Positioning-based forging apparatus and method

Abstract

The application belongs to the technical field of forging equipment, and particularly relates to a positioning-based forging equipment and method. In the forging process, it is difficult to quickly and effectively clean the oxides in real time, which causes the forging equipment to be paused during the cleaning of the oxides, and further causes the forging efficiency to be affected during the forging processing of the metal forgings. The following scheme is proposed, which comprises a forging seat, an annular frame is fixedly connected to one side outer wall of the forging seat, a forging cleaning module is arranged in the annular frame, and two electric push rods are fixedly connected to one side outer wall of the forging seat. The positioning-based forging equipment and method disclosed by the application has the effect of increasing the forging efficiency. During the forging processing, the device can automatically clean the oxides on the surface of the metal forgings along with the forging, so as to increase the forging effect. Moreover, the device does not need to pause the forging equipment during the cleaning, and the continuous effect of the forging processing is increased.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of forging equipment, in particular to a positioning-based forging equipment and method. BACKGROUND

[0002] Forging is the combination of forging and stamping, which is a forming process that uses the hammer head, anvil block, punch or through the die to exert pressure on the blank to produce plastic deformation, thereby obtaining the required shape and size of the workpiece.

[0003] Forging is mainly classified according to the forming method and deformation temperature. According to the forming method, forging can be divided into forging and stamping; according to the deformation temperature, forging can be divided into hot forging, cold forging, warm forging and isothermal forging.

[0004] The characteristics of forging are: 1. Forging can change the metal structure and improve the mechanical properties; 2. Forging is to make the metal flow plastically to produce the required shape of the workpiece; 3. The size of the forged workpiece is accurate and conducive to batch production; 4. The production process of forging includes blanking of the forging blank before forming, heating and pretreatment of the forging blank; heat treatment, cleaning, correction and inspection of the workpiece after forming; 5. Improve the internal quality of the forged parts, mainly improve their mechanical properties (strength, plasticity, toughness, fatigue strength) and reliability.

[0005] The existing forging equipment is used for forging, and a large amount of oxides will be generated on the surface of the metal forging part during forging. It is difficult to quickly and effectively clean the oxides in real time during the forging process, which causes the forging equipment to need to be paused during the cleaning of the oxides, and thus the forging efficiency is easily affected during the forging of the metal forging part, thereby reducing the forging efficiency. SUMMARY

[0006] The present application discloses a positioning-based forging equipment and method, which aims to solve the technical problem that the existing forging equipment in the background art is used for forging, and a large amount of oxides will be generated on the surface of the metal forging part during forging. It is difficult to quickly and effectively clean the oxides in real time during the forging process, which causes the forging equipment to need to be paused during the cleaning of the oxides, and thus the forging efficiency is easily affected during the forging of the metal forging part, thereby reducing the forging efficiency.

[0007] The invention provides a positioning-based forging equipment, which comprises a forging seat, an annular frame is fixedly connected to one side outer wall of the forging seat, a forging cleaning module is arranged in the annular frame, two electric push rods are fixedly connected to one side outer wall of the forging seat, the output ends of the two electric push rods are fixedly connected to the same mounting bracket, a fixing port is formed in one side outer wall of the mounting bracket, and a forging positioning module is arranged in the fixing port, a forging module is arranged in the forging seat, an installation port is formed in one side outer wall of the forging seat, a moving frame is arranged in the installation port, two electric telescopic rods are fixedly connected to the moving frame, and the output ends of the two electric telescopic rods are fixedly connected to the same forging table.

[0008] The annular frame, the forging cleaning module, the electric push rod, the mounting bracket, the fixing port, the installation port, the moving frame, the forging positioning module, the forging module, the electric telescopic rod and the forging table are arranged, so that the forging cleaning module can clean the oxides on the surface of the metal forging in real time without stopping forging, thereby increasing the continuity of forging during use, and further increasing the forging efficiency of the device to meet the forging requirements of the device; the mounting bracket, the electric push rod, the electric telescopic rod, the forging table and the moving frame facilitate the fixation of the metal forging during use, thereby increasing the use effect of the device; the forging positioning module is used for positioning and clamping the metal forging during use, thereby facilitating the forging of the metal forging, and the device can be adjusted according to the degree of deformation of the metal forging during forging to meet the positioning and clamping requirements; the forging module can forge the metal forging in two directions during use, so that the forging impact is concentrated on the metal forging, thereby further increasing the forging efficiency and meeting the forging requirements of the device.

[0009] In a preferred scheme, the forging and pressing cleaning module comprises a mounting ring plate movably connected to the inside of the annular frame, the inner wall of the mounting ring plate is fixedly connected with two connecting frames, the outer wall of the two connecting frames is fixedly connected with the same gear ring, the gear ring is located in the inside of the forging and pressing seat, and two movable cavities are formed in the two connecting frames, the inside of the four movable cavities is movably connected with the movable plate seat, the two movable plate seats on the same side are movably connected with the same cleaning roller on the opposite side outer wall, the outer wall of the two cleaning rollers is provided with a plurality of cleaning steel brushes, the outer wall of the two cleaning rollers is fixedly connected with a gear one, the outer wall of one of the two movable plate seats is fixedly connected with a connecting plate, the two connecting plates are fixedly connected with a motor three, the output shaft of the two motors three is connected with a gear two through a shaft coupling, and the two gears two are engaged with the two gears one respectively; the four movable plate seats are fixedly connected with a pressure spring, one end of the four pressure springs is fixedly connected with the inside of the four movable cavities, the inside of the four movable plate seats is fixedly connected with a connecting cable, the two connecting frames are fixedly connected with two guide pieces, the four connecting cables are located in the four guide pieces respectively, and the outer wall of the two connecting frames is fixedly connected with a motor one, the output shaft of the two motors one is connected with a winding wheel through a shaft coupling, and one end of the four connecting cables is fixedly connected with the inside of the two winding wheels; the inside of the two sides of the forging and pressing seat is fixedly connected with a driving rod and a gear frame, one end of the driving rod is fixedly connected with a fixed frame, the outer wall of one side of the fixed frame is fixedly connected with the outer wall of one side of the gear frame, the inside of the gear frame is fixedly connected with three extension springs, one end of the three extension springs is fixedly connected with a matching gear piece, the gear frame and the three matching gear pieces are engaged with the gear ring, and the inside of the fixed frame is fixedly connected with a motor two, the output shaft of the motor two is connected with a winding disc through a shaft coupling, the winding disc is provided with three connecting ropes, and one end of the three connecting ropes is fixedly connected with the outer wall of one side of the three matching gear pieces; the inside of the gear frame is provided with three round holes, the outer wall of one side of the gear frame is provided with a circular groove, the three round holes are in communication with the inside of the circular groove, the inside of the circular groove is fixedly connected with a mounting plate, the outer wall of one side of the mounting plate is fixedly connected with three guide sleeves, and the three connecting ropes are located in the three round holes and the three guide sleeves respectively.

[0010] The forging pressing cleaning module can clean the oxides generated on the surface of the metal forging during use, thereby avoiding the influence of the oxides on the forging pressing of the metal forging, ensuring the forging pressing quality of the metal forging, and enabling the forging pressing cleaning module to perform cleaning work as the forging pressing is performed, without the need to suspend the forging pressing equipment when cleaning the oxides, thereby increasing the continuity of the forging pressing work of the device during use, further increasing the forging pressing efficiency of the device during the forging pressing process, and enabling the forging pressing cleaning module to switch the cleaning steel brushes during cleaning, avoiding the wear of the single-row cleaning steel brushes during continuous use, increasing the single-use service life of the device, and increasing the use effect and practicality of the device.

[0011] In a preferred scheme, the forging positioning module comprises a fixed seat movably connected to the inner wall of the fixed port, a fixed support fixedly connected to one side of the outer wall of the mounting support, a stepper motor fixedly connected to the fixed support, an output shaft of the stepper motor connected to one side of the outer wall of the fixed seat through a shaft coupling, and an installation cavity formed in the interior of the fixed seat, three limiting guide grooves formed in the outer wall of the fixed seat, the three limiting guide grooves being in communication with the interior of the installation cavity, a lead screw and two guide rods arranged in the interior of the installation cavity, a toothed plate seat movably connected to the outer wall of the lead screw and the two guide rods, a plurality of inclined guide grooves formed in one side of the outer wall of the three toothed plate seats, and a guide groove seat movably connected to the inner wall of the plurality of inclined guide grooves on the same toothed plate seat.

[0012] The forging positioning module is used to position and clamp the metal forging during use, so that the metal forging is always located in the middle of the forging pressing module during forging pressing, facilitating forging pressing processing, and the metal forging will flow plastically during positioning and clamping, causing the outer surface of the metal forging to deform. At this time, the forging positioning module can gradually move outward and fix the clamping block as the forging pressing proceeds, so that the clamping block changes the clamping fixed point as the metal forging shape changes, avoiding internal extrusion of the clamping block caused by plastic flow of the metal forging, thereby avoiding equipment damage and increasing the service life of the device.

[0013] In a preferred scheme, the forging module comprises two forging base blocks, which are respectively fixedly connected to the top and bottom inner walls of the forging seat, and one same mounting rod is movably connected to one side outer wall of each of the two forging base blocks and the one side inner wall of the forging seat, one end of each of the two mounting rods is fixedly connected with a linkage wheel, both linkage wheels are located outside the forging seat, the outer wall of each of the two linkage wheels is provided with the same transmission belt, and one side outer wall of each of the two forging base blocks is movably connected with a shaft rod, one end of each of the two shaft rods is fixedly connected with a transmission gear, the other end of each of the two mounting rods is fixedly connected with a driven gear, and the two driven gears are respectively engaged with the two transmission gears; one side outer wall of one of the forging base blocks is fixedly connected with a driving motor, the output shaft of the driving motor is connected with the other end of one of the shaft rods through a coupling, one side outer wall of each of the two transmission gears is fixedly connected with an arc plate, two connecting pieces are arranged on each of the two arc plates, an electric rod is fixedly connected to each of the two connecting pieces, the output end of each of the two electric rods is fixedly connected with a connecting head, each of the two connecting heads is movably connected with a mounting piece inside, and both side inner walls of the forging seat are fixedly connected with two limiting rods, one same connecting guide frame is movably connected to the outer wall of each of the two limiting rods in the same horizontal plane, one side outer wall of each of the two connecting guide frames is fixedly connected with one side outer wall of each of the two mounting pieces, and the opposite side outer wall of each of the two connecting guide frames is fixedly connected with a forging hammer, and the outer wall of one of the connecting guide frames is fixedly connected with a gear plate frame, and the gear plate frame and the three abutting gear pieces are engaged with the gear plate frame.

[0014] By arranging the forging module, the forging module can perform bidirectional forging on the metal forging piece during use, so that the impact force during forging is concentrated on the metal forging piece, thereby increasing the stress degree of the metal forging piece, increasing the forging efficiency of the device during forging processing, further increasing the use effect of the device, and adjusting the distance between the two forging hammers through the electric rod during forging, so that the forging hammer can always contact the metal forging piece after the metal forging piece deforms, thereby ensuring the forging effect.

[0015] A positioning-based forging method using the positioning-based forging device described above, comprising the following steps:

[0016] Step one, place the metal forging piece on the forging piece table, start the electric telescopic rod and move the position of the moving frame, transport the metal forging piece to the inside of the forging seat, and start the electric push rod to drive the forging piece positioning module to move and clamp the metal forging piece;

[0017] Step two, start the forging module to perform forging processing on the metal forging piece;

[0018] Step three, during the forging process, the forging cleaning module operates synchronously with the operation of the forging module, and cleans the oxides on the surface of the metal forging piece until the forging processing is completed.

[0019] From the above, the forging equipment based on positioning provided by the present application has the effect of increasing the forging efficiency. When the forging process is carried out, the device can automatically clean the oxides on the surface of the metal forging with the forging, so as to increase the forging effect. Moreover, the device does not need to pause the forging equipment when cleaning, thereby increasing the continuous effect of the forging process. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 The overall structure schematic diagram of the forging equipment based on positioning provided by the present application is shown in the figure.

[0021] Figure 2 The internal section structure schematic diagram of the forging seat of the forging equipment based on positioning provided by the present application is shown in the figure.

[0022] Figure 3 The combination structure schematic diagram of the annular frame and the forging cleaning module of the forging equipment based on positioning provided by the present application is shown in the figure.

[0023] Figure 4 The structure schematic diagram of the forging cleaning module of the forging equipment based on positioning provided by the present application is shown in the figure.

[0024] Figure 5 The partial structure schematic diagram of the forging cleaning module of the forging equipment based on positioning provided by the present application is shown in the figure.

[0025] Figure 6 The split schematic diagram of the gear frame and the fixed frame structure of the forging equipment based on positioning provided by the present application is shown in the figure.

[0026] Figure 7 The enlarged schematic diagram of the partial structure of the forging cleaning module of the forging equipment based on positioning provided by the present application is shown in the figure.

[0027] Figure 8 The structure schematic diagram of the forging positioning module of the forging equipment based on positioning provided by the present application is shown in the figure.

[0028] Figure 9 The structure schematic diagram of the forging module of the forging equipment based on positioning provided by the present application is shown in the figure.

[0029] Figure 10 The partial structure schematic diagram of the forging module of the forging equipment based on positioning provided by the present application is shown in the figure.

[0030] In the figure: 1, forging press seat; 2, moving frame; 3, forging press cleaning module; 301, mounting ring plate; 302, connecting frame; 303, gear ring; 304, round groove; 305, drive rod; 306, gear frame; 307, motor one; 308, connecting plate; 309, cleaning roller; 310, round hole; 311, extension spring; 312, fit tooth piece; 313, mounting plate; 314, motor two; 315, fixed frame; 316, guide sleeve; 317, winding disc; 318, connecting cable; 319, connecting cable; 320, guide; 321, movable cavity; 322, winding wheel; 323, cleaning steel brush; 324, movable plate seat; 325, pressure spring; 326, gear one; 327, motor three; 328, gear two; 4, forging positioning module; 401, fixed seat; 402, limit guide groove; 403, fixed clamp; 404, limit arc rod; 405, inclined guide groove; 406, screw rod; 407, fixed support; 408, stepper motor; 409, power motor; 410, gear; 411, mounting cavity; 412, guide rod; 413, tooth plate seat; 414, guide groove seat; 5, electric push rod; 6, mounting support; 7, forging module; 701, mounting rod; 702, linkage wheel; 703, transmission belt; 704, forging base block; 705, limit rod; 706, tooth plate frame; 707, forging hammer; 708, connecting guide frame; 709, driven gear; 710, arc plate; 711, connecting piece; 712, electric rod; 713, connecting head; 714, mounting piece; 715, transmission gear; 716, drive motor; 8, electric telescopic rod; 9, forging table; 10, annular frame. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments.

[0032] The forging equipment disclosed in the present application is mainly applied to the scene that it is difficult to quickly and effectively clean the oxides in real time during the forging process, which causes the forging equipment to need to be paused when the oxides are cleaned, and further causes the forging efficiency to be affected when the metal forgings are forged.

[0033] Reference Figures 1-10A kind of forging equipment based on positioning, including forging seat 1, the outer wall of one side of forging seat 1 is fixedly connected with annular frame 10, and the inside of annular frame 10 is provided with forging cleaning module 3, the outer wall of one side of forging seat 1 is fixedly connected with two electric push rods 5, the output of two electric push rods 5 is fixedly connected with same mounting bracket 6, the outer wall of one side of mounting bracket 6 is provided with fixed mouth, and the inside of fixed mouth is provided with forging positioning module 4, the inside of forging seat 1 is provided with forging module 7, and the outer wall of one side of forging seat 1 is provided with installation mouth, the inside of installation mouth is provided with moving frame 2, two electric telescopic rods 8 are fixedly connected on moving frame 2, and the output of two electric telescopic rods 8 is fixedly connected with same forging table 9.

[0034] Specifically, in use, forging cleaning module 3 can clean the oxide on the surface of metal forging in real time, without pausing forging, increasing the continuity of the device when in use, thereby increasing the forging efficiency of the device, meeting the forging needs of the device;Installation bracket 6, electric push rod 5, electric telescopic rod 8, forging table 9 and moving frame 2 are convenient for the device to fix the metal forging when in use, increase the use effect of the device;Forging positioning module 4 is used to position and clamp the metal forging when in use, so as to facilitate the metal forging to be forged, and the device can be adjusted according to the degree of metal forging deformation when forging, meet the positioning and clamping needs;Forging module 7 can be used to forge metal forging in two directions when in use, so that the forging impact is concentrated on the metal forging, further increasing the forging efficiency, meeting the forging use of the device.

[0035] Refer to Figures 1-7In a preferred implementation, the forging and pressing cleaning module 3 comprises a mounting ring plate 301 rotatably connected to the inside of the annular frame 10, the inner wall of the mounting ring plate 301 is fixedly connected with two connecting frames 302, the outer wall of the two connecting frames 302 is fixedly connected with the same gear ring 303, the gear ring 303 is located in the inside of the forging and pressing seat 1, and two active cavities 321 are formed in each of the two connecting frames 302, the inside of each of the four active cavities 321 is slidably connected with an active plate seat 324, the outer wall of each of the two active plate seats 324 on the same side is fixedly connected with the same cleaning roller 309 through a bearing, the outer wall of each of the two cleaning rollers 309 is provided with a plurality of cleaning steel brushes 323, and the outer wall of each of the two cleaning rollers 309 is fixedly connected with a gear one 326, one side of each of the two active plate seats 324 is fixedly connected with a connecting plate 308, and each of the two connecting plates 308 is fixedly connected with a motor three 327, the output shaft of each of the two motor threes 327 is connected with a gear two 328 through a shaft coupling, and the two gear twos 328 are respectively engaged with the two gear ones 326; each of the four active plate seats 324 is fixedly connected with a pressure spring 325, one end of each of the four pressure springs 325 is fixedly connected with one side of the inner wall of each of the four active cavities 321, one side of the inner wall of each of the four active plate seats 324 is fixedly connected with a connecting cable 319, two guide members 320 are fixedly connected to each of the two connecting frames 302, each of the four connecting cables 319 is located in the inside of each of the four guide members 320, and one side of the outer wall of each of the two connecting frames 302 is fixedly connected with a motor one 307, the output shaft of each of the two motor ones 307 is connected with a winding wheel 322 through a shaft coupling, and one end of each of the four connecting cables 319 is fixedly connected with the inner wall of each of the two winding wheels 322; the inner wall of each of the two sides of the forging and pressing seat 1 is fixedly connected with a driving rod 305 and a gear frame member 306, one end of the driving rod 305 is fixedly connected with a fixed frame 315, one side of the outer wall of the fixed frame 315 is fixedly connected with one side of the outer wall of the gear frame member 306, the inner wall of the gear frame member 306 is fixedly connected with three extension springs 311, one end of each of the three extension springs 311 is fixedly connected with a matching gear piece, the gear frame member 306 and the three matching gear pieces 312 are engaged with the gear ring 303, and the inner wall of the fixed frame 315 is fixedly connected with a motor two 314, the output shaft of the motor two 314 is connected with a winding disc 317 through a shaft coupling, the winding disc 317 is provided with three connecting cords 318, and one end of each of the three connecting cords 318 is fixedly connected with one side of the outer wall of each of the three matching gear pieces 312; the inner wall of the gear frame member 306 is provided with three round holes 310, one side of the outer wall of the gear frame member 306 is provided with a circular groove 304, each of the three round holes 310 is in communication with the inside of the circular groove 304, the inner wall of the circular groove 304 is fixedly connected with a mounting plate 313, one side of the outer wall of the mounting plate 313 is fixedly connected with three guide sleeves 316, and each of the three connecting cords 318 is located in the inside of each of the three round holes 310 and the three guide sleeves 316.

[0036] Specifically, during the forging process, after single forging, start motor two 314, motor two 314 drives the winding disc 317 to relax the connecting cable 318, so that the extension spring 311 drives the fitted tooth sheet 312 to expand, at this time the gear frame 306 and the fitted tooth sheet 312 can be engaged with the tooth plate frame 706 and the gear ring 303, and with the rising of the tooth plate frame 706, the gear frame 306 and the fitted tooth sheet 312 rotate, thereby driving the gear ring 303 to rotate, at this time the rotation of the gear ring 303 can drive the connecting frame 302 and the mounting ring plate 301 to rotate, thereby driving the cleaning steel brush to clean the surface oxide of the metal forging, and during cleaning, start motor one 307, motor one 307 drives the winding wheel 322 to relax the connecting cable 319, thereby making the pressure spring 325 drive the movable plate seat 324 to move in the movable cavity 321, thereby making the movable plate seat 324 drive the cleaning steel brush 323 on the cleaning roller 309 to contact the metal forging for cleaning, and according to the need, start motor three 327, motor three 327 can drive gear two 328 to rotate, since gear two 328 is engaged with gear one 326, the cleaning steel brush 323 in contact with the metal forging can be switched until the cleaning is completed. After cleaning, motor two 314 is started again and reversely rotated, so that the winding disc 317 tightens the connecting cable 318, thereby making the fitted tooth sheet 312 move towards the inside of the gear frame 306, thereby making the fitted tooth sheet 312, the gear frame 306, the tooth plate frame 706 and the gear ring 303 separate, avoiding the rotation of the equipment during forging;

[0037] In a specific application scenario, the forging and cleaning module 3 is suitable for metal forging forging processing link, that is, the forging and cleaning module 3 can clean the oxide produced on the surface of the metal forging during use, thereby avoiding the influence of the oxide on the forging of the metal forging during use, to ensure the forging quality of the metal forging, and during the forging and cleaning, the forging and cleaning module 3 can perform cleaning operation with the forging, without stopping the forging equipment during cleaning, thereby increasing the continuity of the device forging operation during use, and further increasing the forging efficiency of the device during the forging process, and during cleaning, the forging and cleaning module 3 can switch the cleaning steel brush 323, avoiding the continuous use and wear of the single row of cleaning steel brushes 323, increasing the single use life of the device, and increasing the use effect and practicality of the device.

[0038] Reference Figure 1 , Figure 2 and Figure 8In a preferred implementation, the forging positioning module 4 comprises a fixed seat 401 connected to the inner wall of the fixed opening through a bearing and a fixed support 407 fixedly connected to one side of the outer wall of the mounting support 6. The fixed support 407 is fixedly connected with a stepper motor 408. The output shaft of the stepper motor 408 is connected with one side of the outer wall of the fixed seat 401 through a shaft coupling. An installation cavity 411 is formed in the interior of the fixed seat 401. Three limiting guide grooves 402 are formed in the outer wall of the fixed seat 401 and are in communication with the interior of the installation cavity 411. A lead screw 406 and two guide rods 412 are arranged in the interior of the installation cavity 411. Toothed plate seats 413 are movably connected to the outer wall of the lead screw 406 and the two guide rods 412. A plurality of inclined guide grooves 405 are formed in one side of the outer wall of each toothed plate seat 413. A guide groove seat 414 is slidably connected to the inner wall of each of the plurality of inclined guide grooves 405 in the same toothed plate seat 413. A gear piece 410 is connected to the inner wall of the installation cavity 411 through a bearing. The gear piece 410 is engaged with the three toothed plate seats 413. A power motor 409 is fixedly connected to the fixed seat 401. The output shaft of the power motor 409 is connected with one end of the lead screw 406 through a shaft coupling. The outer wall of each of the three guide groove seats 414 is in contact with the inner wall of each of the three limiting guide grooves 402. A fixed clamp 403 is fixedly connected to one side of the outer wall of each of the three guide groove seats 414. Three limiting arc rods 404 are fixedly connected to the outer wall of the fixed seat 401. One end of each of the three limiting arc rods 404 is in contact with one side of the outer wall of each of the three guide groove seats 414.

[0039] Specifically, when the metal forging is moved to a certain position, the power motor 409 is started. The power motor 409 drives the lead screw 406 to rotate, thereby driving one of the toothed plate seats 413 to move, thereby driving the gear piece 410 to rotate, and synchronously driving the three toothed plate seats 413 through the gear piece 410, thereby controlling the guide groove seat 414 and the fixed clamp 403 to move and clamping the metal forging. When the forging is needed, the stepper motor 408 is started. The stepper motor 408 can drive the fixed seat 401 to rotate to rotate the metal forging. At the same time, as the forging is pressed, the power motor 409 is reversed to make the guide groove seat 414 and the fixed clamp 403 slightly move with the plastic deformation of the metal forging.

[0040] In a specific application scenario, the forging positioning module 4 is suitable for the positioning and clamping of metal forgings, that is, the forging positioning module 4 is used to position and clamp the metal forgings when in use, so that the metal forgings are always located in the middle of the forging pressing module 7 during forging pressing, facilitating forging pressing processing. When positioning and clamping, the metal forgings will flow plastically as the forging pressing proceeds, causing the outer surface of the metal forgings to deform. At this time, the forging positioning module 4 can gradually move outward and fix the clamping block, so that the fixed clamping block changes the clamping fixed point with the change of the metal forging shape, avoiding internal extrusion of the fixed clamping block caused by plastic flow of the metal forgings, thereby avoiding equipment damage and increasing the service life of the device.

[0041] Referring to Figure 2 , Figure 3 , Figure 9 and Figure 10 , in a preferred embodiment, the forging pressing module 7 includes two forging pressing base blocks 704, which are respectively fixedly connected to the top and bottom inner walls of the forging seat 1. One side outer wall of each of the two forging pressing base blocks 704 is connected to one side inner wall of the forging seat 1 through a bearing and has the same mounting rod 701. One end of each of the two mounting rods 701 is fixedly connected to a linkage wheel 702. The two linkage wheels 702 are located outside the forging seat 1. The outer wall of each of the two linkage wheels 702 is provided with the same transmission belt 703. One side outer wall of each of the two forging pressing base blocks 704 is connected to a shaft through a bearing. One end of each of the two shafts is fixedly connected to a transmission gear 715. The other end of each of the two mounting rods 701 is fixedly connected to a driven gear 709. The two driven gears 709 are respectively engaged with the two transmission gears 715. One side outer wall of one of the two forging pressing base blocks 704 is fixedly connected to a driving motor 716. The output shaft of the driving motor 716 is connected to the other end of one of the two shafts through a shaft coupling. One side outer wall of each of the two transmission gears 715 is fixedly connected to an arc plate 710. Two connecting pieces 711 are arranged on each of the two arc plates 710. An electric rod 712 is fixedly connected to each of the two connecting pieces 711. A connecting head 713 is fixedly connected to the output end of each of the two electric rods 712. An installation piece 714 is rotatably connected inside each of the two connecting heads 713. Two limiting rods 705 are fixedly connected to the two inner walls of the forging seat 1. The outer walls of the two limiting rods 705 on the same horizontal plane are slidingly connected to the same connecting guide frame 708. One side outer wall of each of the two connecting guide frames 708 is fixedly connected to one side outer wall of each of the two installation pieces 714. The opposite side outer wall of each of the two connecting guide frames 708 is fixedly connected to a forging hammer 707. The outer wall of one of the two connecting guide frames 708 is fixedly connected to a gear plate frame 706. The gear frame 306 and the three abutting gear pieces 312 are engaged with the gear plate frame 706.

[0042] Specifically, during forging and pressing, the driving motor 716 is started, the driving motor 716 drives the transmission gear 715 to rotate, and then drives one of the driven gears 709 to rotate through the transmission gear 715, at this time, the driven gear 709 drives the mounting rod 701 to rotate, and cooperates with the linkage wheel 702 and the transmission belt 703 to make the two mounting rods 701 run synchronously, and then make the two transmission gears 715 rotate synchronously, at this time, the transmission gear 715 drives the arc plate 710 to rotate, and then makes the arc plate 710 drive the connecting piece 711, the electric rod 712, the connecting head 713 and the mounting piece 714 to move, and then drives the connecting guide bracket 708 to move up and down on the limiting rod 705, so that the forging and pressing hammer 707 performs forging and pressing processing on the metal forging, and when the forging and pressing hammer 707 rises, the toothed plate bracket 706 is engaged with the gear frame 306 and the abutting tooth plate 312;

[0043] In a specific application scenario, the forging and pressing module 7 is suitable for metal forging forging and pressing processing link, that is, the forging and pressing module 7 can perform bidirectional forging and pressing on the metal forging when in use, so that the impact force during forging and pressing is concentrated on the metal forging, thereby increasing the stress degree of the metal forging, thereby increasing the forging and pressing efficiency of the device during forging and pressing processing, further increasing the use effect of the device, and when forging and pressing, the distance between the two forging and pressing hammers 707 can be adjusted through the electric rod 712, so that the forging and pressing hammer 707 can always be in contact with the metal forging after the metal forging is deformed, and the forging and pressing effect is guaranteed.

[0044] A positioning-based forging and pressing method using a positioning-based forging and pressing device as described above, comprising the following steps:

[0045] Step one, set the metal forging on the forging table 9, start the electric telescopic rod 8 and move the position of the moving frame 2, transport the metal forging to the inside of the forging seat 1, and start the electric push rod 5 to drive the mounting bracket 6 to move to a certain position, and when the metal forging moves to a certain position, start the power motor 409, the power motor 409 drives the lead screw 406 to rotate, and then drives one of the toothed plate seats 413 to move, and then drives the gear piece 410 to rotate, and synchronously operates the three toothed plate seats 413 through the gear piece 410, and then controls the movement of the guide groove seat 414 and the fixed clamping piece 403, and positions and clamps the metal forging, when in use, according to the forging and pressing needs, start the stepping motor 408, which can drive the fixed seat 401 to rotate to rotate the metal forging, and start the electric push rod 5 to move the position of the mounting bracket 6, thereby changing the forging and pressing point of the metal forging, and at the same time, as the forging and pressing proceeds, the power motor 409 is reversed, so that the guide groove seat 414 and the fixed clamping piece 403 move slightly with the plastic deformation of the metal forging;

[0046] Step two, when forging, start the driving motor 716, the driving motor 716 drives the transmission gear 715 to rotate, and then drives one of the driven gears 709 to rotate through the transmission gear 715, at this time the driven gear 709 drives the installation rod 701 to rotate, and cooperates with the linkage wheel 702 and the transmission belt 703 to make the two installation rods 701 run synchronously, and then make the two transmission gears 715 rotate synchronously, at this time the transmission gear 715 drives the arc plate 710 to rotate, and then makes the arc plate 710 drive the connecting piece 711, the electric rod 712, the connecting head 713 and the mounting piece 714 to move, and then drives the connecting guide frame 708 to move up and down on the limiting rod 705, so that the forging hammer 707 processes the metal forging.

[0047] Step three, during the forging process, after single forging, start the motor two 314, the motor two 314 drives the winding disc 317 to relax the connecting cord 318, and then makes the expansion spring 311 drive the fitted tooth piece 312 to expand, at this time the gear frame 306 and the fitted tooth piece 312 can be engaged with the tooth plate frame 706 and the gear ring 303, and rotate with the rising of the tooth plate frame 706, so that the gear frame 306 and the fitted tooth piece 312 rotate, and then drive the gear ring 303 to rotate, at this time the rotation of the gear ring 303 can drive the connecting frame 302 and the mounting ring plate 301 to rotate, and then drive the cleaning steel brush to clean the surface oxide of the metal forging, and when cleaning, start the motor one 307, the motor one 307 drives the winding wheel 322 to relax the connecting cable 319, and then makes the pressure spring 325 drive the movable plate seat 324 to move in the movable cavity 321, and then makes the movable plate seat 324 drive the cleaning steel brush 323 on the cleaning roller 309 to contact the metal forging for cleaning, and according to the need, start the motor three 327, the motor three 327 can drive the gear two 328 to rotate, because the gear two 328 is engaged with the gear one 326, so that the cleaning steel brush 323 in contact with the metal forging can be switched, until the cleaning is completed, after cleaning, the motor two 314 is started again, and reversely rotates, so that the winding disc 317 tightens the connecting cord 318, and then makes the fitted tooth piece 312 move to the inside of the gear frame 306, and then makes the fitted tooth piece 312, the gear frame 306 and the tooth plate frame 706, the gear ring 303 separate, to avoid the rotation of the equipment during forging.

[0048] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A forging device based on positioning, characterized in that, The invention comprises a forging seat (1), wherein an annular frame (10) is fixedly connected to an outer wall of one side of the forging seat (1), and a forging cleaning module (3) is arranged inside the annular frame (10), two electric push rods (5) are fixedly connected to an outer wall of one side of the forging seat (1), and the output ends of the two electric push rods (5) are fixedly connected to the same mounting bracket (6), a fixing opening is provided on an outer wall of one side of the mounting bracket (6), and a forging positioning module (4) is arranged inside the fixing opening, a forging module (7) is arranged inside the forging seat (1), and an installation opening is provided on an outer wall of one side of the forging seat (1), and a movable frame (2) is arranged inside the installation opening, and two electric telescopic rods (8) are fixedly connected to the movable frame (2), and the output ends of the two electric telescopic rods (8) are fixedly connected to the same forging table (9); The forging cleaning module (3) includes a mounting ring plate (301), the mounting ring plate (301) is movably connected to the inside of the annular frame (10), the inner wall of the mounting ring plate (301) is fixedly connected to two connecting frames (302), the outer walls of the two connecting frames (302) are fixedly connected to the same gear ring (303), the gear ring (303) is located inside the forging seat (1), and the two connecting frames (302) are each provided with two movable cavities (321), the interiors of the four movable cavities (321) are all movably connected to a movable plate seat (324), and the two movable plate seats (324) on the same side are fixedly connected to the inner wall of the mounting ring plate (301), and the outer walls of the two connecting frames (302) are fixedly connected to the same gear ring (303), and the gear ring (303) is located inside the forging seat (1). ) The outer walls of the two opposite sides are movably connected to the same cleaning roller (309), the outer walls of the two cleaning rollers (309) are provided with a plurality of cleaning steel brushes (323), the outer walls of the two cleaning rollers (309) are fixedly connected to gear one (326), wherein the outer walls of one side of the two movable plate seats (324) are fixedly connected to a connecting plate (308), the two connecting plates (308) are fixedly connected to motor three (327), the output shafts of the two motors three (327) are connected to gear two (328) through a coupling, and the two gear twos (328) are respectively engaged with the two gear one (326); The forging positioning module (4) includes a fixing seat (401) and a fixing bracket (407), wherein the fixing seat (401) is movably connected to the inner wall of the fixing port, and the fixing bracket (407) is fixedly connected to the outer wall of one side of the mounting bracket (6), and a stepping motor (408) is fixedly connected to the fixing bracket (407), and the output shaft of the stepping motor (408) is connected to the outer wall of one side of the fixing seat (401) through a coupling, and an installation cavity (411) is provided inside the fixing seat (401), and the outer wall of the fixing seat (401) is provided with three limit Guide groove (402), the three limiting guide grooves (402) are all connected to the interior of the installation cavity (411), the interior of the installation cavity (411) is provided with a screw rod (406) and two guide rods (412), the outer walls of the screw rod (406) and the two guide rods (412) are movably connected to a tooth plate seat (413), the outer walls of one side of the three tooth plate seats (413) are all provided with a plurality of inclined guide grooves (405), and the inner walls of the plurality of inclined guide grooves (405) on the same tooth plate seat (413) are all movably connected to the same guide groove seat (414); The forging module (7) comprises two forging base blocks (704), the two forging base blocks (704) are respectively fixedly connected to the top and bottom of the inner wall of the forging seat (1), one side outer wall of the two forging base blocks (704) is movably connected to the inner wall of one side of the forging seat (1) by a same mounting rod (701), one end of the two mounting rods (701) is fixedly connected to a linkage wheel (702), the two linkage wheels (702) are both located outside the forging seat (1), the outer walls of the two linkage wheels (702) are provided with a same transmission belt (703), and one side outer wall of the two forging base blocks (704) is movably connected to a shaft, one end of the two shafts is fixedly connected to a transmission gear (715), the other end of the two mounting rods (701) is fixedly connected to a driven gear (709), and the two driven gears (709) are respectively meshed with the two transmission gears (715).

2. A positioning-based forging device according to claim 1, characterized in that: The four movable plate seats (324) are fixedly connected to pressure springs (325), one end of the four pressure springs (325) is fixedly connected to the inner wall of one side of the four movable cavities (321), the inner wall of one side of the four movable plate seats (324) is fixedly connected to a connecting cable (319), the two connecting frames (302) are fixedly connected to two guide members (320), the four connecting cables (319) are respectively located inside the four guide members (320), and the outer walls of one side of the two connecting frames (302) are fixedly connected to motor 1 (307), the output shafts of the two motors 1 (307) are connected to the winding wheel (322) through a coupling, and one end of the four connecting cables (319) is fixedly connected to the inner wall of the two winding wheels (322).

3. A positioning-based forging device according to claim 2, characterized in that: The inner walls of both sides of the forging seat (1) are respectively fixedly connected to a driving rod (305) and a gear frame (306), one end of the driving rod (305) is fixedly connected to a fixing frame (315), one outer wall of the fixing frame (315) is fixedly connected to the outer wall of one side of the gear frame (306), the inner wall of the gear frame (306) is fixedly connected to three telescopic springs (311), one end of each of the three telescopic springs (311) is fixedly connected to a fitting gear piece, the gear frame (306) and the three fitting gear pieces (312) are all meshed with the gear ring (303), and the inner wall of the fixing frame (315) is fixedly connected to a second motor (314), the output shaft of the second motor (314) is connected to a winding disk (317) through a coupling, and three connecting cables (318) are provided on the winding disk (317), one end of each of the three connecting cables (318) is fixedly connected to the outer wall of one side of the three fitting gear pieces (312).

4. A positioning-based forging device according to claim 3, characterized in that: The gear frame (306) has three circular holes (310) formed on its inner wall, and a circular groove (304) formed on one side of its outer wall. The three circular holes (310) are all connected to the interior of the circular groove (304). A mounting plate (313) is fixedly connected to the inner wall of the circular groove (304). Three guide sleeves (316) are fixedly connected to the outer wall of one side of the mounting plate (313). Three connecting ropes (318) are respectively located inside the three circular holes (310) and the three guide sleeves (316).

5. A positioning-based forging device according to claim 1, characterized in that: The inner wall of the installation cavity (411) is movably connected to a gear member (410), and the gear member (410) is meshed with the three tooth plate seats (413). A power motor (409) is fixedly connected to the fixed seat (401), and the output shaft of the power motor (409) is connected to one end of the screw member (406) through a coupling. The outer walls of the three guide groove seats (414) are respectively in contact with the inner walls of the three limiting guide grooves (402). The outer walls of one side of the three guide groove seats (414) are all fixedly connected to a fixing clamp (403). The outer wall of the fixed seat (401) is fixedly connected to three limiting arc rods (404), and one end of the three limiting arc rods (404) is respectively in contact with the outer walls of one side of the three guide groove seats (414).

6. A positioning-based forging device according to claim 1, characterized in that: A driving motor (716) is fixedly connected to the outer wall of one side of one of the forging base blocks (704), and the output shaft of the driving motor (716) is connected to the other end of one of the shafts through a coupling. The outer walls of one side of the two transmission gears (715) are fixedly connected to an arc plate (710), and two connecting members (711) are provided on the two arc plates (710). The two connecting members (711) are fixedly connected to an electric rod (712), and the output ends of the two electric rods (712) are fixedly connected to a connector (713), and the interiors of the two connectors (713) are movably connected to a mounting member (714). ), and the inner walls on both sides of the forging seat (1) are fixedly connected to two limit rods (705), the outer walls of the two limit rods (705) on the same horizontal plane are movably connected to the same connecting guide (708), one side outer wall of the two connecting guides (708) is fixedly connected to the outer wall of one side of the two mounting members (714), and the outer walls on the opposite sides of the two connecting guides (708) are fixedly connected to a forging hammer (707), the outer wall of one of the connecting guides (708) is fixedly connected to a tooth plate frame (706), and the gear frame (306) and the three fitting teeth (312) are all engaged with the tooth plate frame (706).

7. A positioning-based forging method, using a positioning-based forging device as described in claim 1, characterized in that: The steps include: Step 1: Place the metal forging on the forging table (9), start the electric telescopic rod (8) and move the position of the movable frame (2), transport the metal forging to the inside of the forging seat (1), and start the electric push rod (5) to drive the forging positioning module (4) to move and position the metal forging; Step 2: Start the forging module (7) to perform forging processing on the metal forging; Step 3: During the forging process, as the forging module (7) operates, the forging cleaning module (3) operates synchronously and cleans the oxides on the surface of the metal forging until the forging process is completed.

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