A biomass intelligent carbonization furnace for laboratory use

By designing a laboratory biomass intelligent charring furnace containing crushing modules and heating devices, the problem of high energy consumption of broken bamboo during bamboo charcoal preparation is solved, and more efficient bamboo charcoal preparation and better carbonization effect are achieved.

CN118956431BActive Publication Date: 2025-04-18JILIN ACAD OF AGRI SCI
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Patent Information

Application Number
CN202411262640.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-04-18
Estimated Expiration
2044-09-10

AI Technical Summary

Technical Problem

The process of crushing bamboo in the process of preparing bamboo charcoal in the prior art has the problem of high energy consumption.

Method used

A laboratory-based biomass intelligent carbonization furnace was designed, including an outer shell, an inner shell, a crushing module, a heating device, a loading module and a loading module. By providing a crushing module in the inner cavity of the inner shell, the bamboo is crushed into strips with a first roller shaft, a first motor and an extrusion assembly, and the bamboo sheets are further crushed through the second roller shaft, a second motor and a crushing assembly to produce bamboo charcoal fragments.

Benefits of technology

The energy consumption of the crushing bamboo process is reduced, the efficiency and carbonization effect of bamboo charcoal preparation are improved, and the problem of high energy consumption in the prior art is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of carbonization furnace equipment, and in particular to a biomass intelligent carbonization furnace for laboratory use, comprising: an outer shell, an inner shell, a crushing module, a plurality of heating devices, a loading module and a unloading module; the inner shell is fixedly arranged in the inner cavity of the outer shell and is vertically arranged along the axial direction of the outer shell; the loading module is arranged at the top of the outer shell, and the output end of the loading module is connected to the top of the inner cavity of the inner shell, for adding bamboo into the inner cavity of the inner shell; the crushing module is arranged on the inner shell and connected to the outer shell, for crushing and processing bamboo; a plurality of heating devices are fixedly arranged on the inner wall of the outer shell and located on the outside of the inner shell; the unloading module is arranged at the bottom of the inner cavity of the outer shell, and the unloading module is connected to the inner shell. The present invention solves the defect of high energy consumption of the process of crushing bamboo in the process of preparing bamboo charcoal by applying the existing technology, and has the characteristics of high processing efficiency and good carbonization effect.
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Description

Technical Field

[0001] The invention relates to the technical field of carbonization furnace equipment, and in particular to an intelligent biomass carbonization furnace for laboratory use. Background Art

[0002] A carbonization furnace is a device used to convert biomass materials into charcoal. It mainly realizes the carbonization process by controlling temperature and oxygen supply. At a certain temperature, the water in the biomass material is first evaporated, and then the organic matter begins to decompose and release volatile gases. With the further increase of temperature and the restriction of oxygen, the decomposed substances gradually carbonize to form solid charcoal.

[0003] In the prior art, a Chinese invention patent with authorization announcement number: CN108359485B proposes an intelligent bamboo box-type dry distillation carbonization furnace, including a bamboo crushing box, a feeding conveying platform, a door-type support frame, a lifting motor, a bamboo discharge pipe, a spiral lifter, a lifting rod, a spiral lifting sheet, a telescopic discharge pipe, an oblique feeding channel, a dryer box, an air inlet pipe, an air outlet pipe, a discharge funnel, a carbonization furnace box, a heating resistance wire, a first oblique carbonized silicon plate, and a second oblique carbonized silicon plate A plurality of first supporting cross columns are installed on one side of the carbonization furnace box, a plurality of second supporting cross columns are installed on the other side of the carbonization furnace box, a carbonization component is installed inside the carbonization furnace box, and a carbonization discharge pipe is connected to the bottom end of the carbonization furnace box, a cooler is installed outside the carbonization discharge pipe, a vibrating mesh screen is installed inside the carbonization discharge pipe, the carbonization discharge pipe is communicated with the carbonization material box, a plurality of partitions are installed in the carbonization material box, and each partition is vertically distributed inside the carbonization material box.

[0004] For the above-mentioned intelligent bamboo box-type dry distillation carbonization furnace, before the bamboo is smoldered and carbonized, the bamboo is first cut into pieces using a bamboo crushing box. However, since bamboo has strong toughness, cutting the bamboo into pieces before the smoldering and carbonization process undoubtedly increases the energy consumption in the bamboo charcoal preparation process. Summary of the invention

[0005] In view of the technical problem of high energy consumption in the process of crushing bamboo in the process of preparing bamboo charcoal using the existing technology, the embodiment of the present invention provides a laboratory biomass intelligent carbonization furnace, comprising: an outer shell, an inner shell, a crushing module, a plurality of heating devices, a loading module and a unloading module;

[0006] The inner shell is fixedly arranged in the inner cavity of the outer shell, and the inner shell is vertically arranged along the axial direction of the outer shell;

[0007] The feeding module is arranged on the top of the outer shell, and the output end of the feeding module is connected with the top of the inner cavity of the inner shell, so as to add bamboo into the inner cavity of the inner shell;

[0008] The crushing module is arranged on the inner shell, and the crushing module is connected to the outer shell for crushing the bamboo;

[0009] A plurality of heating devices are fixedly arranged on the inner wall of the outer shell, and a plurality of heating devices are located on the outer side of the inner shell;

[0010] The material unloading module is arranged at the bottom of the inner cavity of the outer shell, and the material unloading module is connected with the inner shell.

[0011] Furthermore, the crushing module comprises: a partition, a first roller, a first motor and a plurality of extrusion components;

[0012] The partition is arranged in the inner cavity of the inner shell, the partition is arranged along the radial direction of the inner shell, the head end of the partition is fixedly connected to the inner wall of one side of the inner shell, and the distance between the tail end of the partition and the inner wall of the other side of the inner shell is greater than zero;

[0013] The first roller is disposed in the inner cavity of the inner shell, and both ends of the first roller are rotatably connected to the inner wall of the inner shell respectively, and the first roller is located between the partition and the top wall of the inner cavity of the inner shell;

[0014] The first motor is fixedly arranged on the outer shell, and the driving end of the first motor is connected to the first roller shaft, so as to drive the first roller shaft to rotate;

[0015] A plurality of extrusion assemblies are arranged on the circumferential side wall of the first roller shaft and are used for extruding and breaking the bamboo into strip-shaped bamboo pieces.

[0016] Furthermore, the partition is an arc-shaped plate, and the cavity enclosed between the partition and the top surface of the inner cavity of the inner shell is the pretreatment cavity. The top of the inner cavity of the pretreatment cavity is connected to the output end of the loading module, and the inner cavity shape of the pretreatment cavity is cylindrical.

[0017] Furthermore, the extrusion assembly includes: a receiving groove and an extrusion block;

[0018] The containing groove is formed on the circumferential side wall of the first roller shaft, and is arranged along the axial direction of the first roller shaft. The containing grooves of the plurality of extrusion assemblies are distributed in a circular array around the central axis of the first roller shaft.

[0019] The extrusion block is movably arranged in the inner cavity of the accommodating groove, the cross-sectional shape of the extrusion block matches that of the inner cavity of the accommodating groove, the height of the extrusion block is smaller than the depth of the accommodating groove, and the extrusion block is slidably connected to the inner wall of the accommodating groove along the axial direction of the accommodating groove.

[0020] Furthermore, the crushing module also includes: a second roller, a second motor, and a plurality of crushing components;

[0021] The second roller is disposed in the inner cavity of the inner shell, and both ends of the second roller are rotatably connected to the inner wall of the inner shell respectively, and the second roller is located between the partition and the bottom wall of the inner cavity of the inner shell;

[0022] The second motor is fixedly arranged on the outer shell, and the driving end of the second motor is connected to the second roller shaft for driving the second roller shaft to rotate;

[0023] A plurality of crushing assemblies are arranged on the second roller shaft and are used for crushing the strip-shaped bamboo pieces located at the bottom of the inner cavity of the inner shell body.

[0024] Furthermore, the crushing assembly comprises: a guide hole, a receiving cavity, a hammer slide rod and a positioning plug rod;

[0025] The guide hole is opened on the circumferential side wall of the second roller shaft, both end ports of the guide hole are exposed to the circumferential side wall surface of the second roller shaft, and the central axis of the guide hole intersects with the central axis of the second roller shaft;

[0026] The accommodating cavity is arranged inside the second roller shaft, the accommodating cavity is communicated with the guide hole, and the central axis of the accommodating cavity intersects with the central axis of the guide hole;

[0027] The hammer slide bar is movably arranged in the inner cavity of the guide hole;

[0028] The positioning rod is movably arranged in the inner cavity of the accommodating cavity. When the positioning rod clamps and positions the hammer slide bar, one end of the positioning rod extends into the inner cavity of the guide hole and clamps with the hammer slide bar.

[0029] Furthermore, the guide holes of the plurality of crushing assemblies are sequentially arranged along the axial direction of the second roller, the guide holes of the plurality of crushing assemblies are spatially staggered, and the center distance between the guide holes of any pair of crushing assemblies is greater than the aperture of the guide holes.

[0030] Further, the positioning rod comprises: a counterweight portion and a clamping portion;

[0031] A plurality of positioning grooves are provided on the circumferential side wall of the hammer slide bar. The positioning grooves are annular grooves. Any positioning groove is consistent with the central axis of the hammer slide bar. The plurality of positioning grooves are arranged in sequence along the axial direction of the hammer slide bar.

[0032] The counterweight part is a prism, and the counterweight part matches the radial cross-sectional shape of the accommodating cavity;

[0033] The clamping part is fixedly arranged at one end of the counterweight part. When the positioning rod clamps and positions the hammer slide bar, the head end of the clamping part of the positioning rod extends into the inner cavity of the guide hole and clamps with one of the positioning grooves.

[0034] Furthermore, the unloading module comprises: an unloading window, a receiving plate, a pair of assembly shells, a transmission shaft, a pair of return torsion springs, an assembly window, a receiving drawer, a multi-way pipe and a one-way valve;

[0035] The material unloading window is arranged at the bottom of the inner shell, and the material unloading window penetrates the outer wall of the inner shell and communicates with the bottom of the inner cavity of the inner shell;

[0036] The receiving plate is movably arranged in the material unloading window, and the shape of the receiving plate matches that of the material unloading window;

[0037] A pair of assembly shells are fixedly arranged on the outer wall of the outer shell;

[0038] The transmission shaft is arranged in the inner cavity of the inner shell, and the two ends of the transmission shaft respectively penetrate the inner walls of the inner shell and the outer shell in sequence and extend into the inner cavities of a pair of assembly shells, and the two ends of the transmission shaft are respectively rotatably connected with the outer wall of the outer shell, and the middle section of the transmission shaft is fixedly connected with the bottom of the receiving plate, and the connection between the transmission shaft and the receiving plate is located in the middle section of the receiving plate;

[0039] A pair of reset torsion springs are respectively arranged in the inner cavities of a pair of assembly shells, and the two ends of any reset torsion spring are respectively fixedly connected to the inner wall of the assembly shell and the end of the transmission shaft, so as to drive the transmission shaft to rotate and reset;

[0040] The assembly window is formed on the outer wall of the outer shell, and the assembly window is communicated with the inner cavity of the outer shell;

[0041] The material receiving drawer is movably inserted into the inner cavity of the outer shell through the assembly window, and the material receiving drawer is located between the material receiving plate and the inner cavity bottom wall of the outer shell;

[0042] The multi-way pipe is fixedly arranged on the outer wall of the outer shell, and several input ends of the multi-way pipe are connected with the inner cavity of the inner shell;

[0043] The one-way valve is arranged at the output end of the multi-way pipe, and is used to limit the flow direction of the gas flowing through the multi-way pipe.

[0044] Further, the feeding module comprises: a feeding funnel and a sealing plug;

[0045] The feeding funnel is fixedly arranged on the top of the outer shell, and the output end of the feeding funnel is communicated with the top of the inner cavity of the inner shell;

[0046] The sealing plug is movably arranged in the inner cavity of the feeding funnel, and the sealing plug is plugged with the port of the output end of the feeding funnel to seal the output end of the feeding funnel.

[0047] The intelligent biomass carbonization furnace for laboratory use according to the embodiment of the present invention has the following beneficial effects:

[0048] 1. The device sets a crushing module in the inner cavity of the inner shell so that it hammers the bamboo strips at the bottom of the inner cavity of the inner shell and has been treated with smoldering carbonization to produce bamboo charcoal fragments. The toughness of the bamboo strips after carbonization is greatly reduced, thereby reducing the energy consumed by the device in the process of crushing bamboo, and solving the problem of high energy consumption in the process of crushing bamboo in the process of preparing bamboo charcoal using the existing technology.

[0049] 2. This equipment utilizes the characteristic that bamboo is prone to longitudinal cracking when subjected to radial external force. By setting a first roller, a first motor and an extrusion assembly, during the rotation of the first roller, the weight of the extrusion block is used to apply radial pressure to the bamboo to crush the bamboo to form regularly shaped strips of bamboo. Under the premise of ensuring the carbonization effect of the bamboo, the extrusion assembly of this equipment can then conveniently carry the strips of bamboo to the bottom of the inner cavity of the inner shell for smoldering carbonization processing, thereby improving the processing efficiency of this equipment.

[0050] 3. The device is provided with a second roller, a second motor and a crushing assembly, so that the second motor continuously increases the gravitational potential energy of the hammer slide bar and releases it during the process of driving the second roller to rotate, and utilizes the gravity of the hammer slide bar to hammer the bamboo strips that have been processed by smoldering and carbonization to produce bamboo charcoal fragments, and utilizes the impact force of the hammer slide bar during the process of hammering the bamboo strips to drive the receiving plate to flip open, so that the bamboo charcoal fragments can fall into the receiving drawer through the unloading window, so as to ensure the airtightness of the inner shell cavity during the smoldering and carbonization of the bamboo strips at the bottom of the inner shell cavity, thereby improving the carbonization effect of the device.

[0051] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] Figure 1 is a stereoscopic diagram from a front side perspective according to an embodiment of the present invention;

[0053] Figure 2 is a stereoscopic diagram from a rear side perspective according to an embodiment of the present invention;

[0054] Figure 3 is a schematic diagram of an internal structure according to an embodiment of the present invention;

[0055] Figure 4 It is a schematic diagram of assembling the inner shell and the partition according to an embodiment of the present invention;

[0056] Figure 5 is a schematic diagram of assembling an extrusion assembly according to an embodiment of the present invention;

[0057] Figure 6Schematic diagram of the assembly of a crushing assembly according to an embodiment of the present invention (the second roller is processed in perspective);

[0058] Figure 7 is a parts diagram of a second roller according to an embodiment of the present invention (the second roller is processed in perspective);

[0059] Figure 8 A parts diagram of a hammer slide bar according to an embodiment of the present invention;

[0060] Fig. 9 1 is a parts diagram of a positioning rod according to an embodiment of the present invention.

[0061] Description of the accompanying drawings:

[0062] 1-outer shell, 11-assembly groove, 2-inner shell, 21-heat radiation hole, 31-partition, 311-pretreatment chamber, 312-crushing protrusion, 32-first roller, 33-first motor, 341-accommodating groove, 342-extrusion block, 35-second roller, 36-second motor, 371-guide hole, 372-accommodating chamber, 373-hammering slide bar, 3731 positioning groove, 374-positioning plug, 3741 counterweight part, 3742-clamping part, 4-heating device, 51-unloading window, 52-receiving plate, 53-assembly shell, 54-transmission shaft, 55-receiving drawer, 56-multi-way pipe, 57-one-way valve, 61-feeding funnel, 62-sealing plug. DETAILED DESCRIPTION

[0063] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to further illustrate the present invention.

[0064] The above and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the embodiments with reference to the accompanying drawings. The directional terms mentioned in the following embodiments, such as up, down, left, right, front or back, etc., are only reference directions of the accompanying drawings. Therefore, the directional terms used are used to illustrate and not to limit the present invention. In addition, in all embodiments, the same reference numerals represent the same elements.

[0065] First, combine Figures 1 to 9 The intelligent biomass carbonization furnace for laboratory use according to an embodiment of the present invention is described, which is used for preparing bamboo charcoal in the laboratory and has a wide range of application scenarios.

[0066] Specifically, Figures 1 to 3As shown, the intelligent biomass carbonization furnace for laboratory use according to the embodiment of the present invention comprises: an outer shell 1, an inner shell 2, a crushing module, a plurality of heating devices 4, a loading module and a unloading module; the inner shell 2 is fixedly arranged in the inner cavity of the outer shell 1, and the inner shell 2 is vertically arranged along the axial direction of the outer shell 1. In this embodiment, the outer shell 1 is a shell of heat-insulating material; the loading module is arranged at the top of the outer shell 1, and the output end of the loading module is connected to the top of the inner cavity of the inner shell 2, so as to add bamboo into the inner cavity of the inner shell 2; the crushing module is arranged on the inner shell 2, and the crushing module is connected to the outer shell 1, so as to crush and process bamboo; a plurality of heating devices 4 are fixedly arranged on the inner wall of the outer shell 1, and a plurality of heating devices 4 are located on the outside of the inner shell 2; the unloading module is arranged at the bottom of the inner cavity of the outer shell 1, and the unloading module is connected to the inner shell 2.

[0067] Preferably, Figures 1 to 5 As shown, a plurality of assembly grooves 11 are provided on the inner wall of the outer shell 1, and the notches of the assembly grooves 11 are all fitted with the outer surface of the inner shell 2, and a plurality of heating devices 4 are respectively arranged in the inner cavities of the plurality of assembly grooves 11; a plurality of groups of heat radiation holes 21 are provided on the inner wall of the inner shell 2, and each group of heat radiation holes 21 is composed of a plurality of heat radiation holes 21, and any group of heat radiation holes 21 passes through the inner wall of the inner shell 2 and is connected with one of the assembly grooves 11, so that the heat generated by the heating device 4 is radiated toward the inner cavity of the inner shell 2 through the heat radiation holes 21. In this embodiment, the heating device 4 preferably uses an electric heating device 4, including but not limited to a heating resistor, so that the user can quickly adjust the heating temperature and heating time of the heating device 4 according to needs.

[0068] Further, if Figures 1 to 3 As shown, the crushing module includes: a partition 31, a first roller 32, a first motor 33 and a plurality of extrusion components; the partition 31 is arranged in the inner cavity of the inner shell 2, and the partition 31 is arranged along the radial direction of the inner shell 2, the head end of the partition 31 is fixedly connected to the inner wall of one side of the inner shell 2, and the distance between the tail end of the partition 31 and the inner wall of the other side of the inner shell 2 is greater than zero; the first roller 32 is arranged in the inner cavity of the inner shell 2, and the two ends of the first roller 32 are respectively rotatably connected to the inner wall of the inner shell 2, and the first roller 32 is located between the partition 31 and the top wall of the inner cavity of the inner shell 2; the first motor 33 is fixedly arranged on the outer shell 1, and the driving end of the first motor 33 is connected to the first roller 32, which is used to drive the first roller 32 to rotate; a plurality of extrusion components are arranged on the circumferential side wall of the first roller 32, which is used to squeeze and crush the bamboo into strip-shaped bamboo pieces.

[0069] Further, if Figures 1 to 4As shown, the partition 31 is an arc-shaped plate, and the cavity enclosed by the partition 31 and the top surface of the inner cavity of the inner shell 2 is the pretreatment cavity 311. The top of the inner cavity of the pretreatment cavity 311 is connected to the output end of the feeding module, and the inner cavity shape of the pretreatment cavity 311 is a cylinder. The width of the gap between the first roller 32 and the inner surface of the pretreatment cavity 311 is not greater than the diameter of the bamboo.

[0070] Further, if Figures 1 to 5 As shown, the extrusion assembly includes: a receiving groove 341 and an extrusion block 342; the receiving groove 341 is opened on the circumferential side wall of the first roller shaft 32, and the receiving groove 341 is arranged along the axial direction of the first roller shaft 32, and the receiving grooves 341 of a plurality of extrusion assemblies are distributed in a circular array around the central axis of the first roller shaft 32; the extrusion block 342 is movably arranged in the inner cavity of the receiving groove 341, and the cross-sectional shape of the extrusion block 342 and the inner cavity of the receiving groove 341 are matched, the height of the extrusion block 342 is less than the depth of the receiving groove 341, and the extrusion block 342 is slidably connected to the inner wall of the receiving groove 341 along the axial direction of the receiving groove 341.

[0071] Preferably, Figures 1 to 5 As shown, the crushing module also includes: a plurality of crushing protrusions 312, a plurality of crushing protrusions 312 are fixedly arranged on the partition 31, any crushing protrusion 312 is arranged along the width direction of the partition 31, a plurality of crushing protrusions 312 are located between the partition 31 and the top wall of the inner cavity of the inner shell 2, and a plurality of crushing protrusions 312 are equidistantly arranged along the length direction of the partition 31; in this embodiment, by arranging a plurality of crushing protrusions 312 on the upper surface of the partition 31, so that after the extrusion block 342 crushes the bamboo into a plurality of strip-shaped bamboo chips, as the first roller 32 further rotates, the extrusion block 342 cooperates with the crushing protrusions 312 to stagger the positions where the bamboo is broken due to pressure to form strip-shaped bamboo chips, so as to enhance the crushing effect of the crushing module.

[0072] Further, if Figures 1 to 3 As shown, the crushing module also includes: a second roller 35, a second motor 36, and a plurality of crushing components; the second roller 35 is arranged in the inner cavity of the inner shell 2, and the two ends of the second roller 35 are respectively rotatably connected to the inner wall of the inner shell 2, and the second roller 35 is located between the partition 31 and the bottom wall of the inner cavity of the inner shell 2. In this embodiment, the second roller 35 is parallel to the central axis of the first roller 32; the second motor 36 is fixedly arranged on the outer shell 1, and the driving end of the second motor 36 is connected to the second roller 35 for driving the second roller 35 to rotate; a plurality of crushing components are arranged on the second roller 35 for crushing the strip bamboo chips located at the bottom of the inner cavity of the inner shell 2.

[0073] Further, if Figures 1 to 3As shown in Figures 6 and 7, the crushing assembly includes: a guide hole 371, a receiving chamber 372, a hammer slide 373 and a positioning rod 374; the guide hole 371 is opened on the circumferential side wall of the second roller 35, and both end ports of the guide hole 371 are exposed to the circumferential side wall surface of the second roller 35, and the central axis of the guide hole 371 intersects with the central axis of the second roller 35; the receiving chamber 372 is arranged inside the second roller 35, the receiving chamber 372 is connected to the guide hole 371, and the central axis of the receiving chamber 372 intersects with the central axis of the guide hole 371; the hammer slide 373 is movably arranged in the inner cavity of the guide hole 371; the positioning rod 374 is movably arranged in the inner cavity of the receiving chamber 372, and when the positioning rod 374 clamps and positions the hammer slide 373, one end of the positioning rod 374 extends into the inner cavity of the guide hole 371 and clamps with the hammer slide 373.

[0074] Preferably, Figures 1 to 3 As shown in Figures 6 and 7, in this embodiment, the angle between the projection of the central axis of the guide hole 371 of the crushing assembly located at the head end of the second roller 35 on the end surface of the second roller 35 and the projection of the central axis of the guide hole 371 of the crushing assembly located at the tail end of the second roller 35 on the end surface of the second roller 35 is a first angle a1, and the angle between the projection of the central axis of the guide hole 371 of the crushing assembly located at the head end of the second roller 35 on the end surface of the second roller 35 and the projection of the central axis of any guide hole 371 of the remaining crushing assemblies on the end surface of the second roller 35 is a second angle a2, the angle of the first angle a1 is not greater than 180° and the angle of the second angle a2 is not greater than the angle of the first angle a1, so that when the second roller 35 rotates to a specific angle, the ends of the hammer slide bars 373 of the crushing assemblies extending out of the outer surface of the second roller 35 are all located on the side of the second roller 35 that is away from the tail end of the partition 31 (that is, as shown in Figure 6 and 7). Figure 6 The state shown in the figure) allows the strip bamboo pieces falling through the gap between the partition 31 and the inner wall of the inner shell 2 to slide smoothly to the bottom of the inner cavity of the inner shell 2.

[0075] Further, if Figures 1 to 3 As shown in FIGS. 6 and 7 , the guide holes 371 of several crushing assemblies are arranged in sequence along the axial direction of the second roller, the guide holes 371 of several crushing assemblies are spatially staggered, and the center distance between the guide holes 371 of any pair of crushing assemblies is greater than the aperture of the guide holes 371 .

[0076] Further, if Figure 6 , 8As shown in Figures 9 and 10, the positioning rod 374 includes: a counterweight portion 3741 and a clamping portion 3742; a plurality of positioning grooves 3731 are provided on the circumferential side wall of the hammer slide 373, and the positioning grooves 3731 are annular grooves, any one of the positioning grooves 3731 is the same as the central axis of the hammer slide 373, and a plurality of positioning grooves 3731 are arranged in sequence along the axial direction of the hammer slide 373; the counterweight portion 3741 is a prism, and the counterweight portion 3741 matches the radial cross-sectional shape of the accommodating cavity 372; the clamping portion 3742 is fixedly arranged at one end of the counterweight portion 3741, and when the positioning rod 374 clamps and positions the hammer slide 373, the head end of the clamping portion 3742 of the positioning rod 374 extends into the inner cavity of the guide hole 371 and is clamped with one of the positioning grooves 3731.

[0077] Further, if Figures 1 to 3 As shown, the material unloading module comprises: a material unloading window 51, a material receiving plate 52, a pair of assembly shells 53, a transmission shaft 54, a pair of reset torsion springs (not shown in the figure), an assembly window (not shown in the figure), a material receiving drawer 55, a multi-way pipe 56 and a one-way valve 57; the material unloading window 51 is opened at the bottom of the inner shell 2, and the material unloading window 51 passes through the outer wall of the inner shell 2 and is connected with the bottom of the inner cavity of the inner shell 2; the material receiving plate 52 is movably arranged in the material unloading window 51, and the shape of the material receiving plate 52 matches that of the material unloading window 51; a pair of assembly shells 53 The transmission shaft 54 ​​is fixedly arranged on the outer wall of the outer shell 1; the transmission shaft 54 ​​is arranged in the inner cavity of the inner shell 2, and the two ends of the transmission shaft 54 ​​respectively penetrate the inner walls of the inner shell 2 and the outer shell 1 in sequence and extend into the inner cavity of a pair of assembly shells 53. The two ends of the transmission shaft 54 ​​are rotatably connected to the outer wall of the outer shell 1, and the middle section of the transmission shaft 54 ​​is fixedly connected to the bottom of the receiving plate 52. The connection between the transmission shaft 54 ​​and the receiving plate 52 is located in the middle section of the receiving plate 52. In this embodiment, the transmission shaft 54 ​​is perpendicular to the central axis of the second roller 35. A pair of return torsion springs are respectively arranged in the inner cavity of a pair of assembly shells 53, and the two ends of any return torsion spring are respectively fixedly connected to the inner wall of the assembly shell 53 and the end of the transmission shaft 54, which is used to drive the transmission shaft 54 ​​to rotate and reset; the assembly window is opened on the outer wall of the outer shell 1, and the assembly window is connected to the inner cavity of the outer shell 1; the material receiving drawer 55 is movably inserted into the inner cavity of the outer shell 1 through the assembly window, and the material receiving drawer 55 is located between the material receiving plate 52 and the bottom wall of the inner cavity of the outer shell 1; the multi-way pipe 56 is fixedly arranged on the outer shell 1, several input ends of the multi-way tube 56 are connected to the inner cavity of the inner shell 2. In this embodiment, the user can connect the output end of the multi-way tube 56 to an external condensing device, so as to introduce the steam generated in the process of preparing bamboo charcoal into the condensing device, and then the condensing device condenses and collects the steam to obtain a mixed liquid, so that the user can further filter and purify the mixed liquid to obtain wood wax liquid; a one-way valve 57 is set at the output end of the multi-way tube 56 to limit the flow direction of the gas flowing through the multi-way tube 56.

[0078] Further, if Figures 1 to 3 As shown, the feeding module includes: a feeding funnel 61 and a sealing plug 62; the feeding funnel 61 is fixedly arranged on the top of the outer shell 1, and the output end of the feeding funnel 61 is connected to the top of the inner cavity of the inner shell 2; the sealing plug 62 is movably arranged in the inner cavity of the feeding funnel 61, and the sealing plug 62 is plugged into the port of the output end of the feeding funnel 61 for sealing the output end of the feeding funnel 61.

[0079] During the preparation of bamboo charcoal, the user removes the sealing plug 62 inside the loading funnel 61 and places a plurality of bamboos whose length is no greater than the length of the receiving groove 341 inside the loading funnel 61 . During this process, the user needs to ensure that each bamboo is placed along the length direction of the receiving groove 341 .

[0080] When the equipment is running, the first motor 33 drives the first roller 32 to rotate. During this process, when the accommodating groove 341 provided on the circumferential side wall surface of the first roller 32 passes through the lower side of the output port of the feeding funnel 61, a bamboo stored in the inner cavity of the feeding funnel 61 falls into the inner cavity of the accommodating groove 341 through the output end of the feeding funnel 61, and moves sideways with the first roller 32 toward the output port of the feeding funnel 61. As the rotation angle of the first roller 32 increases, the bamboo moves from the upper side of the first roller 32 to the lower side of the first roller 32. When the bamboo moves with the rotation of the first roller 32 When it reaches the lower side of the first roller, the extrusion block 342 located in the same accommodating groove 341 as the bamboo slides downward under the action of gravity, thereby crushing the bamboo into multiple strips of bamboo chips; as the first roller 32 further rotates, the pressure block drives the strips of bamboo chips to move toward the tail end of the partition 31 until they pass through the gap between the tail end of the partition 31 and the inner wall of the inner shell 2 and fall into the bottom of the inner cavity of the inner shell 2; according to the above steps, until the first roller 32 crushes all the bamboo in the inner cavity of the storage and loading funnel 61 into strips of bamboo chips and transfers them to the bottom of the inner cavity of the inner shell 2, the first motor 33 stops running.

[0081] After the multiple bamboos stored in the inner cavity of the loading funnel 61 are put into the inner cavity of the inner shell 2, the user reinserts the sealing plug 62 into the port at the output end of the loading funnel 61 to seal the port at the output end of the loading funnel 61. Then, the heating device 4 arranged on the inner wall of the outer shell 1 is started to perform a smoldering and carbonization process on the bamboo strips stored at the bottom of the inner cavity of the inner shell 2. During this process, the steam generated by the bamboo strips is discharged through the multi-way pipe 56.

[0082] After the bamboo strips are smoldered and carbonized to form bamboo charcoal, the second motor 36 drives the second roller 35 to rotate. When the second roller 35 is in the starting position, the guide hole 371 at the head end of the second roller 35 is in a vertical state, and the accommodating cavity 372 at the head end of the second roller 35 is inclined toward the bottom of the inner cavity of the inner shell 2. Figure 6 As shown, in this state, the positioning rod 374 is located at the tail end of the accommodating chamber 372, and the head end of the hammer slide bar 373 abuts against the receiving plate 52. When the second roller shaft 35 rotates 90° counterclockwise, the positioning rod 374 slides from the tail end of the accommodating chamber 372 to the head end of the accommodating chamber 372, and the clamping portion 3742 of the positioning rod 374 extends into the inner cavity of the guide hole 371 and clamps with the positioning groove 3731 provided on the hammer slide bar 373 to position the hammer slide bar 373; as the second roller shaft 35 further rotates counterclockwise, when the rotation angle of the second roller shaft 35 is less than 180°, the hammer slide bar 373 is locked by the positioning rod 374, and the head end of the hammer slide bar 373 always protrudes from the outer surface of the second roller shaft 35, and as the second roller shaft 35 rotates, it is positioned from the lower side of the second roller shaft 35 When the second roller 35 rotates counterclockwise over 180°, the positioning rod 374 is affected by gravity and slides from the head end of the accommodating chamber 372 to the tail end of the accommodating chamber 372. The clamping portion 3742 of the positioning rod 374 is disengaged from the positioning groove 3731 of the hammer slide 373, thereby releasing the lock on the hammer slide 373. Thereafter, the hammer slide 373 is affected by gravity and slides downward along the guide hole 371, hammering the carbonized bamboo strip at the bottom of the inner cavity of the inner shell 2 to produce bamboo charcoal fragments. When the hammer slide 373 hammers the bamboo strip, the receiving plate 52 is impacted by the hammer slide 373 and deflected to one side by a certain angle, so that the produced bamboo charcoal fragments slide along the guide of the receiving plate 52 into the receiving drawer 55. The user can obtain the bamboo charcoal fragments by opening the receiving drawer 55.

[0083] Above, refer to Figures 1 to 9 The intelligent biomass carbonization furnace for laboratory use according to an embodiment of the present invention is described, which has the following beneficial effects:

[0084] 1. The device sets a crushing module in the inner cavity of the inner shell so that it hammers the bamboo strips at the bottom of the inner cavity of the inner shell and has been treated with smoldering carbonization to produce bamboo charcoal fragments. The toughness of the bamboo strips after carbonization is greatly reduced, thereby reducing the energy consumed by the device in the process of crushing bamboo, and solving the problem of high energy consumption in the process of crushing bamboo in the process of preparing bamboo charcoal using the existing technology.

[0085] 2. This equipment utilizes the characteristic that bamboo is prone to longitudinal cracking when subjected to radial external force. By setting a first roller, a first motor and an extrusion assembly, during the rotation of the first roller, the weight of the extrusion block is used to apply radial pressure to the bamboo to crush the bamboo to form regularly shaped strips of bamboo. Under the premise of ensuring the carbonization effect of the bamboo, the extrusion assembly of this equipment can then conveniently carry the strips of bamboo to the bottom of the inner cavity of the inner shell for smoldering carbonization processing, thereby improving the processing efficiency of this equipment.

[0086] 3. The device is provided with a second roller, a second motor and a crushing assembly, so that the second motor continuously increases the gravitational potential energy of the hammer slide bar and releases it during the process of driving the second roller to rotate, and utilizes the gravity of the hammer slide bar to hammer the bamboo strips that have been processed by smoldering and carbonization to produce bamboo charcoal fragments, and utilizes the impact force of the hammer slide bar during the process of hammering the bamboo strips to drive the receiving plate to flip open, so that the bamboo charcoal fragments can fall into the receiving drawer through the unloading window, so as to ensure the airtightness of the inner shell cavity during the smoldering and carbonization of the bamboo strips at the bottom of the inner shell cavity, thereby improving the carbonization effect of the device.

[0087] It should be noted that, in this specification, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0088] Although the content of the present invention has been described in detail through the above preferred embodiments, it should be appreciated that the above description should not be considered as a limitation of the present invention. After reading the above content, it will be apparent to those skilled in the art that various modifications and substitutions of the present invention will occur. Therefore, the protection scope of the present invention should be limited by the appended claims.

Claims

1. A biomass intelligent carbonization furnace for laboratory use, characterized in that: It includes: an outer shell, an inner shell, a crushing module, several heating devices, a loading module and a unloading module; The inner shell is fixedly disposed in the inner cavity of the outer shell, and the inner shell is vertically disposed along the axial direction of the outer shell; The feeding module is arranged on the top of the outer shell, and the output end of the feeding module is connected with the top of the inner cavity of the inner shell, so as to add bamboo into the inner cavity of the inner shell; The crushing module is arranged on the inner shell, and the crushing module is connected to the outer shell, and is used for crushing the bamboo; The plurality of heating devices are fixedly arranged on the inner wall of the outer shell, and the plurality of heating devices are located outside the inner shell; The material discharge module is arranged at the bottom of the inner cavity of the outer shell, and the material discharge module is connected to the inner shell; The crushing module comprises: a partition, a first roller, a first motor and a plurality of extrusion components; The partition is arranged in the inner cavity of the inner shell, the partition is arranged along the radial direction of the inner shell, the head end of the partition is fixedly connected to the inner wall of one side of the inner shell, and the distance between the tail end of the partition and the inner wall of the other side of the inner shell is greater than zero; The first roller is disposed in the inner cavity of the inner shell, and both ends of the first roller are rotatably connected to the inner wall of the inner shell respectively, and the first roller is located between the partition and the top wall of the inner cavity of the inner shell; The first motor is fixedly arranged on the outer shell, and a driving end of the first motor is connected to the first roller shaft for driving the first roller shaft to rotate; The plurality of extrusion assemblies are arranged on the circumferential side wall of the first roller shaft, and are used to squeeze and break the bamboo into strip-shaped bamboo pieces; The crushing module further comprises: a second roller, a second motor, and a plurality of crushing components; The second roller is disposed in the inner cavity of the inner shell, and both ends of the second roller are rotatably connected to the inner wall of the inner shell respectively, and the second roller is located between the partition and the bottom wall of the inner cavity of the inner shell; The second motor is fixedly arranged on the outer shell, and the driving end of the second motor is connected to the second roller shaft for driving the second roller shaft to rotate; The plurality of crushing components are arranged on the second roller shaft, and are used to crush the strip bamboo pieces located at the bottom of the inner cavity of the inner shell; The crushing assembly comprises: a guide hole, a containing cavity, a hammer slide rod and a positioning plug rod; The guide hole is opened on the circumferential side wall of the second roller shaft, both end ports of the guide hole are exposed to the circumferential side wall surface of the second roller shaft, and the central axis of the guide hole intersects with the central axis of the second roller shaft; The accommodating cavity is arranged inside the second roller shaft, the accommodating cavity is communicated with the guide hole, and the central axis of the accommodating cavity intersects with the central axis of the guide hole; The hammer slide bar is movably arranged in the inner cavity of the guide hole; The positioning rod is movably arranged in the inner cavity of the accommodating cavity. When the positioning rod clamps and positions the hammer slide bar, one end of the positioning rod extends into the inner cavity of the guide hole and clamps with the hammer slide bar. The guide holes of the plurality of crushing assemblies are arranged in sequence along the axial direction of the second roller, the guide holes of the plurality of crushing assemblies are spatially staggered, and the center distance between the guide holes of any pair of the crushing assemblies is greater than the aperture of the guide holes.

2. The intelligent biomass carbonization furnace for laboratory use as claimed in claim 1, characterized in that: The partition is an arc-shaped plate, and the cavity enclosed by the partition and the top surface of the inner cavity of the inner shell is a pretreatment cavity. The top of the inner cavity of the pretreatment cavity is connected to the output end of the loading module, and the inner cavity shape of the pretreatment cavity is a cylinder.

3. The intelligent biomass carbonization furnace for laboratory use as claimed in claim 1, characterized in that: The extrusion assembly comprises: a receiving groove and an extrusion block; The containing groove is formed on the circumferential side wall of the first roller shaft, the containing groove is arranged along the axial direction of the first roller shaft, and the containing grooves of the plurality of extrusion assemblies are distributed in a circular array around the central axis of the first roller shaft; The extrusion block is movably arranged in the inner cavity of the accommodating groove, the cross-sectional shape of the extrusion block matches that of the inner cavity of the accommodating groove, the height of the extrusion block is smaller than the depth of the accommodating groove, and the extrusion block is slidably connected to the inner wall of the accommodating groove along the axial direction of the accommodating groove.

4. The intelligent biomass carbonization furnace for laboratory use as claimed in claim 1, characterized in that: The positioning rod comprises: a counterweight portion and a clamping portion; A plurality of positioning grooves are provided on the circumferential side wall of the hammer slide bar, wherein the positioning grooves are annular grooves, any one of the positioning grooves is identical to the central axis of the hammer slide bar, and the plurality of positioning grooves are sequentially arranged along the axial direction of the hammer slide bar; The counterweight portion is a prism, and the counterweight portion matches the radial cross-sectional shape of the accommodating cavity; The clamping portion is fixedly arranged at one end of the counterweight portion. When the positioning rod clamps and positions the hammer slide bar, the head end of the clamping portion of the positioning rod extends into the inner cavity of the guide hole and clamps with one of the positioning grooves.

5. The intelligent biomass carbonization furnace for laboratory use as claimed in claim 1, characterized in that: The unloading module comprises: an unloading window, a receiving plate, a pair of assembly shells, a transmission shaft, a pair of return torsion springs, an assembly window, a receiving drawer, a multi-way pipe and a one-way valve; The material unloading window is provided at the bottom of the inner shell, and the material unloading window penetrates the outer wall of the inner shell and communicates with the bottom of the inner cavity of the inner shell; The receiving plate is movably arranged in the material unloading window, and the shape of the receiving plate matches that of the material unloading window; The pair of assembly shells are fixedly arranged on the outer wall of the outer shell; The transmission shaft is arranged in the inner cavity of the inner shell, and the two ends of the transmission shaft respectively penetrate the inner walls of the inner shell and the outer shell in sequence and extend into the inner cavities of the pair of assembly shells, and the two ends of the transmission shaft are respectively rotatably connected to the outer wall of the outer shell, and the middle section of the transmission shaft is fixedly connected to the bottom of the receiving plate, and the connection between the transmission shaft and the receiving plate is located in the middle section of the receiving plate; The pair of reset torsion springs are respectively arranged in the inner cavities of the pair of assembly shells, and the two ends of any one of the reset torsion springs are respectively fixedly connected to the inner wall of the assembly shell and the end of the transmission shaft, so as to drive the transmission shaft to rotate and reset; The assembly window is provided on the outer wall of the outer shell, and the assembly window is communicated with the inner cavity of the outer shell; The material receiving drawer is movably inserted into the inner cavity of the outer shell through the assembly window, and the material receiving drawer is located between the material receiving plate and the bottom wall of the inner cavity of the outer shell; The multi-way tube is fixedly arranged on the outer wall of the outer shell, and several input ends of the multi-way tube are connected with the inner cavity of the inner shell; The one-way valve is arranged at the output end of the multi-way pipe, and is used to limit the flow direction of the gas flowing through the multi-way pipe.

6. The intelligent biomass carbonization furnace for laboratory use as claimed in claim 1, characterized in that: The feeding module comprises: a feeding funnel and a sealing plug; The feeding funnel is fixedly arranged on the top of the outer shell, and the output end of the feeding funnel is communicated with the top of the inner cavity of the inner shell; The sealing plug is movably arranged in the inner cavity of the feeding funnel, and the sealing plug is plugged into the port of the output end of the feeding funnel to seal the output end of the feeding funnel.

Citation Information

Patent Citations

  • An intelligent bamboo box-type dry distillation carbonization furnace

    CN108359485B

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