A power installation pipeline laying device
By designing the laying structure and guidance components of the power installation pipeline laying device, the precise guidance of the laying path of the power pipeline is achieved using infrared technology, which solves the problem of difficulty in guiding the laying path in the existing technology and improves the laying efficiency of the power pipeline.
Patent Information
- Application Number
- CN202411442036.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-10-16
AI Technical Summary
It is difficult for existing power pipeline laying devices to effectively guide the laying path during laying, resulting in frequent calibration and reducing laying efficiency.
A power installation pipeline laying device is designed, including a guide block, a transmission mechanism, a laying structure and a guide assembly. The laying structure uses the installation components and guide components to achieve accurate guidance and adjustment of the laying path of the power pipeline by using infrared transmitters and receivers.
Through the cooperation of the guide components, the laying path of the power pipeline can be automatically adjusted during the laying process, reducing the calibration requirement for the laying path and improving the laying efficiency of the power pipeline.
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Figure CN118970742B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of electric power construction equipment, and in particular relates to an electric power installation pipeline laying device. Background Art
[0002] Power pipelines are generally buried underground and used for the layout and placement of power lines or communication lines. The existing laying of power pipelines is very time-consuming and labor-intensive, and is generally completed by manpower or small cranes. The pipelines are hoisted one by one for pipeline laying.
[0003] After searching, a Chinese patent discloses a power pipeline laying device (publication number CN113860181A). The hoisting mechanism of this patented technology drives the power pipeline to rise and fall through a winch wheel and a hoisting rope, and completes the hoisting and laying of the power pipeline in sequence, thereby improving the laying efficiency. However, during the laying process, the power pipeline needs to be calibrated according to the originally planned laying path. The existing structure is not convenient for guiding the laying path during the laying process. Therefore, a person skilled in the art provides a power installation pipeline laying device to solve the problems raised in the above background technology. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a power installation pipeline laying device.
[0005] To achieve the above purpose, the present invention provides a power installation pipeline laying device, comprising a box, a guide block is fixedly connected to the inner wall of the box, a transmission mechanism for lifting the power pipeline is fixedly connected to one side of the box, an installation cavity is formed between one side of the guide block and the box, a laying structure is arranged inside the installation cavity, a control console is arranged on the other side of the box, and evenly distributed partitions are arranged on the surface of the transmission mechanism;
[0006] The laying structure includes an installation component arranged inside the installation cavity, and a guide component is arranged on the surface of the installation component;
[0007] Among them, the mounting assembly includes two mounting plates fixedly connected to the inner wall of the mounting cavity and symmetrically distributed, a bottom plate is arranged at the bottom of the two mounting plates, one end of the bottom plate passes through the box body, two mounting frames are fixedly connected to the top of the box body and are slidably connected to the surface of the box body, a first hydraulic push rod located between the two mounting frames is arranged on the top of the bottom plate, and a placement cavity is formed between the two mounting plates.
[0008] In the above technical solution, further, the bottom of the base plate is fixedly connected with two symmetrically distributed mounting rods, one end of the mounting rod away from the mounting frame passes through the box body and is fixedly connected with a support rod, and a working area is formed between the support rod and one side of the box body.
[0009] In the above technical solution, further, the top of the base plate is fixedly connected with evenly distributed sliders, the upper ends of the sliders pass through the adjacent mounting plates and are slidably connected to the inner walls of the mounting plates, the inner walls of the sliders are rotatably connected with rollers, and the surfaces of the rollers extend to the interior of the placement cavity.
[0010] In the above technical solution, further, a second hydraulic push rod is arranged inside the mounting plate, and an output shaft of the second hydraulic push rod passes through the mounting plate and is fixedly connected to the surface of the base plate.
[0011] In the above technical solution, further, the guide assembly includes a top plate fixedly connected to the output shaft of the first hydraulic push rod, the top plate is used to cooperate with the first hydraulic push rod to push the power pipeline, a groove is provided on the side of the top plate away from the first hydraulic push rod, an infrared emitter is arranged inside the groove, a first transparent plate is fixedly connected to the inner wall of the groove, and a first buffer plate is fixedly connected to the side of the top plate away from the first hydraulic push rod.
[0012] In the above technical solution, further, the guide assembly also includes a mounting block, a mounting groove is opened on one side of the mounting block, an infrared receiver is arranged inside the mounting groove, a second transparent plate is fixedly connected to the inner wall of the mounting groove, and a second buffer plate is fixedly connected to the side of the mounting block where the mounting groove is opened.
[0013] In the above technical solution, further, an adjusting rod is fixedly connected to the bottom of the mounting block, a sliding sleeve is slidably connected to the surface of the adjusting rod, and a plug is fixedly connected to the bottom of the sliding sleeve.
[0014] In the above technical solution, further, the surface of the adjusting rod is provided with evenly distributed limiting holes, the surface of the sliding sleeve is provided with a pulling block, the surface of the pulling block is fixedly connected to the limiting rod, the other end of the limiting rod passes through the sliding sleeve and extends to the interior of the adjacent limiting hole, and a spring is fixedly connected between the pulling block and the surface of the sliding sleeve.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] By setting up a laying structure, the laying path can be guided during the laying of the power pipeline under the action of the laying structure, reducing the process of calibrating and correcting the power pipeline after placing it in the laying groove by the traditional hoisting method, thereby improving the laying efficiency. The guide component can be used to adjust the height of the bottom plate according to the preset laying height and position during the laying process after the position of the mounting block is installed with the cooperation of the infrared transmitter and the infrared receiver, and the setting of the placement cavity can limit the laying path of the power pipeline, so that the power pipeline subsequently pushed out through the box is connected end to end and aligned, which is convenient for subsequent laying. Compared with the method of calibrating between two power pipelines during the traditional laying process, this method effectively improves the laying efficiency of the power pipeline.
[0017] During the laying process, the previous power pipeline is connected end to end with the subsequent power pipeline, and when the connection is moved to the working area, the previous power pipeline can be supported by the support rod and the installation rod, and the connection between the two power pipelines is located in the working area to facilitate the staff to reinforce the connection. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the structure proposed by the present invention;
[0019] Figure 2 A schematic diagram of the distribution of the partition and the transmission mechanism proposed for the present invention;
[0020] Figure 3 The present invention provides a connection diagram of a guide block, a mounting assembly and a box body;
[0021] Figure 4 A schematic diagram of the structure of the installation assembly proposed by the present invention;
[0022] Figure 5 A schematic diagram of the distribution of the second hydraulic push rod and the sliding block is provided for the present invention;
[0023] Figure 6 The present invention provides a connection diagram of a first buffer plate, a top plate and a first hydraulic push rod;
[0024] Figure 7 The invention provides a connection diagram of a mounting block, an adjusting rod, a sliding sleeve and a plug.
[0025] In the figure: 1, box body; 101, guide block; 2, transmission mechanism; 201, partition; 3, laying structure; 31, installation assembly; 3101, installation plate; 3102, installation frame; 3103, first hydraulic push rod; 3104, installation rod; 3105, support rod; 3106, bottom plate; 3107, second hydraulic push rod; 3108, roller; 3109, slide block; 32, guide assembly; 3201, top Plate; 3202, infrared transmitter; 3203, first buffer plate; 3204, first transparent plate; 3205, mounting block; 3206, second buffer plate; 3207, second transparent plate; 3208, infrared receiver; 3209, pull block; 3210, limit rod; 3211, spring; 3212, limit hole; 3213, adjustment rod; 3214, sleeve; 3215, plug; 4, console. DETAILED DESCRIPTION
[0026] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0027] like Figure 1-Figure 7 The power installation pipeline laying device shown comprises a box body 1, a guide block 101 is fixedly connected to the inner wall of the box body 1, a transmission mechanism 2 for lifting the power pipeline is fixedly connected to one side of the box body 1, an installation cavity is formed between one side of the guide block 101 and the box body 1, a laying structure 3 is arranged inside the installation cavity, a control console 4 is arranged on the other side of the box body 1, and evenly distributed partitions 201 are arranged on the surface of the transmission mechanism 2;
[0028] The laying structure 3 includes an installation component 31 disposed inside the installation cavity, and a guide component 32 is disposed on the surface of the installation component 31;
[0029] Among them, the installation component 31 includes two installation plates 3101 fixedly connected to the inner wall of the installation cavity and symmetrically distributed, a bottom plate 3106 is arranged at the bottom of the two installation plates 3101, one end of the bottom plate 3106 passes through the box body 1, and two installation frames 3102 are fixedly connected to the top of the box body 1 and are slidably connected to the surface of the box body 1, and a first hydraulic push rod 3103 located between the two installation frames 3102 is arranged on the top of the bottom plate 3106, and a placement cavity is formed between the two installation plates 3101.
[0030] Among them, the transmission mechanism 2 is a relatively mature component in the application of existing technology. After the power pipeline is placed on the transmission mechanism 2, it can be prevented from sliding down under the action of the partition 201. Therefore, by starting the transmission mechanism 2, the power pipeline can be transported in cooperation with the partition 201 until it is transported to the highest point and then falls into the interior of the box body 1. In this process, the guide block 101 guides it and guides the power pipeline to fall into the placement cavity.
[0031] like Figure 1-Figure 7 As shown, two symmetrically distributed mounting rods 3104 are fixedly connected to the bottom of the base plate 3106, and one end of the mounting rod 3104 away from the mounting frame 3102 passes through the box body 1 and is fixedly connected to a support rod 3105, forming a working area between the support rod 3105 and one side of the box body 1.
[0032] The top of the bottom plate 3106 is fixedly connected with evenly distributed sliders 3109, the upper ends of the sliders 3109 pass through the adjacent mounting plate 3101 and are slidably connected to the inner wall of the mounting plate 3101, the inner wall of the slider 3109 is rotatably connected with a roller 3108, and the surface of the roller 3108 extends to the inside of the placement cavity.
[0033] A second hydraulic push rod 3107 is disposed inside the mounting plate 3101 , and an output shaft of the second hydraulic push rod 3107 passes through the mounting plate 3101 and is fixedly connected to the surface of the bottom plate 3106 .
[0034] By starting the first hydraulic push rod 3103, the output shaft thereof can be extended to push the electric pipeline out of the box body 1. In this process, the arrangement of the placement cavity can limit the laying path of the electric pipeline, so that the electric pipeline subsequently pushed out through the box body 1 is aligned end to end, which is convenient for subsequent laying. Compared with the method of calibrating the two electric pipelines during the traditional laying process, this method effectively improves the laying efficiency of the electric pipeline;
[0035] By starting the second hydraulic push rod 3107, the bottom plate 3106 can be driven downward to adjust the laying height of the power pipeline to adapt to power pipeline laying grooves of different depths. In the process of the power pipeline being pushed by the first hydraulic push rod 3103, the roller 3108 can reduce the friction between the power pipeline and the placement cavity, and reduce the wear on the surface of the power pipeline. At the same time, after the previous power pipeline is pushed out of the box body 1, after the second hydraulic push rod 3107 is reset, the subsequent power pipeline falls into the placement cavity and is pushed by the first hydraulic push rod 3103. In this process, the previous power pipeline is connected end to end with the subsequent power pipeline, and when the connection is moved to the working area, the previous power pipeline can be supported by the support rod 3105 and the installation rod 3104, and the connection between the two power pipelines is located in the working area, which is convenient for the staff to reinforce the connection.
[0036] like Figure 1-Figure 7As shown, the guide assembly 32 includes a top plate 3201 fixedly connected to the output shaft of the first hydraulic push rod 3103, the top plate 3201 is used to cooperate with the first hydraulic push rod 3103 to push the power pipeline, a groove is provided on the side of the top plate 3201 away from the first hydraulic push rod 3103, an infrared emitter 3202 is arranged inside the groove, a first transparent plate 3204 is fixedly connected to the inner wall of the groove, and a first buffer plate 3203 is fixedly connected to the side of the top plate 3201 away from the first hydraulic push rod 3103.
[0037] The guide assembly 32 also includes a mounting block 3205, a mounting groove is provided on one side of the mounting block 3205, an infrared receiver 3208 is arranged inside the mounting groove, a second transparent plate 3207 is fixedly connected to the inner wall of the mounting groove, and a second buffer plate 3206 is fixedly connected to the side of the mounting block 3205 where the mounting groove is provided.
[0038] An adjusting rod 3213 is fixedly connected to the bottom of the mounting block 3205 , a sliding sleeve 3214 is slidably connected to the surface of the adjusting rod 3213 , and a plug 3215 is fixedly connected to the bottom of the sliding sleeve 3214 .
[0039] The surface of the adjusting rod 3213 is provided with evenly distributed limiting holes 3212, the surface of the sliding sleeve 3214 is provided with a pull block 3209, the surface of the pull block 3209 is fixedly connected to the limiting rod 3210, the other end of the limiting rod 3210 passes through the sliding sleeve 3214 and extends to the interior of the adjacent limiting hole 3212, and a spring 3211 is fixedly connected between the pull block 3209 and the surface of the sliding sleeve 3214.
[0040] The top plate 3201 is used to push the power pipeline out of the box body 1 when the output shaft of the first hydraulic push rod 3103 is output. In this process, the first buffer plate 3203 can reduce the wear caused by the hard contact on the end of the power pipeline, which is convenient for subsequent installation. At the same time, the mounting block 3205 is inserted into the laying groove through the sliding sleeve 3214, the plug 3215 and the adjusting rod 3213, and the side provided with the second buffer plate 3206 faces the box body 1, and the infrared transmitter 3202 is started to emit infrared rays for the infrared receiver 3208 to receive, which is used to guide and determine the laying path, so as to ensure that the pushed power pipeline is located on the preset laying path;
[0041] According to the actual situation, the limit rod 3210 is driven to separate from the limit hole 3212 by pulling the pull block 3209. In this process, the spring 3211 can be stretched and the limit on the adjustment rod 3213 can be released, so that the height of the mounting block 3205 can be adjusted to facilitate adjustment to the required laying path. The height of the bottom plate 3106 is adjusted by the second hydraulic push rod 3107 to change the height of the first hydraulic push rod 3103, thereby adjusting the height of the infrared ray emitted by the infrared receiver 3208 so that it can be received by the infrared receiver 3208 after the height is adjusted. After receiving the infrared ray, the infrared receiver 3208 transmits the signal to the control console 4 to prompt the staff that the laying path has been calibrated, so as to facilitate the subsequent laying of the power pipeline;
[0042] The second buffer plate 3206 is provided to reduce the damage caused by the contact between the power pipeline and the mounting block 3205 during the pushing process.
[0043] Working principle: first insert the mounting block 3205 into the laying groove through the sliding sleeve 3214, the plug 3215 and the adjusting rod 3213, and face the side provided with the second buffer plate 3206 to the box body 1, and start the infrared transmitter 3202 to emit infrared rays for the infrared receiver 3208 to receive, which is used to guide and determine the laying path to ensure that the pushed power pipeline is located on the preset laying path. If the infrared receiver 3208 does not receive the infrared rays, the staff's second hydraulic push rod 3107 adjusts the height of the bottom plate 3106 to change the height of the first hydraulic push rod 3103, thereby adjusting the height of the infrared rays emitted by the infrared receiver 3208 so that it can be received by the infrared receiver 3208 after the height is adjusted. After receiving the infrared rays, the infrared receiver 3208 transmits the signal to the console 4 to prompt the staff that the laying path has been calibrated, so as to facilitate the subsequent laying of the power pipeline. According to the actual situation, the pull block 3209 is pulled to drive the limit rod 3210 to separate from the limit hole 3212, and the adjustment is performed. The power pipeline is placed on the transmission mechanism 2, and by starting the transmission mechanism 2, it can cooperate with the partition 201 to transport the power pipeline until it is transported to the highest point and then falls into the interior of the box 1. In this process, the guide block 101 guides it and can guide the power pipeline to fall into the placement cavity. By starting the first hydraulic push rod 3103, the power pipeline can be pushed out of the box 1 through the extension of its output shaft. In this process, the setting of the placement cavity can limit the laying path of the power pipeline, so that the subsequent power pipeline pushed out through the box 1 is aligned end to end, which is convenient for subsequent laying. Compared with the traditional laying method that requires calibration between two power pipelines, this method effectively improves the laying efficiency of the power pipeline, and during the pushing process, the previous power pipeline is connected end to end with the subsequent power pipeline, and when the connection is moved to the working area, the previous power pipeline can be supported by the support rod 3105 and the installation rod 3104, and the connection between the two power pipelines is located in the working area, which is convenient for the staff to reinforce the connection.
[0044] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. A power installation pipeline laying device, comprising a box (1), characterized in that: A guide block (101) is fixedly connected to the inner wall of the box (1); a transmission mechanism (2) for lifting the power pipeline is fixedly connected to one side of the box (1); an installation cavity is formed between one side of the guide block (101) and the box (1); a laying structure (3) is arranged inside the installation cavity; a control console (4) is arranged on the other side of the box (1); and evenly distributed partitions (201) are arranged on the surface of the transmission mechanism (2); The laying structure (3) comprises a mounting component (31) arranged inside the mounting cavity, and a guide component (32) is arranged on the surface of the mounting component (31); The mounting assembly (31) comprises two mounting plates (3101) fixedly connected to the inner wall of the mounting cavity and symmetrically distributed, a bottom plate (3106) is arranged at the bottom of the two mounting plates (3101), one end of the bottom plate (3106) passes through the box body (1), two mounting frames (3102) are fixedly connected to the top of the box body (1) and are slidably connected to the surface of the box body (1), a first hydraulic push rod (3103) is arranged at the top of the bottom plate (3106) and is located between the two mounting frames (3102), and a placement cavity is formed between the two mounting plates (3101); The guide assembly (32) comprises a top plate (3201) fixedly connected to the output shaft of the first hydraulic push rod (3103), the top plate (3201) being used to cooperate with the first hydraulic push rod (3103) in pushing the power pipeline, a groove is provided on a side of the top plate (3201) away from the first hydraulic push rod (3103), an infrared emitter (3202) is arranged inside the groove, a first transparent plate (3204) is fixedly connected to the inner wall of the groove, and a first buffer plate (3203) is fixedly connected to a side of the top plate (3201) away from the first hydraulic push rod (3103); The guide assembly (32) further comprises a mounting block (3205), a mounting groove being provided on one side of the mounting block (3205), an infrared receiver (3208) being arranged inside the mounting groove, a second transparent plate (3207) being fixedly connected to the inner wall of the mounting groove, and a second buffer plate (3206) being fixedly connected to the side of the mounting block (3205) having the mounting groove; The bottom of the mounting block (3205) is fixedly connected to an adjusting rod (3213), the surface of the adjusting rod (3213) is slidably connected to a sliding sleeve (3214), and the bottom of the sliding sleeve (3214) is fixedly connected to a plug (3215); The surface of the adjusting rod (3213) is provided with evenly distributed limiting holes (3212); the surface of the sliding sleeve (3214) is provided with a pulling block (3209); the surface of the pulling block (3209) is fixedly connected to the limiting rod (3210); the other end of the limiting rod (3210) passes through the sliding sleeve (3214) and extends to the interior of the adjacent limiting hole (3212); and a spring (3211) is fixedly connected between the pulling block (3209) and the surface of the sliding sleeve (3214).
2. The power installation pipeline laying device according to claim 1, characterized in that: The bottom of the base plate (3106) is fixedly connected to two symmetrically distributed mounting rods (3104); one end of the mounting rod (3104) away from the mounting frame (3102) passes through the box body (1) and is fixedly connected to a support rod (3105); a working area is formed between the support rod (3105) and one side of the box body (1).
3. The power installation pipeline laying device according to claim 2, characterized in that: The top of the bottom plate (3106) is fixedly connected with evenly distributed sliders (3109), the upper ends of the sliders (3109) pass through the adjacent mounting plate (3101) and are slidably connected to the inner wall of the mounting plate (3101), the inner wall of the slider (3109) is rotatably connected with a roller (3108), and the surface of the roller (3108) extends to the interior of the placement cavity.
4. The power installation pipeline laying device according to claim 3, characterized in that: A second hydraulic push rod (3107) is arranged inside the mounting plate (3101), and an output shaft of the second hydraulic push rod (3107) passes through the mounting plate (3101) and is fixedly connected to the surface of the bottom plate (3106).
Citation Information
Patent Citations
Power pipeline laying device
CN113860181A
Municipal road drainage pipeline construction equipment and construction method thereof
CN112429542A