A floor structure that is easy to construct
Through the combination of right-angle triangle forming rubber strips and connection mechanisms, magnet parts and fixing rods are used to achieve automatic splicing and disassembly, forming V-shaped grooves to facilitate filling of concrete cover, solving the problems of difficult splicing of floor slab structures and many patching joints, and improving Construction efficiency and convenience.
Patent Information
- Application Number
- CN202411452025.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2044-10-17
AI Technical Summary
The existing floor structures are difficult to splice during construction, and there are many patching joints after splicing, which affects the construction efficiency and quality.
The molded rubber strip with a right-angle triangle cross-section is combined with the connection mechanism, and the magnet parts and fixing rods are used to achieve automatic splicing and disassembly, forming a V-shaped groove to facilitate the filling of the concrete cover layer and reducing joint repair operations.
It realizes fast and convenient floor splicing and concrete pouring, significantly reducing the amount of joints after construction, and improving construction efficiency and convenience.
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Figure CN118958573B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building floor structures, in particular to a floor structure that is easy to construct. Background Art
[0002] The traditional floor structure mainly includes a concrete floor and a steel skeleton embedded in the concrete floor. During the construction process: first, the formwork is built, and then the rolled steel bars are tied and arranged on the formwork according to the design to form a steel skeleton; then, concrete is poured; the formwork is removed after the concrete solidification strength reaches the design standard. Since the concrete pouring, rolling and tying of the steel skeleton need to be completed on the construction site, not only is the labor consumption relatively large, but the operation efficiency is low. In terms of construction efficiency, this will undoubtedly greatly increase the construction period of the project.
[0003] For this reason, prefabricated floor structures began to be put into use. With the continuous improvement of the construction technology of prefabricated floor structures, the existing prefabricated floor structures began to use a steel truss floor deck with concrete as the bottom form as the basis, and then further concrete was poured on the concrete bottom form of the steel truss floor deck. By completing the production of the steel truss floor deck with concrete as the bottom form in the factory, the construction of the floor structure can be completed by simple hoisting, splicing and a small amount of concrete pouring on site, thereby greatly shortening the construction period, reducing costs and improving construction efficiency. Since the concrete bottom form of the steel truss floor deck needs to be demolded conveniently during the pouring process in the factory, the two sides of the concrete bottom form of the steel truss floor deck are generally set in a vertical plane or an outward inclined plane.
[0004] When the two sides of the concrete bottom formwork of the steel truss floor decking are set in the shape of vertical planes, since its end faces cannot be completely flat, the splicing between the concrete bottom formworks of two adjacent steel truss floor deckings is relatively difficult. In many cases, it is necessary to grind the end faces of the concrete bottom formworks of the steel truss floor deckings. Moreover, after the concrete bottom formworks of two adjacent steel truss floor deckings are spliced, there are still many splicing seams at the splicing points, which require more subsequent filling operations. If the two sides of the concrete bottom formwork of the steel truss floor decking are set in the shape of outward slopes, the splicing operation is relatively easy. However, after the two adjacent steel truss floor deckings are spliced, there will be inverted V-shaped splicing grooves on the bottom surfaces. After the construction is completed and the formwork is removed, the corresponding splicing grooves still need to be filled, which is very troublesome.
[0005] Therefore, on the basis of ensuring the construction quality of the floor structure, the purpose of the present invention is to design a floor structure that is easy to construct, which can effectively, quickly and conveniently carry out splicing operations, facilitate the subsequent concrete pouring construction, and effectively and significantly reduce the amount of seam repair work of the floor structure after the construction is completed, thereby effectively improving the overall convenience of the floor structure construction. Summary of the invention
[0006] In view of the technical problems existing in the above-mentioned prior art, the present invention provides a floor structure that is easy to construct, and the floor structure that is easy to construct can effectively solve the technical problems existing in the above-mentioned prior art.
[0007] The technical solution of the present invention is:
[0008] A floor structure that is easy to construct, comprising:
[0009] A plurality of floor decks, each of which comprises a concrete bottom form, a steel bar truss with a top extending to the upper side of the concrete bottom form pre-embedded on the upper part of the concrete bottom form, and a plurality of the floor decks are laid side by side in abutment with each other;
[0010] A plurality of molding strips are arranged in a right-angled triangle shape in cross section, and corresponding slopes are arranged inwardly on both sides of the concrete bottom mold, and one side of the inclined surface of the molding strip is fitted and connected to the slope of the concrete bottom mold;
[0011] A connection mechanism is used to fix the molded rubber strip on the slope of the concrete bottom mold. The molded rubber strip is provided with a plurality of corresponding through holes arranged side by side. The connection mechanism comprises a rubber tube connected to the molded rubber strip at the inner end of the through hole, and corresponding fixing rods are respectively inserted in the rubber tubes; the fixing rods are driven to move outward, and after the inner end of the fixing rods leaves the rubber tubes, the molded rubber strips are removed, so that an upward V-shaped groove is formed at the connection of the concrete bottom molds of two adjacent floor decks after laying, and the side walls of the V-shaped groove are distributed with receiving holes formed after the rubber tubes are removed;
[0012] A concrete covering layer is laid on the upper side of the floor decking plate, the top surface of the concrete covering layer covers the upper side of the steel bar truss, and the bottom of the concrete covering layer is filled in the V-shaped groove and the receiving hole.
[0013] The inner end of the fixing rod is connected to the rubber tube by a threaded connection.
[0014] The outer end of the fixing rod is provided with a corresponding hexagonal groove. Before the floor deck is laid, the fixing rod is rotated by a corresponding hexagonal wrench to drive the fixing rod to leave the rubber tube.
[0015] The inner end of the fixing rod is fixedly connected with a magnet located inside the through hole of the molded rubber strip. After the floor decking is laid in place, the outer end faces of two adjacent molded rubber strips abut against each other, and the magnets on the corresponding fixing rods form magnetic attraction to drive the fixing rod to move outward.
[0016] The outer end of the through hole of the molded rubber strip is integrally formed with an annular limiting convex edge for blocking the magnet part.
[0017] The rubber tube is integrally formed and connected to the molded rubber strip, and the diameter of the rubber tube is gradually reduced from the connection between the rubber tube and the molded rubber strip outward.
[0018] The top surface of the molded rubber strip is provided with a plurality of inclined pulling holes at intervals, and the molded rubber strip can be removed by cooperating a pull rod provided with a hook with the inclined pulling holes.
[0019] The top surface of the molded rubber strip is provided with a plurality of corresponding threaded holes at intervals, and the molded rubber strip can be disassembled by cooperating a rod with external threads at the end thereof with the threaded holes.
[0020] The steel bar truss comprises a plurality of supporting steel bars arranged side by side, wherein the supporting steel bars are arranged in an inverted V shape, the bottom of the supporting steel bars are pre-embedded and installed on the upper part of the concrete bottom formwork, and corresponding connecting steel bars are fixedly connected to both sides and the top of the plurality of supporting steel bars.
[0021] Between two adjacent supporting steel bars in the same row of supporting steel bars, one is arranged to be inclined forward, and the other is arranged to be inclined backward.
[0022] Advantages of the present invention:
[0023] 1) The present invention uses a molding strip with a right-angled triangle cross section to enable the floor deck to be demoulded smoothly and conveniently after casting, and can make the two sides of the floor deck after casting to be inclined inwards, so as to facilitate subsequent use. Under the action of the connecting mechanism, the molding strip can be effectively and stably fixed on both sides of the demoulding floor deck, so that the molding strip can effectively form a buffer support for both sides of the floor deck, so as to ensure that it does not cause excessive bumps and other problems during transportation, hoisting and splicing.
[0024] 2) The connection mechanism of the present invention includes a rubber tube connected to the inner end of the through hole of the molded rubber strip, and corresponding fixing rods are respectively inserted in the rubber tube, and the fixing rods provide support for the rubber tube. After the concrete bottom mold is poured, the rubber tube is fixedly embedded in the concrete bottom mold, thereby effectively and stably fixing the molded rubber strip on both sides of the concrete bottom mold after demolding; after the splicing of the floor decking is completed, the fixing rod is driven to move outward, and after the inner end of the fixing rod leaves the rubber tube, the rubber tube is set in a hollow state. In addition, it itself is a flexible and deformable material piece. In this way, during the disassembly process of the molded rubber strip, the rubber tube can be simultaneously torn off the concrete bottom mold, so that an upward V-shaped groove is formed at the connection between the concrete bottom molds of two adjacent floor deckings, and the side walls of the V-shaped groove are distributed with accommodating holes formed after the rubber tube is disassembled; subsequently, the concrete covering layer can be directly poured in place.
[0025] Thereby, on the basis of ensuring the construction quality of the floor structure, the splicing operation can be carried out effectively, quickly and conveniently, and the subsequent concrete pouring construction can be facilitated. The amount of seam filling work of the floor structure after the construction is completed can be effectively and significantly reduced, thereby effectively improving the overall convenience of the floor structure construction.
[0026] 3) The inner end of the fixing rod of the present invention is fixedly connected to a magnet located on the inner side of the through hole of the molded rubber strip. After the floor decking is laid in place, the outer end faces of two adjacent molded rubber strips abut against each other, and the magnets on the corresponding fixing rods form a magnetic attraction force with each other to automatically drive the fixing rod to move outward, thereby further improving the convenience of the construction operation of the present invention.
[0027] 4) The outer end of the through hole of the molded rubber strip of the present invention is integrally formed with an annular limiting convex edge for forming a blocking position for the magnet member to prevent the fixing rod from being driven into the through hole of another molded rubber strip by the adsorption force, thereby ensuring the practical effect of the present invention.
[0028] 5) Between two adjacent supporting steel bars in the same row of supporting steel bars of the present invention, one is tilted forward and the other is tilted backward, so as to improve the bonding between the supporting steel bars and the concrete covering layer, thereby improving the overall structural stability of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a structural schematic diagram of the present invention.
[0030] Figure 2 It is a schematic diagram of the splicing of the floor decking of the present invention.
[0031] Figure 3 This is a schematic diagram of the structure with molded rubber strips installed on both sides of the floor decking.
[0032] Figure 4 This is a structural diagram of the floor decking.
[0033] Figure 5 This is a cross-sectional view of the floor decking with molded rubber strips installed on both sides through the connection mechanism.
[0034] Figure 6 This is a structural schematic diagram of a second embodiment of the present invention in which molded rubber strips are installed on both sides of the floor decking.
[0035] Figure 7 This is a cross-sectional view of a floor decking plate according to a second embodiment of the present invention, in which molded rubber strips are installed on both sides through a connection mechanism.
[0036] Figure 8 The schematic diagram is a structural diagram of a molded rubber strip having an annular limiting convex edge at the outer end of the through hole.
[0037] In the accompanying drawings: floor decking 1, concrete bottom formwork 101, steel truss 102, supporting steel bars 1021, connecting steel bars 1022, forming rubber strip 2, through hole 201, pulling hole 202, threaded hole 203, connecting mechanism 3, rubber tube 301, fixing rod 302, V-shaped groove 4, accommodating hole 5, concrete covering layer 6, hexagonal groove 7, magnet 8, annular limiting convex edge 9. DETAILED DESCRIPTION
[0038] In order to facilitate understanding by those skilled in the art, the structure of the present invention is further described in detail with reference to the embodiments in conjunction with the accompanying drawings:
[0039] Embodiment 1
[0040] refer to Figure 1-5 , a floor structure that is easy to construct, comprising:
[0041] A plurality of floor decking plates 1, each of which comprises a concrete bottom form 101, a steel bar truss 102 with a top extending to the upper side of the concrete bottom form 101 is pre-embedded on the upper part of the concrete bottom form 101, and a plurality of the floor decking plates 1 are laid side by side in abutment with each other;
[0042] A plurality of molding strips 2 are provided with a right-angled triangle cross section, and corresponding slopes are provided on both sides of the concrete bottom mold 101, and one side of the inclined surface of the molding strip 2 is fitted and connected to the slope of the concrete bottom mold 101;
[0043] The connection mechanism 3 is used to fix the molded rubber strip 2 on the slope of the concrete bottom mold 101. The molded rubber strip 2 is provided with a plurality of corresponding through holes 201 in parallel. The connection mechanism 3 comprises a rubber tube 301 on the molded rubber strip 2 connected to the inner end of the through hole 201. The rubber tube 301 is respectively inserted with corresponding fixing rods 302. The fixing rod 302 is driven to move outward. After the inner end of the fixing rod 302 leaves the rubber tube 301, the molded rubber strip 2 is removed, so that an upward V-shaped groove 4 is formed at the connection of the concrete bottom molds 101 of the two adjacent floor decking plates 1 after laying, and the side walls of the V-shaped groove 4 are distributed with receiving holes 5 formed after the rubber tube 301 is removed.
[0044] The concrete covering layer 6 is laid on the upper side of the floor deck 1 , the top surface of the concrete covering layer 6 covers the upper side of the steel truss 102 , and the bottom of the concrete covering layer 6 is filled in the V-shaped groove 4 and the receiving hole 5 .
[0045] The present invention uses a molding strip 2 with a right-angled triangle cross-section to enable the floor deck 1 to be demoulded smoothly and conveniently after casting is completed, and can make the two sides of the floor deck 1 after casting respectively present an inwardly inclined slope to facilitate subsequent use and operation. Under the action of the connecting mechanism 3, the molding strip 2 can be effectively and stably fixed on both sides of the demoulding floor deck 1, so that the molding strip 2 can effectively form a buffer support for both sides of the floor deck 1 to ensure that it does not cause excessive bumps and other problems during transportation, lifting and splicing.
[0046] The connection mechanism 3 of the present invention comprises a rubber tube 301 connected to the inner end of the through hole 201 of the molded rubber strip 2, and corresponding fixing rods 302 are respectively inserted into the rubber tube 301, and the fixing rods 302 provide support for the rubber tube 301. After the concrete bottom mold 101 is poured, the rubber tube 301 is fixedly embedded in the concrete bottom mold 101, thereby effectively and stably fixing the molded rubber strip 2 on both sides of the concrete bottom mold 101 after demoulding; after the splicing of the floor deck 1 is completed, the fixing rods 302 are driven to move outwards, and the fixing rods 302 are used to fix the molded rubber strip 2. After the inner end of the fixed rod 302 leaves the rubber tube 301, the rubber tube 301 is set in a hollow state. In addition, it is a flexible and deformable material. In this way, the rubber tube 301 can be torn off the concrete bottom mold 101 during the disassembly process of the molding rubber strip 2, so that an upward V-shaped groove 4 is formed at the connection of the concrete bottom molds 101 of two adjacent floor decking plates 1, and the side walls of the V-shaped groove 4 are provided with accommodating holes 5 formed after the rubber tube 301 is disassembled; and the concrete covering layer 6 can be directly poured in place later. In this way, on the basis of ensuring the construction quality of the floor structure, the splicing operation can be carried out effectively, quickly and conveniently, and the subsequent concrete pouring construction can be facilitated, and the amount of seam repairing work of the floor structure after the construction is completed can be effectively and significantly reduced, thereby effectively improving the overall convenience of the floor structure construction.
[0047] The inner end of the fixing rod 302 is connected to the rubber tube 301 by a threaded connection. The outer end of the fixing rod 302 is provided with a corresponding hexagonal socket 7. Before the floor deck 1 is laid, the fixing rod 302 is rotated by a corresponding hexagonal wrench to drive the fixing rod 302 to leave the rubber tube 301.
[0048] The rubber tube 301 is integrally formed and connected to the molded rubber strip 2 , and the diameter of the rubber tube 301 decreases outward along the connection between the rubber tube 301 and the molded rubber strip 2 .
[0049] The top surface of the molded rubber strip 2 is provided with a plurality of inclined pulling holes 202 at intervals, and the molded rubber strip 2 can be removed by cooperating a pull rod provided with a hook with the inclined pulling holes.
[0050] The steel bar truss 102 includes a plurality of supporting steel bars 1021 arranged side by side, the supporting steel bars 1021 are arranged in an inverted V shape, the bottom of the supporting steel bars 1021 is pre-embedded and installed on the upper part of the concrete bottom mold 101, and the two sides and the top of the plurality of supporting steel bars 1021 are respectively fixed with corresponding connecting steel bars 1022. Between two adjacent supporting steel bars 1021 in the same row of the supporting steel bars 1021, one is arranged to tilt forward and the other is arranged to tilt backward, so as to improve the bonding between the supporting steel bars and the concrete covering layer, thereby improving the overall structural stability of the present invention.
[0051] Embodiment 2
[0052] refer to Figure 6-8 The difference between this embodiment and the first embodiment is that the inner end of the fixing rod 302 is fixedly connected with a magnet member 8 located inside the through hole 201 of the molding rubber strip 2. After the floor deck 1 is laid in place, the outer end faces of two adjacent molding rubber strips 2 abut against each other, and the magnet members 8 on the corresponding fixing rods 302 mutually form a magnetic attraction to drive the fixing rods 302 to move outward. The outer end of the through hole 201 of the molding rubber strip 2 is integrally formed with an annular limiting convex edge 9 for forming a stop for the magnet member 8.
[0053] After the floor decking 1 is laid in place, the outer end faces of two adjacent molding strips 2 abut against each other, and the magnets 8 on the corresponding fixing rods 302 form a magnetic attraction force to automatically drive the fixing rods 302 to move outward, thereby further improving the convenience of the construction work of the present invention. And under the action of the annular limiting convex edge 9, the fixing rod 302 can be prevented from being driven into the through hole 201 of another molding strip 2 by the adsorption force, thereby ensuring the practical effect of the present invention.
[0054] It should be pointed out that the implementation principle and technical effects of this embodiment are the same as those of Embodiment 1. For the sake of brief description, for matters not mentioned in this embodiment, reference may be made to the corresponding contents in Embodiment 1.
[0055] Embodiment 3
[0056] The difference between this embodiment and the first embodiment is that a plurality of corresponding threaded holes 203 are arranged at intervals on the top surface of the molded rubber strip 2, and the molded rubber strip 2 can be disassembled by cooperating a rod with external threads at the end thereof with the threaded holes.
[0057] It should be pointed out that the implementation principle and technical effects of this embodiment are the same as those of Embodiment 1. For the sake of brief description, for matters not mentioned in this embodiment, reference may be made to the corresponding contents in Embodiment 1.
[0058] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A floor structure that is easy to construct, characterized in that: include: A plurality of floor decking plates (1), wherein the floor decking plates (1) comprise a concrete bottom form (101), a steel bar truss (102) having a top extending to the upper side of the concrete bottom form (101) being pre-embedded and installed on the upper part of the concrete bottom form (101), and the plurality of floor decking plates (1) are laid side by side in abutment with each other; A plurality of molding strips (2) are arranged with a right-angled triangle cross section, and the two sides of the concrete bottom mold (101) are respectively provided with corresponding slopes inclined inwardly, and one side of the inclined surface of the molding strip (2) is fitted and connected to the slope of the concrete bottom mold (101); A connection mechanism (3) is used to fix the molded rubber strip (2) on the slope of the concrete bottom mold (101), wherein the molded rubber strip (2) is provided with a plurality of corresponding through holes (201) arranged side by side, and the connection mechanism (3) comprises a rubber tube (301) on the molded rubber strip (2) connected to the inner end of the through hole (201), wherein corresponding fixing rods (302) are respectively inserted into the rubber tube (301); the fixing rod (302) is driven to move outward, and after the inner end of the fixing rod (302) leaves the rubber tube (301), the molded rubber strip (2) is removed, so that an upward V-shaped groove (4) is formed at the connection of the concrete bottom molds (101) of two adjacent floor decking plates (1) after laying, and the side walls of the V-shaped groove (4) are provided with receiving holes (5) formed after the rubber tube (301) is removed; A concrete covering layer (6) is laid on the upper side of the floor deck (1), the top surface of the concrete covering layer (6) covers the upper side of the steel bar truss (102), and the bottom of the concrete covering layer (6) is filled in the V-shaped groove (4) and the receiving hole (5).
2. A floor structure that is easy to construct according to claim 1, characterized in that: The inner end of the fixing rod (302) is connected to the rubber tube (301) by means of a threaded connection.
3. A floor structure that is easy to construct according to claim 2, characterized in that: The outer end of the fixing rod (302) is provided with a corresponding hexagonal groove (7). Before the floor decking (1) is laid, the fixing rod (302) is rotated by a corresponding hexagonal wrench to drive the fixing rod (302) to leave the rubber tube (301).
4. The floor structure that is easy to construct according to claim 1, characterized in that: The inner end of the fixing rod (302) is fixedly connected to a magnet member (8) located inside the through hole (201) of the molded rubber strip (2); after the floor decking (1) is laid in place, the outer end surfaces of two adjacent molded rubber strips (2) abut against each other, and the magnet members (8) on the corresponding fixing rods (302) mutually form a magnetic attraction force to drive the fixing rods (302) to move outwards.
5. The floor structure that is easy to construct according to claim 4, characterized in that: An annular limiting convex edge (9) for forming a blocking position for the magnet member (8) is integrally formed at the outer end of the through hole (201) of the molded rubber strip (2).
6. A floor structure that is easy to construct according to claim 2 or 4, characterized in that: The rubber tube (301) is integrally formed and connected to the molded rubber strip (2), and the diameter of the rubber tube (301) is arranged to decrease outwards along the connection between the rubber tube (301) and the molded rubber strip (2).
7. A floor structure that is easy to construct according to claim 2 or 4, characterized in that: The top surface of the molded rubber strip (2) is provided with a plurality of inclined pulling holes (202) at intervals, and the molded rubber strip (2) can be removed by cooperating a pull rod provided with a hook with the inclined pulling holes (202).
8. A floor structure that is easy to construct according to claim 2 or 4, characterized in that: The top surface of the molded rubber strip (2) is provided with a plurality of corresponding threaded holes (203) at intervals, and the molded rubber strip (2) can be removed by cooperating with the threaded holes (203) through a rod member having an end provided with external threads.
9. The floor structure that is easy to construct according to claim 1, characterized in that: The steel bar truss (102) comprises a plurality of supporting steel bars (1021) arranged side by side, wherein the supporting steel bars (1021) are arranged in an inverted V shape, and the bottom of the supporting steel bars (1021) is pre-embedded and installed on the upper part of the concrete bottom formwork (101), and corresponding connecting steel bars (1022) are respectively fixedly connected to both sides and the top of the plurality of supporting steel bars (1021).
10. The floor structure that is easy to construct according to claim 9, characterized in that: Between two adjacent supporting steel bars (1021) in the same row of supporting steel bars (1021), one is arranged to be inclined forward, and the other is arranged to be inclined backward.
