High calcium magnesium carbon brick manufacturing device and method

Abstract

The present invention relates to the technical field of high calcium magnesium carbon bricks, and discloses a high calcium magnesium carbon brick manufacturing device and method. The high calcium magnesium carbon brick is composed of high calcium fused magnesia sand, flake graphite, phenolic resin, antioxidant and a mixture of calcium aluminate and calcium dialuminate, and has excellent high temperature stability and corrosion resistance. The manufacturing device includes a mixing component, a feeding component, a molding component, a cleaning component, a conveying component and a placement component, and the production efficiency and product quality are improved through automatic control. The manufacturing method includes the steps of raw material preparation, mixing, feeding, molding, cleaning, demoulding, conveying, placement and subsequent treatment, which ensures the uniformity and density of the high calcium magnesium carbon brick. The high calcium magnesium carbon brick and the manufacturing method thereof of the present invention improve the production efficiency, reduce the loss of raw materials, and improve the product performance.

Description

Technical Field

[0001] The invention relates to the technical field of high calcium magnesium carbon bricks, in particular to a high calcium magnesium carbon brick manufacturing device and method. Background Art

[0002] High calcium magnesium carbon brick, as a high-quality alkaline composite refractory material, has broad application prospects in the metallurgical industry, especially in steelmaking converters, electric furnaces, refining furnaces outside the furnace, and ladles. Its excellent performance enables it to work stably for a long time in high temperature and highly corrosive environments, thereby improving the overall service life and production efficiency of metallurgical equipment. However, the traditional processing of high calcium magnesium carbon bricks still has shortcomings.

[0003] First, the traditional high calcium magnesium carbon bricks need to mix the raw materials before processing, and under the premise of ensuring sufficient mixing, there are also high requirements for mixing efficiency;

[0004] Secondly, when processing traditional high calcium magnesium carbon bricks, the speed of taking and feeding raw materials is low, which affects production efficiency;

[0005] Third, when traditional high calcium magnesium carbon brick processing is feeding, the raw materials may spill outside the mold, increasing the loss of raw materials and affecting the molding effect;

[0006] Fourthly, after the traditional high calcium magnesium carbon bricks are processed, the finished products are taken out manually, which has certain risks;

[0007] Fifth, the traditional high calcium magnesium carbon brick processing often damages the product due to vibration when placing the product, and has high requirements for the neatness and beauty of the product placement.

[0008] Therefore, it is of great significance to design a high calcium magnesium carbon brick manufacturing device and method to solve the above problems. Summary of the invention

[0009] The object of the present invention is to provide a device and method for manufacturing high calcium magnesium carbon bricks to solve the problems raised in the above background technology.

[0010] To achieve the above object, the present invention provides the following technical solutions:

[0011] A high calcium magnesium carbon brick manufacturing device, comprising:

[0012] The mixing assembly includes a first motor, a rotating shaft, a first cylinder, a pressing piece and a stirring rod, wherein the first motor drives the rotating shaft and the stirring rod to rotate, and the first cylinder pushes the pressing piece to press the stirring rod to mix the raw materials;

[0013] Feeding assembly: It includes a first sliding base and a second cylinder. The first sliding base moves on the ground, and the second cylinder drives the feeding process to accurately feed the mixed raw materials into the molding mold;

[0014] Molding components: including molding base, lower mold base, upper mold base, hydraulic pump and hydraulic column. The hydraulic pump realizes the mold closing and opening of the upper mold base and the lower mold base, and pressurizes the raw materials for molding;

[0015] Cleaning assembly: It includes the fourth cylinder, the fifth cylinder and the cleaning parts. The cylinder drives the cleaning parts to move and clean the raw materials spilled outside the mold.

[0016] Handling assembly: including the sixth cylinder, the seventh cylinder, the eighth cylinder and the handling piece, the sixth cylinder, the seventh cylinder and the eighth cylinder cooperate to control the position of the handling piece and take the formed product out of the mold;

[0017] A placement component comprises a placement frame for placing products and a shock absorbing mechanism, wherein the shock absorbing mechanism comprises a second damper and a second spring for absorbing vibrations generated when placing products.

[0018] In a preferred embodiment, the mixing assembly also includes a mixing box, a first damper, a first spring, an inlet and an outlet; wherein the first motor is fixedly connected to the first base, the first base is fixedly connected to the floor, the output end of the first motor is fixedly connected to the rotating shaft, the rotating shaft is fixedly connected with the first cylinder, the output end of the first cylinder is fixedly connected to the pressing piece, the pressing piece is slidably connected in the rotating shaft, the rotating shaft is symmetrically rotatably connected with a stirring rod, one end of the stirring rod is close to the pressing piece, and the other end is close to the first damper, the first damper is fixedly connected to the inside of the rotating shaft, the first damper is sleeved with a first spring, the rotating shaft is rotatably connected to the mixing box, and the mixing box is respectively provided with an inlet and an outlet.

[0019] In a preferred embodiment, the feeding assembly also includes a second motor, a connecting piece, a third cylinder, a first lifting base, a third motor, a rotating arm, a hydraulic cylinder and a feeding piece, wherein the second motor is fixedly connected to the first sliding base, and its output end is fixedly connected to the connecting piece, the connecting piece is fixedly connected to the third cylinder, the output end of the third cylinder is fixedly connected to the first lifting base, the first lifting base is fixedly connected to the third motor, the output end of the third motor passes through the first lifting base and is fixedly connected to the rotating arm, the rotating arm is rotatably connected to the first lifting base, the first lifting base is rotatably connected to the hydraulic cylinder, the output end of the hydraulic cylinder is slidably connected to the feeding piece, and the feeding piece is rotatably connected to the rotating arm.

[0020] In a preferred embodiment, the molding assembly also includes a hydraulic pump, a hydraulic column, a pressure-maintaining pressure box and a fixing ring, wherein the hydraulic pump is fixedly connected to the floor near the molding base, and its output end is fixedly connected to the pressure-maintaining pressure box, one end of the hydraulic column is fixedly connected to the molding base, and the other end is fixedly connected to the pressure-maintaining pressure box, an upper mold base is fixedly connected to the pressure-maintaining pressure box, the upper mold base is located directly above the lower mold base, and a fixing ring is provided on the pressure-maintaining pressure box to stabilize the upper mold base.

[0021] In a preferred embodiment, the cleaning assembly also includes a fourth cylinder, a fifth cylinder and a connecting rod. The fifth cylinder is slidably connected to the molding base, and the output end of the fifth cylinder is fixedly connected to the connecting rod. A cleaning piece is fixedly connected to the connecting rod. The cleaning piece is used to clean the raw materials spilled outside the mold. The output end of the fourth cylinder is connected to the fifth cylinder to drive the cleaning piece to move around the mold for cleaning.

[0022] In a preferred solution, the transport assembly also includes a second sliding base, a fourth motor, a rotating plate, a seventh cylinder, a second lifting base, an eighth cylinder, and a ninth cylinder, wherein the output end of the sixth cylinder is fixedly connected to the second sliding base, the fourth motor is fixedly connected to the second sliding base, the output end of the fourth motor is fixedly connected to the rotating plate, the seventh cylinder is fixedly connected to the rotating plate, the output end of the seventh cylinder is fixedly connected to the second lifting base, the second lifting base is slidably connected to the rotating plate, the eighth cylinder is fixedly connected to the second lifting base, the output end of the eighth cylinder is fixedly connected to the ninth cylinder, and the ninth cylinder is fixedly connected to a transport piece.

[0023] In a preferred embodiment, the placement assembly also includes a third base, a slide rail, a slider, a tenth cylinder, a fixed plate, an eleventh cylinder, a third lifting base, a twelfth cylinder, a positioning piece and a telescopic plate, wherein the third base is fixedly connected to the floor, the second damper is fixedly connected to the third base, the second damper is fixedly connected to the second spring, the third base is fixedly connected to a placement rack and a symmetrical slide rail, the slide rail is slidably connected to the slider, the slider is fixedly connected to the output end of the tenth cylinder, the tenth cylinder is fixedly connected to the third base, the slider is fixedly connected to the fixed plate, the fixed plate is fixedly connected to the eleventh cylinder, the output end of the eleventh cylinder is fixedly connected to the third lifting base, the third lifting base is fixedly connected to the twelfth cylinder, the output end of the twelfth cylinder is fixedly connected to the positioning piece, the third lifting base is fixedly connected to the telescopic plate, and the telescopic plate is slidably connected in the fixed plate.

[0024] The manufacturing method of high calcium magnesium carbon bricks adopts a high calcium magnesium carbon brick manufacturing device and is carried out according to the following steps:

[0025] S1. Raw material preparation and mixing:

[0026] High calcium fused magnesia, flake graphite, phenolic resin, antioxidant and a mixture of calcium monoaluminate and calcium dialuminate are prepared as raw materials according to a formula ratio; in the formula ratio, the weight parts of each component are: 700-900 parts of high calcium fused magnesia, 15-80 parts of flake graphite, 30-50 parts of phenolic resin, 5-35 parts of antioxidant and 20-90 parts of the mixture of calcium monoaluminate and calcium dialuminate;

[0027] Add all raw materials into the mixing box through the inlet;

[0028] Starting the first motor to drive the rotating shaft and the stirring rod to rotate;

[0029] At the same time, the first cylinder pushes the pressing member to press the stirring rod, and the stirring rod rotates on the rotating shaft through the cooperation of the first damper and the first spring, so as to fully mix the raw materials;

[0030] S2. Raw material feeding:

[0031] Start the feeding assembly, and the second cylinder pushes the first sliding base to move below the mixing box;

[0032] The mixed raw materials are conveyed to the feeding part through the discharge port;

[0033] The second motor, the third air cylinder, the third motor and the hydraulic cylinder work together to accurately control the position and angle of the feeding piece and feed the raw material into the lower die seat of the forming component;

[0034] S3, molding:

[0035] The hydraulic pump starts, pushing the pressure box and the upper die base down quickly to close the mold with the lower die base;

[0036] After the mold is closed, the raw materials are pressurized and molded, and the pressure is maintained for a period of time to ensure the density and strength of the product;

[0037] S4. Cleaning:

[0038] Start the cleaning component, and the fifth cylinder pushes the cleaning part to move around the mold to clean up the spilled raw materials;

[0039] The fourth cylinder controls the moving range of the cleaning part to ensure that the area around the mold is clean and tidy;

[0040] S5. Demolding and handling:

[0041] After molding is completed, the mold is opened and the handling assembly is started;

[0042] The sixth cylinder, the fourth motor, the seventh cylinder, the eighth cylinder and the ninth cylinder work together to control the transport parts to move accurately above the molded product;

[0043] The handling parts take the formed products out of the mold;

[0044] S6. Placement and arrangement:

[0045] Place the taken out products on the placement rack;

[0046] Start the placement component, and through the coordinated work of the tenth cylinder, the eleventh cylinder and the twelfth cylinder, position and adjust the placed products to ensure that the products are neat and beautiful;

[0047] The second damper and the second spring absorb the vibration generated during placement to protect the product from damage;

[0048] S7. Subsequent processing:

[0049] Dry and inspect the placed products; tidy up the work site and prepare for the next round of production.

[0050] The beneficial effects of the present invention are embodied in:

[0051] The high calcium magnesium carbon brick manufacturing device and method drives the rotating shaft, the first cylinder and the stirring rod to rotate through the output of the first motor, drives the pressing piece to move through the output of the first cylinder, and presses the pressing piece on the stirring rod. At the same time, the first damper and the first spring cooperate to provide a thrust force for the stirring rod, so that the stirring rod and the rotating shaft rotate synchronously, and the stirring rod is used to fully mix the raw materials in the mixing box, thereby enhancing the mixing efficiency.

[0052] The mixed raw materials are transported to the feeding piece through the discharge port, the first sliding base and the second motor are driven to move through the output of the second cylinder, the connecting piece and the third cylinder are driven to rotate through the output of the second motor, the first lifting base, the third motor and the hydraulic cylinder are driven to move through the output of the third cylinder, the rotating arm and the feeding piece are driven to rotate through the output of the third motor, the feeding piece is driven to rotate through the output of the hydraulic cylinder, and the mixed raw materials are accurately fed into the lower die seat through the feeding piece, thereby improving the speed of the material taking and feeding process and increasing the production efficiency, the connecting rod and the cleaning piece are driven to move through the output of the fifth cylinder, the spilled raw materials are cleaned into the lower die seat through the cleaning piece, and the fifth cylinder is driven to move through the output of the fourth cylinder, thereby increasing the cleaning area of ​​the cleaning piece, reducing the loss of raw materials during the feeding process and ensuring the molding effect;

[0053] The output of the hydraulic pump causes the pressure box and the upper die seat to descend rapidly to complete the mold closing, and the mixed material is pressed into the mold cavity for pressure molding. After the molding is completed, the mold is opened, and the output of the sixth cylinder drives the second sliding base and the fourth motor to move, and the output of the fourth motor drives the rotating plate and the seventh cylinder to move, and the output of the seventh cylinder drives the second lifting base and the eighth cylinder to move, and the output of the eighth cylinder drives the ninth cylinder and the transporting piece to move, and the molded product is taken out through the transporting piece. The product taking process does not require manual labor, which increases safety;

[0054] The formed product is placed on the placement rack through the transport piece, and the vibration is absorbed through the cooperation of the second damper and the second spring to avoid damage to the product due to vibration. At the same time, the slider, the fixed plate and the eleventh cylinder are driven to move on the slide rail through the output of the tenth cylinder, and the third lifting base and the twelfth cylinder are driven to move through the output of the eleventh cylinder. The positioning piece is driven to move through the output of the twelfth cylinder, and the product placed on the placement rack is positioned by the positioning piece and the position is adjusted to ensure the neatness and beauty of the placement. BRIEF DESCRIPTION OF THE DRAWINGS

[0055] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0056] Figure 2 for Figure 1 A magnified view of the local structure of area A in the middle;

[0057] Figure 3 It is a side view structural schematic diagram of the present invention;

[0058] Figure 4 for Figure 3 A magnified view of the local structure of the middle B area;

[0059] Figure 5 for Figure 1 A magnified view of the local structure of the middle C area;

[0060] Figure 6 It is a schematic diagram of the top view structure of the present invention;

[0061] Figure 7 for Figure 6 A magnified view of the local structure of the middle D area;

[0062] Figure 8 It is a rear view structural schematic diagram of the present invention;

[0063] Fig. 9 It is a cross-sectional view of the installation structure of the stirring rod, the rotating shaft and the first damper of the present invention;

[0064] In the figure: 1. mixing assembly; 3. feeding assembly; 5. molding assembly; 6. cleaning assembly; 7. transport assembly; 8. placement assembly; 11. first motor; 12. first base; 13. rotating shaft; 14. mixing box; 15. first cylinder; 16. pressing piece; 17. stirring rod; 18. first damper; 19. first spring; 20. inlet; 21. outlet; 31. first sliding base; 32. second cylinder; 33. second motor; 34. connecting piece; 35. third cylinder; 36. first lifting base; 37. third motor; 38. rotating arm; 39. hydraulic cylinder; 40. feeding piece; 51. second base; 52. hydraulic pump; 53. molding base; 54. lower die base; 5 5. Hydraulic column; 56. Pressure-maintaining pressure box; 57. Upper die seat; 58. Fixed ring; 61. Fourth cylinder; 62. Fifth cylinder; 63. Connecting rod; 64. Cleaning piece; 71. Sixth cylinder; 72. Second sliding base; 73. Fourth motor; 74. Rotating plate; 75. Seventh cylinder; 76. Second lifting base; 77. Eighth cylinder; 78. Ninth cylinder; 79. Transport piece; 81. Third base; 82. Second damper; 83. Second spring; 84. Placement rack; 85. Slide rail; 86. Sliding block; 87. Tenth cylinder; 88. Fixed plate; 89. Eleventh cylinder; 90. Third lifting base; 91. Twelfth cylinder; 92. Positioning piece; 93. Telescopic plate; 100. Floor. DETAILED DESCRIPTION

[0065] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0066] Please refer to the attached Figure 1 -Attached Fig. 9 An embodiment of the present invention is: a high calcium magnesium carbon brick, the formula of which includes high calcium fused magnesia, flake graphite, phenolic resin, antioxidant and a mixture of calcium monoaluminate and calcium dialuminate, and the weight proportions of each component are: 700-900 parts of high calcium fused magnesia, 15-80 parts of flake graphite, 30-50 parts of phenolic resin, 5-35 parts of antioxidant and 20-90 parts of a mixture of calcium monoaluminate and calcium dialuminate.

[0067] A high calcium magnesium carbon brick manufacturing device includes a mixing assembly 1, the mixing assembly 1 is composed of a first motor 11, a first base 12, a rotating shaft 13, a mixing box 14, a first cylinder 15, a pressing piece 16, a stirring rod 17, a first damper 18, a first spring 19, an inlet 20 and an outlet 21. The first motor 11 is fixedly connected to the first base 12, the first base 12 is fixedly connected to the floor 100, the output end of the first motor 11 is fixedly connected to the rotating shaft 13, the rotating shaft 13 is fixedly connected with the first cylinder 15, and the floor 100 is fixedly connected to the first base 12. 00 is slidably connected with the first sliding base 31 in the feeding assembly 3, the first sliding base 31 is fixedly connected with the output end of the second cylinder 32, the second cylinder 32 is fixedly connected to the floor 100, the second base 51 in the molding assembly 5 is fixedly connected to the floor 100, the second base 51 is fixedly connected with the hydraulic pump 52, the output end of the hydraulic pump 52 is fixedly connected to the molding base 53, the molding base 53 is fixedly connected with the fourth cylinder 61 in the cleaning assembly 6, and the output end of the fourth cylinder 61 is fixedly connected to the fifth cylinder 62.

[0068] The sixth cylinder 71 of the conveying assembly 7 is fixedly connected to the floor 100, and the output end of the sixth cylinder 71 is fixedly connected to the second sliding base 72. The third base 81 in the placement assembly 8 is fixedly connected to the floor 100, and the second damper 82 is fixedly connected to the third base 81. The output end of the first cylinder 15 is fixedly connected to the pressing piece 16, and the pressing piece 16 is slidably connected to the rotating shaft 13. The rotating shaft 13 is symmetrically rotatably connected to the stirring rod 17, one end of the stirring rod 17 is tightly attached to the pressing piece 16, and the other end of the stirring rod 17 is tightly attached to the first damper 18. The first damper 18 is fixedly connected to the inside of the rotating shaft 13, and the first spring 19 is sleeved on the first damper 18. The rotating shaft 13 is rotatably connected to the mixing box 14, and the mixing box 14 is provided with a feed port 20.

[0069] The mixing box 14 is provided with a discharge port 21, and the feeding assembly 3 is composed of a first sliding base 31, a second cylinder 32, a second motor 33, a connecting piece 34, a third cylinder 35, a first lifting base 36, a third motor 37, a rotating arm 38, a hydraulic cylinder 39 and a feeding piece 40. The first sliding base 31 is fixedly connected with the second motor 33, the output end of the second motor 33 is fixedly connected to the connecting piece 34, the connecting piece 34 is fixedly connected with the third cylinder 35, the output end of the third cylinder 35 is fixedly connected to the first lifting base 36, the first lifting base 36 is fixedly connected with the third motor 37, the output end of the third motor 37 passes through the first lifting base 36 and is fixedly connected to the rotating arm 38, the rotating arm 38 is rotatably connected to the first lifting base 36, the first lifting base 36 is rotatably connected with the hydraulic cylinder 39, the output end of the hydraulic cylinder 39 is slidably connected to the feeding piece 40, and the feeding piece 40 is rotatably connected to the rotating arm 38.

[0070] The molding assembly 5 is composed of a second base 51, a hydraulic pump 52, a molding base 53, a lower mold base 54, a hydraulic column 55, a pressure-maintaining pressure box 56, an upper mold base 57 and a fixing ring 58. The molding base 53 is fixedly connected to the lower mold base 54, the molding base 53 is fixedly connected to one end of the hydraulic column 55, the other end of the hydraulic column 55 is fixedly connected to the pressure-maintaining pressure box 56, the pressure-maintaining pressure box 56 is fixedly connected to the upper mold base 57, the pressure-maintaining pressure box 56 is provided with a fixing ring 58, and the cleaning assembly 50 is provided with a second base 51, a hydraulic pump 52, a molding base 53, a lower mold base 54, a hydraulic column 55, a pressure-maintaining pressure box 56, and a fixing ring 58. Component 6 is composed of a fourth cylinder 61, a fifth cylinder 62, a connecting rod 63 and a cleaning component 64. The fifth cylinder 62 is slidably connected to the forming base 53. The output end of the fifth cylinder 62 is fixedly connected to the connecting rod 63. The cleaning component 64 is fixedly connected to the connecting rod 63. The conveying component 7 is composed of a sixth cylinder 71, a second sliding base 72, a fourth motor 73, a rotating plate 74, a seventh cylinder 75, a second lifting base 76, an eighth cylinder 77, a ninth cylinder 78 and a conveying component 79.

[0071] A fourth motor 73 is fixedly connected to the second sliding base 72, and the output end of the fourth motor 73 is fixedly connected to the rotating plate 74. A seventh cylinder 75 is fixedly connected to the rotating plate 74, and the output end of the seventh cylinder 75 is fixedly connected to the second lifting base 76. The second lifting base 76 is slidably connected to the rotating plate 74. An eighth cylinder 77 is fixedly connected to the second lifting base 76, and the output end of the eighth cylinder 77 is fixedly connected to the ninth cylinder 78. A transporting member 79 is fixedly connected to the ninth cylinder 78. The placement assembly 8 consists of a third base 81, a second damper 82, a second spring 83, a placement frame 84, a slide rail 85, a slider 86, a tenth cylinder 87, a fixed plate 88, an eleventh cylinder 89, a third lifting base 90, a twelfth cylinder 91, a positioning member 92 and a telescopic plate 93.

[0072] A second spring 83 is fixedly connected to the second damper 82, a placement rack 84 is fixedly connected to the third base 81, a slide rail 85 is symmetrically fixedly connected to the third base 81, a slider 86 is slidably connected to the slide rail 85, the slider 86 is fixedly connected to the output end of the tenth cylinder 87, the tenth cylinder 87 is fixedly connected to the third base 81, a fixed plate 88 is fixedly connected to the slider 86, an eleventh cylinder 89 is fixedly connected to the fixed plate 88, the output end of the eleventh cylinder 89 is fixedly connected to the third lifting base 90, a twelfth cylinder 91 is fixedly connected to the third lifting base 90, a positioning member 92 is fixedly connected to the output end of the twelfth cylinder 91, the positioning member 92 is used to locate and adjust the position of the product, a telescopic plate 93 is fixedly connected to the third lifting base 90, the telescopic plate 93 is slidably connected to the fixed plate 88, and the fixed plate 88 is used to provide support.

[0073] The processing method of the high calcium magnesium carbon brick provided by the present invention comprises the following steps: taking 700 to 900 parts of high calcium fused magnesia sand, 15 to 80 parts of flake graphite, 30 to 50 parts of phenolic resin, 5 to 35 parts of antioxidant and 20 to 90 parts of a mixture of calcium aluminate and calcium dialuminate, crushing the high calcium fused magnesia sand and screening it into different particle sizes for standby use, and adding the flake graphite, phenolic resin, antioxidant, the mixture of calcium aluminate and calcium dialuminate and the high calcium fused magnesia sand into a mixing box through a feed port 20 14, the output of the first motor 11 drives the rotating shaft 13, the first cylinder 15 and the stirring rod 17 to rotate, and the output of the first cylinder 15 drives the pressing member 16 to move so that it presses on the stirring rod 17. At the same time, the cooperation of the first damper 18 and the first spring 19 provides a thrust force for the stirring rod 17, so that the stirring rod 17 rotates synchronously with the rotating shaft 13, and the stirring rod 17 is used to fully mix the raw materials in the mixing box 14, thereby enhancing the mixing efficiency.

[0074] The mixed raw materials are transported to the feeding piece 40 through the discharge port 21, the first sliding base 31 and the second motor 33 are moved by the output of the second cylinder 32, the connecting piece 34 and the third cylinder 35 are rotated by the output of the second motor 33, the first lifting base 36, the third motor 37 and the hydraulic cylinder 39 are moved by the output of the third cylinder 35, the rotating arm 38 and the feeding piece 40 are rotated by the output of the third motor 37, the feeding piece 40 is rotated by the output of the hydraulic cylinder 39, and the mixed raw materials are accurately fed into the lower die base 54 through the feeding piece 40, thereby improving the speed of the material taking and feeding process and increasing the production efficiency.

[0075] The output of the fifth cylinder 62 drives the connecting rod 63 and the cleaning piece 64 to move, and the spilled raw materials are cleaned into the lower mold base 54 by the cleaning piece 64, and the fifth cylinder 62 is driven to move by the output of the fourth cylinder 61, thereby increasing the cleaning area of ​​the cleaning piece 64, reducing the loss of raw materials during the feeding process, and ensuring the molding effect; the output of the hydraulic pump 52 makes the pressure holding pressure box 56 and the upper mold base 57 descend rapidly to complete the mold closing, and the mixed material is pressed into the mold cavity for pressure molding. After the molding is completed, the mold is opened, and the second sliding base 72 and the fourth motor 73 are driven to move by the output of the sixth cylinder 71, and the rotating plate 74 and the seventh cylinder 75 are driven to move by the output of the fourth motor 73.

[0076] The output of the seventh cylinder 75 drives the second lifting base 76 and the eighth cylinder 77 to move, and the output of the eighth cylinder 77 drives the ninth cylinder 78 and the transport piece 79 to move. The formed product is taken out by the transport piece 79, and the product taking process does not require manual labor, which increases safety; the formed product is placed on the placement rack 84 through the transport piece 79, and the vibration is absorbed by the cooperation of the second damper 82 and the second spring 83 to avoid damage to the product due to vibration. At the same time, the output of the tenth cylinder 87 drives the slider 86, the fixing plate 88 and the eleventh cylinder 89 to move on the slide rail 85.

[0077] The output of the eleventh cylinder 89 drives the third lifting base 90 and the twelfth cylinder 91 to move, and the output of the twelfth cylinder 91 drives the positioning member 92 to move. The positioning member 92 positions the products placed on the placement rack 84 and adjusts the position to ensure the neatness and beauty of the placement. The placed products are dried and inspected; the work site is tidied up to prepare for the next round of production.

[0078] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention.

Claims

1. A high calcium magnesium carbon brick manufacturing device, characterized in that: It includes: A mixing assembly (1) comprising a first motor (11), a rotating shaft (13), a first cylinder (15), a pressing member (16), and a stirring rod (17), the first motor (11) drives the rotating shaft (13) and the stirring rod (17) to rotate, and the first cylinder (15) pushes the pressing member (16) to press Pressing the stirring rod (17) to mix the raw materials; The feeding assembly (3) comprises a first sliding base (31) and a second cylinder (32). The first sliding base (31) moves on the ground. The second cylinder (32) drives the feeding process to accurately feed the mixed raw materials into the forming mold; The molding assembly (5) comprises a molding base (53), a lower mold base (54), an upper mold base (57), a hydraulic pump (52) and a hydraulic column (55), wherein the hydraulic pump (52) realizes the mold closing and mold opening of the upper mold base (57) and the lower mold base (54), and performs pressure molding on the raw material; A cleaning component (6) comprises a fourth cylinder (61), a fifth cylinder (62) and a cleaning member (64), wherein the cylinder drives the cleaning member (64) to move to clean the raw material spilled outside the mold; A transport assembly (7) comprising a sixth cylinder (71), a seventh cylinder (75), an eighth cylinder (77) and a transport piece (79), wherein the sixth cylinder (71), the seventh cylinder (75) and the eighth cylinder (77) cooperate to control the position of the transport piece (79) to remove the molded product from the mold; A placement component (8), the placement component (8) comprising a placement rack (84) for placing products and a shock absorbing mechanism, the The shock absorbing mechanism comprises a second damper (82) and a second spring (83) for absorbing the vibration generated when the product is placed; The mixing assembly (1) further comprises a mixing box (14), a first damper (18), a first spring (19), a material inlet (20) and The discharge port (21); wherein the first motor (11) is fixedly connected to the first base (12), and the first base (12) is fixedly connected to the ground The output end of the first motor (11) is fixedly connected to the rotating shaft (13), and the rotating shaft (13) is fixedly connected to the first gas The output end of the first cylinder (15) is fixedly connected to the pressing member (16), and the pressing member (16) is slidably connected to the rotating shaft. (13), the rotating shaft (13) is symmetrically rotatably connected to a stirring rod (17), one end of the stirring rod (17) is in close contact with the pressing member (16), and the other end of the stirring rod (17) is in close contact with the pressing member (16). The first damper (18) is fixedly connected to the inside of the rotating shaft (13). A first spring (19) is sleeved therein, and the rotating shaft (13) is rotatably connected to a mixing box (14). The mixing box (14) is provided with a material inlet A port (20) and a discharge port (21); The feeding assembly (3) further comprises a second motor (33), a connecting piece (34), a third cylinder (35), a first lifting base (36), a third motor (37), a rotating arm (38), a hydraulic cylinder (39) and a feeding piece (40), wherein the second motor (33) is fixedly connected The first sliding base (31) is connected to the output end of the first sliding base (31), and the output end of the first sliding base (31) is fixedly connected to the connecting member (34). The third cylinder (35) has an output end fixedly connected to the first lifting base (36). (36) is fixedly connected to a third motor (37), and the output end of the third motor (37) passes through the first lifting base (36) and is fixedly connected to On the rotating arm (38), the rotating arm (38) is rotatably connected to the first lifting base (36), and the first lifting base (36) is rotatably connected to the first lifting base (36). A hydraulic cylinder (39) is connected, and the output end of the hydraulic cylinder (39) is slidably connected to the feeding piece (40), and the feeding piece (40) rotates Connected to the rotating arm (38); The placement assembly (8) further comprises a third base (81), a slide rail (85), a slide block (86), a tenth cylinder (87), a fixing plate (88), an eleventh air cylinder (89), a third lifting base (90), a twelfth air cylinder (91), a positioning member (92) and a telescopic plate (93), wherein The third base (81) is fixedly connected to the floor, the second damper (82) is fixedly connected to the third base (81), and the second damper The diaphragm (82) is fixedly connected to a second spring (83), and the third base (81) is fixedly connected to a placement frame (84) and a symmetrical slide A rail (85) is slidably connected to a slider (86), and the slider (86) is fixedly connected to the output end of the tenth cylinder (87). The ten cylinders (87) are fixedly connected to the third base (81), and a fixing plate (88) is fixedly connected to the slider (86). The fixing plate (88) The eleventh cylinder (89) is fixedly connected to the upper portion, and the output end of the eleventh cylinder (89) is fixedly connected to the third lifting base (90). The third lifting base (90) is fixedly connected to a twelfth cylinder (91), and the output end of the twelfth cylinder (91) is fixedly connected to A positioning member (92) is provided, and a telescopic plate (93) is fixedly connected to the third lifting base (90), and the telescopic plate (93) is slidably connected to the fixed Plate (88).

2. The high calcium magnesium carbon brick manufacturing device according to claim 1 is characterized in that: The molding assembly (5) further comprises a pressure-maintaining pressure box (56) and a fixing ring (58), wherein the hydraulic pump (52) is fixedly connected to the floor near the molding base (53), and its output end is fixedly connected to the pressure-maintaining pressure box (56); one end of the hydraulic column (55) is fixedly connected to the molding base (53), and the other end is fixedly connected to the pressure-maintaining pressure box (56); an upper mold base (57) is fixedly connected to the pressure-maintaining pressure box (56), and the upper mold base (57) is located directly above the lower mold base (54); and a fixing ring (58) is provided on the pressure-maintaining pressure box (56) to stabilize the upper mold base (57).

3. The high calcium magnesium carbon brick manufacturing device according to claim 2 is characterized in that: The cleaning assembly (6) further comprises a fourth cylinder (61), a fifth cylinder (62) and a connecting rod (63); the fifth cylinder (62) is slidably connected to the molding base (53); the output end of the fifth cylinder (62) is fixedly connected to the connecting rod (63); a cleaning member (64) is fixedly connected to the connecting rod (63); the cleaning member (64) is used to clean raw materials spilled outside the mold; the output end of the fourth cylinder (61) is connected to the fifth cylinder (62) to drive the cleaning member (64) to move around the mold for cleaning.

4. The high calcium magnesium carbon brick manufacturing device according to claim 3 is characterized in that: The transport assembly (7) further comprises a second sliding base (72), a fourth motor (73), a rotating plate (74), a seventh cylinder (75), a second lifting base (76), an eighth cylinder (77), and a ninth cylinder (78), wherein an output end of the sixth cylinder (71) is fixedly connected to the second sliding base (72), the fourth motor (73) is fixedly connected to the second sliding base (72), an output end of the fourth motor (73) is fixedly connected to the rotating plate (74), the seventh cylinder (75) is fixedly connected to the rotating plate (74), an output end of the seventh cylinder (75) is fixedly connected to the second lifting base (76), the second lifting base (76) is slidably connected to the rotating plate (74), an eighth cylinder (77) is fixedly connected to the second lifting base (76), an output end of the eighth cylinder (77) is fixedly connected to the ninth cylinder (78), and a transport member (79) is fixedly connected to the ninth cylinder (78).

5. A method for manufacturing high calcium magnesium carbon bricks, characterized in that: The high calcium magnesium carbon brick manufacturing device as claimed in claim 4 is used and carried out according to the following steps: S1. Raw material preparation and mixing: High calcium fused magnesia, flake graphite, phenolic resin, antioxidant and a mixture of calcium monoaluminate and calcium dialuminate are prepared as raw materials according to a formula ratio; in the formula ratio, the weight parts of each component are: 700-900 parts of high calcium fused magnesia, 15-80 parts of flake graphite, 30-50 parts of phenolic resin, 5-35 parts of antioxidant and 20-90 parts of the mixture of calcium monoaluminate and calcium dialuminate; Add all raw materials into the mixing box (14) through the feed port (20); Starting the first motor (11) to drive the rotating shaft (13) and the stirring rod (17) to rotate; At the same time, the first cylinder (15) pushes the pressing member (16) to press the stirring rod (17), and through the cooperation of the first damper (18) and the first spring (19), the stirring rod (17) and the rotating shaft (13) are caused to rotate synchronously, thereby fully mixing the raw materials; S2. Raw material feeding: The feeding assembly (3) is started, and the second cylinder (32) pushes the first sliding base (31) to move to the bottom of the mixing box (14); The mixed raw materials are conveyed to the feeding member (40) through the discharge port (21); The second motor (33), the third air cylinder (35), the third motor (37) and the hydraulic cylinder (39) work together to accurately control the position and angle of the feeding piece (40) to feed the raw material into the lower die seat (54) of the molding component (5); S3, molding: The hydraulic pump (52) is started to push the pressure-maintaining pressure box (56) and the upper die base (57) to descend rapidly and close the mold with the lower die base (54); After the mold is closed, the raw materials are pressurized and molded, and the pressure is maintained for a period of time to ensure the density and strength of the product; S4. Cleaning: The cleaning component (6) is started, and the fifth cylinder (62) pushes the cleaning member (64) to move around the mold to clean up the spilled raw materials; The fourth cylinder (61) controls the moving range of the cleaning member (64) to ensure that the area around the mold is clean and tidy; S5. Demolding and handling: After the molding is completed, the mold is opened and the handling assembly (7) is started; The sixth cylinder (71), the fourth motor (73), the seventh cylinder (75), the eighth cylinder (77) and the ninth cylinder (78) work together to control the transport member (79) to move accurately above the formed product; The transporting member (79) takes the formed product out of the mold; S6. Placement and arrangement: placing the taken out product on a placement rack (84); The placement assembly (8) is started, and the tenth air cylinder (87), the eleventh air cylinder (89) and the twelfth air cylinder (91) work in coordination to position and adjust the placed products, thereby ensuring that the products are neat and beautiful; The second damper (82) and the second spring (83) absorb the vibration generated during the placement process to protect the product from damage; S7. Subsequent processing: Dry and inspect the placed products; Tidy up the work site and prepare for the next round of production.

Images