A detection device and detection method for trifluoroethyl acetate seal

By introducing technologies such as air pressure gauge and camera into the seal detection device, the problem that the existing technology cannot judge the quality of the storage device is solved, and a comprehensive evaluation of the storage safety of trifluoroethyl acetate is achieved, ensuring the sealing of the storage device and quality.

CN118980479BActive Publication Date: 2024-12-27NANTONG BAOKAI CHEM
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Patent Information

Application Number
CN202411456089.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2024-12-27
Estimated Expiration
2044-10-18

AI Technical Summary

Technical Problem

The existing seal detection device can only detect the sealing properties of the storage device, but cannot judge its quality, and cannot ensure the safety of storage of trifluoroethyl acetate.

Method used

A detection device including a box, a cover and a seal detection system is designed. The sealing property of the storage device is detected through the first air pressure gauge, the second air pressure gauge and the seal detection system, and the storage cylinder is judged through the camera and the image recognition module. quality.

Benefits of technology

By checking the sealing properties and quality, the safety of storing trifluoroethyl acetate is ensured, and potentially dangerous accidents caused by storage devices with poor sealing properties or low quality are avoided.

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Abstract

The invention discloses a detection device and a detection method for sealing trifluoroethyl acetate, wherein the device comprises a box body, a cover body and a sealing detection system, wherein the cover body is arranged above the box body, a first pipeline and a second pipeline are connected above the cover body, a first pressure gauge is fixedly connected to one side of the first pipeline, a second pressure gauge is fixedly connected to one side of the second pipeline, and the air pressures of the first pipeline and the second pipeline are respectively detected, the first pipeline and the second pipeline run through the bottom of a sealing layer, the first pipeline is arranged above a feed inlet, the first pipeline and the second pipeline are respectively connected to an air pump, a sealing layer is arranged at the bottom of the cover body, the sealing layer is made of rubber, two groups of lighting lamps are fixed on both sides of the bottom of the sealing layer, a camera is arranged at one side of the lighting lamp, and the camera is fixedly connected to the sealing layer, and the device further ensures the safety of storing trifluoroethyl acetate.
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Description

Technical Field

[0001] The invention belongs to the technical direction of trifluoroethyl acetate sealing detection, and specifically relates to a trifluoroethyl acetate sealing detection device and a detection method. Background Art

[0002] Trifluoroethyl acetate is an organic compound with the chemical formula C4H5F3O2. It is a colorless transparent liquid, easily soluble in ethanol and ether, and slightly soluble in water. It is mainly used as an intermediate for medicine and pesticides. Its vapor can form an explosive mixture with air, and it is very easy to burn and explode when exposed to open flames and high heat. It reacts violently with oxidants. It decomposes and releases highly toxic fumes when exposed to high heat. It is corrosive. If it is exposed to high heat, the internal pressure of the container increases, and there is a risk of cracking and explosion. Due to its special danger, a storage device is required to store it.

[0003] During storage, the sealing of the storage device needs to be ensured to prevent leakage during storage or transportation, which may lead to dangerous accidents. Therefore, it is necessary to perform a sealing test on the storage device. The existing sealing test device can only test the sealing of the storage device, but cannot judge the quality of the storage device while testing the sealing. Therefore, it is necessary to provide a sealing test device and a test method for trifluoroethyl acetate, which can judge the quality of the storage device while testing the sealing of the storage device, and further ensure the safety of storing trifluoroethyl acetate. Summary of the invention

[0004] The purpose of the present invention is to provide a trifluoroethyl acetate sealing detection device and a detection method for existing devices to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a trifluoroethyl acetate sealing detection device and detection method, comprising a box body, a cover body and a sealing detection system, the cover body is arranged above the box body, a first pipeline and a second pipeline are connected above the cover body, a first pressure gauge is fixedly connected to one side of the first pipeline, a second pressure gauge is fixedly connected to one side of the second pipeline, and the air pressure of the first pipeline and the second pipeline are respectively detected, the first pipeline and the second pipeline pass through the bottom of the sealing layer, the first pipeline is arranged above the feed inlet, and the first pipeline and the second pipeline are respectively connected to an air pump;

[0006] A sealing layer is provided at the bottom of the cover body, and the sealing layer is made of rubber. Two groups of lighting lamps are fixed on both sides of the bottom of the sealing layer. A camera is provided on one side of the lighting lamp, and the camera is fixedly connected to the sealing layer.

[0007] The present invention further describes that two groups of slide rails are fixed inside the box body, each group of slide rails is provided with two slide rails, which are respectively arranged on the left and right sides of the box body, and a bottom plate is fixedly connected between the four groups of slide rails, a storage cylinder is arranged above the bottom plate, and a feed port is opened on the top of the storage cylinder.

[0008] The present invention further illustrates that a controller is provided on one side of the box, and a voice alarm device is provided in the controller.

[0009] The present invention further illustrates that the sealing detection system includes a detection module and an analysis module, the detection module includes an air intake sub-module one, an air intake sub-module two, the shooting sub-module and the lighting sub-module, the air intake sub-module one and the air intake sub-module two are electrically connected to the air pump, the shooting sub-module is electrically connected to the camera, and the lighting sub-module is electrically connected to the lighting lamp.

[0010] The present invention further illustrates that the analysis module includes an air pressure receiving submodule, an image recognition submodule and a time recording submodule, the air pressure receiving submodule is electrically connected to the first barometer and the second barometer, the image recognition submodule is electrically connected to the shooting submodule, and the time recording submodule is used to record time.

[0011] The present invention further describes that the operation of the sealing detection system includes the following steps:

[0012] Step 1: Place the storage cylinder on the bottom plate and start the linear actuator to move the storage cylinder into the box;

[0013] Step 2: Cover the cover body onto the box body so that the feed port is connected to the first pipe, start the air intake submodule 1 to control the air pump to start, and pump the gas into the feed port through the first pipe and then into the interior of the storage cylinder;

[0014] Step 3: The first barometer detects the air pressure on the first pipeline and transmits the signal to the air pressure receiving submodule to determine whether there is a gap inside the storage cylinder;

[0015] Step 4: When there is a gap in the storage cylinder, the signal is transmitted to the voice alarm device to notify the staff to remove the problematic storage cylinder. When there is no gap inside the storage cylinder, the staff removes the cover and pours trifluoroethyl acetate into the storage cylinder through the feed port. When a certain amount of trifluoroethyl acetate is filled into the storage cylinder, the feed port is sealed, and the sealing performance of the feed port is further determined.

[0016] Compared with the prior art, the beneficial effect achieved by the present invention is that the present invention, by providing a first barometer, a second barometer and a sealing detection system, can judge the quality of the storage device when detecting the sealing of the storage device, thereby further ensuring the safety of storing trifluoroethyl acetate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 is a schematic diagram of a cover body of the present invention;

[0020] Figure 3 is a schematic diagram of a sealing detection system of the present invention;

[0021] In the figure: 1. box body; 2. cover body; 3. first pipeline; 4. first pressure gauge; 5. second pipeline; 6. second pressure gauge; 7. controller; 8. storage cylinder; 9. feed port; 10. slide rail; 11. lighting lamp; 12. sealing layer; 13. camera. DETAILED DESCRIPTION

[0022] The following is a further non-limiting detailed description of the technical solution of the present invention in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] See also Figure 1-3 The present invention provides a technical solution: a trifluoroethyl acetate sealing detection device and detection method, comprising a box body 1, a cover body 2 and a sealing detection system, two sets of slide rails 10 are fixed inside the box body 1, each set of slide rails 10 is provided with two, respectively arranged on the left and right sides of the box body 1, a bottom plate (not shown in the figure) is fixedly connected between the four sets of slide rails 10, a storage cylinder 8 is arranged above the bottom plate, and a feeding port 9 is opened on the top of the storage cylinder 8 for pouring trifluoroethyl acetate into the storage cylinder 8, a linear drive is arranged between each set of slide rails 10 and the bottom plate, and the bottom plate can be slid up and down inside the box body 1 through the linear drive, thereby driving the storage cylinder 8 to slide up and down inside the box body 1.

[0024] The cover body 2 is arranged above the box body 1 and can cover the box body 1. A sealing layer 12 is arranged at the bottom of the cover body 2. The sealing layer 12 is made of rubber. When the cover body 2 covers the box body 1, the top of the box body 1 is sealed through the sealing layer 12 to ensure the sealing of the box body 1 and the cover body 2.

[0025] A controller 7 is provided on one side of the box body 1 , and a voice alarm device is provided in the controller 7 .

[0026] A first pipe 3 and a second pipe 5 are connected to the top of the cover body 2, a first barometer 4 is fixedly connected to one side of the first pipe 3, and a second barometer 6 is fixedly connected to one side of the second pipe 5, for detecting the air pressures of the first pipe 3 and the second pipe 5, respectively. The first pipe 3 and the second pipe 5 pass through the bottom of the sealing layer 12, and the first pipe 3 is arranged above the feed port 9. The first pipe 3 and the second pipe 5 are respectively connected to vacuum pumps (not shown in the figure), which can move external air to the inside of the box body 1.

[0027] Two groups of lighting lamps 11 are fixed on both sides of the bottom of the sealing layer 12 . A camera 13 is provided on one side of the lighting lamp 11 . The camera 13 is fixedly connected to the sealing layer 12 .

[0028] The sealing detection system includes a detection module and an analysis module. The detection module includes an air intake sub-module 1, an air intake sub-module 2, a shooting sub-module and a lighting sub-module. The air intake sub-module 1 and the air intake sub-module 2 are electrically connected to the air pump, the shooting sub-module is electrically connected to the camera 13, and the lighting sub-module is electrically connected to the lighting lamp 11.

[0029] The analysis module includes an air pressure receiving submodule, an image recognition submodule and a time recording submodule. The air pressure receiving submodule is electrically connected to the first barometer 4 and the second barometer 6. The image recognition submodule is electrically connected to the shooting submodule. The time recording submodule is used to record time.

[0030] The operation of the seal detection system includes the following steps:

[0031] Step 1: Place the storage cylinder 8 on the bottom plate, and start the linear start to move the storage cylinder 8 into the box body 1;

[0032] Step 2: Cover the cover body 2 onto the box body 1 so that the feed port 9 is connected to the first pipe 3, start the air intake submodule 1 to control the air pump to start, and pump the gas into the feed port 9 through the first pipe 3 and then into the storage tube 8;

[0033] It should be noted that the connection between the feed port 9 and the first pipeline 3 is a sealed connection to prevent gas leakage.

[0034] Step 3: The first barometer 4 detects the air pressure on the first pipeline 3 and transmits the signal to the air pressure receiving submodule to determine whether there is a gap inside the storage tube 8;

[0035] Specifically, the staff sets a constant air pressure in the storage cylinder 8 in the air pressure receiving submodule. When the air pressure value detected in real time by the first barometer 4 on the first pipeline 3 reaches the set constant air pressure value, the air intake submodule 1 is paused to stop the air intake into the storage cylinder 8. At this time, the first barometer 4 transmits the pressure value of stopping the air intake to the pressure receiving submodule in real time, and compares it with the constant air pressure. If the pressure value detected by the first barometer 4 does not change when the air intake is paused, it means that the sealing of the storage cylinder 8 is good. If the pressure value detected by the first barometer 4 decreases below the constant pressure value over time when the air intake is paused, it means that there is a gap in the storage cylinder 8 and the sealing is poor.

[0036] Step 4: When there is a gap in the storage cylinder 8, a signal is transmitted to the voice alarm device to notify the staff to remove the storage cylinder 8 with problems. When there is no gap inside the storage cylinder 8, the staff removes the cover 2 and pours trifluoroethyl acetate into the storage cylinder 8 through the feed port 9. When a certain amount of trifluoroethyl acetate is filled into the storage cylinder 8, the feed port is sealed, and the sealing performance of the feed port 9 is further determined.

[0037] Step 4 includes the following specific steps:

[0038] Step 4-a: After the trifluoroethyl acetate is loaded into the storage tube 8, the cover 2 is placed on the top of the box 1, and the lighting submodule is started to turn on the lighting lamp 11 to illuminate the interior of the box 1;

[0039] Step 4-b: Start the vacuum pump through the air intake submodule 2 to pump the gas into the interior of the box 1 through the second pipe 5. The second barometer 6 detects the air pressure on the second pipe 5 in real time to determine the sealing of the feed inlet 9;

[0040] Specifically, the staff also sets a constant air pressure in the box 1 in the air pressure receiving submodule. When the air pressure value detected in real time by the second barometer 6 on the second pipe 5 reaches the set constant air pressure, the air intake is suspended. At this time, the pressure value detected in real time by the second barometer 6 is transmitted to the air pressure receiving submodule and compared with the set constant air pressure. If the real-time detected air pressure is equal to the constant air pressure, it indicates that the feeding port 9 of the storage cylinder 8 is well sealed. If the real-time detected air pressure is lower than the constant air pressure, it indicates that the feeding port 9 of the storage cylinder 8 is not well sealed. At this time, the signal is transmitted to the voice alarm device to remind the staff to strengthen the seal.

[0041] Step 4-c: When it is determined that there is no problem with the sealing of the feed port 9, the air pressure in the box body 1 is further increased, and the camera 13 is used to photograph whether the storage tube 8 is deformed in the high air pressure, so as to judge the quality of the storage tube 8.

[0042] Step 4-c includes the following specific steps:

[0043] Step 4-c1: When it is determined that the sealing of the feed inlet 9 is OK, a signal is transmitted to the air intake submodule 2 to continue to intake air into the box 1, thereby increasing the air pressure in the box 1;

[0044] Step 4-c2: When the air pressure in the box 1 increases, the outer wall of the storage tube 8 will be squeezed to cause deformation. At this time, the shooting submodule controls the camera 13 to start, take a picture of the outer wall of the storage tube 8, and analyze its deformation degree;

[0045] Specifically, the camera 13 takes a photo of the outer wall of the storage tube 8 and transmits it to the image recognition submodule to determine the degree of deformation. Since the staff sets a photo of the outer wall of the storage tube 8 with normal deformation in the image recognition submodule, the two are compared. If the deformation degree of the current photo is less than or equal to the normal deformation photo, it means that the deformation degree of the outer wall of the storage tube 8 is low. If the deformation degree of the current photo is greater than the normal deformation photo, it means that the deformation degree of the outer wall of the storage tube 8 is high.

[0046] Furthermore, when the air pressure in the box body 1 increases and causes the outer wall of the storage cylinder 8 to deform, the air pressure in the first pipe 3 is further detected by the first barometer 4. If the first barometer 4 detects the air pressure, it means that the storage cylinder 8 is squeezed by the gas in the box body 1, and the gas inside the storage cylinder 8 is squeezed from the feed port 9 into the first pipe 3, indicating that the seal of the feed port 9 cannot withstand the pressure. At this time, the signal is transmitted to the voice alarm device to alarm. Through this step, the sealing of the feed port can be further detected when judging the deformation degree of the storage cylinder 8, thereby improving the sealing quality and ensuring the safety of storing trifluoroethyl acetate.

[0047] Step 4-c3: When the outer wall of the storage cylinder 8 is deformed, the air intake submodule 2 is suspended, and then the second pipe 5 is opened to discharge the gas in the box 1. When there is no air pressure in the box 1, the outer wall of the storage cylinder 8 returns to its original state. The time it takes for the outer wall of the storage cylinder 8 to return to its original state is analyzed to determine the quality of the storage cylinder 8;

[0048] Specifically, when the box 1 starts to exhaust, the start time recording submodule starts timing, and the specified time is set to t. After reaching time t, the camera 13 takes a photo of the outer wall of the storage cylinder 8 to identify whether the outer wall of the storage cylinder 8 has returned to its original state. Within time t, if the outer wall of the storage cylinder 8 with a high degree of deformation returns to its original state, it means that the quality of the storage cylinder 8 is high. If the outer wall of the storage cylinder 8 with a high degree of deformation does not return to its original state, it means that the quality of the storage cylinder 8 is low. The signal is transmitted to the controller 7 to mark the storage cylinder 8, and the storage cylinders 8 with low quality are uniformly managed.

[0049] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0050] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A trifluoroethyl acetate sealing detection device, comprising a box body (1), a cover body (2) and a sealing detection system, characterized in that: The cover body (2) is arranged above the box body (1); a first pipe (3) and a second pipe (5) are connected above the cover body (2); a first pressure gauge (4) is fixedly connected to one side of the first pipe (3); a second pressure gauge (6) is fixedly connected to one side of the second pipe (5); the air pressures of the first pipe (3) and the second pipe (5) are respectively detected; the first pipe (3) and the second pipe (5) pass through the bottom of the sealing layer (12); the first pipe (3) is arranged above the feed port (9); and the first pipe (3) and the second pipe (5) are respectively connected to an air pump; A sealing layer (12) is provided at the bottom of the cover body (2), and the sealing layer (12) is made of rubber. Two groups of lighting lamps (11) are fixed on both sides of the bottom of the sealing layer (12), and a camera (13) is provided on one side of the lighting lamp (11), and the camera (13) is fixedly connected to the sealing layer (12); two groups of slide rails (10) are fixed inside the box body (1), and each group of the slide rails (10) is provided with two, which are respectively arranged on the left and right sides of the box body (1), and a bottom plate is fixedly connected between the four slide rails (10), and a storage cylinder (8) is provided above the bottom plate, and a material inlet (9) is provided at the top of the storage cylinder (8); The sealing detection system comprises a detection module and an analysis module, the detection module comprises an air intake submodule 1, an air intake submodule 2, a shooting submodule and an illumination submodule, the air intake submodule 1 and the air intake submodule 2 are electrically connected to the air pump, the shooting submodule is electrically connected to the camera (13), and the illumination submodule is electrically connected to the illumination lamp (11); The analysis module comprises an air pressure receiving submodule, an image recognition submodule and a time recording submodule, the air pressure receiving submodule is electrically connected to the first air pressure gauge (4) and the second air pressure gauge (6), the image recognition submodule is electrically connected to the shooting submodule, and the time recording submodule is used to record time; The operation of the seal detection system comprises the following steps: Step 1: After the staff puts the storage cylinder (8) on the bottom plate, the sealing detection system starts the linear drive to move the storage cylinder (8) into the interior of the box body (1); Step 2: The staff covers the cover body (2) onto the box body (1) so that the feed inlet (9) is connected to the first pipe (3). The sealing detection system starts the air intake submodule 1 to control the air pump to start, and the gas is pumped into the feed inlet (9) through the first pipe (3) and then into the interior of the storage cylinder (8); Step 3: The first air pressure gauge (4) detects the air pressure on the first pipeline (3) and transmits the signal to the air pressure receiving submodule to determine whether there is a gap inside the storage cylinder (8); Step 4: When there is a gap in the storage tube (8), a signal is transmitted to the voice alarm device to notify the staff to remove the storage tube (8) with the problem. When there is no gap inside the storage tube (8), the staff removes the cover body (2) and pours trifluoroethyl acetate into the storage tube (8) through the feed inlet (9). When a certain amount of trifluoroethyl acetate is filled into the storage tube (8), the feed inlet is sealed, and the sealing detection system further determines the sealing performance of the feed inlet (9). The step 4 includes the following specific steps: Step 4-a: After the staff has filled the storage cylinder (8) with trifluoroethyl acetate and then put the cover (2) on the box (1), the sealing detection system activates the lighting submodule to turn on the lighting lamp (11) to illuminate the interior of the box (1); Step 4-b: Start the vacuum pump through the air intake submodule 2 to pump the gas into the interior of the box (1) through the second pipe (5); the second pressure gauge (6) detects the air pressure on the second pipe (5) in real time to determine the sealing performance of the feed inlet (9); Step 4-c: When the sealing detection system determines that the sealing of the feed port (9) is OK, the air pressure in the box (1) is further increased, and the camera (13) is used to photograph whether the storage tube (8) is deformed under the high air pressure, so as to judge the quality of the storage tube (8); The step 4-c includes the following specific steps: Step 4-c1: When it is determined that the sealing of the feed inlet (9) is OK, a signal is transmitted to the air intake submodule 2 to continue to intake air into the interior of the box (1), thereby increasing the air pressure in the box (1); Step 4-c2: When the air pressure in the box (1) increases, it squeezes the outer wall of the storage tube (8) to cause deformation. At this time, the shooting submodule controls the camera (13) to start, take a picture of the outer wall of the storage tube (8), and analyze its deformation degree; Step 4-c3: When the outer wall of the storage cylinder (8) is deformed, the air intake submodule 2 is suspended, and then the second pipe (5) is opened to discharge the gas in the box (1). When there is no air pressure in the box (1), the outer wall of the storage cylinder (8) returns to its original state. The time it takes for the outer wall of the storage cylinder (8) to return to its original state is analyzed to determine the quality of the storage cylinder (8).

2. A trifluoroethyl acetate sealing detection device according to claim 1, characterized in that: A controller (7) is provided on one side of the box body (1), and a voice alarm device is provided in the controller (7).