A scrap material removal device for inductor manufacturing

Abstract

The invention discloses a scrap cutting device for inductor manufacturing, which relates to the technical field of electronic manufacturing. The device comprises a bottom plate, wherein a rotating mechanism for driving an inductor shell to rotate is arranged at the center of the top of the bottom plate, a plurality of clamping mechanisms for limiting and fixing the inductor shell are arranged around the rotating mechanism, a cutting mechanism for cutting the scraps at the edge of the inductor shell is arranged at one end of the top of the bottom plate, and a chamfering mechanism for chamfering the edge of the inductor shell is arranged at one side of the top of the bottom plate; the invention arranges the rotating mechanism and the chamfering mechanism, so that the chamfering mechanism works, and the inductor shell that has been cut is chamfered, so that the edge of the inductor shell is no longer sharp, so as to avoid cutting the fingers of the staff and eliminate safety hazards; the cutting mechanism is arranged, so that the cutting mechanism works, and the scraps at the edge of the inductor shell are cut, so as to adapt to the arc-shaped edge of the inductor shell and improve the cutting efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of electronic manufacturing, in particular to a scrap material cutting device for inductor manufacturing. Background Art

[0002] An inductor is an electronic component that can store electrical energy and resist changes in current. It consists of one or more coils, usually wound with insulating wire. Inductors are usually used in circuits such as filtering, regulating voltage and current, and storing energy. The composition of an inductor mainly includes the following parts: (1) Coil: The coil is the main component of an inductor. It is wound with insulating wire. The shape of the coil can be spiral, cylindrical, or other shapes, depending on the design and purpose of the inductor. The wire material of the coil is usually copper or aluminum because they have good electrical conductivity; (2) Magnetic material: Magnetic material is another important component of an inductor. It is usually used to enhance the magnetic field of the inductor, thereby increasing the inductance value of the inductor. Common magnetic materials include iron, nickel, cobalt, etc. These materials have good magnetic permeability and magnetic saturation characteristics and can effectively concentrate magnetic field lines; (3) Chip: Some inductors also include a magnetic chip. Used to further enhance the magnetic field of the inductor, the magnetic chip is usually made of ferrite, silicon steel and other materials. The shape and structure of the chip can be designed according to the requirements of the inductor to improve the performance and efficiency of the inductor; (4) Insulating materials: Insulating materials are used to protect coils and other components and prevent them from electrical contact with the external environment. Commonly used insulating materials include plastics, rubber, paper insulating materials, etc. These materials have good insulating properties and can effectively prevent current leakage and arc discharge; (5) Shell: The inductor usually also includes a shell to protect the internal components from physical damage and environmental impact. The shell is usually made of metal or plastic and has good mechanical strength and corrosion resistance. The design and structure of the shell can be adjusted according to the purpose of the inductor to provide good protection and heat dissipation; (6) Connector: The connector is another important component of the inductor. It is used to connect the inductor to other circuits or devices. The connector is usually made of metal and has good conductivity and mechanical stability. Common connector types include plugs, sockets, leads, etc.; (7) Other components In addition to the above main components, the inductor may also include some other auxiliary components. Such as capacitors, resistors, etc., these components are used to adjust the performance and characteristics of the inductor to meet specific circuit requirements; the shell is generally formed by injection molding, and there are usually a lot of scraps on the outer wall of the shell after molding, which need to be removed. Removing the scraps is not only for aesthetics, but more importantly to ensure the performance and safety of the inductor. Unprocessed scraps may affect the installation, heat dissipation and electromagnetic performance of the inductor, so a cutting device is needed.

[0003] When the existing scrap cutting device is in use, generally, it is necessary to first cut off the larger scraps on the edge of the plastic shell, and then deburr the edge. However, when deburring, only the burrs on the edge of the plastic shell can be removed, so that the edge of the plastic shell is still sharp and easily cuts the operator's fingers, which poses certain safety hazards. When the existing scrap cutting device is in use, a cutting knife is generally used to cut the scraps, and the shape of the plastic shell is generally annular, and the cutting knife is not easy to adapt to the curved edge of the plastic shell, which reduces the cutting efficiency. Therefore, the present invention designs several structures to solve the problem that the edge of the plastic shell is still sharp and easily cuts the operator's fingers and the cutting knife is not easy to adapt to the curved edge of the plastic shell. In view of the above problems, the inventor proposes a scrap cutting device for inductor manufacturing to solve the above problems. Summary of the invention

[0004] In order to solve the problem that when the existing scrap cutting device is used, generally, it is necessary to first cut off the larger scraps on the edge of the plastic shell, and then deburr the edge, but when deburring, only the burrs on the edge of the plastic shell can be removed, so that the edge of the plastic shell is still sharp, which is easy to cut the operator's fingers, and there are certain safety hazards. In addition, when the existing scrap cutting device is used, a cutting knife is generally used to cut the scraps, and the shape of the plastic shell is generally annular, and the cutting knife is not easy to adapt to the curved edge of the plastic shell, which reduces the cutting efficiency. The purpose of the present invention is to provide a scrap cutting device for inductor manufacturing.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: a scrap material cutting device for inductor manufacturing, comprising a base plate, a rotating mechanism for driving the inductor housing to rotate is provided at the top center of the base plate, a plurality of clamping mechanisms for limiting and fixing the inductor housing are provided on the circumference of the rotating mechanism, a cutting mechanism for cutting the scrap material at the edge of the inductor housing is provided at one end of the top of the base plate, the cutting mechanism comprises a second L-shaped mounting plate fixedly arranged at one end of the top of the base plate, a second cylinder is fixedly installed at the top of the inner wall of the second L-shaped mounting plate, a third fixing plate is fixedly installed at the output end of the second cylinder, a second motor is fixedly installed at one end of the bottom of the third fixing plate, and the output end of the second motor is driven by the second rotating The shaft sleeve is provided with a second cylindrical gear, and the other end of the bottom of the third fixing plate is fixedly provided with a second fixing seat, and a second rotating column is rotatably provided at the bottom of the second fixing seat, and a second gear ring meshing with the second cylindrical gear is sleeved on the surface of the second rotating column, and a fourth fixing plate is fixedly provided at the bottom of the second rotating column through a U-shaped stable frame, and a third motor is fixedly installed on the top of the fourth fixing plate, and a circular plate is fixedly provided at the output end of the third motor through the fourth fixing plate, and a first cylindrical pin is fixedly provided at the bottom of the circular plate, and fixing strips are symmetrically fixedly provided at both ends of the bottom of the fourth fixing plate, and a fixing sleeve is fixedly provided at the bottom of the fixing strip, and a guide rod is slidably provided inside the fixing sleeve, and a vertical rod is fixedly provided between the two guide rods, and a vertical rod is fixedly provided at the top of the vertical rod A ring-shaped strip with a cylindrical pin slidingly fitted, a U-shaped fixing frame is fixedly arranged at the bottom end of the vertical rod, a cutting rope is fixedly arranged inside the U-shaped fixing frame, a chamfering mechanism for chamfering the edge of the inductor housing is arranged on one side of the top of the bottom plate, the chamfering mechanism comprises a first L-shaped mounting plate fixedly arranged on one side of the top of the bottom plate, a first cylinder is fixedly arranged on the top of the inner wall of the first L-shaped mounting plate, a first fixing plate is fixedly arranged on the output end of the first cylinder, a first motor is fixedly arranged on one end of the bottom of the first fixing plate, a first cylindrical gear is arranged on the output end of the first motor through a first rotating shaft, a first fixing seat is fixedly arranged on the other end of the bottom of the first fixing plate, a first rotating column is rotatably arranged on the bottom of the first fixing seat, and a surface of the first rotating column is fitted A first gear ring meshed with the first cylindrical gear is provided, a second fixed plate is fixedly provided at the bottom of the first gear ring through a plurality of connecting strips, square holes are symmetrically provided at both ends of the top of the second fixed plate, two pairs of slide bars are symmetrically fixedly provided at both sides of the top of the square hole, a first moving block and a second moving block are slidably provided between the two pairs of slide bars, a first vertical block and a second vertical block are fixedly provided at the top of the first moving block and the second moving block, a first connecting rod and a second connecting rod are hingedly provided on one side of the first vertical block and the second vertical block, an electric telescopic rod is symmetrically fixedly provided at both sides of the top of the second fixed plate, a lifting block is fixedly provided at the output end of the electric telescopic rod, and two ends of one side of the two lifting blocks are respectively hingedly matched with one end of the two first connecting rods and the second connecting rods,The first moving block and the second moving block are respectively fixed with two chamfering strips that slide with the square hole at the bottom, and the bottom of the chamfering strip is provided with a chamfering groove, and the other end of the top of the bottom plate is provided with a grinding mechanism for grinding the edge of the inductor housing.

[0006] Preferably, the grinding mechanism includes a third L-shaped mounting plate fixedly arranged at the other end of the top of the bottom plate, a third cylinder is fixedly arranged at the bottom of the third L-shaped mounting plate, a fifth fixing plate is fixedly arranged at the output end of the third cylinder, a fourth motor is fixedly arranged at one end of the bottom of the fifth fixing plate through a mounting seat, a grinding brush is fixedly arranged at the output end of the fourth motor through a third rotating shaft, an end plate, a fixing block and a mounting strip are fixedly arranged at the other end of the bottom of the fifth fixing plate, a dust collecting box is fixedly arranged on one side of the mounting strip, a filter is fixedly arranged inside the dust collecting box, a folded tube is connected to the bottom end of the dust collecting box, an annular tube is fixedly arranged at one end of the folded tube, a plurality of dust suction tubes are connected to the inner wall of the annular tube, and an air outlet tube is connected to one end of the dust collecting box The one-way valve is fixedly installed on the surface of the folding tube and the air outlet pipe, and the third rotating shaft is provided with a first connecting shaft through two bevel gears meshing with each other, the first connecting shaft is provided with a second connecting shaft through the first synchronous belt and the first synchronous wheel, the second connecting shaft is provided with a third connecting shaft through the second synchronous belt and the second synchronous wheel, and the third connecting shaft is provided with a fourth connecting shaft through the third synchronous belt and the third synchronous wheel. One end of the first connecting shaft, the second connecting shaft, the third connecting shaft and the fourth connecting shaft are all rotatably matched with one side of the end plate, and the other end of the fourth connecting shaft is fixedly provided with a turntable through the fixed block, and a movable bar is hinged on one side of the turntable, and a piston plate that slides with the inner wall of the dust collecting box is hinged on one end of the movable bar.

[0007] Preferably, the rotating mechanism includes a groove wheel, a sixth connecting shaft and a fifth motor fixed to the inner ring of the top of the base plate, the output end of the fifth motor is fixed with a notched disk through the fifth connecting shaft, a rotating arm is fixed on the top of the notched disk, a second cylindrical pin slidingly matched with the notch on the groove wheel is fixed on the bottom of the rotating arm, the groove wheel is sleeved on the sixth connecting shaft, an intermediate disk is fixed on the top of the sixth connecting shaft, and a plurality of intermediate rods connected to the clamping mechanism are fixed on the surface of the intermediate disk.

[0008] Preferably, the clamping mechanism includes a bottom block fixedly matched with one end of the intermediate rod, the top end of the bottom block is fixedly provided with an L-shaped stabilizing plate, the top of the inner wall of the L-shaped stabilizing plate is fixedly installed with a reciprocating motor, the output end of the reciprocating motor is provided with a third cylindrical gear through a transmission shaft, the other end of the top of the bottom block is fixedly provided with a circular base, the top two ends of the circular base are symmetrically provided with sliding grooves, the sliding grooves are slidably provided with a moving bar, a moving block is fixedly provided with a moving block at the top center of the moving bar, a clamping bar is fixedly provided at one end of the top of the moving bar, arc grooves are symmetrically provided on both sides of the top of the circular base, the arc grooves are slidably provided with an arc block, the top of the arc block is fixedly provided with a third gear ring meshing with the third cylindrical gear, the top two ends of the third gear ring are provided with arc-shaped through holes slidably matched with the moving block, and the bottom of the bottom block is slidably provided with a support frame fixedly matched with the outer ring of the top of the bottom plate.

[0009] Compared with the prior art, the present invention has the following beneficial effects:

[0010] 1. The present invention sets a rotating mechanism and a chamfering mechanism, so that the chamfering mechanism works and the inductor housing that has been cut off is chamfered, so that the edge of the inductor housing is no longer sharp, thereby avoiding cutting the fingers of the staff and eliminating safety hazards; the cutting mechanism is set, so that the cutting mechanism works and the scraps on the edge of the inductor housing are cut off, which can adapt to the arc-shaped edge of the inductor housing and improve the cutting efficiency;

[0011] 2. The present invention utilizes the lifting block to move up or down in the vertical direction, thereby driving the first connecting rod and the second connecting rod to move, thereby driving the first moving block and the second moving block to move in the horizontal direction, thereby driving the chamfering strip to move, thereby adapting to inductor housings of different sizes, and then utilizing the first rotating shaft to rotate, driving the chamfering strip to rotate, and performing a chamfering operation on the edge of the inductor housing;

[0012] 3. The present invention utilizes the extension of the second cylinder to drive the cutting rope to move downward until the cutting rope contacts the surface of the inductor housing and is in a taut state, and then utilizes the rotation of the circular plate to drive the vertical rod to move back and forth, thereby driving the cutting rope to move back and forth rapidly, and at the same time utilizes the rotation of the second rotating shaft to drive the second cylindrical gear to rotate, thereby driving the cutting rope to rotate, and cutting off the scraps at the edge of the inductor housing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1It is a schematic diagram of the overall first viewing angle structure of the present invention.

[0015] Figure 2 It is a schematic diagram of the overall second viewing angle structure of the present invention.

[0016] Figure 3 It is a schematic diagram of the chamfering mechanism structure of the present invention.

[0017] Figure 4 It is a schematic diagram of the connection structure of the second fixed plate, the first moving block and the second moving block of the present invention.

[0018] Figure 5 It is a schematic diagram of the structure of the cutting mechanism of the present invention.

[0019] Figure 6 It is a schematic diagram of the grinding mechanism structure of the present invention.

[0020] Figure 7 It is a schematic diagram of the internal structure of the dust collecting box of the present invention.

[0021] Figure 8 It is a schematic diagram of the structure of the rotating mechanism of the present invention.

[0022] Fig. 9 It is a schematic diagram of the structure of the clamping mechanism of the present invention.

[0023] Fig.10 For the present invention Figure 1 Schematic diagram of the local A enlarged structure.

[0024] In the figure: 1, bottom plate; 2, rotating mechanism; 201, fifth motor; 202, groove wheel; 203, sixth connecting shaft; 204, intermediate plate; 205, intermediate rod; 3, clamping mechanism; 301, bottom block; 302, L-shaped stabilizing plate; 303, reciprocating motor; 304, third cylindrical gear; 305, circular base; 306, moving bar; 307, clamping bar; 308, third gear ring; 4, cutting mechanism; 401, second L-shaped mounting plate; 402, second cylinder; 403 , third fixed plate; 404, second motor; 405, second cylindrical gear; 406, second rotating column; 407, second gear ring; 408, U-shaped stabilizing frame; 409, fourth fixed plate; 410, third motor; 411, circular plate; 412, fixing bar; 413, fixing sleeve; 414, guide rod; 415, vertical rod; 416, annular bar; 417, U-shaped fixing frame; 418, cutting rope; 5, chamfering mechanism; 501, first L-shaped mounting plate; 502, first cylinder; 503, first fixed plate; 504, first motor; 505, first cylindrical gear; 506, first fixed seat; 507, first rotating column; 508, first gear ring; 509, connecting bar; 510, second fixed plate; 511, sliding bar; 512, first moving block; 513, second moving block; 514, first vertical block; 515, first connecting rod; 516, electric telescopic rod; 517, lifting block; 518, chamfering strip; 6, grinding mechanism; 601, third L-shaped installation Plate; 602, third cylinder; 603, fifth fixed plate; 604, mounting seat; 605, fourth motor; 606, third rotating shaft; 607, grinding brush; 608, end plate; 609, fixed block; 610, mounting strip; 611, dust collecting box; 612, filter screen; 613, folded tube; 614, annular tube; 615, dust suction tube; 616, first connecting shaft; 617, fourth connecting shaft; 618, turntable; 619, movable strip; 620, piston plate; 7, support frame. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Example: Figure 1-10 As shown, the present invention provides a scrap material removal device for inductor manufacturing, comprising a base plate 1:

[0027] A rotating mechanism 2 for driving the inductor housing to rotate is provided at the top center of the bottom plate 1. The rotating mechanism 2 includes a groove wheel 202, a sixth connecting shaft 203 and a fifth motor 201 fixedly provided on the inner ring of the top of the bottom plate 1. A notched disc is fixedly provided at the output end of the fifth motor 201 through the fifth connecting shaft. A rotating arm is fixedly provided on the top of the notched disc. A second cylindrical pin that is slidably matched with a notch on the groove wheel 202 is fixedly provided at the bottom of the rotating arm. The groove wheel 202 is sleeved on the sixth connecting shaft 203. An intermediate disk 204 is fixedly provided on the top of the sixth connecting shaft 203. A plurality of intermediate rods 205 connected to the clamping mechanism 3 are fixedly provided on the surface of the intermediate disk 204, so that the rotation of the fifth connecting shaft can drive the intermediate rods 205 to rotate.

[0028] A plurality of clamping mechanisms 3 for limiting and fixing the inductor housing are arranged on the side of the rotating mechanism 2. The clamping mechanism 3 comprises a bottom block 301 fixedly matched with one end of the intermediate rod 205. An L-shaped stabilizing plate 302 is fixedly arranged at one end of the top of the bottom block 301. A reciprocating motor 303 is fixedly installed at the top of the inner wall of the L-shaped stabilizing plate 302. A third cylindrical gear 304 is sleeved on the output end of the reciprocating motor 303 through a transmission shaft. A circular base 305 is fixedly arranged at the other end of the top of the bottom block 301. Slide grooves are symmetrically arranged at both ends of the top of the circular base 305. A moving bar 306 is slidably arranged in the slide groove. The moving bar 306 A moving block is fixedly provided at the center of the top, a clamping bar 307 is fixedly provided at one end of the top of the moving bar 306, arc grooves are symmetrically provided on both sides of the top of the circular base 305, arc blocks are slidably provided in the arc grooves, a third gear ring 308 meshing with the third cylindrical gear 304 is fixedly provided on the top of the arc block, arc through holes slidably matched with the moving block are provided at both ends of the top of the third gear ring 308, so that the rotation of the transmission shaft can drive the clamping bar 307 to move, a support frame 7 fixedly matched with the top outer ring of the bottom plate 1 is slidably provided at the bottom of the bottom block 301, so that the support frame 7 can play a certain supporting role on the bottom block 301;

[0029] A cutting mechanism 4 for cutting off the scraps at the edge of the inductor housing is provided at one end of the top of the bottom plate 1. The cutting mechanism 4 includes a second L-shaped mounting plate 401 fixedly arranged at one end of the top of the bottom plate 1. A second cylinder 402 is fixedly installed at the top of the inner wall of the second L-shaped mounting plate 401. A third fixing plate 403 is fixedly arranged at the output end of the second cylinder 402. A second motor 404 is fixedly arranged at one end of the bottom of the third fixing plate 403. A second cylindrical gear 405 is sleeved on the output end of the second motor 404 through a second rotating shaft. A second fixing seat is fixedly arranged at the other end of the bottom of the third fixing plate 403. A second rotating column 406 is rotatably arranged at the bottom of the second fixing seat. A second gear ring 407 meshing with the second cylindrical gear 405 is sleeved on the surface of the second rotating column 406, so that the rotation of the second rotating shaft can drive the second gear ring 407 to rotate. 06 A fourth fixing plate 409 is fixedly arranged at the bottom end through a U-shaped stabilizing frame 408, a third motor 410 is fixedly installed at the top of the fourth fixing plate 409, a circular plate 411 is fixedly arranged at the output end of the third motor 410 through the fourth fixing plate 409, a first cylindrical pin is fixedly arranged at the bottom of the circular plate 411, fixing strips 412 are symmetrically fixedly arranged at both ends of the bottom of the fourth fixing plate 409, a fixing sleeve 413 is fixedly arranged at the bottom end of the fixing strip 412, a guide rod 414 is slidably arranged inside the fixing sleeve 413, a vertical rod 415 is fixedly arranged between the two guide rods 414, a ring strip 416 slidably matched with the first cylindrical pin is fixedly arranged at the top end of the vertical rod 415, a U-shaped fixing frame 417 is fixedly arranged at the bottom end of the vertical rod 415, a cutting rope 418 is fixedly arranged inside the U-shaped fixing frame 417, so that the rotation of the circular plate 411 can drive the circular plate 411 to reciprocate;

[0030] A chamfering mechanism 5 for chamfering the edge of the inductor housing is provided on one side of the top of the bottom plate 1. The chamfering mechanism 5 includes a first L-shaped mounting plate 501 fixedly provided on one side of the top of the bottom plate 1. A first cylinder 502 is fixedly provided on the top of the inner wall of the first L-shaped mounting plate 501. A first fixing plate 503 is fixedly provided on the output end of the first cylinder 502. A first motor 504 is fixedly provided on one end of the bottom of the first fixing plate 503. A first cylindrical gear 505 is provided on the output end of the first motor 504 through a first rotating shaft. A first fixing seat 506 is fixedly provided on the other end of the bottom of the first fixing plate 503. A first rotating column 507 is rotatably provided at the bottom of the first fixing seat 506. A first toothed ring 508 meshing with the first cylindrical gear 505 is mounted on the surface of the first rotating column 507, so that the rotation of the first rotating shaft can drive the first toothed ring 508 to rotate. A second fixing plate 510 is fixedly provided on the bottom of the first toothed ring 508 through a plurality of connecting strips 509. The top ends of the second fixing plate 510 are symmetrical. A square hole is provided, and two pairs of slide bars 511 are symmetrically fixed on both sides of the top of the square hole, and a first moving block 512 and a second moving block 513 are slidably provided between the two pairs of slide bars 511, and a first vertical block 514 and a second vertical block are fixed on the top of the first moving block 512 and the second moving block 513, respectively. A first connecting rod 515 and a second connecting rod are hingedly provided on one side of the first vertical block 514 and the second vertical block, respectively. Electric telescopic rods 516 are symmetrically fixed on both sides of the top of the second fixed plate 510, and a lifting block 517 is fixed on the output end of the electric telescopic rod 516. Both ends of one side of the two lifting blocks 517 are hingedly matched with one end of the two first connecting rods 515 and the second connecting rod, and two chamfered strips 518 that slide with the square hole are fixed on the bottom of the first moving block 512 and the second moving block 513, and a chamfered groove is provided at the bottom of the chamfered strip 518, so that the extension or shortening of the first gear ring 508 can drive the first moving block 512 and the second moving block 513 to move;

[0031] A grinding mechanism 6 for grinding the edge of the inductor housing is provided at the other end of the top of the bottom plate 1. The grinding mechanism 6 includes a third L-shaped mounting plate 601 fixedly provided at the other end of the top of the bottom plate 1. A third cylinder 602 is fixedly provided at the bottom of the third L-shaped mounting plate 601. A fifth fixing plate 603 is fixedly provided at the output end of the third cylinder 602. A fourth motor 605 is fixedly provided at one end of the bottom of the fifth fixing plate 603 through a mounting seat 604. A grinding brush 607 is fixedly provided at the output end of the fourth motor 605 through a third rotating shaft 606. The rotation of the third rotating shaft 606 can drive the grinding brush 607 to rotate. The other end of the bottom of the fifth fixed plate 603 is fixed with an end plate 608, a fixing block 609 and a mounting strip 610. A dust box 611 is fixed on one side of the mounting strip 610. A filter screen 612 is fixed inside the dust box 611. A folded tube 613 is connected to the bottom of the dust box 611. A ring tube 614 is fixed at one end of the folded tube 613. A plurality of dust suction tubes 615 are connected to the inner wall of the ring tube 614. An air outlet pipe is connected to one end of the dust box 611. One-way valves are fixedly installed on the surface of the folded tube 613 and the air outlet pipe. The one-way valve on the folded tube 613 only allows air to enter the dust box 611, and the one-way valve on the air outlet pipe only allows air to leave the dust box 611. The third rotating shaft 606 is provided with a first connecting shaft 616 through two bevel gears meshing with each other. The first connecting shaft 616 is provided with a second connecting shaft through a first synchronous belt and a first synchronous wheel. The second connecting shaft is provided with a third connecting shaft through a second synchronous belt and a second synchronous wheel. The third connecting shaft is provided with a third synchronous belt and a third synchronous wheel. The three-synchronous wheel transmission is provided with a fourth connecting shaft 617, and one end of the first connecting shaft 616, the second connecting shaft, the third connecting shaft and the fourth connecting shaft 617 are all rotatably matched with one side of the end plate 608, and the other end of the fourth connecting shaft 617 passes through the fixed block 609 and is fixed with a turntable 618, and a movable bar 619 is hingedly provided on one side of the turntable 618, and a piston plate 620 that slides with the inner wall of the dust box 611 is hingedly provided on one end of the movable bar 619, so that the rotation of the third rotating shaft 606 can drive the piston plate 620 to reciprocate in the vertical direction.

[0032] Working principle: When it is necessary to cut the scraps at the edge of the inductor housing, place the inductor housing outside the two clamping bars 307 near the front side, start the corresponding reciprocating motor 303 to rotate, drive the third cylindrical gear 304 to rotate with the transmission shaft as the axis, and then drive the third gear ring 308 to rotate, and then drive the moving block to slide along the arc-shaped perforation, and then drive the moving bar 306 to move, and then drive the two moving bars 306 to move, so as to limit and clamp the inductor housing;

[0033] The fifth motor 201 is started to rotate one circle, driving the notched disc, the rotating arm and the second cylindrical pin to rotate one circle with the fifth connecting shaft as the axis, thereby driving the groove wheel 202 to rotate a quarter of a circle in the clockwise direction with the sixth connecting shaft 203 as the axis, thereby driving the clamped inductor housing to move to the bottom of the cutting rope 418, starting the second cylinder 402 to extend it, driving the cutting rope 418 to move downward until the cutting rope 418 contacts the surface of the inductor housing and is in a taut state, and starting the third motor 410 to rotate rapidly. The first cylindrical pin 416 and the first cylindrical pin 418 are driven to rotate, thereby driving the circular plate 411 and the first cylindrical pin 416 to rotate, thereby driving the annular bar 416 and the vertical rod 415 to reciprocate in the horizontal direction, thereby driving the U-shaped fixing frame 417 and the cutting rope 418 to reciprocate and move rapidly, and at the same time, the second motor 404 is started to drive the second rotating shaft to rotate, thereby driving the second cylindrical gear 405 to rotate with the second rotating shaft as the axis, thereby driving the second gear ring 407 to rotate rapidly with the second rotating column 406 as the axis, thereby driving the cutting rope 418 to rotate, and the scraps at the edge of the inductor housing are cut off;

[0034] The fifth motor 201 is started again to rotate one circle, so that the groove wheel 202 rotates a quarter of a circle in the clockwise direction again with the sixth connecting shaft 203 as the axis, driving the inductor housing that has been cut off to move below the chamfering strip 518, and the electric telescopic rod 516 is started to extend or shorten it, driving the lifting block 517 to move up or down in the vertical direction, thereby driving the first connecting rod 515 and the second connecting rod to move, thereby driving the first moving block 512 and the second moving block 513 to move in the horizontal direction, thereby driving the chamfering strip 518 to move, so as to adapt to inductor housings of different sizes, and the first cylinder 502 is started to extend it, driving the chamfering strip 518 to move downward until the chamfering groove is stuck at the edges of the inner and outer sides of the inductor housing, and the first motor 504 is started to rotate, driving the first cylindrical gear 505 to rotate with the first rotating shaft as the axis, thereby driving the first gear ring 508 to rotate with the first rotating column 507 as the axis, thereby driving the chamfering strip 518 to rotate, and the edge of the inductor housing is chamfered;

[0035] The fifth motor 201 is started again to rotate one circle, so that the groove wheel 202 rotates a quarter of a circle in the clockwise direction again with the sixth connecting shaft 203 as the axis, driving the chamfered inductor housing to move to just below the grinding brush 607, and the third cylinder 602 is started to extend, driving the grinding brush 607 to move downward until the grinding brush 607 is in full contact with the surface of the inductor housing, and the fourth motor 605 is started to rotate, driving the grinding brush 607 to rotate rapidly with the third rotating shaft 606 as the axis, and the chamfered inductor housing is polished. When the third rotating shaft 606 rotates, the first connecting shaft 616 is driven to rotate through the transmission action of the bevel gear, and then the second connecting shaft , the third connecting shaft and the fourth connecting shaft 617 rotate, thereby driving the turntable 618 to rotate with the fourth connecting shaft 617 as the axis, thereby driving the movable bar 619 to move along the set trajectory, and then driving the piston plate 620 to reciprocate along the vertical direction along the inner wall of the dust box 611. When the piston plate 620 moves upward, the air pressure inside the dust box 611 decreases, and the air mixed with debris enters the dust box 611 through the dust suction pipe 615, the annular pipe 614 and the folded pipe 613. When the piston plate 620 moves downward, the air pressure inside the dust box 611 increases, and the air filtered by the filter net 612 leaves the dust box 611 through the air outlet pipe, thereby completing the collection of debris generated by grinding.

[0036] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A scrap material removal device for inductor manufacturing, comprising a base plate (1), characterized in that: A rotating mechanism (2) for driving the inductor housing to rotate is provided at the center of the top of the bottom plate (1); a plurality of clamping mechanisms (3) for limiting and fixing the inductor housing are provided around the rotating mechanism (2); a cutting mechanism (4) for cutting off scraps at the edge of the inductor housing is provided at one end of the top of the bottom plate (1); a chamfering mechanism (5) for chamfering the edge of the inductor housing is provided at one side of the top of the bottom plate (1); and a grinding mechanism (6) for grinding the edge of the inductor housing is provided at the other end of the top of the bottom plate (1); The chamfering mechanism (5) comprises a first L-shaped mounting plate (501) fixedly arranged on one side of the top of the bottom plate (1); a first cylinder (502) is fixedly arranged on the top of the inner wall of the first L-shaped mounting plate (501); a first fixing plate (503) is fixedly arranged on the output end of the first cylinder (502); a first motor (504) is fixedly arranged on one end of the bottom of the first fixing plate (503); a first cylindrical gear (505) is arranged on the output end of the first motor (504) via a first rotating shaft; a first fixing seat (506) is fixedly arranged on the other end of the bottom of the first fixing plate (503); a first rotating column (507) is rotatably arranged on the bottom of the first fixing seat (506); a first gear ring (508) meshing with the first cylindrical gear (505) is sleeved on the surface of the first rotating column (507); A second fixing plate (510) is fixedly arranged at the bottom of the first gear ring (508) via a plurality of connecting strips (509); square holes are symmetrically provided at both ends of the top of the second fixing plate (510); two pairs of sliding strips (511) are symmetrically fixedly arranged on both sides of the top of the square hole; a first moving block (512) and a second moving block (513) are slidably arranged between the two pairs of sliding strips (511); a first vertical block (514) and a second vertical block are fixedly arranged on the top of the first moving block (512) and the second moving block (513); and one side of the first vertical block (514) and the second vertical block are respectively A first connecting rod (515) and a second connecting rod are hingedly provided, electric telescopic rods (516) are symmetrically fixedly provided on both sides of the top of the second fixed plate (510), a lifting block (517) is fixedly provided at the output end of the electric telescopic rod (516), and two ends of one side of the two lifting blocks (517) are respectively hingedly matched with the two first connecting rods (515) and one end of the second connecting rod, and two chamfered strips (518) that are slidably matched with the square holes are respectively fixedly provided at the bottom of the first moving block (512) and the second moving block (513), and a chamfered groove is provided at the bottom of the chamfered strip (518); The cutting mechanism (4) comprises a second L-shaped mounting plate (401) fixedly mounted on one end of the top of the bottom plate (1); a second cylinder (402) is fixedly mounted on the top of the inner wall of the second L-shaped mounting plate (401); a third fixing plate (403) is fixedly mounted on the output end of the second cylinder (402); a second motor (404) is fixedly mounted on one end of the bottom of the third fixing plate (403); a second cylindrical gear (405) is sleeved on the output end of the second motor (404) via a second rotating shaft; a second fixing seat is fixedly mounted on the other end of the bottom of the third fixing plate (403); a second rotating column (406) is rotatably mounted on the bottom of the second fixing seat; a second gear ring (407) meshing with the second cylindrical gear (405) is sleeved on the surface of the second rotating column (406); A fourth fixing plate (409) is fixedly provided at the bottom end of the second rotating column (406) through a U-shaped stabilizing frame (408), a third motor (410) is fixedly installed at the top of the fourth fixing plate (409), a circular plate (411) is fixedly provided at the output end of the third motor (410) through the fourth fixing plate (409), a first cylindrical pin is fixedly provided at the bottom of the circular plate (411), fixing strips (412) are symmetrically fixedly provided at both ends of the bottom of the fourth fixing plate (409), a fixing sleeve (413) is fixedly provided at the bottom end of the fixing strip (412), a guide rod (414) is slidably provided inside the fixing sleeve (413), a vertical rod (415) is fixedly provided between the two guide rods (414), a ring strip (416) slidably matched with the first cylindrical pin is fixedly provided at the top end of the vertical rod (415), a U-shaped fixing frame (417) is fixedly provided at the bottom end of the vertical rod (415), and a cutting rope (418) is fixedly provided inside the U-shaped fixing frame (417); The grinding mechanism (6) comprises a third L-shaped mounting plate (601) fixedly mounted on the other end of the top of the bottom plate (1); a third cylinder (602) is fixedly mounted on the bottom of the third L-shaped mounting plate (601); a fifth fixing plate (603) is fixedly mounted on the output end of the third cylinder (602); a fourth motor (605) is fixedly mounted on one end of the bottom of the fifth fixing plate (603) via a mounting seat (604); and a grinding brush (607) is fixedly mounted on the output end of the fourth motor (605) via a third rotating shaft (606); The other end of the bottom of the fifth fixed plate (603) is fixedly provided with an end plate (608), a fixed block (609) and a mounting strip (610); a dust box (611) is fixedly provided on one side of the mounting strip (610); a filter screen (612) is fixedly provided inside the dust box (611); a folded tube (613) is connected to the bottom end of the dust box (611); a ring tube (614) is fixedly provided at one end of the folded tube (613); a plurality of dust suction tubes (615) are connected to the inner wall of the ring tube (614); an air outlet pipe is connected to one end of the dust box (611); a one-way valve is fixedly provided on the surface of the folded tube (613) and the air outlet pipe; the third rotating shaft (606) is provided with a first connecting shaft (616) through two bevel gears meshing with each other. ), the first connecting shaft (616) is provided with a second connecting shaft through a first synchronous belt and a first synchronous wheel, the second connecting shaft is provided with a third connecting shaft through a second synchronous belt and a second synchronous wheel, the third connecting shaft is provided with a fourth connecting shaft (617) through a third synchronous belt and a third synchronous wheel, one end of the first connecting shaft (616), the second connecting shaft, the third connecting shaft and the fourth connecting shaft (617) are all rotatably matched with one side of the end plate (608), the other end of the fourth connecting shaft (617) passes through a fixed block (609) and is fixedly provided with a rotating disk (618), one side of the rotating disk (618) is hingedly provided with a movable bar (619), and one end of the movable bar (619) is hingedly provided with a piston plate (620) that is slidably matched with the inner wall of the dust collecting box (611).

2. The scrap material removal device for inductor manufacturing according to claim 1, characterized in that: The rotating mechanism (2) comprises a grooved wheel (202), a sixth connecting shaft (203), and a fifth motor (201) fixedly arranged on the top inner ring of the bottom plate (1); a notched disc is fixedly arranged at the output end of the fifth motor (201) via the fifth connecting shaft; a rotating arm is fixedly arranged on the top of the notched disc; a second cylindrical pin that slidably cooperates with a notch on the grooved wheel (202) is fixedly arranged on the bottom of the rotating arm; the grooved wheel (202) is sleeved on the sixth connecting shaft (203); an intermediate disk (204) is fixedly arranged on the top of the sixth connecting shaft (203); and a plurality of intermediate rods (205) connected to the clamping mechanism (3) are fixedly arranged on the surface of the intermediate disk (204).

3. The scrap material removal device for inductor manufacturing according to claim 2, characterized in that: The clamping mechanism (3) comprises a bottom block (301) fixedly matched with one end of the intermediate rod (205); an L-shaped stabilizing plate (302) is fixedly provided at one end of the top of the bottom block (301); a reciprocating motor (303) is fixedly installed at the top of the inner wall of the L-shaped stabilizing plate (302); a third cylindrical gear (304) is sleeved on the output end of the reciprocating motor (303) via a transmission shaft; a circular base (305) is fixedly provided at the other end of the top of the bottom block (301); and two symmetrical openings are provided at the top of the circular base (305). A slide groove is provided, wherein a moving bar (306) is slidably provided on the slide groove, a moving block is fixedly provided at the top center of the moving bar (306), a clamping bar (307) is fixedly provided at one end of the top of the moving bar (306), arc grooves are symmetrically provided on both sides of the top of the circular base (305), an arc block is slidably provided on the arc groove, a third gear ring (308) meshing with a third cylindrical gear (304) is fixedly provided on the top of the arc block, and arc through holes slidably matched with the moving block are provided at both ends of the top of the third gear ring (308).

4. The scrap material removal device for inductor manufacturing as claimed in claim 3, characterized in that: The bottom of the bottom block (301) is slidably provided with a support frame (7) fixedly matched with the top outer ring of the bottom plate (1).

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