 are opened through the outer peripheral side tube of the vortex tube 508 (the opening direction of the air guide holes 524 is a vertical direction, so that the compressed air can flow in a spiral manner after entering the vortex tube 508), and a vertical rod 525 close to one end of the special-shaped conduit 514 is symmetrically fixedly connected to the inner peripheral side of the vortex tube 508, and a conical plug 526 is fixedly connected between the two vertical rods 525.

[0047] The operation process of this embodiment is as follows: first, the manifold body 3 is inserted into the two first circular plates 202, and then the hydraulic cylinder 401 is started. The output end of the hydraulic cylinder 401 drives the punching rod 402, the first straight gear 403 and the cross plate 406 to move downward, so that the cross plate 406 drives the rectangular plate 408 to move downward, so that the guide slot 409 on the rectangular plate 408 contacts the first U-shaped rod 204, drives the first U-shaped rod 204 to rotate counterclockwise, so that the first U-shaped rod 204 drives the second circular plate 203 to rotate counterclockwise, and then drives the path rod 208 and the path slot 210 to move toward the outer wall of the manifold body 3, so that the path rod 208 drives the clamping plate 207 to move toward the outer wall of the manifold body 3, and first completes The collector body 3 is fixedly clamped to ensure the stability and quality of stamping during the subsequent stamping and punching process (at this time, the first U-shaped rod 204 is just at the intersection of the inclined part and the vertical part in the guide slot 409, and the bottom end of the stamping rod 402 is just in contact with the outer wall of the collector body 3), and then the stamping rod 402 continues to move downward, so that the stamping rod 402 stamps the collector body 3 to complete the stamping and punching of the collector body 3. At this time, the first U-shaped rod 204 is in the vertical part of the guide slot 409, thereby ensuring that the stamping rod 402 can smoothly stamp the collector body 3, and the clamping plate 207 is always clamped on the outer wall of the collector body 3, thereby ensuring the stability of the collector body 3 during the stamping process (such as Figure 3 , 4 , 5, 6, and 7);

[0048] Furthermore, the control valve on the second air inlet pipe 521 is first opened to allow the air in the environment to enter the compression box 503. In the process of the output end of the hydraulic cylinder 401 moving downward, the first L-shaped plate 504 is synchronously driven to move downward, and then the moving rod 505 and the first piston plate 506 are driven to move downward to compress the air in the compression box 503, so that the compressed air enters the vortex tube 508 through the first air inlet pipe 510. The compressed air will be accelerated along the air guide hole 524 and enter the vortex tube 508 along the tangential direction for diffusion, thereby forming a high-speed rotating vortex. From the cross-section of the vortex tube 508, the angular velocity of the airflow near the center is the largest, and the angular velocity of the airflow near the inner wall of the vortex tube 508 is low. Therefore, the vortices of the inner and outer circles rub against each other due to the different angular velocities. In fact, the high-speed rotating vortex of the inner circle drives the low-speed rotation of the vortex of the outer circle by friction. Therefore, the gas internal energy of the inner circle vortex is continuously converted into rotational kinetic energy. As the internal energy of the inner rotating vortex gas is continuously reduced, the temperature is reduced. Accordingly, the outer airflow continuously obtains kinetic energy due to friction to maintain rotation. At the same time, the internal energy of the gas is also continuously increased, resulting in an increase in temperature. In this way, the interior of the vortex tube 508 becomes an inner low-temperature vortex and an outer high-temperature vortex, which diffuse toward the outlet end with the tapered plug 526 at the same time. When reaching the outlet, the hot air flow escapes from the gap at the edge of the tapered plug 526 and is transported to the box through the special-shaped conduit 514. 513 is inside, and the cold air vortex is blocked by the conical plug 526. Since the cold air flow has nowhere to escape, it accumulates more and more and the pressure increases, so the cold air is pressed out from the right end of the vortex tube 508 to the cold air output pipe 511, and from the end of the cold air output pipe 511, the cold air is transported to the stamping position on the collector body 3 to cool down the high temperature generated at the stamping position of the collector body 3, thereby avoiding the high temperature generated during the stamping process, which causes the collector body 3 to deform, thereby ensuring the production quality.

[0049] In addition, before the hot air flow enters the box body 513, the control valve of the exhaust pipe 522 is closed, and then the rubber ball 515 is filled with inert gas. After the hot air flow enters the box body 513, on the one hand, the inert gas 515 expands due to the heat, causing the rubber ball 515 to collide with the second piston plate 517, driving the second piston plate 517 to move away from the exhaust pipe 522. On the other hand, the hot air flow inside the box body 513 gathers, increasing the pressure inside the box body 513, which also pushes the second piston plate 517 away from the exhaust pipe 522. The first piston plate 517 moves in the direction of the exhaust pipe 522, so that the movement of the second piston plate 517 is smoother (the first spring 518 is compressed during this process), so that the second piston plate 517 drives the first moving plate 519 and the tooth plate 520 to move away from the exhaust pipe 522, so that the tooth plate 520 drives the first straight gear 403 to rotate, and then drives the punching rod 402 to rotate, so that the collector body 3 is punched and punched. During the punching process, the punched holes are polished at the same time, so that the punched holes are smoother, thereby improving the production quality (such as Figure 8 , 10 , 11, and 12).

[0050] For example 2, please refer to Figure 1-17 The second embodiment of the present invention is improved on the basis of the first embodiment as follows: the top of the base 101 is fixedly matched with an anti-deformation component 6, and the anti-deformation component 6 includes a vertical rod 601 fixedly connected to the top of the base 101, and the top of the vertical rod 601 is fixedly connected to a motor 602 connected through a motor 602 seat, and the top of the base 101 is fixedly connected to a second fixed plate 603, and the driving end of the motor 602 is fixedly connected to a first screw rod 604 rotatably connected to the second fixed plate 603; a side surface of the second fixed plate 603 is rotatably connected to a second screw rod 605, and the peripheral side surface of the second screw rod 605 is threadedly connected to a screw rod 604 that is slidably matched on the first screw rod 604. The second L-shaped plate 606 and the first screw rod 604 are fixedly connected to the second spur gear 607 on their circumferential side surfaces, the second screw rod 605 is fixedly connected to the third spur gear 608 meshing with the second spur gear 607 on its circumferential side surfaces, one side surface of the second L-shaped plate 606 is fixedly connected to a support tube 609 that slides with the inner circumferential side surface of the collecting tube body 3, two collecting holes 610 are provided on the outer circumferential side surface of the support tube 609, a scraper 611 is slidably connected to the inner circumferential side surface of the support tube 609, one side surface of the scraper 611 is symmetrically fixedly connected to a pull rod 612 extending to the outside of the support tube 609, and a pull plate 613 is fixedly connected between the two pull rods 612.

[0051] The operation process of this embodiment is as follows: after placing the collector body 3 in the two first circular ring plates 202, the collector body 3 is simultaneously sleeved on the outer wall of the support tube 609, so that the support tube 609 supports the inner wall of the collector body 3 to prevent the collector body 3 from being deformed during the punching process, and the debris generated by the punching of the collector body 3 will enter the interior of the support tube 609 from the collection hole 610 on the support tube 609 to complete the collection of the debris. After the punching operation is completed, the collector body 3 is removed, and the motor 602 is continuously controlled to drive the first screw rod 604 to rotate clockwise, so that the first screw rod 604 drives the second screw rod 604 to rotate clockwise. The second spur gear 607 rotates clockwise, thereby driving the third spur gear 608 meshing therewith to rotate counterclockwise, thereby driving the second screw rod 605 to rotate counterclockwise, so that the second screw rod 605 drives the second L-shaped plate 606 to move leftward, thereby driving the support tube 609 to move leftward, so that the right end of the support tube 609 is located directly above the collection box 105, and then the pull plate 613 is pulled to the right, so that the pull plate 613 drives the pull rod 612 and the scraper 611 to move to the right, so that the scraper 611 drives the debris in the support tube 609 to move the rod 505 outside the support tube 609, and pushes the debris into the collection box 105, thereby completing the rapid cleaning of the debris inside the support tube 609 (such as Fig.14 , 15 as shown).

[0052] For example 3, please refer to Figure 1-17 , the third embodiment is improved on the basis of the first embodiment as follows: the first screw rod 604 is threadedly engaged with a positioning assembly 7 on the peripheral side surface, the positioning assembly 7 includes a third L-shaped plate 701 threadedly connected to the peripheral side surface of the first screw rod 604, the third L-shaped plate 701 is slidably engaged with the second screw rod 605, one side of the third L-shaped plate 701 is fixedly connected to a ring disk 702, and one side of the ring disk 702 is fixedly connected to a plurality of cross bars 703; a first annular abutment plate 704 is fixedly connected between the plurality of cross bars 703, the peripheral side surface of the first annular abutment plate 704 is fixedly connected to an L-shaped load-bearing plate 705, one side surface of the L-shaped load-bearing plate 705 is fixedly connected to a vertical plate 706, one side surface of the vertical plate 706 is threadedly connected to a bolt 707, the peripheral side surface of the bolt 707 is threadedly connected to a second movable plate 708 that slides with the L-shaped load-bearing plate 705, and one side surface of the second movable plate 708 is fixedly connected to a second annular abutment plate 709 connected through a hinge seat.

[0053] The operation process of this embodiment is as follows: after the collector body 3 is sleeved on the support tube 609, the right end of the support tube 609 is abutted against the first annular plate 704, and then the second annular abutting plate 709 is adjusted so that the second annular abutting plate 709 is directly opposite to the right end of the collector body 3, and then the bolt 707 is rotated clockwise so that the bolt 707 drives the second movable plate 708 to move toward the right end of the collector body 3, and then drives the second annular plate 709 to abut against the right end of the collector body 3, thereby completing the clamping and positioning of the two ends of the collector body 3, and then the control motor 602 drives the first screw rod 604 to rotate clockwise so that the first screw rod 604 drives the third L-shaped plate 701 to move to the right, and when the third L-shaped plate 701 moves to the right until it conflicts with the adjacent wedge block 108, the collector is ready. At the first punching position of the flow tube body 3, after the first punching is completed, continue to control the first screw rod 604 to rotate clockwise, so that the first screw rod 604 drives the third L-shaped plate 701 to continue to move to the right, and when the third L-shaped plate 701 passes over the adjacent wedge block 108 and collides with the distant wedge block 108, it is the second punching position, thereby completing the rapid positioning of the collecting tube body 3. At the same time, the first screw rod 604 drives the second spur gear 607 to rotate clockwise, and then drives the third spur gear 608 meshing with it to rotate counterclockwise, thereby driving the second screw rod 605 to rotate counterclockwise, so that the second screw rod 605 drives the second L-shaped plate 606 to move to the left, so that the two collecting holes on the support tube 609 are just opposite the punching rod 402 in sequence.

[0054] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0055] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A condenser header positioning and punching device, comprising a support assembly (1); characterized in that: The support assembly (1) comprises a base (101), a first support plate (102) being symmetrically fixedly connected to the top of the base (101), and a mounting plate (103) being fixedly connected between the two first support plates (102); The top of the base (101) is fixedly engaged with a clamping assembly (2), the clamping assembly (2) comprising a second support plate (201) symmetrically fixedly connected to the top of the base (101), the top of the second support plate (201) is fixedly connected with a first circular plate (202), a side surface of the first circular plate (202) is rotatably engaged with a second circular plate (203), a first U-shaped rod (204) is fixedly connected between the two first circular plates (202), and a collector body (3) is slidably engaged between the two first circular plates (202); The bottom of the mounting plate (103) is fixedly fitted with a punching assembly (4), the punching assembly (4) comprising a hydraulic cylinder (401) fixedly connected to the bottom of the mounting plate (103), the output end of the hydraulic cylinder (401) being rotatably connected to a punching rod (402), the peripheral side surface of the punching rod (402) being fixedly connected to a first spur gear (403), the top of the first spur gear (403) being provided with an annular groove (404), the interior of the annular groove (404) being slidably fitted with a second U-shaped rod (405), and the output end of the hydraulic cylinder (401) being fixedly connected to a transverse plate (406); A stamping protection component (5) is fixedly matched to one side of the mounting plate (103), and the stamping protection component (5) comprises a Z-shaped plate (501) fixedly connected to one side of the mounting plate (103); an arc-shaped plate (502) is fixedly connected to one side of the Z-shaped plate (501); an inner peripheral side of the arc-shaped plate (502) is fixedly connected to a compression box (503); a first L-shaped plate (504) is fixedly connected to the top of the transverse plate (406); a moving rod (505) is fixedly connected to the bottom of the first L-shaped plate (504); and a first piston plate (506) is fixedly connected to the bottom end of the moving rod (505); A first fixing plate (507) is fixedly connected to the top of the base (101); a vortex tube (508) is fixedly inserted into one side of the first fixing plate (507); a sleeve (509) is fixedly connected to the outer peripheral side of the vortex tube (508); and a first air intake pipe (510) is provided between the sleeve (509) and the compression box (503); One end of the vortex tube (508) is fixedly connected to a cold air output pipe (511), the top of the base (101) is fixedly connected to a support column (512), the top of the support column (512) is fixedly connected to a box (513), a special-shaped conduit (514) is provided in communication between the box (513) and the vortex tube (508), a rubber ball (515) is provided inside the box (513), an air guide pipe (516) fixedly connected to the top of the box (513) is provided on the rubber ball (515), a second piston plate (517) is slidably connected inside the box (513), and a first spring (518) is symmetrically fixedly connected between the second piston plate (517) and the box (513); A first movable plate (519) is fixedly connected to one side of the second piston plate (517), a guide plate (527) is fixedly connected to one side of the first movable plate (519), a tooth plate (520) that meshes with the first spur gear (403) is slidably engaged with one side of the guide plate (527), and the second U-shaped rod (405) is slidably engaged with the tooth plate (520); The support assembly (1) further comprises a through hole (104) penetrating through a side surface of the first support plate (102); a collecting box (105) is fixedly connected to the top of the base (101); a sleeve (106) is symmetrically fixedly connected to the top of the base (101); an insertion rod (107) is slidably inserted inside the sleeve (106); a second spring is fixedly connected between the sleeve (106) and the insertion rod (107); and a wedge block (108) is fixedly connected to the top of the insertion rod (107); The punching assembly (4) further comprises a connecting rod (407) fixedly connected to the bottom of the horizontal plate (406); a rectangular plate (408) is fixedly connected to the bottom end of the connecting rod (407); a guide slot (409) is provided on one side of the rectangular plate (408) for abutting against the first U-shaped rod (204); The stamping protection component (5) further comprises a second air intake pipe (521) connected to the outer peripheral side of the compression box (503); an exhaust pipe (522) is connected to the outer side of one side of the box body (513); control valves are installed on the second air intake pipe (521) and the exhaust pipe (522); and an air valve (523) is installed on the air guide pipe (516); The outer peripheral side tube of the vortex tube (508) is penetrated by a plurality of air guide holes (524) arranged in a circular array and located inside the sleeve (509); the inner peripheral side surface of the vortex tube (508) is symmetrically fixedly connected with vertical rods (525) close to one end of the special-shaped conduit (514); and a conical plug (526) is fixedly connected between the two vertical rods (525).

2. A condenser header positioning and punching device according to claim 1, characterized in that: The clamping assembly (2) further comprises a plurality of first slide grooves (205) provided on a side surface of the first circular plate (202); an extension plate (206) is slidably connected therein through the first slide groove (205); a clamping plate (207) is fixedly connected to one side surface of the extension plate (206); a path rod (208) is fixedly connected to a side surface adjacent to the extension plate (206); a plurality of arc grooves (209) are provided on one side surface of the first circular plate (202); a path groove (210) slidably matched with the path rod (208) is provided through one side surface of the second circular plate (203); a guide rod (211) slidably matched with the arc groove (209) is fixedly connected to one side surface of the second circular plate (203); a return spring (212) is fixedly connected between the arc groove (209) and the guide rod (211).

3. A condenser header positioning and punching device according to claim 2, characterized in that: The top of the base (101) is fixedly fitted with an anti-deformation component (6), the anti-deformation component (6) comprising a vertical rod (601) fixedly connected to the top of the base (101), the top of the vertical rod (601) being fixedly connected to a motor (602) connected via a motor seat, the top of the base (101) being fixedly connected to a second fixing plate (603), the driving end of the motor (602) being fixedly connected to a first screw rod (604) rotatably connected to the second fixing plate (603); A second screw rod (605) is rotatably connected to one side of the second fixing plate (603); a second L-shaped plate (606) slidably engaged with the first screw rod (604) is threadedly connected to the peripheral side of the second screw rod (605); a second spur gear (607) is fixedly connected to the peripheral side of the first screw rod (604); a third spur gear (608) meshingly engaged with the second spur gear (607) is fixedly connected to the peripheral side of the second screw rod (605); a support tube (609) slidably engaged with the inner peripheral side of the collecting tube body (3) is fixedly connected to one side of the second L-shaped plate (606); and two collecting holes (610) are provided on the outer peripheral side of the support tube (609).

4. A condenser header positioning and punching device according to claim 3, characterized in that: The inner circumferential side surface of the support tube (609) is slidably connected to a scraper (611), one side surface of the scraper (611) is symmetrically fixedly connected to a pull rod (612) extending to the outside of the support tube (609), and a pull plate (613) is fixedly connected between the two pull rods (612).

5. A condenser header positioning and punching device according to claim 4, characterized in that: A positioning assembly (7) is threadedly engaged on the peripheral side surface of the first screw rod (604), the positioning assembly (7) comprising a third L-shaped plate (701) threadedly connected to the peripheral side surface of the first screw rod (604), the third L-shaped plate (701) slidably engaged on the second screw rod (605), a ring disk (702) is fixedly connected to one side surface of the third L-shaped plate (701), and a plurality of cross bars (703) are fixedly connected to one side surface of the ring disk (702); A first annular support plate (704) is fixedly connected between the plurality of cross bars (703); an L-shaped load-bearing plate (705) is fixedly connected to the peripheral side surface of the first annular support plate (704); a vertical plate (706) is fixedly connected to one side surface of the L-shaped load-bearing plate (705); a bolt (707) is threadedly connected to one side surface of the vertical plate (706); a second movable plate (708) that is slidably matched with the L-shaped load-bearing plate (705) is threadedly connected to the peripheral side surface of the bolt (707); and a second annular support plate (709) that is connected via a hinge seat is fixedly connected to one side surface of the second movable plate (708).

Citation Information

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