A vehicle charger with a protective structure

By adopting a combination design of inclined columns, pins, sliding blocks and moving clamps in the car charger, the jitter damage caused by collision and bumps caused by displacement during driving is solved, and a good protection and buffering effect is achieved.

CN118977592BActive Publication Date: 2025-04-22SHENZHEN AUTOOL TECH CO LTD
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Patent Information

Application Number
CN202411128775.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-04-22
Estimated Expiration
2044-08-16

AI Technical Summary

Technical Problem

Car chargers are prone to collision due to inertial displacement during driving, and are prone to jitter and damage during bumpy road sections.

Method used

A car-mounted charger with a protective structure is designed, using an elastic plug-in structure of oblique columns and pins, combined with the design of sliding blocks and moving clamps to form a buffering and protective effect.

Benefits of technology

Effectively prevent the charger from displaced and collision damage during driving, and provide a buffering effect during bumps to prevent excessive contact with the bottom of the trunk.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of chargers, and in particular to a vehicle-mounted charger with a protective structure, comprising a charger body, wherein the lower surface of the charger body is fixedly connected to a bottom frame, a side and a rear surface of the bottom frame are elastically inserted with a plurality of inclined columns, the lower ends of the inclined columns are elastically inserted with pins, the upper ends of the inclined columns extend to the inner sides of the bottom frame and are fixedly connected with end blocks, two support plates are fixedly connected to the lower edges of the inner surface of the bottom frame, the upper surfaces of the support plates are slidably connected with sliding blocks, one side surface of the sliding block contacts with the end block, and the other side surface of the sliding block is fixedly connected with a dynamic clamping block. The present invention can prevent displacement during driving, thereby preventing collision damage, and has a better protective effect; it has a buffering effect, thereby achieving a protective effect, and prevents damage caused by excessive contact and collision with the bottom surface of the trunk due to bumps.
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Description

Technical Field

[0001] The present invention relates to the technical field of chargers, and in particular to a vehicle-mounted charger with a protective structure. Background Art

[0002] An on-board charger usually refers to an on-board device with an emergency starting power supply function. This type of device can not only charge the power battery of an electric vehicle, but also provide a jump-start service when the vehicle's battery is low on power, helping to start the vehicle.

[0003] The on-board charger has the following functions:

[0004] Emergency start: This type of on-board charger has a built-in large-capacity battery that can jump-start the vehicle when the vehicle battery is low on power.

[0005] Charging function: In addition to emergency starting, they also have the function of charging the car battery.

[0006] Portability: Compact design, easy to carry and store, suitable for backup in the car.

[0007] Multifunctionality: Some products also integrate multiple functions such as air pump, flashlight, SOS warning light, etc. to improve the convenience and safety of use.

[0008] The charger is usually placed in the trunk. During driving, due to inertia, the charger is prone to displacement in the trunk, resulting in collision problems. In addition, on bumpy roads, the charger is subject to bumps and is prone to shaking and damage. Therefore, we proposed a vehicle-mounted charger with a protective structure. Summary of the invention

[0009] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a vehicle-mounted charger with a protective structure.

[0010] To achieve the above objectives, the technical solution adopted by the present invention is: an on-board charger with a protective structure, comprising a charging body, wherein the lower surface of the charging body is fixedly connected to a bottom frame, one side and the rear surface of the bottom frame are elastically inserted with a plurality of inclined columns, the lower ends of the inclined columns are elastically inserted with pins, the upper ends of the inclined columns extend to the inner sides of the bottom frame and are fixedly connected with end blocks, two support plates are fixedly connected to the lower edges of the inner surfaces of the bottom frame, the upper surfaces of the support plates are slidably connected with sliding blocks, one side surface of the sliding blocks contacts with the end blocks, the other side surface of the sliding blocks is fixedly connected with a moving clamping block, one side of the support plate is fixedly connected with a bending plate, one side of the bending plate is fixedly connected with a fixed clamping block, an electric clamp is clamped between the moving clamping block and the fixed clamping block, and the end of the electric clamp is attached to the inner wall of the bending plate, and a wire-receiving mechanism is provided on the rear surface of the charging body;

[0011] After the electric clamp is removed, the inclined column moves upward, pushing the sliding block to move horizontally.

[0012] Preferably, a guide bar is protruding from the upper surface of the inclined column, a first compression spring is sleeved at the upper end of the outer surface of the inclined column, an extension tube is provided on the inner wall of the bottom frame corresponding to the outer surface of each inclined column, and the first compression spring is located between the extension tube and the end block.

[0013] Preferably, the upper end of the pin is slidably inserted into the inner side of the inclined column, and the upper end of the pin is fixedly connected to a sliding plate, the lower side of the sliding plate is fixedly connected to a guide block, the inner surface of the inclined column is provided with a strip groove, the sliding plate slides with the inner wall of the inclined column, the guide block slides into the inner side of the strip groove, a second compression spring is provided on the inner side of the inclined column, and the second compression spring is located on the upper surface of the sliding plate.

[0014] Preferably, one side and the upper surface of the end block are respectively provided with cut surfaces.

[0015] Preferably, the upper surface of the support plate is fixedly connected to an L-shaped rail, and the lower surface of the sliding block is slidably sleeved on the outer surface of the L-shaped rail.

[0016] Preferably, the surfaces of the movable clamp block and the fixed clamp block that are close to each other are respectively provided with protruding edges, and the protruding edges support the lower surface of the electric clamp. The lower surfaces of the movable clamp block and the fixed clamp block are respectively provided with inclined surfaces. A first wire passing opening is penetrated through the inner wall of the bending plate, and a connecting wire is fixedly connected to one end of the electric clamp. A second wire passing opening is provided on the rear side of the lower surface of the bottom frame, and the connecting wire passes through the inner sides of the first wire passing opening and the second wire passing opening.

[0017] Preferably, the wire-taking mechanism includes a collecting box fixedly mounted on the rear surface of the charging body, two hard wire tubes are fixedly connected to one side surface of the collecting box, a guide frame is fixedly connected to one side of the upper side of the collecting box, and a soft roller is slidably connected to one side of the guide frame through an elastic mechanism, the connecting wire passes through the upper surface of the soft roller and is guided to the inner side of the collecting box, and the ends of the two connecting wires respectively pass through the hard wire tubes and are electrically connected to the charging body.

[0018] Preferably, the elastic mechanism includes a sliding opening that passes through the side surface of the guide frame, a slider is slidably inserted into the inner side of the sliding opening, a guide rod is fixedly connected to the rear surface of the slider, the rear end of the guide rod slides through the rear surface of the guide frame, a third compression spring is sleeved on the outer side of the guide rod, and the third compression spring is located on the inner side of the sliding opening.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention can prevent displacement during driving, thereby preventing collision damage, and has a good protective effect.

[0021] The present invention has a buffering effect, thereby playing a protective effect, preventing damage caused by excessive contact and collision with the bottom surface of the trunk due to bumps. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The overall structure of a vehicle charger with a protective structure of the present invention is shown in FIG. Figure 1 ;

[0023] Figure 2 The overall structure of a vehicle charger with a protective structure of the present invention is shown in FIG. Figure 2 ;

[0024] Figure 3 It is a partial cross-sectional view of the bottom frame of a vehicle-mounted charger with a protective structure according to the present invention;

[0025] Figure 4 A vehicle charger with a protective structure according to the present invention Figure 3 Enlarged view of point A in the middle;

[0026] Figure 5 A vehicle charger with a protective structure according to the present invention Figure 4 Enlarged view of point B in the middle;

[0027] Figure 6 It is a schematic diagram of an oblique column of a vehicle-mounted charger with a protective structure according to the present invention;

[0028] Figure 7 This is a schematic diagram of a sliding block of a vehicle charger with a protective structure according to the present invention;

[0029] Figure 8 The overall structure of a vehicle charger with a protective structure of the present invention is shown in FIG. Figure 3 ;

[0030] Fig. 9 The overall structure of a vehicle charger with a protective structure of the present invention is shown in FIG. Figure 4 ;

[0031] Fig.10 A vehicle charger with a protective structure according to the present invention Fig. 9 Enlarged view of center C.

[0032] 1. Charging body; 2. Bottom frame; 3. Support plate; 4. Sliding block; 5. L-shaped rail; 6. Moving clamp block; 7. Protruding edge; 8. Inclined surface; 9. Bending plate; 10. Fixed clamp block; 11. Electric clamp; 12. First wire passing port; 13. Oblique column; 14. End block; 15. Cut surface; 16. First compression spring; 17. Extension tube; 18. Guide strip; 19. Pin; 20. Second compression spring; 21. Sliding plate; 22. Guide block; 23. Strip groove; 24. Collecting box; 25. Second wire passing port; 26. Connecting wire; 27. Hard wire tube; 28. Soft roller; 29. ​​Guide frame; 30. Sliding port; 31. Sliding block; 32. Guide rod; 33. Third compression spring. DETAILED DESCRIPTION

[0033] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0034] like Figure 1-Figure 10 The vehicle-mounted charger with a protective structure shown in the figure includes a charger body 1, which is also often called a battery charging machine. It is a prior art and will not be described in detail. The lower surface of the charger body 1 is fixedly connected to a bottom frame 2, and a plurality of inclined columns 13 are elastically inserted on one side and the rear surface of the bottom frame 2, respectively. A pin 19 is elastically inserted at the lower end of the inclined column 13, and the upper end of the inclined column 13 extends to the inner side of the bottom frame 2 and is fixedly connected to an end block 14. Two support plates 3 are fixedly connected to the lower edge of the inner surface of the bottom frame 2, and a sliding block 4 is slidably connected to the upper surface of the support plate 3. One side surface of the sliding block 4 contacts the end block 14, and the other side surface of the sliding block 4 is fixedly connected to a moving clamping block 6, one side of the support plate 3 is fixedly connected to a bending plate 9, and one side of the bending plate 9 is fixedly connected to a fixed clamping block 10, an electric clamp 11 is clamped between the moving clamping block 6 and the fixed clamping block 10, and the end of the electric clamp 11 is attached to the inner wall of the bending plate 9, and a wire-receiving mechanism is provided on the rear surface of the charger body 1;

[0035] When the user removes the electric clamp 11 , the inclined column 13 moves upward, pushing the sliding block 4 to move horizontally.

[0036] like Figure 3 , Figure 4 , Figure 6 As shown, a guide bar 18 is convexly provided on the upper surface of the inclined column 13 to prevent the inclined column 13 from rotating relative to the bottom frame 2. A first compression spring 16 is sleeved on the upper end of the outer surface of the inclined column 13. An extension tube 17 is provided on the inner wall of the bottom frame 2 corresponding to the outer surface of each inclined column 13. The first compression spring 16 is located between the extension tube 17 and the end block 14. The extension tube 17 plays a role in supporting the lower end of the first compression spring 16. At the same time, the extension tube 17 provides space so that the inclined column 13 and the pin 19 can be hidden after moving up and will not fall to the inner side of the bottom frame 2.

[0037] like Figure 3 , Figure 4 , Figure 5 As shown, the upper end of the pin 19 is slidably inserted into the inner side of the inclined column 13, and the upper end of the pin 19 is fixedly connected to a sliding plate 21, and the lower side of the sliding plate 21 is fixedly connected to a guide block 22, and the inner surface of the inclined column 13 is provided with a strip groove 23, and the sliding plate 21 and the inner wall of the inclined column 13 are slidably matched, and the guide block 22 is slidably inserted into the inner side of the strip groove 23, and the inner side of the inclined column 13 is provided with a second compression spring 20, and the second compression spring 20 is located on the upper surface of the sliding plate 21. The design of the guide block 22 and the strip groove 23 can prevent the pin 19 from rotating relative to the inclined column 13.

[0038] like Figure 1 , Figure 6 , Figure 7 As shown, a cut surface 15 is respectively provided on one side and the upper surface of the end block 14. The cut surface 15 on one side can increase the contact area with the sliding block 4, and the cut surface 15 on the upper surface provides space for the inclined column 13 to move upward, preventing the problem of interference with upward movement caused by contact with the lower surface of the charging body 1.

[0039] like Figure 7 As shown, the upper surface of the support plate 3 is fixedly connected with an L-shaped rail 5, and the lower surface of the sliding block 4 is slidably sleeved on the outer surface of the L-shaped rail 5. It is relatively simple to adopt this solution to realize the sliding installation of the sliding block 4.

[0040] The moving clamp block 6 and the fixed clamp block 10 are provided with a protruding edge 7 on the side close to each other, and the protruding edge 7 holds up the lower surface of the electric clamp 11. The moving clamp block 6 and the fixed clamp block 10 are provided with inclined surfaces 8 on their lower surfaces. The inner wall of the bent plate 9 is provided with a first wire-passing opening 12, and one end of the electric clamp 11 is fixedly connected with a connecting wire 26. The lower surface of the bottom frame 2 is provided with a second wire-passing opening 25 at the rear, and the connecting wire 26 passes through the inner side of the first wire-passing opening 12 and the second wire-passing opening 25. Ensure that the connecting wire 26 can be led to the rear of the charging body 1.

[0041] like Figure 8 , Fig. 9 , Fig.10 As shown, the wire collection mechanism includes a collection box 24 fixedly mounted on the rear surface of the charging body 1, two hard wire tubes 27 are fixedly connected to one side of the collection box 24, a guide frame 29 is fixedly connected to one side of the upper side of the collection box 24, and a soft roller 28 is slidably connected to one side of the guide frame 29 through an elastic mechanism. The connecting wire 26 passes through the upper surface of the soft roller 28 and is guided to the inner side of the collection box 24, and the ends of the two connecting wires 26 pass through the hard wire tube 27 and are electrically connected to the charging body 1. The hard wire tube 27 can be made of plastic material, which is convenient for the connection position of the connecting wire 26 to be fixedly connected to the charging body 1.

[0042] The elastic mechanism includes a sliding opening 30 penetrating the side surface of the guide frame 29, a slider 31 is slidably inserted into the inner side of the sliding opening 30, a guide rod 32 is fixedly connected to the rear surface of the slider 31, the rear end of the guide rod 32 slides through the rear surface of the guide frame 29, a third compression spring 33 is sleeved on the outer side of the guide rod 32, and the third compression spring 33 is located on the inner side of the sliding opening 30. The slider 31 moves backwards and squeezes the third compression spring 33, and then the soft roller 28 can release the connecting wire 26, which is convenient for pulling and retracting the connecting wire 26.

[0043] During use, when placed in a location such as a car trunk, the two surfaces without the inclined column 13 are respectively attached to one side of the trunk and the back of the rear seat. During driving, the inclined support of the inclined column 13 and the pin 19 can prevent the charging body 1 from sliding, thereby effectively improving the stability of the charging body 1 during placement, preventing displacement during driving, thereby preventing collision damage, and achieving a good protective effect.

[0044] When bumps occur during driving, since the two sides of the charging body 1 are supported by one side of the trunk and the back of the rear seat respectively, these two sides are relatively stable. Therefore, as the car bumps, the other two sides and the pins 19 at the bottom of the trunk will slide relatively along the inner side of the inclined column 13, squeezing the second compression spring 20 to achieve the conversion between kinetic energy and elastic potential energy, thereby achieving a buffering effect, thereby achieving a protective effect, preventing damage caused by excessive contact and collision with the bottom of the trunk due to bumps.

[0045] When using the charger, the user moves the sliding block 4 horizontally, so that the movable clamp block 6 is first away from the fixed clamp block 10, and then the electric clamp 11 can be removed. After letting go, the end block 14 is pushed upward by the first compression spring 16, and the side cut surface 15 of the end block 14 pushes the sliding block 4 horizontally, so that the movable clamp block 6 moves horizontally. After the protruding edges 7 on both sides contact, the movement stops. At this time, the end of the pin 19 does not exceed the side of the bottom frame 2, so as to achieve the purpose of folding, prevent the problem of structural damage in this place during use, and ensure that the movement of the charging body 1 is not hindered. After use, push the electric clamp 11, and cooperate with the two inclined surfaces 8 to more conveniently squeeze the electric clamp 11 between the fixed clamp block 10 and the movable clamp block 6, so as to achieve the purpose of quick installation.

[0046] Under the elastic force of the third compression spring 33, the soft roller 28 will press the connecting wire 26 against the rear surface of the charging body 1. After removing the power clamp 11 and pushing the soft roller 28 forward, the connecting wire 26 can be dragged out of the collection box 24 to facilitate pulling the power clamp 11 to the use position for connection.

[0047] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A vehicle-mounted charger with a protective structure, comprising a charger body (1), characterized in that: The lower surface of the charging body (1) is fixedly connected to a bottom frame (2); a plurality of inclined columns (13) are elastically inserted on one side and the rear surface of the bottom frame (2); a plug pin (19) is elastically inserted at the lower end of the inclined column (13); the upper end of the inclined column (13) extends to the inner side of the bottom frame (2) and is fixedly connected to an end block (14); two support plates (3) are fixedly connected to the lower side of the inner surface of the bottom frame (2); a sliding block (4) is slidably connected to the upper surface of the support plate (3); and the sliding block (4) is slidably connected to the upper surface of the support plate (3). One side surface of the movable block (4) contacts the end block (14); the other side surface of the sliding block (4) is fixedly connected to a movable clamping block (6); one side of the support plate (3) is fixedly connected to a bending plate (9); one side of the bending plate (9) is fixedly connected to a fixed clamping block (10); an electric clamp (11) is clamped between the movable clamping block (6) and the fixed clamping block (10), and the end of the electric clamp (11) is attached to the inner wall of the bending plate (9); and a wire-receiving mechanism is provided on the rear surface of the charging body (1); After the electric clamp (11) is removed, the inclined column (13) moves upward, pushing the sliding block (4) to move horizontally; A guide bar (18) is protruding from the upper surface of the inclined column (13); a first compression spring (16) is sleeved at the upper end of the outer surface of the inclined column (13); an extension tube (17) is provided on the inner wall of the bottom frame (2) corresponding to the outer surface of each inclined column (13); and the first compression spring (16) is located between the extension tube (17) and the end block (14); The upper end of the plug pin (19) is slidably inserted into the inner side of the inclined column (13), and the upper end of the plug pin (19) is fixedly connected to a sliding plate (21), and the lower side of the sliding plate (21) is fixedly connected to a guide block (22), and the inner surface of the inclined column (13) is provided with a strip groove (23), and the sliding plate (21) is slidably matched with the inner wall of the inclined column (13), and the guide block (22) is slidably inserted into the inner side of the strip groove (23), and a second compression spring (20) is provided on the inner side of the inclined column (13), and the second compression spring (20) is located on the upper surface of the sliding plate (21).

2. The vehicle-mounted charger with a protective structure according to claim 1, characterized in that: A cut surface (15) is respectively formed on one side and the upper surface of the end block (14).

3. The vehicle-mounted charger with a protective structure according to claim 1, characterized in that: The upper surface of the support plate (3) is fixedly connected to an L-shaped rail (5), and the lower surface of the sliding block (4) is slidably sleeved on the outer surface of the L-shaped rail (5).

4. The vehicle-mounted charger with a protective structure according to claim 1, characterized in that: The movable clamp block (6) and the fixed clamp block (10) are respectively provided with a protruding edge (7) on the side close to each other, and the protruding edge (7) supports the lower surface of the electric clamp (11). The lower surfaces of the movable clamp block (6) and the fixed clamp block (10) are respectively provided with inclined surfaces (8). The inner wall of the bent plate (9) is provided with a first wire passing opening (12), and one end of the electric clamp (11) is fixedly connected to a connecting wire (26). The rear side of the lower surface of the bottom frame (2) is provided with a second wire passing opening (25), and the connecting wire (26) passes through the inner sides of the first wire passing opening (12) and the second wire passing opening (25).

5. The vehicle-mounted charger with a protective structure according to claim 4, characterized in that: The wire collection mechanism comprises a collection box (24) fixedly mounted on the rear surface of the charging body (1); two hard wire tubes (27) are fixedly connected to one side surface of the collection box (24); a guide frame (29) is fixedly connected to one side of the upper side of the collection box (24); a soft roller (28) is slidably connected to one side of the guide frame (29) via an elastic mechanism; the connecting wire (26) passes through the upper surface of the soft roller (28) and is guided to the inner side of the collection box (24); and the ends of the two connecting wires (26) respectively pass through the hard wire tubes (27) and are electrically connected to the charging body (1).

6. The vehicle-mounted charger with a protective structure according to claim 5, characterized in that: The elastic mechanism comprises a sliding opening (30) penetrating through a side surface of the guide frame (29); a slider (31) is slidably inserted into the inner side of the sliding opening (30); a guide rod (32) is fixedly connected to the rear surface of the slider (31); a rear end of the guide rod (32) slides through the rear surface of the guide frame (29); a third compression spring (33) is sleeved on the outer side of the guide rod (32); and the third compression spring (33) is located on the inner side of the sliding opening (30).

Citation Information

Patent Citations

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    CN110474394A

  • Heat dissipation protection device of new energy automobile charger

    CN115190737A