Dispersing devices for raw material processing
By introducing a spacing adjustment and clearance mechanism into the dispersion device, the stability problems caused by the increase in bearing clearance during the production process of the dispersion device and the high cost problems caused by multi-equipment reserves are solved, and the full dispersion of raw materials and the reduction of production costs are achieved.
Patent Information
- Application Number
- CN202411480249.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2024-09-27
- Filing Date
- 2024-10-23
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-10-23
AI Technical Summary
During the production process, the existing dispersion devices cannot rotate stably due to the increasing bearing clearance, which will affect the full dispersion of raw materials. The reserve of multiple dispersion devices will increase production costs.
A dispersion device including a spacing adjustment mechanism and a clearance mechanism is designed. The spacing adjustment mechanism adjusts the spacing between the first roller and the second roller through the driving module, and the gap elimination mechanism eliminates the clearance of the bearing through the spring structure to ensure stable rotation of the roller.
It realizes dynamic adjustment of roller spacing according to production needs, controls the dispersion of intermediates, and ensures stable rotation of rollers by eliminating bearing clearance, reducing production costs.
Smart Images

Figure CN118988109B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of raw material dispersion, and in particular to a dispersion device for raw material processing. Background Art
[0002] In the process of producing products such as electronic adhesives or conductive adhesives, it is necessary to first disperse the slurry as the raw material or crush and disperse the cake as the raw material to obtain an intermediate, and then perform subsequent processing operations on the intermediate.
[0003] From the above, in the prior art, a dispersing device is generally used to disperse the slurry or to crush and disperse the cake. Specifically, the dispersing device includes two rollers arranged in parallel. Under the squeezing and friction of the two rollers, the raw materials can be fully dispersed. Since different production needs have different requirements for the dispersion degree of the intermediate obtained by dispersion, manufacturers usually have multiple dispersing devices. For different dispersing devices, the spacing between the two rollers is different, so that intermediates with different dispersion degrees can be dispersed accordingly. However, stocking multiple dispersing devices will lead to higher production costs. In addition, during the operation of the dispersing device, the bearings used to support the rotation of the rollers will increase their clearance due to factors such as vibration, which will cause the rollers to be unable to rotate stably, and then the raw materials cannot be fully dispersed.
[0004] Therefore, the above problems need to be solved urgently. Summary of the invention
[0005] The object of the present invention is to provide a dispersing device for raw material processing to reduce production costs and ensure that the raw materials can be fully dispersed.
[0006] To achieve this object, the present invention adopts the following technical solutions:
[0007] The dispersing device for raw material processing comprises a first roller and a second roller arranged in parallel, and the dispersing device for raw material processing further comprises:
[0008] a support seat, wherein the second roller is rotatably connected to the support seat;
[0009] A spacing adjustment mechanism, wherein both ends of the first roller are provided with the spacing adjustment mechanism, and the spacing adjustment mechanism comprises a first adjustment plate and a driving module, wherein the end of the first roller is rotatably connected to the first adjustment plate, and the first adjustment plate is rotatably connected to the support seat through a first rotating shaft, wherein the axial direction of the first rotating shaft is parallel to the axial direction of the first roller, and the first rotating shaft is located on one side of the first roller along the radial direction thereof, and the driving module is configured to drive the first adjustment plate to rotate around the axis of the first rotating shaft;
[0010] The clearance eliminating mechanism comprises a second adjustment plate and a first clearance eliminating module, wherein the first adjustment plate is fixedly connected to the second adjustment plate, the end of the first roller is rotationally connected to the second adjustment plate via a first bearing, and the first clearance eliminating module is configured to eliminate the clearance of the first bearing.
[0011] Preferably, the driving module is disposed on a side of the first roller radially away from the first rotating shaft, and is capable of applying a thrust to the first adjustment plate.
[0012] Preferably, the driving module includes a cam, a driving member and a pressure member, the cam is rotatably connected to the first adjustment plate via a second rotating shaft, the axial direction of the second rotating shaft is parallel to the axial direction of the first rotating shaft, the driving member is mounted on the first adjusting plate, and is configured to drive the cam to rotate around the axis of the second rotating shaft, and the pressure member is arranged on one side of the cam along the radial direction of the second rotating shaft and abuts against the wheel surface of the cam.
[0013] Preferably, the pressure-bearing member is a roller, and a wheel surface of the roller abuts against a wheel surface of the cam.
[0014] Preferably, the first clearance elimination module includes a first tension spring, one end of which is fixedly connected to a side of the second adjustment plate radially away from the first rotating shaft along the first bearing, the other end of the first tension spring is fixedly connected to the support seat, and the second adjustment plate is fixedly connected to the first adjustment plate along a side of the first bearing radially away from the first tension spring, the first tension spring can apply a first tension force to the second adjustment plate, and the directions of the first tension force and the thrust are opposite.
[0015] Preferably, the first adjustment plate and the second adjustment plate are both fixedly connected to the first rotating shaft.
[0016] Preferably, the driving module further comprises a pressure sensor, and the pressure sensor is configured to detect the pressure applied by the cam to the pressure-bearing member.
[0017] Preferably, the first rollers are arranged on both sides of the second roller in the radial direction, and the two first rollers are correspondingly provided with the spacing adjustment mechanism and the clearance elimination mechanism.
[0018] Preferably, the clearance elimination mechanism also includes a third adjustment plate and a second clearance elimination module, and the third adjustment plate and the second clearance elimination module are correspondingly arranged at both ends of the second roller, the third adjustment plate is fixedly connected to the support seat, and the end of the second roller is rotatably connected to the third adjustment plate through a second bearing, and the second clearance elimination module is configured to eliminate the clearance of the second bearing.
[0019] Preferably, the second clearance elimination module includes a second tension spring, one end of which is fixedly connected to one side of the third adjustment plate along the radial direction of the second bearing, and the other side of the third adjustment plate along the radial direction of the second bearing is fixedly connected to the support seat, and the second tension spring can apply a second tension to the third adjustment plate along a direction perpendicular to the axial direction of the second roller.
[0020] Beneficial effects of the present invention:
[0021] In the present invention, along the radial direction of the second roller, the position of the second roller remains stationary, and a first adjustment plate is provided at the end of the first roller, and the driving module can drive the first adjustment plate to swing, so that the distance between the first roller and the second roller can be adaptively adjusted according to production requirements, thereby controlling the dispersion degree of the dispersed intermediate. Since the dispersion device for raw material processing in the present invention itself has the function of adjusting the distance between the first roller and the second roller, the manufacturer only needs to adjust the distance between the first roller and the second roller accordingly when the production demand changes, without the need to reserve multiple dispersion devices, thereby reducing production costs. In addition, the present invention can also eliminate the clearance of the first bearing used to support the rotation of the first roller through a clearance elimination mechanism, thereby ensuring that the first roller can rotate continuously and stably without being affected by factors such as vibration, thereby ensuring that the raw materials can be fully dispersed. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is one of the structural schematic diagrams of a dispersing device for raw material processing in an embodiment of the present invention;
[0023] Figure 2 It is one of the structural schematic diagrams of the support seat, the spacing adjustment mechanism, the clearance elimination mechanism and the mounting plate in the embodiment of the present invention;
[0024] Figure 3 This is the second structural schematic diagram of the support seat, the spacing adjustment mechanism, the clearance elimination mechanism and the mounting plate in the embodiment of the present invention;
[0025] Figure 4 This is the second structural schematic diagram of the dispersion device for raw material processing in the embodiment of the present invention;
[0026] Figure 5 is a schematic diagram of a process of decentralized operation in an embodiment of the present invention;
[0027] Figure 6 is a force diagram of the first bearing and the third bearing in an embodiment of the present invention;
[0028] Figure 7 3 is a force diagram of the second bearing in the embodiment of the present invention.
[0029] In the figure:
[0030] 1. First roller; 11. First bearing; 12. Third bearing; 2. Second roller; 21. Second bearing; 3. Support seat; 4. Spacing adjustment mechanism; 41. First adjustment plate; 411. First rotating shaft; 42. Driving module; 421. Cam; 4211. Second rotating shaft; 422. Driving member; 423. Pressure member; 424. Pressure sensor; 5. Clearance elimination mechanism; 51. Second adjustment plate; 52. First clearance elimination module; 521. First tension spring; 522. First mounting column; 53. Third adjustment plate; 54. Second clearance elimination module; 541. Second tension spring; 542. Second mounting column; 6. Mounting plate; 71. Driving motor; 711. Transmission belt; 72. First gear; 73. Second gear; 74. Third gear; 75. Fourth gear. DETAILED DESCRIPTION
[0031] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0032] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0034] In the description of this embodiment, the terms "upper", "lower", "right", "left" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0035] Based on the above, in the process of producing products such as electronic adhesives or conductive adhesives, it is necessary to first crush and / or disperse the slurry or cake as the raw material to obtain an intermediate, and then perform subsequent processing on the intermediate.
[0036] From the above, in the prior art, a dispersing device is generally used to disperse the slurry or to crush and disperse the cake. Specifically, the dispersing device includes two rollers arranged in parallel. Under the squeezing and friction of the two rollers, the raw materials can be fully dispersed. Since different production needs have different requirements for the dispersion degree of the intermediate obtained by dispersion, manufacturers usually have multiple dispersing devices. For different dispersing devices, the spacing between the two rollers is different, so that intermediates with different dispersion degrees can be dispersed accordingly. However, stocking multiple dispersing devices will lead to higher production costs. In addition, during the operation of the dispersing device, the bearings used to support the rotation of the rollers will increase their clearance due to factors such as vibration, which will cause the rollers to be unable to rotate stably, and then the raw materials cannot be fully dispersed.
[0037] To disperse the raw materials and solve the above problems, please refer to Figures 1 to 7 This embodiment provides a dispersing device for raw material processing, which includes a first roller 1 and a second roller 2 arranged in parallel. Under the extrusion and friction of the first roller 1 and the second roller 2, the raw material can be fully dispersed.
[0038] In addition to the first roller 1 and the second roller 2, in this embodiment, the dispersing device for raw material processing also includes a support seat 3 and a spacing adjustment mechanism 4, wherein the second roller 2 is rotatably connected to the support seat 3, and the spacing adjustment mechanism 4 is provided at both ends of the first roller 1, and the spacing adjustment mechanism 4 includes a first adjustment plate 41 and a drive module 42, and the end of the first roller 1 is rotatably connected to the first adjustment plate 41, and the first adjustment plate 41 is rotatably connected to the support seat 3 through the first rotating shaft 411, the axial direction of the first rotating shaft 411 is parallel to the axial direction of the first roller 1, and the first rotating shaft 411 is located on one side of the first roller 1 along its radial direction, and the driving module 42 is configured to drive the first adjustment plate 41 to rotate around the axis of the first rotating shaft 411.
[0039] That is, in this embodiment, along the radial direction of the second roller 2, the position of the second roller 2 remains stationary, and the spacing adjustment mechanism 4 can adjust the position of the first roller 1 relative to the second roller 2 along its radial direction by swinging the first adjustment plate 41 around the axis of the first rotating shaft 411, thereby adjusting the spacing between the first roller 1 and the second roller 2. Specifically, since the first rotating shaft 411 is arranged parallel to the first roller 1, when the driving module 42 drives the first adjustment plate 41 to rotate around the axis of the first rotating shaft 411, the first roller 1 can move with the first adjustment plate 41, thereby being able to adjust the spacing between the first roller 1 and the second roller 2.
[0040] In addition, the dispersion device for raw material processing also includes a clearance elimination mechanism 5, the clearance elimination mechanism 5 includes a second adjustment plate 51 and a first clearance elimination module 52, the first adjustment plate 41 is fixedly connected to the second adjustment plate 51, the end of the first roller 1 is rotatably connected to the second adjustment plate 51 through the first bearing 11, the first bearing 11 is a bearing structure for supporting the rotation of the first roller 1, and the first clearance elimination module 52 is configured to eliminate the clearance of the first bearing 11, thereby ensuring that the first roller 1 can rotate continuously and stably.
[0041] Based on the above, in this embodiment, along the radial direction of the second roller 2, the position of the second roller 2 remains stationary, and the end of the first roller 1 is provided with a first adjustment plate 41, and the driving module 42 can drive the first adjustment plate 41 to swing, so that the spacing between the first roller 1 and the second roller 2 can be adaptively adjusted according to production requirements, thereby controlling the dispersion degree of the dispersed intermediate. Since the dispersion device for raw material processing in this embodiment itself has the function of adjusting the spacing between the first roller 1 and the second roller 2, the manufacturer only needs to adjust the spacing between the first roller 1 and the second roller 2 when the production requirements change, without the need to reserve multiple dispersion devices, thereby reducing production costs. In addition, this embodiment can also eliminate the clearance of the first bearing 11 used to support the rotation of the first roller 1 through the clearance elimination mechanism 5, thereby ensuring that the first roller 1 can rotate continuously and stably without being affected by factors such as vibration, thereby ensuring that the raw materials can be fully dispersed.
[0042] It is worth noting that the second roller 2 is provided with first rollers 1 on both sides thereof in radial direction, that is, in this embodiment, the raw materials are dispersed twice by two first rollers 1, so as to further ensure that the raw materials can be fully dispersed. Moreover, in this embodiment, the two first rollers 1 are correspondingly provided with a spacing adjustment mechanism 4 and a clearance elimination mechanism 5, that is, for any first roller 1, a spacing adjustment mechanism 4 and a clearance elimination mechanism 5 are provided at both ends thereof, so that the spacing between any first roller 1 and the second roller 2 can be adjusted, and for any first roller 1, the clearance of the first bearing 11 for supporting its rotation can be eliminated.
[0043] Specifically, in this embodiment, the outer periphery of the second roller 2 is provided with a first gear 72 and a second gear 73, the outer periphery of one of the first rollers 1 is provided with a third gear 74, and the outer periphery of the other first roller 1 is provided with a fourth gear 75, the first gear 72 is meshed with the third gear 74, and the second gear 73 is meshed with the fourth gear 75. Moreover, in this embodiment, the dispersing device for raw material processing further includes a driving motor 71, and the driving motor 71 can drive the first roller 1 provided with the third gear 74 to rotate through a transmission belt 711. It is worth noting that in this embodiment In the embodiment, the third gear 74 is a small gear, the first gear 72 is a large gear, in addition, the second gear 73 is a small gear, and the fourth gear 75 is a large gear, so that a speed ratio relationship of 9:3:1 is formed between the first roller 1 sleeved with the third gear 74, the second roller 2 and the first roller 1 sleeved with the fourth gear 75, wherein the rotation speed of the first roller 1 sleeved with the fourth gear 75 is the slowest, the rotation speed of the second roller 2 is higher than the rotation speed of the first roller 1 sleeved with the fourth gear 75, and the rotation speed of the first roller 1 sleeved with the third gear 74 is the fastest.
[0044] It is understandable that in other optional embodiments, the driving motor 71 may also be configured to directly drive the second roller 2 or another first roller 1 to rotate, and this embodiment does not impose any specific limitation on this.
[0045] In addition, it can also be understood that the drive motor 71 can be selected as a stepper motor or a servo motor, etc., and this embodiment does not impose any specific limitation on this.
[0046] From above, Figure 4 and Figure 5 As shown, in this embodiment, the raw material in the form of agglomerates can be supplied between the second roller 2 and the first roller 1 provided with the fourth gear 75, so as to perform the first dispersion operation. Specifically, the speed ratio of the second roller 2 to the first roller 1 provided with the fourth gear 75 is 3:1, so a shear force can be formed between the second roller 2 and the first roller 1 provided with the fourth gear 75, and under the action of the shear force, the raw material in the form of agglomerates is dispersed for the first time. Afterwards, the raw material can be transported to the second roller 2 and the first roller 1 provided with the third gear 74, so as to perform the second dispersion operation. Specifically, the speed ratio of the second roller 2 to the first roller 1 provided with the third gear 74 is 3:9, so a shear force can also be formed between the second roller 2 and the first roller 1 provided with the third gear 74, and under the action of the shear force, the raw material is dispersed for the second time, so as to finally form an intermediate with a smaller particle size, and the raw material after completing the second dispersion operation is sent out.
[0047] Based on the above, the spacing between the second roller 2 and the two first rollers 1 is adjustable. Therefore, for the first roller 1 with the fourth gear 75, this embodiment can adjust the spacing between it and the second roller 2 to control the shear force between it and the second roller 2, thereby controlling the dispersion of the intermediate obtained after the first dispersion operation. For the first roller 1 with the third gear 74, this embodiment can adjust the spacing between it and the second roller 2 to control the shear force between it and the second roller 2, thereby controlling the dispersion of the intermediate obtained after the second dispersion operation. From the above, this embodiment can adjust the spacing between the first roller 1 and the second roller 2 to control the dispersion of the intermediate obtained by dispersion.
[0048] Based on the above, in the present embodiment, the driving module 42 is arranged on the side of the first roller 1 radially away from the first rotating shaft 411, and can apply a thrust to the first adjustment plate 41, so that the first adjustment plate 41 can rotate around the axis of the first rotating shaft 411. Specifically, in the present embodiment, the driving module 42 can apply a thrust to the first roller 1 toward the side close to the second roller 2, so that the first adjustment plate 41 can swing toward the side close to the second roller 2, thereby adjusting the distance between the first roller 1 and the second roller 2.
[0049] Among them, the driving module 42 includes a cam 421, a driving member 422 and a pressure member 423. The cam 421 is rotatably connected to the first adjustment plate 41 through the second rotating shaft 4211. The axial direction of the second rotating shaft 4211 is parallel to the axial direction of the first rotating shaft 411. The driving member 422 is installed on the first adjusting plate 41 and is configured to drive the cam 421 to rotate around the axis of the second rotating shaft 4211. The pressure member 423 is arranged on one side of the cam 421 along the radial direction of the second rotating shaft 4211 and abuts against the wheel surface of the cam 421. As the cam 421 rotates, the pressure member 423 abuts against various positions of the wheel surface of the cam 421 in turn. Since the wheel surface of the cam 421 is concave and convex, as the cam 421 rotates, the distance between the axis of the second rotating shaft 4211 and the pressure member 423 changes accordingly, so that the first adjusting plate 41 can drive the first roller 1 to swing, thereby adjusting the distance between the first roller 1 and the second roller 2.
[0050] From the above, the cam 421 and the first rotating shaft 411 are respectively located on both sides of the connection part between the first adjusting plate 41 and the first roller 1. This embodiment can control the rotation of the cam 421 according to the actual production requirements, so that the corresponding position on the cam 421 abuts against the pressure-bearing member 423, thereby adjusting the distance between the axis of the second rotating shaft 4211 and the pressure-bearing member 423, and then adjusting the distance between the first roller 1 and the second roller 2 to be equal to the preset value to meet the production requirements. It can be understood that when the distance between the pressure-bearing member 423 and the axis of the second rotating shaft 4211 decreases, the first adjusting plate 41 swings to the side away from the second roller 2, and the distance between the first roller 1 and the second roller 2 increases. When the distance between the pressure-bearing member 423 and the cam 421 increases, the first adjusting plate 41 swings to the side close to the second roller 2, and the distance between the first roller 1 and the second roller 2 decreases.
[0051] As shown above, when the pressure-bearing member 423 abuts against the bottom of the recessed portion of the cam 421, the distance between the axis of the second rotating shaft 4211 and the pressure-bearing member 423 is the smallest. At this time, the distance between the first roller 1 and the second roller 2 is the largest. When the cam 421 rotates so that the protruding portion of the cam 421 abuts against the pressure-bearing member 423, the pressure-bearing member 423 applies a thrust to the first adjustment plate 41 and swings the first adjustment plate 41 toward the side close to the second roller 2, thereby reducing the distance between the first roller 1 and the second roller 2. When the pressure-bearing member 423 abuts against the top of the protruding portion of the cam 421, that is, when the pressure-bearing member 423 abuts against the highest point of the protruding portion of the cam 421, the distance between the axis of the second rotating shaft 4211 and the pressure-bearing member 423 is the largest. At this time, the distance between the first roller 1 and the second roller 2 is the smallest.
[0052] Correspondingly, when the pressure member 423 abuts against a position on the cam 421 between the bottom of the recessed portion and the top of the protruding portion, the spacing between the first roller 1 and the second roller 2 is between the maximum spacing value and the minimum spacing value.
[0053] It is worth noting that, in the present embodiment, the two first rollers 1 are each provided with a spacing adjustment mechanism 4 , and the two spacing adjustment mechanisms 4 are symmetrically arranged, and the two spacing adjustment mechanisms 4 can adjust the positions of the two first rollers 1 respectively.
[0054] Based on the contents mentioned above, for any first roller 1, both ends thereof are provided with a spacing adjustment mechanism 4. In this embodiment, the spacing between the first roller 1 and the second roller 2 can be adjusted by two spacing adjustment mechanisms 4 respectively provided at both ends thereof. Specifically, for the two spacing adjustment mechanisms 4, the first adjustment plates 41 of the two spacing adjustment mechanisms 4 swing simultaneously and toward the same side, so as to adjust the spacing between the first roller 1 and the second roller 2.
[0055] It is also worth mentioning that in this embodiment, the driving member 422 is a servo motor, so as to accurately control the rotation angle of the cam 421. Of course, in other optional embodiments, the driving member 422 can also be other driving structures such as a stepping motor or a rotary cylinder, and this embodiment does not impose specific restrictions on this.
[0056] Furthermore, the pressure-bearing member 423 is a roller, and the wheel surface of the roller abuts against the wheel surface of the cam 421 , thereby ensuring that the cam 421 can rotate smoothly, that is, this embodiment can prevent the pressure-bearing member 423 from blocking the rotation of the cam 421 .
[0057] For further information, see Figures 1 to 3 , and combined with Figure 6 The first clearance eliminating module 52 includes a first tension spring 521, one end of the first tension spring 521 is fixedly connected to the side of the second adjustment plate 51 away from the first rotating shaft 411 along the radial direction of the first bearing 11, and the other end of the first tension spring 521 is fixedly connected to the support seat 3. Specifically, the first clearance eliminating module 52 also includes a first mounting column 522, the first mounting column 522 is fixedly connected to the support seat 3, the other end of the first tension spring 521 is fixedly connected to the first mounting column 522, and the second adjustment plate 51 is fixedly connected to the first adjustment plate 41 along the side of the first bearing 11 away from the first tension spring 521. The first tension spring 521 can apply a first tension to the second adjustment plate 51, and the directions of the first tension and the thrust are opposite. Based on the principle of lever, under the action of the first tension, the second adjustment plate 51 can apply a pressure F1 to the first bearing 11, thereby eliminating the clearance of the first bearing 11, thereby ensuring that the first roller 1 can rotate continuously and stably without being affected by factors such as vibration.
[0058] In addition, since the second adjustment plate 51 is fixedly connected to the first adjustment plate 41 at one side away from the first tension spring 521 along the radial direction of the first bearing 11, when the cam 421 rotates to make the protruding part of the cam 421 abut against the pressure-bearing piece 423 and the first adjustment plate 41 swings toward the side close to the second roller 2, the second adjustment plate 51 can swing together with the first adjustment plate 41. At the same time, the first tension force applied to the second adjustment plate 51 by the first tension spring 521 increases. When the cam 421 rotates and makes the part with a smaller outer diameter on the cam 421 face the pressure-bearing piece 423, under the action of the first tension spring 521, the second adjustment plate 51 The adjustment plate 51 drives the first adjustment plate 41 to swing toward the side away from the second roller 2, so that the distance between the axis of the second rotating shaft 4211 and the pressure-bearing member 423 can be reduced. When the distance between the axis of the second rotating shaft 4211 and the pressure-bearing member 423 is reduced, the distance between the first roller 1 and the second roller 2 increases. When the cam 421 rotates to the point where the pressure-bearing member 423 and the bottom of the recessed portion of the cam 421 are directly opposite, under the action of the first tension spring 521, the pressure-bearing member 423 abuts against the bottom of the recessed portion of the cam 421, and the first adjustment plate 41 can be restored and maintained at the position where the distance between the first roller 1 and the second roller 2 is maximized.
[0059] Correspondingly, when the cam 421 rotates and makes the part with larger outer diameter on the cam 421 face the pressure-bearing part 423, under the pushing action of the pressure-bearing part 423, the distance between the axis of the second rotating shaft 4211 and the pressure-bearing part 423 increases, and the first adjustment plate 41 drives the second adjustment plate 51 to swing toward the side close to the second roller 2, so that the distance between the first roller 1 and the second roller 2 can be reduced. When the cam 421 rotates to the point where the pressure-bearing part 423 abuts against the top of the protruding part of the cam 421, the first adjustment plate 41 can swing to the position where the distance between the first roller 1 and the second roller 2 is minimized.
[0060] As described above, in this embodiment, the first adjustment plate 41 and the second adjustment plate 51 are both fixedly connected to the first rotating shaft 411, and the first rotating shaft 411 is rotatably connected to the support seat 3. When the first adjustment plate 41 swings, the second adjustment plate 51 swings therewith. When the second adjustment plate 51 swings toward the side away from the second roller 2 due to the first tension spring 521, the first adjustment plate 41 also rotates therewith.
[0061] That is, when the cam 421 rotates and makes the part with larger outer diameter on the cam 421 face the pressure-bearing part 423, under the pushing action of the pressure-bearing part 423, the distance between the axis of the second rotating shaft 4211 and the pressure-bearing part 423 increases, and the first adjusting plate 41 drives the second adjusting plate 51 to rotate around the axis of the first rotating shaft 411 and swing toward the side close to the second roller 2, so that the distance between the first roller 1 and the second roller 2 can be reduced. At the same time, the first tension spring 521 undergoes elastic deformation, so that the first tension force applied by the first tension spring 521 to the second adjusting plate 51 increases. When the cam 421 rotates until the pressure-bearing part 423 abuts against the top of the protruding part of the cam 421, the first adjusting plate 41 can swing to the position where the distance between the first roller 1 and the second roller 2 is minimized.
[0062] When the cam 421 rotates and makes the part with smaller outer diameter on the cam 421 face the pressure-bearing part 423, under the action of the first tension spring 521, the second adjustment plate 51 drives the first adjustment plate 41 to rotate around the axis of the first rotating shaft 411 and swing toward the side away from the second roller 2, so that the cam 421 remains in contact with the pressure-bearing part 423 and the distance between the axis of the second rotating shaft 4211 and the pressure-bearing part 423 is reduced. When the distance between the axis of the second rotating shaft 4211 and the pressure-bearing part 423 is reduced, the distance between the first roller 1 and the second roller 2 increases. When the cam 421 rotates until the pressure-bearing part 423 faces the bottom of the recessed part of the cam 421, under the action of the first tension spring 521, the pressure-bearing part 423 abuts against the bottom of the recessed part of the cam 421, and the first adjustment plate 41 can be restored and maintained at the position where the distance between the first roller 1 and the second roller 2 is the largest.
[0063] Furthermore, the driving module 42 also includes a pressure sensor 424, which is configured to detect the pressure applied by the cam 421 to the pressure-bearing member 423, so as to detect the distance between the first roller 1 and the second roller 2. Specifically, the dispersion device for raw material processing also includes a control module (not shown in the figure), which is electrically connected to the pressure sensor 424. The control module can receive the detection result of the pressure sensor 424 and perform calculation and analysis on the detection result, so as to detect the distance between the first roller 1 and the second roller 2.
[0064] Based on the above, during the dispersion operation, since the raw material can apply pressure to the first roller 1, and the pressure can be transmitted to the cam 421 and then to the pressure-bearing member 423 via the cam 421, the present embodiment can detect the pressure applied by the cam 421 to the pressure-bearing member 423 in real time during the dispersion operation through the pressure sensor 424, and thereby determine whether the distance between the first roller 1 and the second roller 2 is equal to a preset value; if the distance between the first roller 1 and the second roller 2 is not equal to the preset value, the distance between the first roller 1 and the second roller 2 is readjusted.
[0065] From the above, in this embodiment, the highest point of the wheel surface of the cam 421 abuts against the pressure member 423 as the initial position of the first roller 1. At this time, the wheel surface of the first roller 1 is in contact with and pressed against the wheel surface of the second roller 2. In this embodiment, the pressure sensor 424 can detect whether the first roller 1 is in the initial position. During the dispersion operation, when it is necessary to readjust the distance between the first roller 1 and the second roller 2, the driving member 422 controls the cam 421 to rotate until the first roller 1 is reset to the initial position. Thereafter, based on the initial position, the driving member 422 drives the cam 421 to rotate a preset angle, so that the distance between the first roller 1 and the second roller 2 is equal to the preset value.
[0066] It is worth noting that, in the present embodiment, the two first rollers 1 are each provided with a corresponding clearance eliminating mechanism 5 , and the two clearance eliminating mechanisms 5 are symmetrically arranged, and the two clearance eliminating mechanisms 5 can respectively eliminate the clearance of the first bearings 11 on the two first rollers 1 .
[0067] In addition, the dispersion device for raw material processing also includes a mounting plate 6, which is sleeved on the outer periphery of the two first rotating shafts 411 and is located between the second adjustment plate 51 and the first adjustment plate 41. The first rotating shaft 411 can rotate relative to the mounting plate 6, and the mounting plate 6 is fixedly connected to the support seat 3, thereby increasing the structural strength of the dispersion device for raw material processing.
[0068] In addition to the second adjustment plate 51 and the first clearance eliminating module 52, the clearance eliminating mechanism 5 also includes a third adjustment plate 53 and a second clearance eliminating module 54. The third adjustment plate 53 and the second clearance eliminating module 54 are correspondingly arranged at both ends of the second roller 2. The third adjustment plate 53 is fixedly connected to the support seat 3. The end of the second roller 2 is rotatably connected to the third adjustment plate 53 through the second bearing 21. The second clearance eliminating module 54 is configured to eliminate the clearance of the second bearing 21, thereby ensuring that the second roller 2 can rotate continuously and stably without being affected by factors such as vibration, thereby further ensuring that the raw materials can be fully dispersed.
[0069] See also Figures 1 to 3 , and combined with Figure 7The second clearance eliminating module 54 includes a second tension spring 541, one end of the second tension spring 541 is fixedly connected to one side of the third adjusting plate 53 along the radial direction of the second bearing 21, and the other side of the third adjusting plate 53 along the radial direction of the second bearing 21 is fixedly connected to the support seat 3. Specifically, the third adjusting plate 53 is fixedly connected to the mounting plate 6 along the other side of the radial direction of the second bearing 21. In addition, the other end of the second tension spring 541 is fixedly connected to the support seat 3. Specifically, the second clearance eliminating module 54 also includes a second mounting column 542, the second mounting column 542 is fixedly connected to the support seat 3, and the other end of the second tension spring 541 is fixedly connected to the second mounting column 542. The second tension spring 541 can apply a second tension to the third adjusting plate 53 in a direction perpendicular to the axial direction of the second roller 2. Based on the lever principle, under the action of the second tension, the third adjusting plate 53 can apply a pressure F2 to the second bearing 21, thereby eliminating the clearance of the second bearing 21, thereby ensuring that the second roller 2 can rotate continuously and stably without being affected by factors such as vibration.
[0070] It can be understood that the present embodiment does not impose any specific limitation on the direction of the second pulling force. Specifically, the second mounting column 542 can be disposed close to any one of the two second adjustment plates 51 , and the present embodiment does not impose any specific limitation on this.
[0071] Also, see Figures 1 to 3 , and combined with Figure 6 It should also be noted that a bearing structure is also provided between the first adjustment plate 41 and the first roller 1. Specifically, the first roller 1 is rotatably connected to the first adjustment plate 41 through the third bearing 12. Based on the above-mentioned contents, the pressure-bearing member 423 can apply a thrust to the first adjustment plate 41. Based on the principle of lever, under the thrust applied by the pressure-bearing member 423 to the first adjustment plate 41, the first adjustment plate 41 can apply a pressure F3 to the third bearing 12, thereby eliminating the clearance of the third bearing 12. The position where the first adjustment plate 41 applies pressure to the third bearing 12 and the position where the second adjustment plate 51 applies pressure to the first bearing 11 are respectively located on both sides of the first roller 1 along its radial direction, that is, the directions of F1 and F3 are opposite, thereby further ensuring that the first roller 1 can rotate continuously and stably without being affected by factors such as vibration.
[0072] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A dispersing device for raw material processing, comprising a first roller (1) and a second roller (2) arranged in parallel, characterized in that: The dispersing device for raw material processing also includes: A support seat (3), the second roller (2) being rotatably connected to the support seat (3); a spacing adjustment mechanism (4), wherein the spacing adjustment mechanism (4) is provided at both ends of the first roller (1), the spacing adjustment mechanism (4) comprising a first adjustment plate (41) and a driving module (42), the end of the first roller (1) being rotatably connected to the first adjustment plate (41), the first adjustment plate (41) being rotatably connected to the support seat (3) via a first rotating shaft (411), the axial direction of the first rotating shaft (411) being parallel to the axial direction of the first roller (1), and the first rotating shaft (411) being located on one side of the first roller (1) along its radial direction, the driving module (42) being configured to drive the first adjustment plate (41) to rotate around the axis of the first rotating shaft (411), the driving module (42) being located on a side of the first roller (1) away from the first rotating shaft (411) along its radial direction, and being capable of applying a thrust to the first adjustment plate (41); and The clearance eliminating mechanism (5) comprises a second adjustment plate (51) and a first clearance eliminating module (52), wherein the first adjustment plate (41) is fixedly connected to the second adjustment plate (51), an end of the first roller (1) is rotatably connected to the second adjustment plate (51) via a first bearing (11), the first clearance eliminating module (52) is configured to eliminate the clearance of the first bearing (11), and the first clearance eliminating module (52) comprises a first tension spring (521), one end of the first tension spring (521) is fixedly connected to a side of the second adjustment plate (51) away from the first rotating shaft (411) along the radial direction of the first bearing (11), the other end of the first tension spring (521) is fixedly connected to the support seat (3), the second adjustment plate (51) is fixedly connected to the first adjustment plate (41) along the radial direction of the first bearing (11) away from the first tension spring (521), and the first tension spring (521) can apply a first tension force to the second adjustment plate (51), and the first tension force and the thrust force are in opposite directions.
2. The dispersing device for raw material processing according to claim 1, characterized in that: The driving module (42) comprises a cam (421), a driving member (422) and a pressure member (423); the cam (421) is rotatably connected to the first adjustment plate (41) via a second rotating shaft (4211); the axial direction of the second rotating shaft (4211) is parallel to the axial direction of the first rotating shaft (411); the driving member (422) is mounted on the first adjustment plate (41) and is configured to drive the cam (421) to rotate around the axis of the second rotating shaft (4211); the pressure member (423) is arranged on one side of the cam (421) along the radial direction of the second rotating shaft (4211) and abuts against the wheel surface of the cam (421); the pressure member (423) is a roller, and the wheel surface of the roller abuts against the wheel surface of the cam (421).
3. The dispersing device for raw material processing according to claim 2, characterized in that: The first adjustment plate (41) and the second adjustment plate (51) are both fixedly connected to the first rotating shaft (411).
4. The dispersing device for raw material processing according to claim 2, characterized in that: The driving module (42) further comprises a pressure sensor (424), wherein the pressure sensor (424) is configured to detect the pressure applied by the cam (421) to the pressure-bearing member (423).
5. The dispersing device for raw material processing according to claim 1, characterized in that: The first rollers (1) are arranged on both sides of the second roller (2) along its radial direction, and the two first rollers (1) are correspondingly provided with the spacing adjustment mechanism (4) and the clearance elimination mechanism (5).
6. The dispersing device for raw material processing according to claim 1, characterized in that: The clearance eliminating mechanism (5) further comprises a third adjustment plate (53) and a second clearance eliminating module (54), the third adjustment plate (53) and the second clearance eliminating module (54) being respectively arranged at both ends of the second roller (2), the third adjustment plate (53) being fixedly connected to the support seat (3), the end of the second roller (2) being rotationally connected to the third adjustment plate (53) via a second bearing (21), and the second clearance eliminating module (54) being configured to eliminate the clearance of the second bearing (21).
7. The dispersing device for raw material processing according to claim 6, characterized in that: The second clearance eliminating module (54) comprises a second tension spring (541), one end of the second tension spring (541) is fixedly connected to one side of the third adjustment plate (53) along the radial direction of the second bearing (21), and the other side of the third adjustment plate (53) is fixedly connected to the support seat (3) along the radial direction of the second bearing (21), and the second tension spring (541) can apply a second tension to the third adjustment plate (53) along a direction perpendicular to the axial direction of the second roller (2).
Citation Information
Patent Citations
Three-roller machine capable of eliminating oil clearance of swing arm bearing
CN117463440A
Device for eliminating influence of bearing clearance on roller spacing
CN214491711U