Environmentally friendly cloth dyeing machine and method of using the same

Abstract

The invention discloses an environment-friendly cloth dyeing machine and a method for using the same, and relates to the technical field of cloth dyeing machines. The machine comprises a bottom plate, a support frame is fixedly connected to the upper surface of the bottom plate, an efficiency increasing mechanism is arranged on the left side of the support frame, an adjusting mechanism is arranged above the support frame, the efficiency increasing mechanism comprises a guiding unit, the guiding unit is arranged above the bottom plate, the guiding unit can guide the cloth being dyed to move on a suitable moving track, the efficiency increasing mechanism also comprises a processing unit, the processing unit is arranged above the bottom plate, the processing unit is used in conjunction with the guiding unit, and the environment-friendly cloth dyeing machine and the method for using the same, through the coordinated use of the guiding unit, the processing unit and the adjusting mechanism, can effectively avoid the problem that when processing cloth, a worker needs to repeatedly wind the cloth on an empty winding roller and transport the cloth to other equipment for subsequent processing, which wastes a lot of time and leads to reduced processing efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of cloth dyeing machines, and in particular to an environmentally friendly cloth dyeing machine and a use method thereof. Background Art

[0002] Dyeing machines are devices used in the textile industry to evenly apply dyes or pigments to fabrics. The design of environmentally friendly dyeing machines usually focuses on reducing water and energy consumption, reducing the use of chemicals, and reducing the emission of wastewater and exhaust gas. There are many types of dyeing machines, the most common of which are dip dyeing machines and jigger dyeing machines.

[0003] At present, the existing environmentally friendly jigger dyeing machines, when in use, utilize two cloth rollers to alternately wind the fabric, and the fabric continuously passes through the dye in the dye tank between the cloth rollers, thereby achieving the purpose of dyeing. However, after the local fabric at both ends of the fabric is wound from one cloth roller on another cloth roller, the equipment needs to be stopped, and the outward end of the fabric needs to be passed through the jigger again, and wound on the empty cloth roller before the dyeing work can be performed again, which will greatly reduce the dyeing efficiency of the fabric. In addition, after the fabric is dyed, the rolled fabric needs to be disassembled and moved to the cleaning equipment and drying equipment for cleaning and drying. The transfer of a large amount of fabric will consume too much time, so there is also the problem of reducing the fabric processing efficiency.

[0004] Combining the above problems, it is found that it is difficult to avoid the above problems at the same time when using the existing environmentally friendly dyeing machines on the market, and even if they can be solved, they need to be solved through external tools, which makes it impossible to achieve the desired effect. Therefore, we propose an environmentally friendly dyeing machine and its use method. Summary of the invention

[0005] The object of the present invention is to provide an environmentally friendly dyeing machine and a method of using the same to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions: an environmentally friendly dyeing machine and a method for using the same, comprising a bottom plate, a support frame fixedly connected to the upper surface of the bottom plate, an efficiency increasing mechanism disposed on the left side of the support frame, and an adjustment mechanism disposed above the support frame;

[0007] The efficiency increasing mechanism comprises a guiding unit, which is arranged above the bottom plate and can guide the cloth being dyed to move on a suitable moving track;

[0008] The efficiency increasing mechanism further comprises a processing unit, which is arranged above the bottom plate and is used in conjunction with the guiding unit. The processing unit can perform subsequent cleaning and drying processing on the dyed cloth;

[0009] The adjusting mechanism is arranged above the bottom plate, and is used in conjunction with the efficiency increasing mechanism. The adjusting mechanism can adjust the tension of the cloth.

[0010] Preferably, the guide unit comprises four supporting legs, the bottom surface of each supporting leg is fixedly connected to the upper surface of the bottom plate, the inner walls of every two supporting legs are rotatably connected to a winding roller, the inner wall of each winding roller is rotatably connected to a first rotating shaft, the outer surface of each first rotating shaft is fixedly connected to a guide cloth, the side surfaces of the two guide cloths close to each other are fixedly connected to a clamping block, the interior of each first rotating shaft is slidably connected to a cross slider, the back of each cross slider is fixedly connected to a circular plate, the back of each circular plate is fixedly connected to a handle, the front of each circular plate is fixedly connected to six clamping blocks, the outer surface of each clamping block is clamped to the interior of the winding roller, the inner wall of each clamping block is fixedly connected to twelve reset springs, the tops of every two reset springs are fixedly connected to a clamping plate, the bottom surface of each clamping plate is fixedly connected to two connecting shafts, and the bottom end of each connecting shaft is fixedly connected to a first strong magnet, wherein the fronts of two supporting legs are fixedly connected to two supporting plates, and the upper surface of each supporting plate is fixedly connected to a step Stepper motor, the output end of each of the stepper motors is fixedly connected to the first transmission shaft, the outer surface of each of the first transmission shafts is fixedly connected to the first gear, the outer surface of each of the first transmission shafts and the outer surface of the first rotating shaft are both fixedly connected to the first magnetic coupling, the two side surfaces of the support frame are fixedly connected to a rectangular box, the front of each of the rectangular boxes is fixedly connected to a fixed frame, the inner wall of each of the fixed frames is rotatably connected to the second transmission shaft, the outer surface of each of the second transmission shafts is fixedly connected to the second gear, the outer surface of each of the second gears and the outer surface of the first gear are meshed with a transmission toothed belt, the inner wall of each of the rectangular boxes is rotatably connected to the second rotating shaft, the outer surface of each of the second rotating shafts and the outer surface of the second transmission shaft are both fixedly connected to the second magnetic coupling, the outer surface of each of the second rotating shafts is fixedly connected to twelve extrusion blocks, the inner wall of each of the rectangular boxes is fixedly connected to twelve force springs, each of the force springs is fixedly connected to an extrusion shaft at one end close to the supporting leg, and each of the extrusion shafts is fixedly connected to a second strong magnet at one end away from the supporting leg.

[0011] Preferably, a sliding groove is provided on the front side of one of the supporting legs, a sliding block is slidably connected inside the sliding groove, a limiting plate is fixedly connected to the front side of the sliding block, and a clamping plate is fixedly connected to the end of one of the winding rollers away from the circular plate, and the outer surface of the clamping plate is clamped to the inside of the limiting plate.

[0012] Preferably, a clamping shaft is clamped inside one of the rectangular boxes, a long plate is fixedly connected to the top end of the clamping shaft, and twelve third strong magnets are fixedly connected to the upper surface of the long plate.

[0013] Preferably, the processing unit includes a gear pump, the bottom surface of the gear pump is fixedly connected to the upper surface of the support frame, the upper surface of the bottom plate is fixedly connected to a storage box, a multi-stage filter is clamped inside the storage box, the upper surface of the storage box is fixedly connected to an air intake pipe, the inner wall of the storage box is fixedly connected to two heating wires, the input end of the gear pump is fixedly connected to an input pipe, both ends of the input pipe close to the stepper motor pass through the interior of the storage box, the outer surface of the input pipe is respectively fixedly connected to a first solenoid valve and a second solenoid valve, the output end of the gear pump is fixedly connected to an output pipe, the outer surface of the output pipe is fixedly connected to the inner wall of another rectangular box, the inner wall of each of the rectangular boxes is rotatably connected to a long shaft, and the outer surface of each of the long shafts is fixedly connected to a roller.

[0014] Preferably, a partition is fixedly connected to the inner wall of the storage box, and a thermal insulation pad is fixedly connected to the right side of the partition.

[0015] Preferably, the adjustment mechanism includes a dyeing rack, the bottom surface of the dyeing rack is fixedly connected to the upper surface of the supporting frame, the inner wall of the dyeing rack is threadedly connected to two threaded shafts, the top of each threaded shaft is fixedly connected to a rotating plate, the upper surface of each rotating plate is fixedly connected to a rotating shaft, the outer surface of each threaded shaft is rotatably connected to a movable plate, the inner wall of each movable plate is rotatably connected to a rotating cylinder, the upper surface of each movable plate is fixedly connected to a sliding plate, the inner wall of the dyeing rack is fixedly connected to two limit blocks, a limit groove is provided on the front side of each limit block, and the interior of each limit groove is slidably connected to the outer surface of the sliding plate.

[0016] Preferably, the inner bottom wall of the dyeing frame is fixedly connected to a heating frame, and the inner wall of the heating frame is rotatably connected to a long cylinder.

[0017] Preferably, a drain pipe is fixedly connected to the front of the heating frame, one end of the drain pipe passes through the outside of the dyeing frame, a threaded cap is threadedly connected to the outer surface of the drain pipe, and a circular opening is opened on the upper surface of the dyeing frame.

[0018] A method for using an environmentally friendly cloth dyeing machine comprises the following steps:

[0019] S1: Control the stepper motor and the first magnetic coupling to run simultaneously. The rotational power generated by the stepper motor during operation will be transmitted to the first rotating shaft through the first magnetic coupling, thereby driving the first rotating shaft to rotate, so that the guide cloth wrapped on the outer surface of the first rotating shaft is released to the outside of the winding roller. At this time, one end of the cloth to be dyed is clamped between the clamping plate and the clamping block. Then, the stepper motor is reversed to shrink the clamping block, the clamping plate and one end of the cloth to the inside of the winding roller. Then, the circular plate is pushed to clamp the card block fixed on one side of the circular plate to the inside of the winding roller. At this time, the operation of the stepper motor will drive the winding roller to rotate. When one of the winding rollers is conveying the cloth to the other winding roller until the last point, the staff will move the circular The plate is pulled out, and at this time the guide cloth will move out of the interior of the winding roller and follow the dyed cloth into the dyeing liquid. When the clamping block and the clamping plate are about to move out of the range of the dyeing liquid, the first strong magnet inside the clamping block is facing the rectangular box. At this time, the stepper motor and the second magnetic coupling are controlled to open, and the first magnetic coupling is closed. The power generated when the stepper motor is running will be transmitted to the second rotating shaft, driving the extrusion block fixed on the outer surface of the second rotating shaft to rotate, thereby pushing the six second strong magnets to move toward the position of the first strong magnet, and pulling the six first strong magnets to move toward the position of the second strong magnet, thereby driving three of the clamping plates to move, and the cloth originally clamped inside the clamping plate will now contact with the dyeing liquid;

[0020] S2: When the cloth is dyed, one end of the cloth can be disconnected, and then the cloth is passed through the bottom of the rectangular box and the bottom of the support frame and then connected to the clamping plate and the clamping block, and then the stepper motor is controlled to drive the cloth to move back and forth while controlling the gear pump and the second solenoid valve to operate. When the gear pump is running, it will extract the clean water inside the storage box through the input pipe, and then discharge it to the surface of the dyed cloth through the output pipe, thereby achieving the purpose of cleaning its surface, and the cleaned water will flow into the interior of the storage box. When the used water passes through the multi-stage filter, it will absorb the internal dyeing liquid, thereby achieving the purpose of repeated use and preventing excessive pollution to the environment. In addition, when the cleaning is completed, the first solenoid valve can be controlled to operate, and the second solenoid valve can be closed. The operation of the first solenoid valve will connect to the heating space inside the storage box, so that the operation of the gear pump will extract the hot air generated by the heating wire when it is heated, and blow it on the surface of the cloth, thereby achieving the purpose of drying;

[0021] S3: When the tension of the cloth needs to be adjusted, you only need to rotate the rotating plate. When the rotating plate is subjected to the power of rotation, it will drive the threaded shaft to move downward, and the movable plate connected to the outer surface of the threaded shaft will also move downward. In this way, the position of the cloth can be adjusted to make the cloth tighter and prevent the cloth from folding. In addition, when the cloth is moving, the cloth will generate some left and right forces acting on the movable plate, and the sliding plate fixed on the upper surface of the movable plate slides inside the limit groove, thereby preventing the problem of the movable plate rotating due to the force.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The present invention provides a guiding unit, which can guide the cloth that has left the winding roller back to the surface of the winding roller and be wound up, thereby eliminating the need for workers to manually rewind one end of the two cloths on the empty winding roller after the cloth is transferred back and forth on the two winding rollers, thereby effectively avoiding the problem of slow processing efficiency.

[0024] The present invention provides a processing unit, and the processing unit can be used to process the dyed cloth. The processing unit and the guide unit are used in combination, which can greatly increase the processing efficiency of the cloth during dyeing.

[0025] The present invention provides an adjusting mechanism, which can be used to adjust the tension of the cloth to prevent the cloth from folding due to insufficient tension. The guiding unit, the processing unit and the adjusting mechanism are used in coordination to effectively avoid the problem that when processing the cloth, workers need to repeatedly wind the cloth around an empty winding roller and transport the cloth to other equipment for subsequent processing, which wastes a lot of time and reduces processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 It is a schematic diagram of the structure of the third strong magnet of the present invention;

[0028] Figure 3 It is a structural schematic diagram of a stepping motor of the present invention;

[0029] Figure 4 is a schematic structural diagram of a second magnetic coupling of the present invention;

[0030] Figure 5 For the present invention Figure 4 A partial enlarged view of the middle A;

[0031] Figure 6 It is a right side structural schematic diagram of the first rotating shaft of the present invention;

[0032] Figure 7 It is a right side structural schematic diagram of the clamping block of the present invention;

[0033] Figure 8 It is a right side structural schematic diagram of the return spring of the present invention;

[0034] Fig. 9 is a schematic structural diagram of the second gear of the present invention;

[0035] Fig.10 For the present invention Fig. 9 A partial enlarged view of point B in the middle;

[0036] Fig.11 It is a left-side structural schematic diagram of the gear pump of the present invention;

[0037] Fig.12 It is a left-side structural schematic diagram of the first solenoid valve of the present invention;

[0038] Fig.13 It is a left-side structural schematic diagram of the second solenoid valve of the present invention;

[0039] Fig.14 It is a left-side structural schematic diagram of the heating wire of the present invention;

[0040] Fig.15 It is a structural schematic diagram of the threaded shaft of the present invention;

[0041] Fig.16 It is a schematic structural diagram of the limit block of the present invention;

[0042] Fig.17 It is a schematic structural diagram of the winding roller of the present invention.

[0043] In the figure: 1, bottom plate; 11, support frame; 2, efficiency increasing mechanism; 21, guide unit; 2101, rectangular box; 2102, long plate; 2103, second strong magnet; 2104, third strong magnet; 2105, clamping shaft; 2106, support plate; 2107, stepping motor; 2108, first gear; 2109, fixing frame; 2110, second transmission shaft; 2111, second gear; 2112, transmission toothed belt; 2113, support Leg support; 2114, second magnetic coupling; 2115, second rotating shaft; 2116, sliding groove; 2117, sliding block; 2118, first magnetic coupling; 2119, winding roller; 2120, first transmission shaft; 2121, clamping plate; 2122, limiting plate; 2123, cross slider; 2124, first rotating shaft; 2125, guide cloth; 2126, clamping block; 2127, clamping block; 2128, circular plate; 2129, handle; 2130, clamping plate; 2131, connecting shaft; 2132, return spring; 2133, first strong magnet; 2134, extrusion block; 2135, extrusion shaft; 2136, force spring; 22, processing unit; 2201, roller; 2202, long shaft; 2203, gear pump; 2204, input pipe; 2205, first solenoid valve; 2206, output pipe; 2207, storage box; 2208, intake pipe; 2209, second solenoid Valve; 2210, multi-stage filter; 2211, partition; 2212, heating wire; 2213, insulation pad; 3, adjustment mechanism; 301, rotating plate; 302, rotating shaft; 303, long cylinder; 304, heating frame; 305, threaded shaft; 306, circular mouth; 307, dyeing rack; 308, threaded cap; 309, drain pipe; 310, limit groove; 311, limit block; 312, sliding plate; 313, moving plate; 314, rotating cylinder. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0045] See also Figure 1 , Figure 3 , Figure 4 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 and Fig.17The present invention provides a technical solution: an environmentally friendly dyeing machine, which makes corresponding improvements to the technical problems mentioned in the background technology, including a bottom plate 1, a support frame 11 is fixedly connected to the upper surface of the bottom plate 1, an efficiency increasing mechanism 2 is arranged on the left side of the support frame 11, and an adjustment mechanism 3 is arranged above the support frame 11;

[0046] The efficiency increasing mechanism 2 comprises a guiding unit 21, which is arranged above the bottom plate 1. The guiding unit 21 can guide the cloth being dyed to move on a suitable moving track.

[0047] As a further limitation of the efficiency increasing mechanism 2 of the present invention, the guide unit 21 includes four supporting legs 2113, the bottom surface of each supporting leg 2113 is fixedly connected to the upper surface of the bottom plate 1, the inner walls of every two supporting legs 2113 are rotatably connected to a winding roller 2119, the inner wall of each winding roller 2119 is rotatably connected to a first rotating shaft 2124, the outer surface of each first rotating shaft 2124 is fixedly connected to a guide cloth 2125, the side surfaces of the two guide cloths 2125 close to each other are fixedly connected to a clamping block 2126, the interior of each first rotating shaft 2124 is slidably connected to a cross slider 2123, the back of each cross slider 2123 is fixedly connected to a circular plate 2128, and each circular plate 21 The back of each circular plate 2128 is fixedly connected with a handle 2129, the front of each circular plate 2128 is fixedly connected with six clamping blocks 2127, the outer surface of each clamping block 2127 is clamped in the interior of the winding roller 2119, the inner wall of each clamping block 2126 is fixedly connected with twelve return springs 2132, the top of each two return springs 2132 is fixedly connected with a clamping plate 2130, the bottom surface of each clamping plate 2130 is fixedly connected with two connecting shafts 2131, and the bottom end of each connecting shaft 2131 is fixedly connected with a first strong magnet 2133, wherein the front of the two support legs 2113 is fixedly connected with two support plates 2106, and the upper surface of each support plate 2106 is fixedly connected with a stepping motor 2 107, the output end of each stepper motor 2107 is fixedly connected to a first transmission shaft 2120, the outer surface of each first transmission shaft 2120 is fixedly connected to a first gear 2108, the outer surface of each first transmission shaft 2120 and the outer surface of the first rotating shaft 2124 are both fixedly connected to a first magnetic coupling 2118, the two side surfaces of the support frame 11 are fixedly connected to a rectangular box 2101, the front of each rectangular box 2101 is fixedly connected to a fixing frame 2109, the inner wall of each fixing frame 2109 is rotatably connected to a second transmission shaft 2110, the outer surface of each second transmission shaft 2110 is fixedly connected to a second gear 2111, and the outer surface of each second gear 2111 is connected to the first gear 21 The outer surface of each rectangular box 2108 is meshed with a transmission toothed belt 2112, the inner wall of each rectangular box 2101 is rotatably connected to a second rotating shaft 2115, the outer surface of each second rotating shaft 2115 and the outer surface of the second transmission shaft 2110 are fixedly connected to a second magnetic coupling 2114, the outer surface of each second rotating shaft 2115 is fixedly connected to twelve extrusion blocks 2134, the inner wall of each rectangular box 2101 is fixedly connected to twelve force springs 2136, each force spring 2136 is fixedly connected to an extrusion shaft 2135 at one end close to the support leg 2113, and each extrusion shaft 2135 is fixedly connected to a second strong magnet 2103 at one end away from the support leg 2113, by setting a guide unit 21,The guide unit 21 can guide the cloth that has been separated from the winding roller 2119 back to the surface of the winding roller 2119 and wind it up, thereby eliminating the need for workers to manually wind one end of the two cloths back and forth on the empty winding roller 2119 after the cloths are transferred back and forth on the two winding rollers 2119, effectively avoiding the problem of slow processing efficiency;

[0048] See also Figure 5 A sliding groove 2116 is provided on the front of one of the supporting legs 2113, a sliding block 2117 is slidably connected inside the sliding groove 2116, a limiting plate 2122 is fixedly connected to the front of the sliding block 2117, a clamping plate 2121 is fixedly connected to one end of one of the winding rollers 2119 away from the circular plate 2128, an outer surface of the clamping plate 2121 is clamped inside the limiting plate 2122, and by providing the sliding groove 2116, the sliding block 2117 and the limiting plate 2122, the sliding block 2117 can be installed inside the sliding groove 2116 by utilizing the sliding relationship between the sliding block 2117 and the sliding groove 2116, and the limiting plate 2122 is limited, thereby preventing the winding roller 2119 from rotating;

[0049] See also Figure 2 , a clamping shaft 2105 is clamped inside one of the rectangular boxes 2101, a long board 2102 is fixedly connected to the top of the clamping shaft 2105, and twelve third strong magnets 2104 are fixedly connected to the upper surface of the long board 2102. By providing the long board 2102, the clamping shaft 2105 and the third strong magnets 2104, the long board 2102 can be installed on the top of the rectangular box 2101 by utilizing the clamping relationship between the clamping shaft 2105 and the rectangular box 2101, and the third strong magnets 2104 can ensure that it is more convenient to install one end of the cloth.

[0050] The specific implementation of this embodiment is as follows: when the device needs to be used, the block 2127 stuck in the winding roller 2119 needs to be pulled out first. Since the block 2127 is connected to the circular plate 2128, the circular plate 2128 can be directly pulled out. At this time, the circular plate 2128 can stay in the first rotating shaft 2124 for a long time with the help of the cross slider 2123. At this time, the block 2127 will not contact the winding roller 2119, so the rotational force exerted on the circular plate 2128 will not be transmitted to the winding roller 2119. Then, the stepper motor 2107 and the first magnetic coupling 2118 are controlled to run at the same time. The rotational force generated by the stepper motor 2107 during operation will be transmitted to the first rotating shaft 2124 through the first magnetic coupling 2118. 124, thereby driving the first rotating shaft 2124 to rotate, so that the guide cloth 2125 wound on the outer surface of the first rotating shaft 2124 is released to the outside of the winding roller 2119, and at this time, one end of the cloth to be dyed is clamped between the clamping plate 2130 and the clamping block 2126, and then the stepper motor 2107 is reversed to shrink the clamping block 2126, the clamping plate 2130 and one end of the cloth to the inside of the winding roller 2119, and then the circular plate 2128 is pushed to clamp the clamping block 2127 fixed on one side of the circular plate 2128 into the inside of the winding roller 2119. At this time, the operation of the stepper motor 2107 will drive the winding roller 2119 to rotate until all the cloth is wound on the outer surface of the winding roller 2119, and then one end of the cloth is guided Guide to the front of another clamping block 2127, repeat the above operation, control another clamping block 2126 and clamping plate 2130 to move out, clamp the cloth between the two, and drive the cloth to be dyed repeatedly by repeatedly running the two stepping motors 2107. When one of the winding rollers 2119 is conveying the cloth to the other winding roller 2119 until the last point, the staff will pull out the circular plate 2128. At this time, the guide cloth 2125 will move out of the interior of the winding roller 2119 and follow the dyed cloth to move into the dyeing liquid. When the clamping block 2126 and the clamping plate 2130 are about to move out of the range of the dyeing liquid, the first strong magnet 2133 inside the clamping block 2126 is facing the rectangular box 2101. At this time, the stepper motor 2107 and the second magnetic coupling 2114 are controlled to open, and the first magnetic coupling 2118 is closed. The power generated by the stepper motor 2107 during operation will be transmitted to the second shaft 2115, driving the extrusion blocks 2134 fixed on the outer surface of the second shaft 2115 to rotate, and the twelve extrusion blocks 2134 are grouped in pairs, and the adjacent groups are in opposite directions. Therefore, when the second shaft 2115 rotates ninety degrees, six of the extrusion shafts 2135 will be squeezed to move, thereby pushing the six second strong magnets 2103 to move toward the position of the first strong magnet 2133, and pulling the six first strong magnets 2133 to move toward the position of the second strong magnet 2103, thereby driving three of the clamping plates 2130 to move.The cloth originally clamped inside the clamping plate 2130 will now come into contact with the dyeing liquid. It is important to understand how long it takes for one end of the cloth to come out of the dyeing liquid after coming into contact with the dyeing liquid. If it takes two seconds, the first strong magnet 2133 will need to attract the second strong magnet 2103 for four seconds, and then the second rotating shaft 2115 will be driven to rotate again, so that the squeezing block 2134 on the other side squeezes the other six squeezing shafts 2135 to move, and then the other three pieces of cloth that have not come into contact with the dyeing liquid are exposed to the dyeing liquid for four seconds. At this time, the second rotating shaft 2115 is driven back to its original position, and no squeezing block 2134 comes into contact with the squeezing shaft 2135. Then, the stepper motor 2107 is run in reverse to draw the cloth back and wind it on the winding roller 2119. Example

[0051] See also Figure 1 , Fig. 9 , Fig.11 , Fig.12 , Fig.13 and Fig.14 The present invention provides a technical solution: an environmentally friendly dyeing machine. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The efficiency increasing mechanism 2 also includes a processing unit 22, which is arranged above the bottom plate 1. The processing unit 22 is used in conjunction with the guide unit 21. The processing unit 22 can perform subsequent cleaning and drying treatments on the dyed cloth.

[0052] As a further limitation of the efficiency increasing mechanism 2 of the present invention, the processing unit 22 includes a gear pump 2203, the bottom surface of the gear pump 2203 is fixedly connected to the upper surface of the support frame 11, the upper surface of the bottom plate 1 is fixedly connected to a storage box 2207, the interior of the storage box 2207 is connected with a multi-stage filter 2210, the upper surface of the storage box 2207 is fixedly connected to an air intake pipe 2208, the inner wall of the storage box 2207 is fixedly connected to two heating wires 2212, the input end of the gear pump 2203 is fixedly connected to an input pipe 2204, both ends of the input pipe 2204 close to the stepping motor 2107 are penetrated into the interior of the storage box 2207, and the input pipe The outer surfaces of 2204 are respectively fixedly connected with the first solenoid valve 2205 and the second solenoid valve 2209, the output end of the gear pump 2203 is fixedly connected with the output pipe 2206, the outer surface of the output pipe 2206 is fixedly connected with the inner wall of another rectangular box 2101, the inner wall of each rectangular box 2101 is rotatably connected with the long shaft 2202, and the outer surface of each long shaft 2202 is fixedly connected with the roller 2201. By setting the processing unit 22, the processing unit 22 can be used to process the dyed cloth. The processing unit 21 and the guide unit 22 are used in combination, which can greatly increase the processing efficiency of the cloth during dyeing.

[0053] See also Fig.14A partition 2211 is fixedly connected to the inner wall of the storage box 2207, and a thermal insulation pad 2213 is fixedly connected to the right side of the partition 2211. The thermal insulation pad 2213 can prevent the heat generated by the heating wire 2212 from being absorbed by the clean water, resulting in the air temperature around the heating wire 2212 being unable to increase, thereby reducing the drying effect.

[0054] The specific implementation of this embodiment is as follows: when the cloth is dyed, one end of the cloth can be disconnected, and then the cloth is passed through the bottom of the rectangular box 2101 and the bottom of the support frame 11 and then connected to the clamping plate 2130 and the clamping block 2126, and then the stepper motor 2107 is controlled to drive the cloth to move back and forth while controlling the gear pump 2203 and the second solenoid valve 2209 to operate. When the gear pump 2203 is running, it will pump out the clean water inside the storage box 2207 through the input pipe 2204, and then discharge it to the surface of the dyed cloth through the output pipe 2206, thereby achieving cleaning of its surface. The purpose of this invention is to clean the cloth and the water after cleaning will flow into the interior of the storage box 2207. When the used water passes through the multi-stage filter 2210, it will absorb the dyeing liquid inside, thereby achieving the purpose of repeated utilization and preventing excessive pollution to the environment. In addition, after the cleaning is completed, the first solenoid valve 2205 can be controlled to operate, while the second solenoid valve 2209 is closed. The operation of the first solenoid valve 2205 will connect to the heating space inside the storage box 2207, so that the gear pump 2203 will operate to extract the hot air generated by the heating wire 2212 when it is heated, and blow it on the surface of the cloth, thereby achieving the purpose of drying. Example

[0055] See also Figure 1 , Fig.15 and Fig.16 The present invention provides a technical solution: an environmentally friendly dyeing machine. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The adjustment mechanism 3 is arranged above the bottom plate 1. The adjustment mechanism 3 is used in conjunction with the efficiency increasing mechanism 2. The adjustment mechanism 3 can adjust the tension of the cloth.

[0056] As a further limitation of the adjustment mechanism 3 of the present invention, the adjustment mechanism 3 includes a dyeing frame 307, the bottom surface of the dyeing frame 307 is fixedly connected to the upper surface of the support frame 11, the inner wall of the dyeing frame 307 is threadedly connected to two threaded shafts 305, the top of each threaded shaft 305 is fixedly connected to a rotating plate 301, the upper surface of each rotating plate 301 is fixedly connected to a rotating shaft 302, the outer surface of each threaded shaft 305 is rotatably connected to a moving plate 313, the inner wall of each moving plate 313 is rotatably connected to a rotating cylinder 314, the upper surface of each moving plate 313 is fixedly connected to a sliding plate 312, and the inner wall of the dyeing frame 307 is fixedly connected to There are two limit blocks 311, and a limit groove 310 is provided on the front of each limit block 311. The interior of each limit groove 310 is slidably connected to the outer surface of the sliding plate 312. By setting the adjustment mechanism 3, the tension of the cloth can be adjusted by the adjustment mechanism 3 to prevent the cloth from folding due to insufficient tension. The guiding unit 21, the processing unit 22 and the adjustment mechanism 3 are used in combination, which can effectively avoid the problem that when the cloth is processed, the worker needs to repeatedly wind the cloth on the empty winding roller 2119 and transport the cloth to other equipment for subsequent processing, which will waste a lot of time and reduce the processing efficiency.

[0057] See also Fig.15 The inner bottom wall of the dyeing frame 307 is fixedly connected with a heating frame 304, and the inner wall of the heating frame 304 is rotatably connected with a long cylinder 303. By providing the heating frame 304 and the long cylinder 303, the long cylinder 303 can ensure that the cloth will not have too much friction with the heating frame 304 when entering the interior of the heating frame 304, and the heating frame 304 has a heating function, so that the dyeing work can be better performed;

[0058] See also Fig.15 A drain pipe 309 is fixedly connected to the front of the heating frame 304, one end of the drain pipe 309 passes through the outside of the dyeing frame 307, and a threaded cap 308 is threadedly connected to the outer surface of the drain pipe 309. A circular opening 306 is provided on the upper surface of the dyeing frame 307. By providing the drain pipe 309, the used dyeing liquid can be drained through the drain pipe 309, and the threaded cap 308 can control whether the internal space of the heating frame 304 is connected to the external space at any time.

[0059] The specific implementation of this embodiment is as follows: when it is necessary to adjust the tension of the cloth, it is only necessary to rotate the rotating plate 301. When the rotating plate 301 is subjected to the power of rotation, it will drive the threaded shaft 305 to move downward, and the movable plate 313 rotatably connected to the outer surface of the threaded shaft 305 will also move downward, thereby adjusting the position of the cloth to make the cloth tighter and prevent the cloth from folding. In addition, when the cloth is moving, the cloth will generate some left and right forces acting on the movable plate 313, and the sliding plate 312 fixed on the upper surface of the movable plate 313 slides inside the limiting groove 310, thereby preventing the problem of the movable plate 313 being rotated by the force.

[0060] A method for using an environmentally friendly cloth dyeing machine comprises the following steps:

[0061] S1: When the device is needed, firstly, the block 2127 stuck in the winding roller 2119 needs to be pulled out. Since the block 2127 is connected to the circular plate 2128, the circular plate 2128 can be directly pulled out. At this time, the circular plate 2128 can stay in the first rotating shaft 2124 for a long time with the help of the cross slider 2123. At this time, the block 2127 will not contact the winding roller 2119, so the rotational force exerted on the circular plate 2128 will not be transmitted to the winding roller 2119. Then, the stepper motor 2107 and the first magnetic coupling 2118 are controlled to run at the same time. The rotational force generated by the stepper motor 2107 during operation will be transmitted to the first rotating shaft 2124 through the first magnetic coupling 2118, so that The first rotating shaft 2124 is driven to rotate, so that the guide cloth 2125 wound on the outer surface of the first rotating shaft 2124 is released to the outside of the winding roller 2119. At this time, one end of the cloth to be dyed is clamped between the clamping plate 2130 and the clamping block 2126. Then, the stepper motor 2107 is reversed to shrink the clamping block 2126, the clamping plate 2130 and one end of the cloth to the inside of the winding roller 2119. Then, the circular plate 2128 is pushed to clamp the clamping block 2127 fixed on one side of the circular plate 2128 into the inside of the winding roller 2119. At this time, the operation of the stepper motor 2107 will drive the winding roller 2119 to rotate until all the cloth is wound on the outer surface of the winding roller 2119, and then one end of the cloth is guided to the other side. The cloth is then moved to the front of a clamping block 2127, and the above operation is repeated to control another clamping block 2126 and a clamping plate 2130 to move out, so that the cloth can be clamped between the two. By repeatedly running the two stepper motors 2107, the cloth can be driven to be dyed repeatedly. When one of the winding rollers 2119 is conveying the cloth to the other winding roller 2119 until the last point, the staff will pull out the circular plate 2128. At this time, the guide cloth 2125 will move out of the interior of the winding roller 2119 and follow the dyed cloth to the dyeing liquid. When the clamping block 2126 and the clamping plate 2130 are about to move out of the range of the dyeing liquid, the first strong magnet 2133 inside the clamping block 2126 is facing the rectangular box 2101. At this time, the staff will control The stepper motor 2107 and the second magnetic coupling 2114 are opened, and the first magnetic coupling 2118 is closed. The power generated by the stepper motor 2107 during operation will be transmitted to the second shaft 2115, driving the extrusion blocks 2134 fixed on the outer surface of the second shaft 2115 to rotate, and the twelve extrusion blocks 2134 are grouped in pairs, and the adjacent groups are oriented in opposite directions. Therefore, when the second shaft 2115 rotates ninety degrees, six of the extrusion shafts 2135 will be squeezed to move, thereby pushing the six second strong magnets 2103 to move toward the position of the first strong magnets 2133, and pulling the six first strong magnets 2133 to move toward the position of the second strong magnets 2103, thereby driving three of the clamping plates 2130 to move.The cloth originally clamped in the clamping plate 2130 will now come into contact with the dyeing liquid. It is important to understand how long it takes for one end of the cloth to come out of the dyeing liquid after coming into contact with the dyeing liquid. If it takes two seconds, the first strong magnet 2133 will need to attract the second strong magnet 2103 for four seconds, and then the second rotating shaft 2115 will be driven to rotate again, so that the squeezing block 2134 on the other side squeezes the other six squeezing shafts 2135 to move, and then the other three pieces of cloth that have not come into contact with the dyeing liquid are exposed to the dyeing liquid for four seconds, and then the second rotating shaft 2115 will be driven back to its original position, and no squeezing block 2134 will come into contact with the squeezing shaft 2135, and then the stepper motor 2107 will be run in reverse to draw the cloth back and wind it around the winding roller 2119;

[0062] S2: When the cloth is dyed, one end of the cloth can be disconnected, and then the cloth is passed through the bottom of the rectangular box 2101 and the bottom of the support frame 11 and connected to the clamping plate 2130 and the clamping block 2126, and then the stepper motor 2107 is controlled to drive the cloth to move back and forth while controlling the gear pump 2203 and the second solenoid valve 2209 to operate. When the gear pump 2203 is running, it will pump out the clean water inside the storage box 2207 through the input pipe 2204, and then discharge it to the surface of the dyed cloth through the output pipe 2206, thereby achieving the purpose of cleaning its surface. The cleaned water will flow into the storage box 2207. When the used water passes through the multi-stage filter 2210, it will absorb the dyeing liquid inside, so as to achieve the purpose of repeated use and prevent excessive pollution to the environment. In addition, after the cleaning is completed, the first solenoid valve 2205 can be controlled to operate, while the second solenoid valve 2209 is closed. The operation of the first solenoid valve 2205 will connect the heating space inside the storage box 2207, so that the operation of the gear pump 2203 will extract the hot air generated by the heating wire 2212 when it is heated, and blow it on the surface of the cloth, so as to achieve the purpose of drying.

[0063] S3: When the tension of the cloth needs to be adjusted, it is only necessary to rotate the rotating plate 301. When the rotating plate 301 is subjected to the power of rotation, it will drive the threaded shaft 305 to move downward, and the movable plate 313 rotatably connected to the outer surface of the threaded shaft 305 will also move downward, thereby adjusting the position of the cloth to make the cloth tighter and prevent the cloth from folding. In addition, when the cloth is moving, the cloth will generate some left and right forces acting on the movable plate 313, and the sliding plate 312 fixed on the upper surface of the movable plate 313 slides inside the limit groove 310, thereby preventing the problem of the movable plate 313 being rotated by the force.

[0064] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0065] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly cloth dyeing machine, comprising a bottom plate (1), characterized in that: A support frame (11) is fixedly connected to the upper surface of the bottom plate (1), an efficiency increasing mechanism (2) is arranged on the left side of the support frame (11), and an adjustment mechanism (3) is arranged above the support frame (11); The efficiency increasing mechanism (2) comprises a guiding unit (21), wherein the guiding unit (21) is arranged above the bottom plate (1), and the guiding unit (21) is capable of guiding the cloth being dyed to move on a suitable moving track; The efficiency increasing mechanism (2) further comprises a processing unit (22), wherein the processing unit (22) is arranged above the bottom plate (1), and the processing unit (22) is used in conjunction with the guiding unit (21). The processing unit (22) is capable of performing subsequent cleaning and drying processing on the dyed cloth; The adjusting mechanism (3) is arranged above the bottom plate (1), and the adjusting mechanism (3) is used in conjunction with the efficiency increasing mechanism (2). The adjusting mechanism (3) is capable of adjusting the tension of the cloth; The guide unit (21) comprises four support legs (2113), the bottom surface of each support leg (2113) is fixedly connected to the upper surface of the bottom plate (1), the inner walls of every two support legs (2113) are rotatably connected to a winding roller (2119), the inner wall of each winding roller (2119) is rotatably connected to a first rotating shaft (2124), the outer surface of each first rotating shaft (2124) is fixedly connected to a guide cloth (2125), the side surfaces of the two guide cloths (2125) close to each other are fixedly connected to a clamping block (2126), the interior of each first rotating shaft (2124) is slidably connected to a cross slider (2123), and the back surface of each cross slider (2123) is fixedly connected to a guide cloth (2125). A circular plate (2128) is connected, the back of each circular plate (2128) is fixedly connected to a handle (2129), the front of each circular plate (2128) is fixedly connected to six clamping blocks (2127), the outer surface of each clamping block (2127) is clamped to the inside of the winding roller (2119), the inner wall of each clamping block (2126) is fixedly connected to twelve return springs (2132), the tops of every two return springs (2132) are fixedly connected to a clamping plate (2130), the bottom surface of each clamping plate (2130) is fixedly connected to two connecting shafts (2131), and the bottom end of each connecting shaft (2131) is fixedly connected to a first strong magnet (2133), wherein The front surfaces of the two support legs (2113) are fixedly connected to two support plates (2106); the upper surface of each support plate (2106) is fixedly connected to a stepper motor (2107); the output end of each stepper motor (2107) is fixedly connected to a first transmission shaft (2120); the outer surface of each first transmission shaft (2120) is fixedly connected to a first gear (2108); the outer surface of each first transmission shaft (2120) and the outer surface of the first rotating shaft (2124) are both fixedly connected to a first magnetic coupling (2118); the two side surfaces of the support frame (11) are fixedly connected to a rectangular box (2101); the front surface of each rectangular box (2101) is fixedly connected to a fixing frame ( 2109), the inner wall of each of the fixed frames (2109) is rotatably connected to a second transmission shaft (2110), the outer surface of each of the second transmission shafts (2110) is fixedly connected to a second gear (2111), the outer surface of each of the second gears (2111) and the outer surface of the first gear (2108) are meshed with a transmission toothed belt (2112), the inner wall of each of the rectangular boxes (2101) is rotatably connected to a second rotating shaft (2115), the outer surface of each of the second rotating shafts (2115) and the outer surface of the second transmission shaft (2110) are fixedly connected to a second magnetic coupling (2114), and the outer surface of each of the second rotating shafts (2115) is fixedly connected to twelve extrusion blocks (2134),Twelve force springs (2136) are fixedly connected to the inner wall of each rectangular box (2101), one end of each force spring (2136) close to the support leg (2113) is fixedly connected to an extrusion shaft (2135), and one end of each extrusion shaft (2135) away from the support leg (2113) is fixedly connected to a second strong magnet (2103).

2. The environmentally friendly dyeing machine according to claim 1, characterized in that: A sliding groove (2116) is provided on the front side of one of the supporting legs (2113), a sliding block (2117) is slidably connected inside the sliding groove (2116), a limiting plate (2122) is fixedly connected on the front side of the sliding block (2117), a clamping plate (2121) is fixedly connected at one end of one of the winding rollers (2119) away from the circular plate (2128), and an outer surface of the clamping plate (2121) is clamped inside the limiting plate (2122).

3. The environmentally friendly dyeing machine according to claim 1, characterized in that: A clamping shaft (2105) is clamped inside one of the rectangular boxes (2101), a long plate (2102) is fixedly connected to the top of the clamping shaft (2105), and twelve third strong magnets (2104) are fixedly connected to the upper surface of the long plate (2102).

4. The environmentally friendly dyeing machine according to claim 1, characterized in that: The processing unit (22) comprises a gear pump (2203), the bottom surface of the gear pump (2203) is fixedly connected to the upper surface of the support frame (11), the upper surface of the bottom plate (1) is fixedly connected to a storage box (2207), the interior of the storage box (2207) is clamped with a multi-stage filter (2210), the upper surface of the storage box (2207) is fixedly connected to an air intake pipe (2208), the inner wall of the storage box (2207) is fixedly connected to two heating wires (2212), the input end of the gear pump (2203) is fixedly connected to an input pipe (2204), and the input pipe (220 4) Both ends close to the stepper motor (2107) penetrate into the interior of the storage box (2207); the outer surfaces of the input pipe (2204) are fixedly connected to the first solenoid valve (2205) and the second solenoid valve (2209), respectively; the output end of the gear pump (2203) is fixedly connected to the output pipe (2206); the outer surface of the output pipe (2206) is fixedly connected to the inner wall of another rectangular box (2101); the inner wall of each rectangular box (2101) is rotatably connected to a long shaft (2202); and the outer surface of each long shaft (2202) is fixedly connected to a roller (2201).

5. The environmentally friendly dyeing machine according to claim 4, characterized in that: A partition (2211) is fixedly connected to the inner wall of the storage box (2207), and a temperature insulation pad (2213) is fixedly connected to the right side of the partition (2211).

6. The environmentally friendly dyeing machine according to claim 1, characterized in that: The adjustment mechanism (3) comprises a dyeing frame (307), the bottom surface of the dyeing frame (307) is fixedly connected to the upper surface of the support frame (11), the inner wall of the dyeing frame (307) is threadedly connected to two threaded shafts (305), the top of each threaded shaft (305) is fixedly connected to a rotating plate (301), the upper surface of each rotating plate (301) is fixedly connected to a rotating shaft (302), the outer surface of each threaded shaft (305) is rotatably connected to a moving plate (313), the inner wall of each moving plate (313) is rotatably connected to a rotating cylinder (314), the upper surface of each moving plate (313) is fixedly connected to a sliding plate (312), and the inner wall of the dyeing frame (307) is fixedly connected to two limit blocks (311), the front surface of each limit block (311) is provided with a limit groove (310), and the interior of each limit groove (310) is slidably connected to the outer surface of the sliding plate (312).

7. The environmentally friendly dyeing machine according to claim 6, characterized in that: The inner bottom wall of the dyeing frame (307) is fixedly connected to a heating frame (304), and the inner wall of the heating frame (304) is rotatably connected to a long cylinder (303).

8. The environmentally friendly dyeing machine according to claim 7, characterized in that: The front side of the heating frame (304) is fixedly connected to a drainage pipe (309), one end of the drainage pipe (309) passes through the outside of the dyeing frame (307), the outer surface of the drainage pipe (309) is threadedly connected to a threaded cap (308), and the upper surface of the dyeing frame (307) is provided with a circular opening (306).

9. A method for using an environmentally friendly dyeing machine according to any one of claims 1 to 8, characterized in that: The specific steps include: S1: Control the stepper motor (2107) and the first magnetic coupling (2118) to operate simultaneously. The rotational power generated by the stepper motor (2107) during operation is transmitted to the first rotating shaft (2124) through the first magnetic coupling (2118), thereby driving the first rotating shaft (2124) to rotate, so that the guide cloth (2125) wound on the outer surface of the first rotating shaft (2124) is released to the outside of the winding roller (2119). At this time, one end of the cloth to be dyed is clamped between the clamping plate (2130) and the clamping block (2126), and then The stepper motor (2107) is operated in the reverse direction to retract the clamping block (2126), the clamping plate (2130) and one end of the cloth into the interior of the winding roller (2119), and then the circular plate (2128) is pushed to clamp the clamping block (2127) fixed on one side of the circular plate (2128) into the interior of the winding roller (2119). At this time, the operation of the stepper motor (2107) will drive the winding roller (2119) to rotate. When one of the winding rollers (2119) conveys the cloth to the other winding roller (2119) until the last point, the work is completed. The operator pulls out the circular plate (2128), and the guide cloth (2125) moves out of the winding roller (2119) and moves into the dyeing liquid along with the dyed cloth. When the clamping block (2126) and the clamping plate (2130) are about to move out of the range of the dyeing liquid, the first strong magnet (2133) inside the clamping block (2126) is facing the rectangular box (2101). At this time, the stepper motor (2107) and the second magnetic coupling (2114) are controlled to open, the first magnetic coupling (2118) is closed, and the stepper motor (2107) is controlled to open. 107) The power generated during operation is transmitted to the second rotating shaft (2115), driving the extrusion block (2134) fixed on the outer surface of the second rotating shaft (2115) to rotate, thereby pushing the six second strong magnets (2103) to move toward the position of the first strong magnets (2133), pulling the six first strong magnets (2133) to move toward the position of the second strong magnets (2103), thereby driving three of the clamping plates (2130) to move, and the cloth originally clamped inside the clamping plates (2130) will now come into contact with the dyeing liquid; S2: When the cloth is dyed, one end of the cloth can be disconnected, and then the cloth is passed through the bottom of the rectangular box (2101) and the bottom of the support frame (11) and then connected to the clamping plate (2130) and the clamping block (2126). Then, the stepper motor (2107) is controlled to drive the cloth to move back and forth while controlling the gear pump (2203) and the second solenoid valve (2209) to operate. When the gear pump (2203) is in operation, it will pump out the clean water inside the storage box (2207) through the input pipe (2204), and then discharge it to the surface of the dyed cloth through the output pipe (2206), thereby achieving the purpose of cleaning its surface. The water after washing will flow into the storage box (2207). When the used water passes through the multi-stage filter (2210), it will absorb the dyeing liquid inside, thereby achieving the purpose of repeated use and preventing excessive pollution to the environment. In addition, after washing is completed, the first solenoid valve (2205) can be controlled to operate, while the second solenoid valve (2209) is closed. The operation of the first solenoid valve (2205) will connect to the heating space inside the storage box (2207), so that the gear pump (2203) will operate to extract the hot air generated by the heating wire (2212) when it is heated, and blow it onto the surface of the cloth, thereby achieving the purpose of drying. S3: When the tension of the cloth needs to be adjusted, it is only necessary to rotate the rotating plate (301). When the rotating plate (301) is subjected to the power of rotation, it will drive the threaded shaft (305) to move downward, and the movable plate (313) connected to the outer surface of the threaded shaft (305) will also move downward accordingly, thereby adjusting the position of the cloth to make the cloth tighter and prevent the cloth from folding. In addition, when the cloth is moving, the cloth will generate some left and right forces acting on the movable plate (313), and the sliding plate (312) fixed on the upper surface of the movable plate (313) slides inside the limiting groove (310), thereby preventing the force from driving the movable plate (313) to rotate.

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