Multi-branch laser integrated welding device
By using the inclined air, exhaust air, and burr removal components of the multi-material laser integrated welding device, the problems of burrs and high-temperature porosity cracks in metal door and window welding have been solved, improving welding quality and efficiency, and ensuring the strength and sealing of the weld.
Patent Information
- Application Number
- CN202411350175.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2044-09-26
AI Technical Summary
In existing technologies, burrs remaining on the edges of the support material during the welding process of metal doors and windows lead to a decline in welding quality, and the high temperature of laser welding easily causes porosity and cracks, affecting the strength and sealing of the weld.
A multi-material laser integrated welding device is adopted, including a slant wind component, an exhaust wind component, a leveling wind component, and a burr removal component. The welding process is optimized by local preheating, dispersing heat flow, and eliminating burrs.
It improves welding quality and efficiency, avoids welding misalignment and material deformation, ensures weld strength and sealing, and enhances safety and convenience.
Smart Images

Figure CN118951329B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of door and window processing, more particularly to a multi-branch material laser integrated welding device. BACKGROUND
[0002] Metal doors and windows refer to frames, bars and fan materials made of stainless steel, aluminum alloy and other metal extruded profiles as the main material. They not only have elegant appearance, but also have excellent corrosion resistance, and the material cost is relatively low, so they have been widely used and favored in the construction industry.
[0003] In the processing and welding process of metal doors and windows, especially for the processing of multi-branch materials, the first step is to accurately cut and finely splice the branch material, and then weld the spliced part. However, the cutting edge of the branch material will leave burrs, which will affect the welding quality of the front and back joints. Moreover, although the laser welding technology widely used in the existing industry is convenient and efficient, its high heat input characteristics can easily lead to rapid temperature rise in the weld area. This high temperature environment may cause pores and cracks inside the weld, thereby weakening the mechanical strength and sealing performance of the weld, and adversely affecting the overall quality of the welded part.
[0004] Therefore, the present application provides a multi-branch material laser integrated welding device to solve the above problems. SUMMARY
[0005] The technical problem to be solved is that, in view of the problems in the prior art, the present application aims to provide a multi-branch material laser integrated welding device, which solves the problem of reduced welding quality caused by burrs remaining on the edge of the branch material in the welding of metal doors and windows, and the problem of pores and cracks caused by high temperature in laser welding, which affects the strength and sealing performance of the weld.
[0006] Technical scheme
[0007] To solve the above problems, the present application adopts the following technical scheme.
[0008] The utility model provides a kind of multi-branch material laser integrated welding device, including processing table and mechanical arm, further include inclined wind subassembly, exhaust component, flat wind subassembly and eliminate the component of stab, the middle part of the processing table is rotatably installed with bearing plate, the left and right sides of the bearing plate are slid with locking table, the middle part of the bearing plate is slid with adjusting table, the adjusting table can be slid with two, linear drive device is installed on the locking table and adjusting table, the front and rear of linear drive device on the locking table are slid with diagonal table, the front and rear of linear drive device on the adjusting table are slid with splicing table, the bottom of the diagonal table and splicing table is equipped with welding port, the top end outer corner of the diagonal table is equipped with angle block, the top end horizontal and vertical positions of the splicing table are equipped with horizontal stop block and vertical stop block respectively, the rear of the processing table is provided with mechanical arm, laser welding head is installed on the mechanical arm, the front side of the processing table is provided with numerical control table;The inclined wind subassembly is used to increase the local temperature of the door and window frame after four-corner butt joint before welding starts, to avoid air hole and thermal expansion and contraction phenomenon;The exhaust component is used to reduce the shock wave and noise generated by high-speed hot flow;The flat wind subassembly is used to locally increase the temperature of the door and window frame part welded horizontally and vertically by parallel hot flow;The eliminate the component of stab is used to eliminate the exposed burrs on the front and back of the door and window welding place;The inclined wind subassembly, the exhaust component, the flat wind subassembly and the eliminate the component of stab are connected with the processing table.
[0009] In a new embodiment, limit device is installed at the inner corner of the top end of the diagonal table and splicing table, and clamping device is installed on the diagonal table and splicing table.
[0010] In a new embodiment, the inclined wind subassembly includes air source device one fixedly connected to the inner corner of the top end of the diagonal table, the gas outlet of the air source device one is communicated with the rear of the wind disc one, the middle part of the wind disc one is rotatably connected with middle shaft rod, a plurality of radian fan blades are equidistantly installed on the outer side of the middle shaft rod, heating pipes are installed on the same side of the radian fan blades, diagonal flat exhaust port one is installed on the front of the wind disc one, diagonal flat exhaust port two is further installed on the bottom of the wind disc one, and the pipeline of the diagonal flat exhaust port two is embedded in the inside of one end of the welding port on the diagonal table.
[0011] In a new embodiment, the exhaust component includes air collection box fixedly connected to the top end of the angle block, bidirectional airflow channel is installed in the air collection box, air-permeable barrier net is installed in the middle part of the bidirectional airflow channel, and three inclined exhaust ports are installed on the two end gas outlets of the bidirectional airflow channel.
[0012] In a new embodiment, refrigeration column is further rotatably connected in the inside of the two end gas outlets of the bidirectional airflow channel, refrigeration fins are equidistantly installed in the middle part of the refrigeration column, and heat insulation film is attached to the outer end surface of the refrigeration fin.
[0013] In a new embodiment, the air-permeable barrier net has a concave arc-shaped cross section and is made of high-temperature-resistant material.
[0014] In a new embodiment, the air exhaust assembly further comprises a welding port formed on the diagonal table and an air storage box installed at the other end of the welding port, and an air-permeable barrier net is also installed on the middle part of the air storage box, and the back of the air storage box is connected to two inclined air exhaust boxes through transmission pipes, and the two inclined air exhaust boxes are installed on the upper parts of the left and right inner walls of the welding ports formed on the diagonal table.
[0015] In a new embodiment, the direction of the first diagonal flat exhaust port corresponds to the air-permeable barrier net on the double-direction air flow channel, and the direction of the second diagonal flat exhaust port corresponds to the air-permeable barrier net on the air storage box.
[0016] In a new embodiment, the flat air assembly comprises a welding port formed on the splicing table and a convection port on the left and right inner walls of the welding port, one of the convection ports is connected to the air outlet of the second air disc, the second air disc is connected to the air outlet of the second air source device, and the other convection port is connected to one end of the air guide inclined pipe, the other end of the air guide inclined pipe penetrates the top end of the splicing table and extends to the outside in an inclined manner.
[0017] In a new embodiment, the anti-piercing assembly comprises a mounting ring fixedly connected to the laser welding head, an outer sleeve pipe is installed on the outside of the mounting ring, an inner column is slidably connected in the outer sleeve pipe, a patrolling scraping plate is fixedly installed at the bottom end of the inner column, and the top end of the inner column is connected to the top wall of the outer sleeve pipe through a spring.
[0018] Advantages: Compared with the prior art, the advantages of the present application are:
[0019] By setting the inclined air assembly and the flat air assembly, the high-speed airflow is used for regional heating of the welding part of the frame material. Since the welding points of the door and window frame are mutual connection parts, local preheating can be performed on the welding point area, avoiding the high-concentration heat output in the laser welding process, resisting the external cold material, and causing the thermal expansion and contraction phenomenon, resulting in the welding misplacement and material deformation problems after welding. The problem of pores and cracks caused by high temperature in laser welding also affects the weld strength and sealing performance.
[0020] By setting the air exhaust assembly, the high-speed hot airflow can be dispersed and discharged, avoiding the strong shock wave and noise generated by the high-concentration airflow discharge, which may adversely affect the surrounding environment and personnel. At the same time, the hot airflow can also be circulated through the air exhaust assembly, further covering the preheating area and accelerating the overall efficiency of preheating.
[0021] By setting the deburring assembly, using the effect of the outer sleeve, the inner column, the patrol scraping plate and the spring, closely adhering to the welding position, and then the welding position can be further treated with a step surface burr, which can clean the surface impurities and adjust the overall orientation of the burr, improve the welding quality and welding efficiency.
[0022] By using the refrigeration column and the refrigeration sheet in the exhaust assembly, the welded area after welding can be taken and cooled, and through the wide coverage of the inclined exhaust port, the aluminum alloy after welding can be quickly and uniformly cooled, eliminating the local high temperature after preheating and welding, improving the production efficiency, ensuring the safety and convenience of the operator when handling the welded parts, so that the workers can take out and handle the completed parts more quickly and safely. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a three-dimensional structure schematic diagram of the present application;
[0024] Figure 2 It is a schematic diagram of the inclined state of the loading plate of the present application;
[0025] Figure 3 It is a schematic diagram of the locking table and the adjusting table position structure of the present application;
[0026] Figure 4 It is a schematic diagram of the diagonal table structure of the present application;
[0027] Figure 5 It is a schematic diagram of the inclined air assembly structure of the present application;
[0028] Figure 6 It is a schematic diagram of the internal structure of the air disc of the present application;
[0029] Figure 7 It is a schematic diagram of the exhaust assembly structure of the present application;
[0030] Figure 8 It is a schematic diagram of the refrigeration column structure of the present application;
[0031] Figure 9 It is a schematic diagram of the air storage box structure of the present application;
[0032] Figure 10 It is a schematic diagram of the inclined exhaust port air flow direction state of the present application;
[0033] Figure 11 It is a side view of the breathable barrier net of the present application;
[0034] Figure 12 It is a schematic diagram of the flat air assembly structure of the present application;
[0035] Figure 13 It is a schematic diagram of the splicing table structure of the present application;
[0036] Figure 14 Figure is the schematic diagram of the deburring assembly structure of the present application;
[0037] Figure 15 Figure is the schematic diagram of the internal structure of the outer sleeve of the present application;
[0038] Figure 16 Figure is the schematic diagram of the 6-branch material processing state structure of the present application;
[0039] Figure 17 Figure is the schematic diagram of the 8-branch material processing state structure of the present application.
[0040] In the figure, the reference signs are as follows: 1, processing table; 2, mechanical arm; 3, inclined air assembly; 31, air source device one; 32, air disc one; 33, central shaft; 34, arc fan blade; 35, heating pipe; 36, diagonal flat row port one; 37, diagonal flat row port two; 4, air exhaust assembly; 41, air collection box; 42, two-way air flow channel; 43, air-permeable barrier net; 44, inclined exhaust port; 45, refrigeration column; 46, refrigeration blade; 47, air storage box; 48, transmission pipe; 49, inclined air exhaust box; 5, flat air assembly; 51, convection port; 52, air disc two; 53, air source device two; 54, air guide inclined pipe; 6, deburring assembly; 61, mounting ring; 62, outer sleeve; 63, inner column; 64, patrol scraping plate; 65, spring; 7, supporting plate; 8, locking table; 9, adjusting table; 10, straight line driving device; 11, diagonal table; 12, splicing table; 13, welding port; 14, angle block; 15, horizontal stop block; 16, vertical stop block; 17, laser welding head; 18, numerical control table; 19, limiting device; 20, clamping device. DETAILED DESCRIPTION
[0041] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0042] The present application provides a multi-branch material laser integrated welding device, which solves the problem of welding quality decline caused by residual burrs on the edge of the branch material in the welding of metal doors and windows, and the problem of pores and cracks caused by high temperature of laser welding, which affects the strength and sealing performance of the weld. In use, the door and window welding process is optimized, and the welding quality, efficiency and safety are improved through inclined air heating, flat air heating, air exhaust cooling and deburring pretreatment.
[0043] The technical solutions in the embodiments of the present application are as follows to solve the above technical problems:
[0044] Embodiment 1
[0045] Please refer to Figures 1-17 A multi-branch laser integrated welding device, comprising a processing table 1 and a mechanical arm 2, further comprising an inclined air assembly 3, an exhaust assembly 4, a flat air assembly 5 and a deburring assembly 6; the middle part of the processing table 1 is rotatably provided with a bearing plate 7, the left and right sides of the bearing plate 7 are slidably provided with locking tables 8, the middle part of the bearing plate 7 is slidably provided with adjusting tables 9, the adjusting tables 9 are slidably provided with two, the locking tables 8 and the adjusting tables 9 are provided with linear drive devices 10, the front and rear parts of the linear drive device 10 on the locking table 8 are slidably provided with diagonal tables 11, the front and rear parts of the linear drive device 10 on the adjusting table 9 are slidably provided with splicing tables 12, the bottom of the diagonal table 11 and the splicing table 12 is provided with a welding port 13, the top outer corner of the diagonal table 11 is provided with an angle block 14, the top horizontal and vertical positions of the splicing table 12 are respectively provided with horizontal stop blocks 15 and vertical stop blocks 16, the rear part of the processing table 1 is provided with the mechanical arm 2, the mechanical arm 2 is provided with a laser welding head 17, and the front side of the processing table 1 is provided with a numerical control table 18; the inclined air assembly 3 is used to increase the local temperature of the four-corner butted door and window frame before welding, so as to avoid the phenomenon of air hole and thermal expansion and cold shrinkage; the exhaust assembly 4 is used to reduce the shock wave and noise generated by high-speed heat flow; the flat air assembly 5 is used to locally increase the temperature of the horizontal and vertical welded door and window frame part by parallel heat flow; the deburring assembly 6 is used to eliminate the exposed burrs on the front and back of the welded door and window; the inclined air assembly 3, the exhaust assembly 4, the flat air assembly 5 and the deburring assembly 6 are connected with the processing table 1.
[0046] In this embodiment, please refer to Figures 1-17 In the door and window processing process, first, the door and window frame material is cut to the required length and width by artificial, and the two ends of the corresponding length and width frame material need to be cut at forty-five degrees, and the required horizontal frame material needs to be cut to the length of the inner frame, and finally the door and window frame material is assembled, and the process of using the device for assembly is as follows: first, the device bearing plate 7 is rotated, so that it is converted from a parallel state to a forward tilting state (as shown in Figure 2 The cut length and width frame material is placed around the door and window shape by the four-corner locking table 8, the middle part of the frame material is supported by the adjusting table 9, and the horizontal frame material is placed, then the clamping device 20 starts to rotate and lock, that is, the feeding operation is completed, then the numerical control table 18 is started to make the bearing plate 7 return to the parallel state, and then the mechanical arm 2 is started for welding operation, in the welding process, each corner and connection of the door and window butt joint is welded in turn, after the front welding is completed, the bearing plate 7 is rotated by one hundred and eighty degrees, and then the back welding of each corner and connection of the door and window butt joint is carried out, after the welding is completed, the bearing plate 7 is rotated back to the initial forward tilting state, the clamping device 20 is unlocked, and the workers take out the welded door and window, and complete the multi-branch door and window welding operation.
[0047] Second, the middle of the adjustment table 9 can be slidably increased by a splicing table 12, and the middle of the locking table 8 on one side can also be slidably increased by a splicing table 12 (as shown) Figure 16 Both of the installed splicing tables 12 are driven up and down by the linear drive device 10 fixed on the adjustment table 9 and the locking table 8 (it should be noted that the linear drive device 10 is two independent linear drive devices 10 with the linear drive device 10 driving the front and rear diagonal tables 11 and the splicing table 12), for placing and clamping the transverse short material, thereby completing the welding processing of the door and window structure of the door and window profile 6 (the number of profiles is the support material), and the number of adjustment tables 9 is increased on the loading plate 7 (as shown) Figure 17 The number of adjustment tables 9 can also be increased to two, which completes the welding processing of the door and window structure of the door and window profile 8.
[0048] In summary, the embodiment realizes the welding of multiple material doors and windows through the processing table 1 and the mechanical arm 2, improves the welding quality and welding efficiency, and solves the problems of clamping and fixing of multiple materials and welding accuracy.
[0049] Further, please refer to Figure 5 and Figure 13 As shown, the inner corner of the top end of the diagonal table 11 and the splicing table 12 is provided with a limiting device 19, and the diagonal table 11 and the splicing table 12 are provided with a clamping device 20. The inner side of the frame material is limited by the limiting device 19, the width of the frame material is limited, and the device is suitable for processing the width of the frame material. At the same time, it can also have a certain clamping and fixing effect on the frame material, and the clamping device 20 is used to fix the top of the frame material, so that the frame material is more stable, and it will not fall off during the process of turning and welding. The structure of the clamping device 20 mainly consists of a motor, a rotating plate and a limiting column.
[0050] Embodiment 2
[0051] Please refer to Figure 5 and Figure 6 The inclined air group 3 includes a gas source device one 31 fixedly connected to the inner corner of the top end of the diagonal table 11, and the gas outlet of the gas source device one 31 is connected with the rear part of the air disc one 32. The middle part of the air disc one 32 is rotatably connected with a middle shaft 33, a plurality of radian sectors 34 are equidistantly installed on the outer side of the middle shaft 33, the same side sector of the radian sector 34 is provided with a heating pipe 35, the front part of the air disc one 32 is provided with a diagonal flat exhaust port one 36, and the bottom of the air disc one 32 is also provided with a diagonal flat exhaust port two 37. The pipeline of the diagonal flat exhaust port two 37 is embedded in the inside of one end of the welding port 13 on the diagonal table 11.
[0052] In this embodiment, please refer to Figure 5 and Figure 6As shown, by setting the inclined air component 3, using the air supply device 31 to supply high-speed airflow, and then transmitting the airflow into the air disc 32 to drive the central shaft 33 and the arc fan blade 34 in the air disc 32 to rotate, in the process of rotation, the heat energy generated by the heating pipe 35 on the arc fan blade 34 forms a hot stream in contact with the high-speed airflow, and the high-speed hot stream is sprayed out of the diagonal flat row of openings 36 and the diagonal flat row of openings 37, and is directly blown at the diagonal part of the front and back of the corresponding door and window frame, so as to locally preheat the welded part.
[0053] Further, please refer to Figure 5 As shown, the direction of the diagonal flat row of openings 36 corresponds to the air-permeable barrier net 43 on the two-way airflow channel 42, and the direction of the diagonal flat row of openings 37 corresponds to the air-permeable barrier net 43 on the air storage box 47. The hot stream sprayed from the diagonal flat row of openings 36 is sprayed into the two-way airflow channel 42 for subsequent circulation and utilization, and the hot stream sprayed from the diagonal flat row of openings 37 is sprayed into the air storage box 47 for subsequent circulation and utilization.
[0054] Further, please refer to Figure 5 and Figure 7 As shown, the air exhaust component 4 includes a wind collecting box 41 fixedly connected to the top end of the corner block 14, the wind collecting box 41 is provided with a two-way airflow channel 42, the middle part of the two-way airflow channel 42 is provided with an air-permeable barrier net 43, and the two ends of the two-way airflow channel 42 are provided with three inclined exhaust openings 44.
[0055] By setting the wind collecting box 41, the two-way airflow channel 42, the air-permeable barrier net 43 and the inclined exhaust openings 44, the above-mentioned hot stream preheating and hot stream direction setting are continued. The hot stream is discharged from the diagonal flat row of openings 36, received by the two-way airflow channel 42, and the entering airflow first passes through the air-permeable barrier net 43, then enters the inside of the two-way airflow channel 42 for two-side diversion, and finally is dispersed and discharged by the inclined exhaust openings 44. The airflow directions of the multiple inclined exhaust openings 44 are different and present a radiation state (as shown). Figure 10 The hot stream impact on the front diagonal position of the door and window frame material is further accelerated, the preheating rate is accelerated (since the door and window frame is mostly made of aluminum alloy, the material has high thermal conductivity, so the hot effect of local heating can be quickly realized), the hot stream is further utilized by using the hot circulation of the hot stream, and the preheating process is accelerated.
[0056] Further, please refer to Figure 9 As shown, the air exhaust component 4 further includes a welding port 13 opened on the diagonal table 11 and an air storage box 47 installed at the other end of the welding port 13. The middle part of the air storage box 47 is also provided with an air-permeable barrier net 43, the back of the air storage box 47 is connected to two inclined exhaust boxes 49 through transmission pipes 48, and the two inclined exhaust boxes 49 are respectively installed on the upper parts of the left and right inner walls of the welding port 13 opened on the diagonal table 11.
[0057] By setting the exhaust assembly 4, the same is also used to collect the heat flow of the diagonal flat row of two 37 spout, the heat flow into the storage box 47, through the back of the transmission pipe 48 transmission to the inclined exhaust box 49, and then through the inclined exhaust box 49 to the back of the diagonal position for back preheating treatment.
[0058] In summary, the embodiment by the inclined wind assembly 3 and exhaust assembly 4, using the heating high-speed airflow for the joint area heating, to avoid the subsequent laser welding process in the high concentration of heat output, with the external cold material resistance, resulting in thermal expansion and contraction phenomenon, resulting in material after welding welding misregistration and material deformation problem.
[0059] Embodiment 3
[0060] Please refer to Figure 12 and Figure 13 , flat wind assembly 5 includes a welding interface 13 and welding interface 13 left and right side wall on the flow port 51, one of the flow port 51 and the air outlet of the wind disc two 52 is connected, the wind disc two 52 and the air outlet of the air source device two 53 is connected, the other flow port 51 and the one end of the air guide inclined pipe 54 is connected, the other end of the air guide inclined pipe 54 penetrates the top of the splicing table 12 and extends to the outside of the inclined setting.
[0061] In this embodiment, please refer to Figure 12 and Figure 13 , by setting the flat wind assembly 5, flat wind assembly 5 is a structure for preheating the positive and negative welding position of the horizontal frame material, first, its preheating treatment and the diagonal preheating method is slightly different, by using both sides of the flow port 51 to form a parallel convection channel, the air source device two 53 and the wind disc two 52 provide heat flow (the structure of the wind disc two and the wind disc one is the same) for one of the flow port 51, the flow port 51 on one side is parallel to the corresponding flow port 51 on the other side, in the process of transmission, the back of the parallel horizontal frame material welding position is preheated, and the heat flow transmitted to the other side of the flow port 51 is preheated to the front of the corresponding front horizontal frame material welding position through the connected air guide inclined pipe 54, thereby completing the front and back preheating treatment of the horizontal frame material welding position, facilitating subsequent welding process.
[0062] Further, please refer to Figure 1 , Figure 14 and Figure 15 , the descaling assembly 6 includes a mounting ring 61 fixedly connected to the laser welding head 17, an outer sleeve 62 is mounted on the outside of the mounting ring 61, an inner column 63 is slidably connected in the outer sleeve 62, a scraping plate 64 is fixedly installed at the bottom end of the inner column 63, and the top end of the inner column 63 is connected with the top wall of the outer sleeve 62 through the spring 65.
[0063] By setting the deburring assembly 6, the laser welding head 17 is moved to the welding point by the mechanical arm 2 to carry out diagonal welding (the preheating structure is in a stopped state during welding), and the diagonal position is in a local preheating state during welding. The diagonal part of the frame material is also in a heat-weak state due to preheating. When the laser welding head 17 starts to descend to reach the diagonal welding point, the inner column 63 in the outer sleeve 62 on which the mounting ring 61 is installed is in a pressing state at the top of the frame material at the diagonal welding point. The spring 65 is used to make the bottom of the inner column 63 connected to the skimmer 64 tightly adhere to the top of the frame material. Then, when the laser welding head 17 carries out welding operation, the inner column 63 moves synchronously (the welding method of the diagonal welding is laser welding from inside to outside). The burrs of the diagonal part are adjusted in the same direction by the skimmer 64 connected to the lower part, and the surface burrs can also be removed. Then, welding is carried out at each welding point in turn, and the transverse welding part is also the same principle, so as to eliminate the factors affecting the welding quality of the front and rear butt joint positions, and the welding quality of the front and rear surfaces is improved.
[0064] Further, please refer to Figure 7 and Figure 8 The inner end of the two-way air flow channel 42 is also rotatably connected to a refrigeration column 45, and the middle part of the refrigeration column 45 is equidistantly provided with a refrigeration fin 46. The outer end surface of the refrigeration fin 46 is attached to a heat insulation film. The heat cycle system combining the two-way air flow channel 42 and the inclined air outlet 44 is used to accelerate the preheating process and improve the preheating efficiency. After welding is completed, normal temperature air flow is supplied by the inclined air flow assembly 3. In the process of blowing the welding area, the air flow can effectively drive and remove the debris generated in the welding process (the debris that cannot fall off when the supporting plate 7 is turned over). The debris is then effectively collected through the air-permeable barrier net 43. At the same time, the normal temperature air flow entering the two-way air flow channel 42 drives the refrigeration column 45 to rotate, and the refrigeration fin 46 installed thereon starts to release cold air (the refrigeration column 45 is provided with a temperature sensor, which will not start the refrigeration fin 46 when it senses heat flow, but will start when it is continuously impacted by normal temperature air flow). The combination of the cold air and the high-speed air flow changes the original normal temperature air flow into cold air with a suitable temperature (the temperature of the cold air will not be too low to ensure that the problem of thermal expansion and cold contraction of aluminum alloy does not occur due to too low temperature). The cold air is then cooled quickly and uniformly through the wide coverage of the inclined air outlet 44, eliminating the local high temperature after preheating and welding. This process not only significantly accelerates the cooling speed of the aluminum alloy, improves the production efficiency, but also ensures the safety and convenience of the operator when handling the welded parts, so that the operator can take out and handle the completed parts more quickly and safely. The heat insulation film avoids the impact of heat flow on the refrigeration fin 46, and the refrigeration column 45 and the refrigeration fin 46 are also provided in the air storage box 47 and the convection port 51 for cooling (not shown in the figure).
[0065] Further, please refer to Figure 7 , Figure 9 and Figure 11 , the cross section of the air permeable barrier net 43 is concave arc shape, the air permeable barrier net 43 is made of high temperature resistant material, the air permeable barrier net 43 is made of high temperature resistant material, on the one hand, effectively resist the thermal damage of the laser welding joint 17, on the other hand, its concave arc cross section design, plays a dual role in the welding operation: can effectively block and collect the residual solder after welding, prevent it from flying around, can also ensure the neatness and safety of the welding environment, in addition, the air permeable barrier net 43 supports regular replacement and maintenance, easy to keep its good working performance and barrier effect for a long time.
[0066] In summary, the present embodiment is provided with the flat wind assembly 5 and the deburring assembly 6, realizes the preheating and cooling treatment of the transverse welding position, and the burr treatment of the welding position, improves the welding quality and the welding efficiency.
[0067] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit it; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalent; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A multi-branch laser integrated welding device, comprising a machining table (1) and a mechanical arm (2), characterized in that, It also includes the oblique wind component (3), exhaust component (4), flat wind component (5) and eliminate the component (6); The middle part of the processing platform (1) is rotatably provided with a bearing plate (7), the left and right sides of the bearing plate (7) are slidably provided with locking tables (8), the middle part of the bearing plate (7) is slidably provided with adjusting tables (9), the adjusting tables (9) are slidably provided with two, the locking tables (8) and the adjusting tables (9) are provided with linear drive devices (10), the front and rear parts of the linear drive devices (10) on the locking tables (8) are slidably provided with diagonal tables (11), the front and rear parts of the linear drive devices (10) on the adjusting tables (9) are slidably provided with splicing tables (12), the bottom parts of the diagonal tables (11) and the splicing tables (12) are provided with welding interfaces (13), the top outer corners of the diagonal tables (11) are provided with corner blocks (14), the top horizontal and vertical positions of the splicing tables (12) are respectively provided with horizontal stop blocks (15) and vertical stop blocks (16), the rear part of the processing platform (1) is provided with a mechanical arm (2), the mechanical arm (2) is provided with a laser welding head (17), the front side of the processing platform (1) is provided with a numerical control table (18); The oblique wind component (3) is used for increasing the local temperature of the welding position by using high-speed hot flow before the four-corner butted door and window frame is welded, so as to avoid the phenomena of air hole and thermal expansion and cold shrinkage; The exhaust component (4) is used for reducing the shock wave and noise generated by high-speed hot flow; The flat wind component (5) is used for locally increasing the temperature of the horizontal and vertical welded door and window frame part by parallel hot flow; The eliminate component (6) is used for eliminating the exposed burrs on the front and back surfaces of the welded door and window; the eliminate component (6) comprises a mounting ring (61) fixedly connected to the laser welding head (17), an outer sleeve (62) mounted on the outside of the mounting ring (61), an inner column (63) slidably connected in the outer sleeve (62), a patrol scraping plate (64) fixedly mounted at the bottom end of the inner column (63), and the top end of the inner column (63) is connected with the top wall of the outer sleeve (62) through a spring (65); The eliminate component (6) is used for synchronously moving the inner column (63) with the laser welding head (17) when the laser welding head (17) is welding, and adjusting and scraping the burrs on the diagonal part in the same direction; The oblique wind component (3), the exhaust component (4), the flat wind component (5) and the eliminate component (6) are connected with the processing platform (1).
2. The multi-feed laser integrated welding apparatus of claim 1, wherein, Limiting devices (19) are mounted at the top inner corners of the diagonal tables (11) and the splicing tables (12), and clamping devices (20) are mounted on the diagonal tables (11) and the splicing tables (12).
3. The multi-feed laser integrated welding apparatus of claim 1, wherein, The inclined air component (3) includes a gas source device one (31) fixedly connected to the inner corner of the top end of the diagonal table (11), the gas outlet of the gas source device one (31) is communicated with the rear part of the air disc one (32), the middle part of the air disc one (32) is rotatably connected with a middle shaft rod (33), a plurality of radian fan blades (34) are equidistantly installed on the outer side of the middle shaft rod (33), the same side fan blades of the radian fan blades (34) are all installed with heating pipes (35), the front part of the air disc one (32) is installed with a diagonal flat row mouth one (36), the bottom of the air disc one (32) is also installed with a diagonal flat row mouth two (37), the pipeline of the diagonal flat row mouth two (37) is embedded in the inside of the one end of the welding port (13) on the diagonal table (11).
4. The multi-feed laser integrated welding apparatus of claim 1, wherein, The exhaust component (4) includes a wind collecting box (41) fixedly connected to the top end of the corner block (14), the wind collecting box (41) is installed with a two-way air flow channel (42) inside, the middle part of the two-way air flow channel (42) is installed with a breathable barrier net (43), the two end air outlets of the two-way air flow channel (42) are all installed with three inclined row mouths (44).
5. The multi-feed laser integrated welding apparatus of claim 4, wherein, The two end air outlets of the two-way air flow channel (42) are also rotatably connected with refrigeration columns (45), the middle part of the refrigeration column (45) is equidistantly installed with refrigeration blades (46), the outer end face of the refrigeration blade (46) is attached with a heat insulation film.
6. The multi-feed laser integrated welding apparatus of claim 4, wherein, The section of the breathable barrier net (43) is concave arc shape, the breathable barrier net (43) is made of high temperature resistant material.
7. The multi-feed laser integrated welding apparatus of claim 1, wherein, The exhaust component (4) also includes the welding port (13) opened on the diagonal table (11) and the wind storage box (47) installed on the other end of the welding port (13), the middle part of the wind storage box (47) is also installed with a breathable barrier net (43), the back part of the wind storage box (47) is communicated with two inclined exhaust boxes (49) through transmission pipes (48) on both sides, the two inclined exhaust boxes (49) are respectively installed on the upper parts of the left and right inner walls of the welding port (13) opened on the diagonal table (11).
8. The multi-feed laser integrated welding apparatus of claim 3, wherein, The direction of the diagonal flat row mouth one (36) corresponds to the breathable barrier net (43) on the two-way air flow channel (42), the direction of the diagonal flat row mouth two (37) corresponds to the breathable barrier net (43) on the wind storage box (47).
9. The multi-feed laser integrated welding apparatus of claim 1, wherein, The flat air component (5) includes the welding port (13) opened on the splicing table (12) and the convection mouth (51) on the left and right inner walls of the welding port (13), one of the convection mouths (51) is communicated with the air outlet of the air disc two (52), the air disc two (52) is communicated with the air outlet of the gas source device two (53), the other convection mouth (51) is communicated with one end of the air guide inclined pipe (54), the other end of the air guide inclined pipe (54) penetrates the top end of the splicing table (12) and extends to the outside and is arranged in an inclined manner.
Citation Information
Patent Citations
Artware outer frame fixing device
CN214350555U
Angle iron frame machining equipment
CN220029121U