Bending and shaping equipment and bending method for forming electrical connector housing

Abstract

The present invention relates to the technical field of metal bending and shaping, and discloses a bending and shaping device and a bending method for forming an electrical connector shell, comprising a cabinet, a turntable is installed on the cabinet, a jig is installed on the turntable, and a loading component, a unloading component, a detection component, a rejection component and a bending component are arranged around the turntable. The present invention arranges a jig on the turntable, and after positioning and fixing the connector shell by the jig, firstly detects defects on the lead pins on the connector shell by the detection component, and then the bending component bends and repairs the repairable lead pins of the connector shell. The device has a high degree of automation and can repair the lead pin bending defects that occur in the connector shell during the unloading and transportation process, thereby improving the quality of the connector shell and avoiding the increase in the defective rate of the electrical connector caused by the defective connector shell participating in the subsequent assembly work, which is beneficial to reducing losses, saving production costs, and improving the yield rate.

Description

Technical Field

[0001] The invention relates to the technical field of metal bending and shaping, in particular to a bending and shaping device and a bending method for forming an electrical connector housing. Background Art

[0002] The metal shell of the electrical connector is generally produced by continuous stamping technology to form a specific shell shape. However, some electrical connector shells need to be assembled with other connector structures later. In most cases, the assembly process is not continuous with the stamping step. The electrical connector shell will be damaged during the cutting and transportation process. Therefore, it is very important to ensure the quality and stability of the electrical connector shell during assembly. Figure 2 A type of electric connector metal shell shown in the figure has a plurality of evenly arranged lead pins b on the metal shell a. The lead pins b are thin and have poor bending resistance. They are easily bent during production, unloading, transportation and other links, thereby affecting subsequent assembly, resulting in an increased defective rate of electric connectors and loss and scrap of parts. Effective improvements are needed.

[0003] Currently, no effective solution has been proposed for the problems in the related technologies. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a bending and shaping device and a bending method for forming an electrical connector shell, which has the advantages of improving the quality of the electrical connector, reducing the defective rate, saving costs, etc., and solves the problem that the pin structure on the existing electrical connector is easily squeezed and bent during production and transportation, resulting in defective products during subsequent assembly of the electrical connector, causing parts loss and scrapping.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a bending and shaping device, comprising a cabinet, a turntable is installed on the cabinet, a jig is installed on the turntable, and a loading component, a unloading component, a detection component, a rejection component and a bending component are arranged around the turntable;

[0006] The loading assembly and the unloading assembly have the same structure, and are used for loading and unloading the connector housing respectively;

[0007] The detection component includes an industrial camera arranged toward the surface of the turntable, and the detection component is used to take pictures and samples of the connector housing on the fixture;

[0008] The jig comprises a positioning base block, an upper clamping plate and a lower clamping plate installed on the positioning base block, wherein the positioning base block is used to position the connector housing, the lower clamping plate is used to support the connector housing, and the upper clamping plate is used to fix the connector housing;

[0009] The rejecting assembly includes a push block that can move toward the fixture, and the rejecting assembly is used to drive the lower clamping plate to rotate;

[0010] The bending assembly includes a correction frame that can move in the horizontal, longitudinal and vertical directions, and the bending assembly is used to push the deformed lead pin on the connector housing to reset it;

[0011] Before assembling the connector, the loading component operates to place the connector shell on the jig, and the turntable operates at the same time, forcing the jig to pass through the detection component, rejection component, bending component and unloading component in sequence. When the detection component operates, the industrial camera takes pictures and samples the connector shell, and then detects the pin defects on the connector shell. When the defect is unrepairable, the rejection component operates to drive the lower clamping plate on the jig to rotate, forcing the connector shell to fall. When the defect is repairable, the bending component operates to drive the correction frame to move and push the defective pin to reset after deformation. After repair, the unloading component operates to unload the connector shell and move it to the assembly station.

[0012] Preferably, the edges of both sides of the positioning base block are provided with supporting feet, and the supporting feet are fixed to the turntable by screws. The edge of the positioning base block is provided with a recess, and the top of the positioning base block is provided with a positioning slot, and the positioning slot is connected to the recess, the lower clamping plate is installed at the bottom of the positioning slot, and the upper clamping plate is installed at the top of the positioning slot.

[0013] The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket.

[0014] Preferably, the loading assembly and the unloading assembly both include a robotic arm, a clamp is fixed to the end of the robotic arm, a vertical guide rail is fixed to the surface of the clamp, a strip slider is slidably connected to the inside of the vertical guide rail, the bottom end of the strip slider extends to the outside of the vertical guide rail, a push spring is fixed to the top of the strip slider, the top of the push spring is fixedly connected to the top of the vertical guide rail, a pressure plate is fixed to the bottom end of the strip slider, and the height of the pressure plate is lower than the height of the clamp.

[0015] Preferably, the detection component also includes a vertical rod fixed to the top of the cabinet, an extension rod is fixed on the vertical rod, the industrial camera is fixed on the extension rod, a ring light is provided at the bottom of the industrial camera, a connecting rod is fixed to one side of the ring light, and the connecting rod is fixedly connected to the vertical rod.

[0016] Preferably, a material discharge hole is opened on the surface of the turntable, and the material discharge hole is located directly below the jig. The rejection component includes a sub-support, a sub-baseboard is fixedly installed on the inner side of the sub-support, a sub-guide rail is fixed on the surface of the sub-baseboard, and the direction of the sub-guide rail is consistent with the radial direction of the turntable. A cylinder is fixedly connected to the end of the sub-baseboard away from the turntable, and a drive seat is fixedly connected to the output end of the cylinder. The drive seat is slidably connected to the sub-guide rail, and the push block is fixed on the drive seat.

[0017] Preferably, a conveyor is provided at the bottom of the secondary substrate, both sides of the conveyor are fixedly connected to the secondary support, and one end of the conveyor extends to the bottom of the discharge hole.

[0018] Preferably, the bending assembly includes a main support, a main base plate is fixedly installed on the inner side of the main support, a main guide rail is fixed on the surface of the main base plate, the direction of the main guide rail is consistent with the radial direction of the turntable, a longitudinal motor is fixed to the end of the main base plate away from the turntable, the longitudinal motor output shaft is fixedly connected to a longitudinal screw, one end of the longitudinal screw is installed on the main guide rail through a longitudinal bearing seat, a longitudinal nut seat is threadedly connected to the longitudinal screw, the longitudinal nut seat is slidably connected to the main guide rail, a transverse slide rail is fixedly connected to the end of the longitudinal nut seat, and one end of the transverse slide rail is fixedly connected to a transverse Motor, the horizontal motor output shaft is fixedly connected with a horizontal screw, both ends of the horizontal screw are rotatably connected with the horizontal slide rail, the horizontal screw is threadedly connected with a horizontal slider, the horizontal slider is slidably connected with the horizontal slide rail, the horizontal slider is fixedly connected with a vertical slide rail, the top of the vertical slide rail is fixedly connected with a vertical motor, the vertical motor output shaft is fixed with a vertical screw, both ends of the vertical screw are rotatably connected with the vertical slide rail, the vertical screw is threadedly connected with a vertical slider, the vertical slider is slidably connected with the vertical slide rail, and the correction frame is fixed on the vertical slider.

[0019] Preferably, the correction frame includes an integrally formed L-shaped vertical plate, a vertical plug plate and a horizontal support plate, the L-shaped vertical plate is fixedly connected to the vertical slider, the vertical plug plate is arranged at the bottom edge of the end of the L-shaped vertical plate, and the horizontal support plate is arranged at the top edge of the end of the L-shaped vertical plate.

[0020] The invention also discloses a bending method for forming an electric connector shell, and the bending method for forming an electric connector shell uses the above-mentioned bending and shaping equipment.

[0021] Compared with the prior art, the present invention provides a bending and shaping device and a bending method for forming an electrical connector housing, which has the following beneficial effects:

[0022] 1. This bending and shaping equipment and bending method for forming an electrical connector shell, by arranging a jig on a turntable, and arranging a loading component, a unloading component, a detection component, a rejection component and a bending component around the turntable, after positioning and fixing the connector shell by using the jig, firstly the lead pins on the connector shell are inspected for defects by the detection component, and then the bending component bends and repairs the repairable lead pins of the connector shell. The device has a high degree of automation and can repair the bending defects of the lead pins of the connector shell that occur during the unloading and transportation processes, thereby improving the quality of the connector shell and avoiding the increase in the defective rate of the electrical connector caused by the defective connector shell participating in the subsequent assembly work, which is beneficial to reducing losses, saving production costs and improving the yield rate.

[0023] 2. This type of bending and shaping equipment and the bending method for forming electrical connector shells, by setting up a rejection component, is conducive to directly rejecting and uniformly collecting connector shells that cannot be repaired, avoiding such bad products from participating in subsequent connector assembly work, thereby improving the yield rate of connector assembly, and can also avoid unnecessary bending operations on the bending components, reducing workload and saving energy.

[0024] 3. This type of bending and shaping equipment and the bending method for forming the electrical connector shell can accurately drive the correction frame to move in all directions by setting a longitudinal motor, a vertical motor and a transverse motor. At the same time, the vertical plug plate and the horizontal support plate on the correction frame can adapt to the bending requirements of different angles and have strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional structural schematic diagram of a bending and shaping device of the present invention;

[0026] Figure 2 It is a structural schematic diagram of the connector housing of the present invention;

[0027] Figure 3 It is a structural schematic diagram of the turntable of the present invention;

[0028] Figure 4 It is a schematic diagram of the three-dimensional structure of the bending assembly of the present invention;

[0029] Figure 5 The three-dimensional structure of the fixture of the present invention is shown in FIG. Figure 1 ;

[0030] Figure 6 The three-dimensional structure of the fixture of the present invention is shown in FIG. Figure 2 ;

[0031] Figure 7 It is a structural schematic diagram of the feeding assembly of the present invention;

[0032] Figure 8 It is a structural schematic diagram of the detection component of the present invention;

[0033] Fig. 9 It is a structural schematic diagram of the rejection component of the present invention;

[0034] Fig.10 It is a structural schematic diagram of the main substrate of the present invention;

[0035] Fig.11 For the present invention Fig.10 Enlarged view of part A.

[0036] In the figure: 1, cabinet; 2, turntable; 21, feeding hole; 3, fixture; 301, positioning base block; 302, upper clamping plate; 303, lower clamping plate; 304, support foot; 305, notch; 306, positioning slot; 307, lower shaft; 308, lower bearing seat; 309, lower gear; 310, installation slide; 311, horizontal rack; 312, horizontal spring; 313, upper shaft; 314, upper bearing seat; 315, upper gear; 316, vertical rack; 317, vertical spring; 318, positioning block; 4, feeding assembly; 41, mechanical arm; 42, fixture; 43, vertical guide rail; 44, strip slider; 45, push spring; 46, pressure plate; 5, feeding assembly; 6, detection assembly; 61, industrial camera; 62, vertical rod; 63, extension rod; 64, ring light; 65, connecting rod; 7, rejection assembly; 71, push block; 72, auxiliary support; 73, auxiliary base plate; 74, auxiliary guide rail; 75, cylinder; 76, drive seat; 77, conveyor; 8, bending assembly; 81, correction frame; 801, main support; 802, main base plate; 803, main rail; 804, longitudinal motor; 805, longitudinal screw; 806, longitudinal bearing seat; 807, longitudinal nut seat; 808, transverse slide rail; 809, transverse motor; 810, transverse screw; 811, transverse slider; 812, vertical slide rail; 813, vertical motor; 814, vertical screw; 815, vertical slider; 816, L-shaped vertical plate; 817, vertical plug plate; 818, horizontal support plate. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, the present application proposes a bending and shaping device and a bending method for forming an electrical connector housing.

[0039] Example 1: Please refer to Figure 1-Figure 4 A bending and shaping device comprises a cabinet 1, a turntable 2 is mounted on the cabinet 1, a fixture 3 is mounted on the turntable 2, and a loading component 4, a unloading component 5, a detection component 6, a rejection component 7 and a bending component 8 are arranged around the turntable 2;

[0040] The loading assembly 4 and the unloading assembly 5 have the same structure, and the loading assembly 4 and the unloading assembly 5 are used to load and unload the connector housing respectively;

[0041] The detection component 6 includes an industrial camera 61 disposed toward the surface of the turntable 2, and the detection component 6 is used to take pictures and samples of the connector housing on the fixture 3;

[0042] The fixture 3 includes a positioning base block 301, an upper clamping plate 302 and a lower clamping plate 303 installed on the positioning base block 301, wherein the positioning base block 301 is used to position the connector housing, the lower clamping plate 303 is used to support the connector housing, and the upper clamping plate 302 is used to fix the connector housing;

[0043] The rejecting assembly 7 includes a push block 71 that can move toward the fixture 3, and the rejecting assembly 7 is used to drive the lower clamping plate 303 to rotate;

[0044] The bending assembly 8 includes a correction frame 81 that can move in the horizontal, longitudinal and vertical directions, and the bending assembly 8 is used to push the deformed lead pin on the connector housing to reset it;

[0045] Before assembling the connector, the loading component 4 operates to place the connector housing on the jig 3, and the turntable 2 operates at the same time, forcing the jig 3 to pass through the detection component 6, the rejection component 7, the bending component 8 and the unloading component 5 in sequence. When the detection component 6 operates, the industrial camera 61 is used to take pictures and samples of the connector housing, and then the lead pin defects on the connector housing are detected. When the defect is not repairable, the rejection component 7 operates to drive the lower clamping plate 303 on the jig 3 to rotate, forcing the connector housing to fall. When the defect is repairable, the bending component 8 operates to drive the correction frame 81 to move and push the defective lead pin to reset after deformation. After repair, the unloading component 5 operates to unload the connector housing and move it to the assembly station;

[0046] The turntable 2 is mounted on the cabinet 1 through a rotating workbench. When in use, the turntable 2 rotates intermittently at equal angles. A plurality of jigs 3 are mounted on the turntable 2. The plurality of jigs 3 are distributed in a circular array on the turntable 2. The loading component 4, the unloading component 5, the detection component 6, the rejection component 7 and the bending component 8 are respectively arranged at different stations around the turntable 2. The jigs 3 pass through different stations in sequence with the turntable 2. The connector housing in this embodiment is arranged as an attached Figure 2 A metal electrical connector housing with a plurality of pins as shown in ;

[0047] During use, the turntable 2 rotates intermittently at equal angles after operation, driving the jig 3 to move. When the jig 3 moves to the station where the loading component 4 is located, the loading component 4 is operated to place the connector housing in the positioning base block 301 on the jig 3. At this time, the lower clamping plate 303 is supported on the bottom of the connector housing, and the upper clamping plate 302 is fixed on the top of the connector housing to achieve the positioning and fixation of the connector housing. Then the jig 3 moves to the station where the detection component 6 is located, and the detection component 6 is operated. The industrial camera 61 takes pictures and samples the connector housing to determine the defects of the pins on the connector housing. After the detection is completed, the jig 3 moves to the station where the rejection component 7 is located. If the pins on the connector housing are difficult to repair, If there is a defect, the rejection component 7 is started, and the rejection component 7 drives the lower clamping plate 303 to rotate, so that the connector housing falls under gravity and is then removed from the jig 3. Otherwise, the rejection component 7 does not operate, and then the jig 3 continues to move to the station where the bending component 8 is located. If there is a repairable defect on the lead pin of the connector housing, the bending component 8 is started, and the bending component 8 drives the correction frame 81 to move horizontally, longitudinally and vertically, thereby pushing the deformed lead pin, so that the lead pin is bent and reset, thereby realizing the shaping work. Finally, the fixture 42 moves to the station where the blanking component 5 is located, and the blanking component 5 operates to blank the connector housing that meets the requirements on the fixture 42 or transfer it to the subsequent connector assembly line;

[0048] A turntable 2 is provided, a jig 3 is provided on the turntable 2, and a loading component 4, a unloading component 5, a detection component 6, a rejection component 7 and a bending component 8 are provided around the turntable 2. After the connector housing is positioned and fixed by the jig 3, the lead pins on the connector housing are firstly detected for defects by the detection component 6, and then the bending component 8 bends and repairs the repairable lead pins of the connector housing. The device has a high degree of automation and can repair the bending defects of the lead pins that occur in the unloading and transportation processes of the connector housing, thereby improving the quality of the connector housing and avoiding an increase in the defective rate of the electrical connector caused by the defective connector housing participating in subsequent assembly work, which is beneficial to reducing losses, saving production costs and improving the yield rate.

[0049] Example 2: See Figure 5-Figure 7, which is different from the above embodiment, the edges of both sides of the positioning base block 301 are provided with legs 304, and the legs 304 are fixed to the turntable 2 by screws. The edge of the positioning base block 301 is provided with a notch 305, and the top of the positioning base block 301 is provided with a positioning slot 306, and the positioning slot 306 is connected to the notch 305. The lower clamping plate 303 is installed at the bottom of the positioning slot 306, and the upper clamping plate 302 is installed at the top of the positioning slot 306. A lower shaft body 307 is fixed to one side edge of the lower clamping plate 303, and the lower shaft body 307 It is installed at the bottom of the positioning base block 301 through a lower bearing seat 308, a lower gear 309 is fixed at one end of the lower shaft body 307, a mounting groove 310 is provided on the side wall of the support leg 304, a transverse rack 311 is meshed at the bottom of the lower gear 309, the transverse rack 311 is slidably connected with the mounting groove 310, one end of the transverse rack 311 extends to the outside of the positioning base block 301, and a transverse spring 312 is fixed at the other end of the transverse rack 311, one end of the transverse spring 312 is fixed to the inner wall of the mounting groove 310, and one end of the upper clamping plate 302 is An upper shaft 313 is fixed to the edge, and the upper shaft 313 is installed on the top of the positioning base block 301 through an upper bearing seat 314. An upper gear 315 is fixed to one end of the upper shaft 313. A vertical rack 316 is meshed on one side of the upper gear 315. The vertical rack 316 is vertically slidably connected to the edge of the positioning base block 301. A vertical spring 317 is fixed to the bottom end of the vertical rack 316. A positioning block 318 is fixed to the bottom end of the vertical spring 317. The bottom end of the positioning block 318 is fixed to the surface of the turntable 2, and the top of the positioning block 318 extends to the vertical spring 317. Inside 317, the loading assembly 4 and the unloading assembly 5 both include a mechanical arm 41, a fixture 42 is fixed at the end of the mechanical arm 41, a vertical guide rail 43 is fixed on the surface of the fixture 42, a strip slider 44 is slidably connected inside the vertical guide rail 43, the bottom end of the strip slider 44 extends to the outside of the vertical guide rail 43, a push spring 45 is fixed at the top of the strip slider 44, the top of the push spring 45 is fixedly connected to the top of the vertical guide rail 43, a pressing plate 46 is fixed at the bottom of the strip slider 44, and the height of the pressing plate 46 is lower than the height of the fixture 42;

[0050] The width of the notch 305 is greater than the width of the positioning slot 306, and the shape of the positioning slot 306 matches the shape of the connector housing. When the connector housing is placed inside the positioning slot 306, the lead pin on the connector housing just extends into the notch 305. At this time, the lower clamping plate 303 is supported on the bottom of the connector housing, and the upper clamping plate 302 is fixed on the top of the connector housing, so as to fix the connector housing.

[0051] When the jig 3 moves to the work station where the loading component 4 is located, the loading component 4 operates, the mechanical arm 41 moves, and clamps the connector housing through the clamp 42 at the end, and then moves vertically downward from directly above the jig 3 and is placed on the jig 3. When the clamp 42 holding the connector housing moves downward, it drives the vertical guide rail 43, the push spring 45, the bar slider 44 and the pressure plate 46 to move downward. Before the jig 42 places the connector housing, the pressure plate 46 first contacts the vertical rack 316. At this time, the anti-deformation performance of the push spring 45 is much greater than that of the vertical spring 317. Therefore, the downward pressure plate 46 pushes the vertical rack 316, so that the vertical rack 316 moves downward. When the vertical rack 316 moves downward, it drives the upper gear 315 to rotate. When the upper gear 315 rotates, it drives the upper clamp 302 to swing. After the upper clamp 302 swings, it disengages from the top of the positioning slot 306 to avoid hindering the connector housing from being placed in the jig 3. When the vertical rack 316 moves downward and contacts the positioning block 318, The upper gear 315 rotates when the upper shaft 313 rotates, and then the upper clamping plate 302 is reset, and finally the upper clamping plate 302 is clamped on the top of the connector housing to fix the connector housing;

[0052] By providing a positioning groove 306 that matches the shape of the connector shell on the positioning base block 301, it is convenient to position the connector shell. By providing a movable upper clamping plate 302, the loading component 4 first drives the upper clamping plate 302 to rotate to disengage from the top of the positioning groove 306 during loading, and then drives the upper clamping plate 302 to reset after placing the connector shell in the positioning groove 306. This can prevent the upper clamping plate 302 from interfering with the loading work of the connector shell, and can also use the upper clamping plate 302 to fix the connector shell after loading, thereby improving the stability of the connector shell.

[0053] Example 3, see Figure 1 and Figure 8 , which is different from the above embodiment, the detection component 6 also includes a vertical rod 62 fixed to the top of the cabinet 1, an extension rod 63 is fixed to the vertical rod 62, the industrial camera 61 is fixed to the extension rod 63, a ring light 64 is provided at the bottom of the industrial camera 61, a connecting rod 65 is fixed to one side of the ring light 64, and the connecting rod 65 is fixedly connected to the vertical rod 62;

[0054] The industrial camera 61 is facing the center of the ring light 64. When in use, the fixture 3 is moved to the position where the detection component 6 is located. The connector housing on the fixture 3 is just located under the industrial camera 61 and the ring light 64. The industrial camera 61 takes a photo of the connector housing.

[0055] By providing the detection component 6, it is helpful to detect and determine the pin defects on the connector housing, and then it is convenient to confirm the treatment method according to the defects.

[0056] Example 4, see Figure 1 , Figure 2 and Fig. 9 , which is different from the above embodiment, a material discharge hole 21 is opened on the surface of the turntable 2, and the material discharge hole 21 is located directly below the fixture 3. The rejection component 7 includes a sub-support 72, and a sub-baseboard 73 is fixedly installed on the inner side of the sub-support 72. A sub-guide rail 74 is fixed on the surface of the sub-baseboard 73, and the direction of the sub-guide rail 74 is consistent with the radial direction of the turntable 2. The sub-baseboard 73 is fixedly connected to a cylinder 75 at one end away from the turntable 2, and a drive seat 76 is fixedly connected to the output end of the cylinder 75. The drive seat 76 is slidably connected to the sub-guide rail 74, and the push block 71 is fixed on the drive seat 76. A conveyor 77 is provided at the bottom of the sub-baseboard 73, and both sides of the conveyor 77 are fixedly connected to the sub-support 72, and one end of the conveyor 77 extends to the bottom of the material discharge hole 21;

[0057] Among them, the number of the discharge holes 21 and the jig 3 are the same and the positions are matched. When the jig 3 rotates to the station where the rejection component 7 is located, the end of the push block 71 just faces the transverse rack 311, and then the cylinder 75 is started. The cylinder 75 extends to drive the drive seat 76 to slide along the auxiliary guide rail 74. When the drive seat 76 slides, it also drives the push block 71 to move toward the transverse rack 311. After the push block 71 contacts the transverse rack 311, it pushes the transverse rack 311 to move. When the transverse rack 311 moves, it compresses the transverse spring 312 and also drives the lower gear 309 to rotate. When the lower gear 309 rotates, it drives the lower shaft 307 to rotate, and then drives the lower clamping plate 303 to swing. After the lower clamping plate 303 swings, it no longer supports the connector shell on the clamp 42. The connector shell falls under the action of gravity, passes through the discharge hole 21 and falls on the conveyor 77. The conveyor 77 operates to transfer such irreparable defective connector shells and collect them uniformly.

[0058] By setting up the rejection component 7, it is helpful to directly reject and uniformly collect the connector shells that cannot be repaired, so as to avoid such bad products from participating in subsequent connector assembly work, thereby improving the yield rate of connector assembly, and also avoiding unnecessary bending operations of the bending component 8, thereby reducing workload and saving energy.

[0059] Example 5, see Figure 4 , Fig.10 and Fig.11 , different from the above embodiment, the bending assembly 8 includes a main support 801, a main base plate 802 is fixedly installed on the inner side of the main support 801, a main guide rail 803 is fixed on the surface of the main base plate 802, the direction of the main guide rail 803 is consistent with the radial direction of the turntable 2, a longitudinal motor 804 is fixed on the end of the main base plate 802 away from the turntable 2, the output shaft of the longitudinal motor 804 is fixedly connected with a longitudinal screw 805, one end of the longitudinal screw 805 is installed on the main guide rail 803 through a longitudinal bearing seat 806, a longitudinal nut seat 807 is threadedly connected to the longitudinal screw 805, the longitudinal nut seat 807 is slidably connected to the main guide rail 803, a transverse slide rail 808 is fixedly connected to the end of the longitudinal nut seat 807, one end of the transverse slide rail 808 is fixedly connected to a transverse motor 809, the output shaft of the transverse motor 809 is fixedly connected to a transverse screw 810, both ends of the transverse screw 810 rotate with the transverse slide rail 808 The horizontal screw 810 is threadedly connected with a horizontal slider 811, and the horizontal slider 811 is slidably connected to the horizontal slide rail 808. The horizontal slider 811 is fixedly connected with a vertical slide rail 812. The top of the vertical slide rail 812 is fixedly connected with a vertical motor 813. The output shaft of the vertical motor 813 is fixed with a vertical screw 814. Both ends of the vertical screw 814 are rotatably connected to the vertical slide rail 812. The vertical screw 814 is threadedly connected with a A vertical slider 815, wherein the vertical slider 815 is slidably connected to the vertical slide rail 812, and the correction frame 81 is fixed on the vertical slider 815. The correction frame 81 includes an integrally formed L-shaped vertical plate 816, a vertical plug plate 817, and a horizontal support plate 818. The L-shaped vertical plate 816 is fixedly connected to the vertical slider 815, the vertical plug plate 817 is arranged at the bottom edge of the end of the L-shaped vertical plate, and the horizontal support plate 818 is arranged at the top edge of the end of the L-shaped vertical plate;

[0060] The thickness of the vertical plug plate 817 is smaller than the gap width between two adjacent pins on the connector housing, and the vertical plug plate 817, the horizontal support plate 818 and the L-shaped vertical plate 816 are vertically distributed;

[0061] When in use, the longitudinal motor 804 is started to drive the longitudinal screw 805 to rotate, thereby driving the longitudinal nut seat 807 to move. When the longitudinal nut seat 807 moves, the correction frame 81 is driven to move longitudinally. The transverse motor 809 is started, and the transverse motor 809 drives the transverse screw 810 to rotate, thereby driving the transverse slider 811 to move, thereby driving the correction frame 81 to move horizontally. The vertical motor 813 is started, and the vertical motor 813 drives the vertical screw 814 to rotate, thereby driving the vertical slider 815 to move, thereby driving the correction frame 81 to move vertically. Therefore, the longitudinal motor 804, the transverse motor 809 and The cooperation of the vertical motor 813 can adjust the position of the correction frame 81 and drive the correction frame 81 to move. In actual use, when the guide needle is bent to the left or right side, the vertical plug plate 817 on the correction frame 81 is first driven to be inserted into the gap at the root of the adjacent guide needle, and then the vertical plug plate 817 is driven to move along the gap to the head of the guide needle, and finally the vertical long plate is driven to move horizontally to push the deformed guide needle to reset. When the guide needle is bent to the upper or lower side, the horizontal support plate 818 on the correction frame 81 is first driven to move to the top or bottom of the guide needle, and then the horizontal support plate 818 on the correction frame 81 is driven to move up and down, so as to push the deformed guide needle to reset.

[0062] By setting the longitudinal motor 804, the vertical motor 813 and the transverse motor 809, the correction frame 81 can be accurately driven to move in all directions. At the same time, the vertical plug plate and the horizontal support plate 818 on the correction frame 81 can adapt to the bending requirements of different angles and have strong applicability.

[0063] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bending and shaping device, comprising a cabinet, characterized in that: A turntable is installed on the cabinet, a jig is installed on the turntable, and a loading component, a unloading component, a detection component, a rejection component and a bending component are arranged around the turntable; The loading assembly and the unloading assembly have the same structure, and are used for loading and unloading the connector housing respectively; The detection component includes an industrial camera arranged toward the surface of the turntable, and the detection component is used to take pictures and samples of the connector housing on the fixture; The jig comprises a positioning base block, an upper clamping plate and a lower clamping plate installed on the positioning base block, wherein the positioning base block is used to position the connector housing, the lower clamping plate is used to support the connector housing, and the upper clamping plate is used to fix the connector housing; The rejecting assembly includes a push block that can move toward the fixture, and the rejecting assembly is used to drive the lower clamping plate to rotate; The bending assembly includes a correction frame that can move in the horizontal, longitudinal and vertical directions, and the bending assembly is used to push the deformed lead pin on the connector housing to reset it; The bending assembly includes a main support, a main base plate is fixedly installed on the inner side of the main support, a main guide rail is fixed on the surface of the main base plate, the direction of the main guide rail is consistent with the radial direction of the turntable, a longitudinal motor is fixed to the end of the main base plate away from the turntable, a longitudinal screw is fixedly connected to the output shaft of the longitudinal motor, one end of the longitudinal screw is installed on the main guide rail through a longitudinal bearing seat, a longitudinal nut seat is threadedly connected to the longitudinal screw, the longitudinal nut seat is slidably connected to the main guide rail, a transverse slide rail is fixedly connected to the end of the longitudinal nut seat, and one end of the transverse slide rail is fixedly connected to the transverse motor The horizontal motor output shaft is fixedly connected with a horizontal screw, and both ends of the horizontal screw are rotatably connected to the horizontal slide rail. The horizontal screw is threaded with a horizontal slider, and the horizontal slider is slidably connected to the horizontal slide rail. The horizontal slider is fixedly connected with a vertical slide rail, and the top of the vertical slide rail is fixedly connected with a vertical motor. The vertical motor output shaft is fixed with a vertical screw, and both ends of the vertical screw are rotatably connected to the vertical slide rail. The vertical screw is threaded with a vertical slider, and the vertical slider is slidably connected to the vertical slide rail, and the correction frame is fixed on the vertical slider.

2. A bending and shaping device according to claim 1, characterized in that: The edges of both sides of the positioning base block are provided with supporting feet, and the supporting feet are fixed to the turntable by screws. The edge of the positioning base block is provided with a notch, and the top of the positioning base block is provided with a positioning slot, and the positioning slot is connected with the notch. The lower clamping plate is installed at the bottom of the positioning slot, and the upper clamping plate is installed at the top of the positioning slot.

3. A bending and shaping device according to claim 2, characterized in that: The lower gear is meshed with a lower gear, and the lower gear is meshed with a gear trainer at one end. The top end of the stripping slider is fixed to the top of the stripping slider, and the top end of the stripping slider is fixed to the top of the stripping slider, and the top end of the stripping slider is fixed to the top of the stripping slider, and the bottom end of the stripping slider is fixed to the top of the stripping slider, and the height of the stripping slider is lower than the height of the slider.

4. The bending and shaping equipment according to claim 1, characterized in that: The detection component also includes a vertical rod fixed on the top of the cabinet, an extension rod is fixed on the vertical rod, the industrial camera is fixed on the extension rod, a ring light is provided at the bottom of the industrial camera, a connecting rod is fixed on one side of the ring light, and the connecting rod is fixedly connected to the vertical rod.

5. The bending and shaping device according to claim 3, characterized in that: A material discharge hole is provided on the surface of the turntable, and the material discharge hole is located directly below the fixture. The rejection component includes a sub-support, a sub-baseboard is fixedly installed on the inner side of the sub-support, a sub-guide rail is fixed on the surface of the sub-baseboard, and the direction of the sub-guide rail is consistent with the radial direction of the turntable. A cylinder is fixedly connected to the end of the sub-baseboard away from the turntable, and a drive seat is fixedly connected to the output end of the cylinder. The drive seat is slidably connected to the sub-guide rail, and the push block is fixed on the drive seat.

6. The bending and shaping device according to claim 5, characterized in that: A conveyor is provided at the bottom of the auxiliary base plate, both sides of the conveyor are fixedly connected to the auxiliary support, and one end of the conveyor extends to the bottom of the discharge hole.

7. The bending and shaping device according to claim 6, characterized in that: The correction frame includes an integrally formed L-shaped vertical plate, a vertical plug plate and a horizontal support plate, wherein the L-shaped vertical plate is fixedly connected to the vertical slider, the vertical plug plate is arranged at the bottom edge of the end of the L-shaped vertical plate, and the horizontal support plate is arranged at the top edge of the end of the L-shaped vertical plate.

8. A bending method for forming an electrical connector housing, characterized in that: The bending method for forming the electrical connector housing uses a bending and shaping device as described in any one of claims 1-7.

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